Integrated winding structure

Through the integrated winding structure, the use of multiple guide rails and slider systems, combined with the motor transmission system, efficient winding of multiple coils is achieved, solving the problem of low integration of existing winders and improving work efficiency.

CN120793592APending Publication Date: 2025-10-17SHENGHE TECH (ZHEJIANG JINHUA) CO LTD
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Patent Information

Application Number
CN202510972694.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

The existing winding machine has a low integration level of the winding structure, cannot wind multiple materials at the same time, and has low working efficiency.

Method used

An integrated winding structure is designed, which adopts multiple guide rails and slider systems. The integrated winding component is movable and combined with components such as motors, drive shafts, passive shafts and cylinders to achieve simultaneous winding of multiple rolls.

Benefits of technology

The integration and working efficiency of the winder are improved, it is convenient for disassembly and assembly, and can handle the winding tasks of multiple coils at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an integrated winding structure which comprises a rack, guide rails, a plurality of sliding blocks and a base plate, the guide rails are fixed to the rack, the sliding blocks are connected with the guide rails in a sliding mode, sliding switches used for fixing the sliding blocks are arranged on the sliding blocks, the base plate is fixedly connected with the sliding blocks, and winding assemblies are arranged on the base plate. And the position of the winding assembly can be moved through a sliding block, disassembly and assembly are convenient, winding structures can be conveniently increased and decreased, multiple coiled materials can be wound at the same time, and the working efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of winding machines, in particular to an integrated winding structure. Background Art

[0002] Winders are devices that wind long strips of material (such as metal, plastic, and paper) into rolls. Widely used in industrial production, they primarily wind continuous materials (such as metal strips, plastic films, and paper) onto mechanical reels for storage and transportation. Existing winders typically connect a drive shaft and a driven shaft to side panels at both ends, with the winding shaft positioned at the top for winding. This allows only one type of material to be wound at a time, resulting in low efficiency. Summary of the Invention

[0003] In view of the defects of the existing winding structure, the technical problem to be solved by the present invention is to provide an integrated winding structure with high integration, convenient assembly and disassembly, and improved winding work efficiency.

[0004] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, the present invention is realized through the following technical measures: an integrated winding structure, including a frame, a guide rail, a plurality of sliders and a base plate, the guide rail is fixed to the frame, the slider is slidably connected to the guide rail, the slider is provided with a sliding switch for fixing the slider, the base plate is fixedly connected to the slider, and the base plate is provided with a winding assembly.

[0005] Furthermore, the winding assembly includes a motor, a winding shaft, a transmission shaft, a passive shaft, a cylinder, and a connecting block. The motor is fixed to a base plate. The winding shaft is rotatably connected to the base plate through a bearing. Pressure plates are provided at both ends of the winding shaft. Both ends of the transmission shaft are rotatably connected to the base plate through bearings. One end of the transmission shaft is also connected to the motor through a pulley. The passive shaft is rotatably connected to the connecting block, and the connecting block is fixedly connected to the cylinder shaft of the cylinder.

[0006] Furthermore, the winding assembly also includes a speed ratio structure, which is respectively connected to the motor, winding shaft, and transmission shaft. A spring and a limit block are provided at one end of the winding shaft. One end of the spring abuts the limit block, and the other end abuts the pressure plate.

[0007] Furthermore, the connecting block is fixedly connected to the two cylinder shafts.

[0008] Furthermore, the base plate is fixed by combining a T-shaped plate and two straight plates.

[0009] Compared with the prior art, the advantages of the present invention are: this is an integrated winding structure, which has a high degree of integration by arranging multiple guide rails and winding components on the frame, and the winding components can be moved by sliders, which is convenient for disassembly and assembly, and convenient for adding and reducing winding structures. It can wind multiple rolls at the same time, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of the overall structure of an integrated winding structure according to the present invention; Figure 2 This is a schematic structural diagram of the guide rail, slider, and slider switch of the present invention; Figure 3 This is a schematic structural diagram of the substrate and winding assembly described in the present invention.

[0011] Explanation of the accompanying symbols: 1. Frame; 2. Guide rail; 3. Slider; 4. Slider switch; 5. Base plate; 6. Motor; 7. Winding shaft; 8. Transmission shaft; 9. Passive shaft; 10. Cylinder; 11. Connecting block; 12. Speed ​​ratio structure; 13. Pressure plate A; 14. Pressure plate B; 15. Limit block; 16. Spring. DETAILED DESCRIPTION

[0012] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other.

[0013] In the description of the present invention, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "bottom", "top", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0014] Please refer to Figure 1 、 Figure 2 The present embodiment provides an integrated winding structure, including a frame 1, a guide rail 2, a slider 3, a slider switch 4, and a base plate 5. The guide rail 2 is fixed to the winding machine frame 1, the slider 3 is slidably connected to the guide rail 2, the guide rail 2 is provided with a sliding groove for the slider 3 to slide, and the slider 3 is provided with a slider switch 4 for controlling the limit fixation of the slider 3 and the guide rail 2; the base plate 5 is fixedly connected to the slider 3, and the base plate 5 is fixed by a combination of a T-shaped plate and two straight plates, and a winding component is provided on the base plate 5.

[0015] Combine Figure 3Continuing to illustrate, the winding assembly comprises a motor 6, a winding shaft 7, a transmission shaft 8, a passive shaft 9, a cylinder 10, a connecting block 11, a speed ratio structure 12, the shell of the motor 6 is fixedly connected to the base plate 5; the winding shaft 7 and the base plate 5 are connected through bearings, both ends of the winding shaft 7 are provided with a pressure plate A 13 and a pressure plate B 14, one end of the winding shaft 7 is fixedly provided with a limiting block 15, the pressure plate B 14 can slide along the axial direction of the winding shaft 7, a spring 16 is sleeved on the winding shaft 7, one end of the spring 16 abuts against the pressure plate B, and the other end of the spring 16 abuts against the limiting block 15, a winding drum (not shown in the figure) is sleeved on the winding shaft 7 between the two pressure plates and is limited by the spring 16; both ends of the transmission shaft 8 and the base plate 5 are connected through bearings, one end of the transmission shaft 8 is connected to the motor 6 through a belt pulley; the cylinder body of the cylinder 10 is fixedly connected to the base plate 5, the cylinder shaft of the cylinder 10 is fixedly connected to the connecting block 11, and preferably one connecting block 11 is connected to two or more than two cylinders 10 or cylinder shafts in order to ensure stability; the connecting block 11 is provided with a U-shaped mouth, both ends of the passive shaft 9 are connected to both ends of the U-shaped mouth through bearings; the speed ratio structure 12 is a belt or a gear with different transmission ratios, for example, the motor 6 rotates 2 circles to drive the transmission shaft 8 to rotate 1 circle, and at the same time, the winding shaft 7 is driven to rotate 1 circle, and the rotation distance of the transmission shaft 8 is less than that of the winding shaft 7, so that the winding material is tensioned.

[0016] The integrated winding structure provided in the embodiment is used as follows: before use, the winding assembly is moved to a suitable position through the sliding block 3 and the sliding block switch 4 and is fixed through the sliding block switch 4, after the winding material passes through the gap between the transmission shaft 8 and the passive shaft 9, the cylinder 10 is started to drive the connecting block 11, the connecting block 11 drives the passive shaft 9 to tightly press the winding material against the transmission shaft 8, when the transmission shaft 8 rotates, the passive shaft 9 is driven to rotate, the winding material is sent to the winding drum sleeved on the winding shaft 7 for winding, the winding drum sleeved on the winding shaft 7 is limited by the spring 16 and the pressure plate, the motor 6 drives the transmission shaft 8 and the winding shaft 7 to wind through the speed ratio structure 12, the speed ratio structure 12 makes the rotation distance of the transmission shaft 8 less than the rotation distance of the winding shaft 7, and the more rotation distance of the winding shaft 7 can tension the winding material, when the spring 16 cannot press the winding drum due to excessive tension, the winding shaft 7 idles in the winding drum, so that the tension of the winding material is automatically adjusted, and the effect that the winding material is tensioned flat and compact is achieved.

[0017] The preferred embodiments of the application are described above, but the application is not limited to the above. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the application shall be included in the protection scope of the application.

Claims

1. An integrated winding structure, characterized by: The invention comprises a frame (1), a guide rail (2), a plurality of sliders (3) and a base plate (5), wherein the guide rail (2) is fixed to the frame (1), the sliders (3) are slidably connected to the guide rails (2), a sliding switch for fixing the sliders (3) is provided on the sliders (3), the base plate (5) is fixedly connected to the sliders (3), and a winding assembly is provided on the base plate (5).

2. The integrated winding structure according to claim 1, characterized in that: The winding assembly comprises a motor (6), a winding shaft (7), a transmission shaft (8), a driven shaft (9), a cylinder (10), and a connecting block (11). The motor (6) is fixed to the base plate (5). The winding shaft (7) is rotatably connected to the base plate (5) via a bearing. Pressure plates are provided at both ends of the winding shaft (7). Both ends of the transmission shaft (8) are rotatably connected to the base plate (5) via a bearing. One end of the transmission shaft (8) is also connected to the motor (6) via a pulley. The driven shaft (9) is rotatably connected to the connecting block (11). The connecting block (11) is fixedly connected to the cylinder (10) shaft of the cylinder (10).

3. The integrated winding structure according to claim 2, characterized in that: The winding assembly further comprises a speed ratio structure (12), wherein the speed ratio structure (12) is respectively connected to the motor (6), the winding shaft (7), and the transmission shaft (8); a spring (16) and a limit block (15) are provided at one end of the winding shaft (7); one end of the spring (16) abuts against the limit block (15), and the other end abuts against the pressure plate.

4. The integrated winding structure according to claim 1, characterized in that: The connecting block (11) is fixedly connected to the shafts of the two cylinders (10).

5. The integrated winding structure according to claim 1, characterized in that: The base plate (5) is fixed by combining a T-shaped plate and two straight plates.