A modular mulch pile device that is easy to disassemble

Abstract

The application discloses a modularized film-covered composting device convenient to disassemble, relates to the technical field of film-covered composting, and comprises a machine body, a cover top is arranged at the top of the machine body, the cover top is in contact with the top of the machine body, edges of the machine body are provided with a plurality of composting grooves, and a power cavity is arranged at the bottom of the machine body. Since a plurality of composting grooves are arranged on the machine body, composting treatment can be simultaneously performed on the plurality of composting grooves, the plurality of composting grooves are independent of each other, the cover top can be opened and the composting pipe can be hung out when composting is completed or is required, the effect of convenient disassembly is achieved, the whole composting device is modularized and disassembled, the convenience of the composting device is improved, meanwhile, the meshing between gears drives the composting pipe to rotate, water is transported outward, oxygen is transported inward, and the composting pipe rotates relative to the stirring rod, so that the effect of turning over is achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of film mulching composting, in particular to a modular film mulching composting device convenient to disassemble. BACKGROUND

[0002] In recent years, in the face of environmental pollution problems caused by large-scale migration of the breeding industry, the management path with "environmental protection + resource utilization" as the core orientation is the key to solving the problem of livestock manure non-point source pollution; in the aspect of resource utilization and harmless treatment of livestock manure, it has become an inevitable trend to change manure into commercial fertilizer through composting. For a long time, many scholars at home and abroad have researched the treatment and resource utilization of livestock manure pollution, and have achieved rich results.

[0003] The existing composting device usually uses a whole large cavity for composting, so that the composting is in a whole process state and cannot be conveniently disassembled. The whole composting mode makes the composting time longer and the fertilizer waiting time longer. SUMMARY

[0004] The purpose of the present application is to provide a modular film mulching composting device convenient to disassemble to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0006] A modular film mulching composting device convenient to disassemble, comprising a machine body, a cover top is arranged on the top of the machine body, the cover top is in contact with the top of the machine body, a plurality of composting grooves are arranged on the edge of the machine body, the plurality of composting grooves are arranged around the axis of the machine body, and a power cavity is arranged at the bottom of the machine body.

[0007] Since a plurality of composting grooves are arranged on the machine body, the machine body can simultaneously perform composting treatment on the plurality of composting grooves, and the plurality of composting grooves are independent of each other. Therefore, after the composting is completed or when it is needed, the cover top can be opened and the composting pipe can be hung out, so that the effect of convenient disassembly is achieved, the entire composting device is modularized and disassembled, and the convenience of the composting device is improved.

[0008] Preferably, a sliding block is arranged on the side of the composting groove away from the axis of the machine body, a hydraulic cylinder is arranged between adjacent two composting grooves, the push rod of the hydraulic cylinder is connected with the sliding block, the sliding block is slidingly connected with the machine body through the push rod, an arc-shaped groove is arranged on the side of the sliding block close to the composting groove, and the arc-shaped groove and the composting groove are combined into a complete composting cavity.

[0009] Preferably, the two sides of the sliding block are provided with extension plates, the adjacent two extension plates are in contact with each other and are in sliding sealing connection with the side wall of the machine body, and the top of the sliding block is provided with a film roll which is in sliding connection with the sliding block through a support.

[0010] When the compost pipe is not put into the compost groove, the arc-shaped groove is in a disengaged state with the compost groove, and the sliding block is also in a disengaged state with the machine body. When the compost pipe is hoisted into the compost groove and the driven gear is engaged with the driving gear, then the controller controls the hydraulic cylinder to start, the push rod of the hydraulic cylinder drives the extension plate to move, the extension plate moves towards the side close to the machine body, the extension plate drives the sliding block to move when moving, and the sliding block drives the arc-shaped groove to move, the arc-shaped groove is in contact with the surface of the compost pipe during the movement, so that the arc-shaped groove and the compost groove cooperate with each other to form a complete compost cavity, and the machine body is wrapped and closed by the sliding block and the extension plate.

[0011] Then the materials required for composting are added into the compost pipe, after the addition of the materials is completed, the staff pulls the film on the film roll and covers it on the top of the compost pipe, so that the film completely covers the compost pipe, the film is fixed on the compost pipe, and the film is convenient for following the compost pipe to rotate subsequently, and finally the cover plate is pressed on the top of the compost pipe, so that the cover plate and the machine body cooperate with each other to perform heat preservation treatment on the compost pipe.

[0012] Preferably, the compost pipe is arranged in the compost cavity composed of the compost groove and the arc-shaped groove, the bottom of the compost pipe is provided with a driven gear, the power cavity is provided with a driving gear, the driving gear is engaged with the driven gear, the power cavity is provided with a driving motor, the driving shaft of the driving motor is connected with the driving gear, and the compost pipe is rotationally connected with the compost groove and the arc-shaped groove through the driven gear.

[0013] Preferably, a plurality of communication holes are arranged on the side wall of the compost pipe, the bottom of the compost groove and the arc-shaped groove is provided with a connecting ring, a plurality of connecting grooves are arranged on the side of the connecting ring away from the power cavity, and the communication holes are in communication with the connecting ring through the connecting grooves.

[0014] Preferably, the middle part of the machine body is provided with a conveying cavity, a plurality of conveying ports are arranged on the bottom of the conveying cavity, and the conveying cavity is in communication with the connecting ring through the conveying ports.

[0015] Preferably, a rotating shaft is arranged in the conveying cavity, the rotating shaft is connected with the driving gear through the conveying cavity, a screw conveyor is arranged on the shaft wall of the rotating shaft, and the screw conveyor is rotationally connected with the conveying cavity.

[0016] Preferably, the top of the cover is provided with a water inlet and an air inlet, the water inlet is in communication with an external water storage cavity through a pipeline, and the air inlet is in communication with an external air pump through a pipeline.

[0017] After a period of static composting treatment, the controller controls the external air pump to start, the external air pump extracts oxygen, which is transported to the air inlet through the pipeline, and then transported to the conveying cavity through the air inlet, and then the driving motor is reversed, so that the driving motor drives the rotating shaft and the auger to reverse, the auger transports oxygen from the top of the conveying cavity to the conveying port, so that oxygen is transported to each composting cavity through the conveying port, and then transported to the composting pipe through the communication holes.

[0018] Preferably, the connecting ring is inclined towards the side close to the body axis, the composting tank is provided with a temperature sensor, and the bottom of the composting pipe is provided with a moisture sensor.

[0019] During the turning process, the water in the composting pipe moves to the communication hole under the action of centrifugal force and is finally discharged through the communication hole, then the moisture is transported to the connecting groove through the communication hole and vertically transported to the connecting ring through the connecting groove, and since the connecting ring is inclined towards the side close to the body axis, the moisture in the connecting ring is transported to the conveying port through the connecting ring and then to the conveying cavity through the conveying port.

[0020] Since the driving gear rotates under the action of the driving motor, the driving gear also drives the rotating shaft to rotate, and the rotating shaft drives the auger to rotate when rotating, which moves the water in the conveying cavity from the bottom of the conveying cavity to the side close to the water outlet during the rotation of the auger, so that the water in the composting pipe is discharged outward, avoiding the accumulation of water, which causes the rotting of the fertilizer and thus the failure of composting.

[0021] During composting, the temperature sensor in the composting tank converts the temperature signal in the composting pipe into an electric signal and transmits it to the controller, which analyzes it to monitor whether the temperature in the composting pipe meets the temperature rise change generated during composting, and the moisture sensor at the bottom of the composting pipe monitors the moisture in the composting pipe, which converts the moisture signal into an electric signal and transmits it to the controller, which analyzes and monitors the water content in the composting pipe.

[0022] Preferably, the cover top is composed of a plurality of cover plates, the cover plates correspond one-to-one to the composting tank, the bottom of the cover plate is provided with a fixed rod, and the side close to the composting pipe of the fixed rod is provided with a plurality of stirring rods.

[0023] When the water content in the controller rises, the controller starts the drive motor. The drive shaft of the drive motor then drives the drive gear to rotate. When the drive gear rotates, it meshes with the driven gear, causing the driven gear to also rotate. In turn, the driven gear drives the composting tube to rotate. During the rotation of the composting tube, the fixed rod and the stirring rod extend into the composting tube, so that the fixed rod and the stirring rod are in a state of relative rotation with the composting tube. In turn, the stirring rod turns the composting tube.

[0024] Compared with the prior art, the beneficial effects of the present invention are:

[0025] 1. Because the machine body is equipped with several composting tanks, it can simultaneously process compost in several composting tanks. Furthermore, the composting tanks are independent of each other. After composting is completed or when needed, the top can be opened and the composting pipe can be lifted out, thus achieving convenient disassembly. This allows the entire composting device to be modularly assembled and disassembled, thereby improving the convenience of the composting device.

[0026] 2. The drive gear drives the driven gear to rotate, which in turn drives the composting pipe to rotate. This causes the water in the composting pipe to move into the conveying chamber. Under the action of the drive gear, the rotating shaft rotates, which in turn drives the auger to rotate, thus completing the effect of discharging the water outward. Oxygen is introduced and the auger reverses, so that oxygen is delivered to the composting pipe through the conveying chamber, thereby improving the quality of composting. Attached Figure Description

[0027] Figure 1 This is a perspective view of the present invention;

[0028] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0029] Figure 3 This is an internal front view of the present invention;

[0030] Figure 4 This is a schematic diagram of the structure of the present invention without the composting pipe;

[0031] Figure 5 This is a top view of the present invention without the composting pipes installed;

[0032] Figure 6 This is a schematic diagram of the structure of the present invention when the composting pipe is placed;

[0033] Figure 7 This is a top view of the composting pipe being placed according to the present invention;

[0034] Figure 8 for Figure 2 Enlarged view of point A in the middle;

[0035] Figure 9This is a schematic diagram of the sliding block structure;

[0036] Figure 10 This is a schematic diagram of the composting pipe structure;

[0037] In the diagram: 1. Body; 11. Top; 12. Composting trough; 13. Power chamber; 131. Drive gear; 14. Sliding block; 141. Extension plate; 15. Arc groove; 16. Covering roll; 17. Composting pipe; 171. Driven gear; 172. Connecting hole; 18. Connecting ring; 19. Connecting groove; 20. Conveying chamber; 21. Conveying port; 22. Rotating shaft; 23. Screwdriver; 24. Water inlet; 25. Air inlet; 26. Cover plate; 27. Fixing rod; 28. Stirring rod. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Example: Figures 1-10 As shown, the present invention provides a modular film-coated composting device with easy disassembly, including a body 1, a cover 11 on the top of the body 1, the cover 11 contacting the top of the body 1, a plurality of composting troughs 12 on the edge of the body 1, the plurality of composting troughs 12 being arranged around the axis of the body 1, and a power chamber 13 at the bottom of the body 1.

[0040] In one specific embodiment of the present invention, a temperature sensor is provided inside the composting tank 12.

[0041] In one specific embodiment of the present invention, the top cover 11 is composed of a plurality of cover plates 26, each of which corresponds to a composting trough 12. A fixing rod 27 is provided at the bottom of the cover plate 26, and a plurality of stirring rods 28 are provided on the side of the fixing rod 27 near the composting pipe 17.

[0042] In one specific embodiment of the present invention, a sliding block 14 is provided on the side of the composting trough 12 away from the axis of the machine body 1, and a hydraulic cylinder is provided between two adjacent composting troughs 12. The push rod of the hydraulic cylinder is connected to the sliding block 14, and the sliding block 14 is slidably connected to the machine body 1 through the push rod. An arc-shaped groove 15 is provided on the side of the sliding block 14 close to the composting trough 12, and the arc-shaped groove 15 and the composting trough 12 are combined to form a complete composting chamber.

[0043] As a specific embodiment of the present application, the two sides of the sliding block 14 are provided with extension plates 141, and the adjacent two extension plates 141 are in contact with each other and are in sliding sealing connection with the side wall of the machine body 1. The top of the sliding block 14 is provided with a film roll 16 which is in sliding connection with the sliding block 14 through a support.

[0044] As a specific embodiment of the present application, the composting cavity composed of the composting groove 12 and the arc-shaped groove 15 is provided with a composting pipe 17. The bottom of the composting pipe 17 is provided with a driven gear 171. The power cavity 13 is provided with a driving gear 131 which is in engagement with the driven gear 171. The power cavity 13 is provided with a driving motor. The driving shaft of the driving motor is connected with the driving gear 131. The composting pipe 17 is in rotary connection with the composting groove 12 and the arc-shaped groove 15 through the driven gear 171. The bottom of the composting pipe 17 is provided with a moisture sensor.

[0045] As a specific embodiment of the present application, the side wall of the composting pipe 17 is provided with a plurality of communication holes 172. The bottom of the composting groove 12 and the arc-shaped groove 15 is provided with a connecting ring 18. The side of the connecting ring 18 away from the power cavity 13 is provided with a plurality of connecting grooves 19. The communication holes 172 are in communication with the connecting ring 18 through the connecting grooves 19. The connecting ring 18 is inclined to the side close to the axis of the machine body 1.

[0046] As a specific embodiment of the present application, the middle part of the machine body 1 is provided with a conveying cavity 20. The bottom of the conveying cavity 20 is provided with a plurality of conveying ports 21. The conveying cavity 20 is in communication with the connecting ring 18 through the conveying ports 21.

[0047] As a specific embodiment of the present application, the inside of the conveying cavity 20 is provided with a rotary shaft 22. The rotary shaft 22 penetrates through the conveying cavity 20 and is connected with the driving gear 131. The shaft wall of the rotary shaft 22 is provided with an auger 23. The auger 23 is in rotary connection with the conveying cavity 20.

[0048] As a specific embodiment of the present application, the top of the cover top 11 is provided with a water inlet 24 and an air inlet 25. The water inlet 24 is in communication with an external water storage cavity through a pipeline. The air inlet 25 is in communication with an external air pump through a pipeline.

[0049] The working principle of the present application is as follows:

[0050] When the compost pipe 17 is not placed in the compost tank 12, at this time the arc-shaped groove 15 is in a disengaged state with the compost tank 12, and the sliding block 14 is also in a disengaged state with the machine body 1. When the compost pipe 17 is hoisted into the compost tank 12 and the driven gear 171 is engaged with the driving gear 131, then the controller controls the hydraulic cylinder to start, and the push rod of the hydraulic cylinder drives the extension plate 141 to move, and the extension plate 141 moves towards the side close to the machine body 1, and the extension plate 141 drives the sliding block 14 to move, and the sliding block 14 drives the arc-shaped groove 15 to move, and the arc-shaped groove 15 moves in contact with the surface of the compost pipe 17, so that the arc-shaped groove 15 cooperates with the compost tank 12 to form a complete compost cavity, so that the compost pipe 17 can rotate in the compost cavity, and the sliding block 14 and the extension plate 141 cooperate to wrap and close the machine body 1;

[0051] Then the materials required for composting are added in the compost pipe 17, after the materials are added, the staff pulls the mulch on the mulch roll 16 and covers it on the top of the compost pipe 17, so that the mulch completely covers the compost pipe 17, so that the mulch is fixed on the compost pipe 17, which is convenient for the mulch to follow the compost pipe 17 to rotate subsequently, and finally the cover plate 26 is pressed on the top of the compost pipe 17, so that the cover plate 26 cooperates with the machine body 1 to heat the compost pipe 17;

[0052] In the composting process, the temperature sensor in the compost tank 12 converts the temperature signal in the compost pipe 17 into an electric signal and transmits it to the controller, and the controller analyzes it to monitor whether the temperature in the compost pipe 17 meets the temperature rise change generated in the composting process, and the moisture sensor at the bottom of the compost pipe 17 monitors the moisture in the compost pipe 17, and the moisture sensor converts the moisture signal into an electric signal and transmits it to the controller, and the controller analyzes and monitors the water content in the compost pipe 17;

[0053] When the water content in the controller rises, the controller controls the driving motor to start, and the driving shaft of the driving motor drives the driving gear 131 to rotate, and the driving gear 131 rotates and engages with the driven gear 171, so that the driven gear 171 also rotates, and then the driven gear 171 drives the compost pipe 17 to rotate, and in the process of rotating the compost pipe 17, the fixed rod 27 and the stirring rod 28 extend into the compost pipe 17, so that the fixed rod 27 and the stirring rod 28 are in a relative rotating state with the compost pipe 17, and then the stirring rod 28 stirs the compost pipe 17;

[0054] During the process of turning over, the water in the compost pipe 17 moves to the communication hole 172 under the centrifugal force and is finally discharged through the communication hole 172, and then the moisture is transported to the connecting groove 19 through the communication hole 172 and is vertically transported to the connecting ring 18 through the connecting groove 19, and since the connecting ring 18 is inclined to the side close to the axis of the machine body 1, the moisture in the connecting ring 18 is transported to the delivery port 21 through the connecting ring 18 and is transported to the delivery cavity 20 through the delivery port 21;

[0055] Since the driving gear 131 rotates under the action of the driving motor, the driving gear 131 also drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the auger 23 to rotate when rotating, and the auger 23 moves the water in the delivery cavity 20 from the bottom of the delivery cavity 20 to the side close to the water delivery port 24 during the process of rotating, so that the water in the compost pipe 17 is discharged outward, avoiding the accumulation of moisture, which causes the rotting phenomenon in the fertilizer, thereby avoiding the problem of compost failure;

[0056] After a period of static composting, the controller controls the external air pump to start, and the external air pump extracts oxygen and transports it to the air inlet 25 through the pipeline, and then transports it to the delivery cavity 20 through the air inlet 25, and then the driving motor is reversed, so that the driving motor drives the rotating shaft 22 and the auger 23 to reverse, and the auger 23 transports oxygen from the top of the delivery cavity 20 to the delivery port 21, so that the oxygen is transported to each compost cavity through the delivery port 21, and then transported to the compost pipe 17 through the plurality of communication holes 172;

[0057] Since the machine body 1 is provided with a plurality of composting grooves 12, the machine body 1 can simultaneously perform composting on the plurality of composting grooves 12, and the plurality of composting grooves 12 are independent of each other, so that after the composting is completed or as required, the cover top 11 can be opened and the compost pipe 17 can be lifted out, thereby realizing the effect of convenient disassembly, so that the entire composting device realizes modular disassembly.

[0058] It is apparent to those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, but can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, and the scope of the present application should be defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and scope of equivalents of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A modular, easily disassembled, membrane-covered composting device, characterized in that: Includes a body (1), the top of the body (1) is provided with a cover (11), the cover (11) is in contact with the top of the body (1), the edge of the body (1) is provided with a plurality of composting troughs (12), the plurality of composting troughs (12) are arranged around the axis of the body (1), and the bottom of the body (1) is provided with a power chamber (13); A sliding block (14) is provided on the side of the composting trough (12) away from the axis of the machine body (1), and an arc groove (15) is provided on the side of the sliding block (14) close to the composting trough (12). A composting pipe (17) is provided inside the composting chamber formed by the composting trough (12) and the arc-shaped groove (15). A driven gear (171) is provided at the bottom of the composting pipe (17). A driving gear (131) is provided inside the power chamber (13). The driving gear (131) meshes with the driven gear (171). A drive motor is provided inside the power chamber (13). The drive shaft of the drive motor is connected to the driving gear (131). The composting pipe (17) is rotatably connected to the composting trough (12) and the arc-shaped groove (15) through the driven gear (171). The composting pipe (17) has several connecting holes (172) on its side wall. The composting trough (12) and the arc-shaped trough (15) have connecting rings (18) at their bottoms. The connecting ring (18) has several connecting grooves (19) on its side away from the power chamber (13). The connecting holes (172) are connected to the connecting rings (18) through the connecting grooves (19). The body (1) has a conveying cavity (20) in the middle, and a plurality of conveying ports (21) are provided at the bottom of the conveying cavity (20). The conveying cavity (20) is connected to the connecting ring (18) through the conveying ports (21). The conveying cavity (20) is provided with a rotating shaft (22), which passes through the conveying cavity (20) and is connected to the drive gear (131). An auger (23) is provided on the shaft wall of the rotating shaft (22), and the auger (23) is rotatably connected to the conveying cavity (20). The top cover (11) is composed of several cover plates (26), each of which corresponds to a composting trough (12). A fixing rod (27) is provided at the bottom of the cover plate (26), and several stirring rods (28) are provided on the side of the fixing rod (27) near the composting pipe (17).

2. The modular, easily disassembled, film-coated composting device according to claim 1, characterized in that: A hydraulic cylinder is provided between two adjacent composting troughs (12). The push rod of the hydraulic cylinder is connected to a sliding block (14). The sliding block (14) is slidably connected to the machine body (1) through the push rod. The arc-shaped groove (15) and the composting trough (12) are combined to form a complete composting chamber.

3. A modular, easily disassembled, film-coated composting device according to claim 2, characterized in that: The sliding block (14) is provided with extension plates (141) on both sides. Two adjacent extension plates (141) are in contact with each other and are slidably sealed to the side wall of the body (1). The top of the sliding block (14) is provided with a film roll (16), which is slidably connected to the sliding block (14) through a bracket.

4. The modular membrane composting device for easy disassembly according to claim 1, characterized in that: The top of the cover (11) is provided with a water inlet (24) and an air inlet (25). The water inlet (24) is connected to an external water storage chamber through a pipe, and the air inlet (25) is connected to an external air pump through a pipe.

5. A modular, easily disassembled, film-coated composting device according to claim 2, characterized in that: The connecting ring (18) is tilted towards the side closer to the axis of the machine body (1), a temperature sensor is installed in the composting tank (12), and a moisture sensor is installed at the bottom of the composting pipe (17).

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