Antibacterial and antiviral four-piece processing device

Abstract

The application discloses an antibacterial and antiviral four-piece processing equipment, relating to the technical field of textile equipment, which comprises a base piece, an outer shell, winding shafts, a material passing assembly, an evaporation assembly, a feeding assembly, a material pushing assembly and a first driving part, wherein the base piece comprises an outer frame, a limiting clamping plate and a sealing part, the limiting clamping plate is arranged on the outer frame, the sealing part is arranged on the outer frame, the outer shell is arranged on the outer frame, the winding shafts are in multiple groups, the multiple groups of winding shafts are rotatably arranged on the outer shell, the material passing assembly is arranged in the outer shell, the evaporation assembly is arranged on the outer frame, dyeing liquid vapor can be attached to the surface of the four-piece fabric, the feeding assembly is movably arranged on the outer frame, and the material pushing assembly is arranged on the outer frame. Thus, the solid dye can be uniformly evaporated and attached to the four-piece fabric during evaporation, the attachment force is stable, the color depth of the four-piece fabric after dyeing is ensured, the four-piece fabric has the characteristics of antibacterial and antiviral properties, and the excess material can be conveniently collected.

Description

Technical Field

[0001] This application relates to the technical field of textile equipment, and more particularly to a four-piece antibacterial and antiviral processing equipment. Background Technology

[0002] A four-piece bedding set, often simply referred to as a "four-piece set," is a very basic and essential bedding combination in the bedroom. In everyday language, a "four-piece set" usually refers to bedding including a sheet, duvet cover, pillowcase, and pillow towel. As people's living standards improve, the demand for healthier and more hygienic bedding in daily life is becoming more significant. Four-piece bedding sets can achieve antibacterial and antiviral properties during the dyeing process or through specific treatments. This typically involves adding antibacterial and antiviral chemical auxiliaries or treatments during the finishing process of the fibers or fabric.

[0003] When the fabric of a four-piece bedding set achieves its antibacterial and disease-resistant properties during the dyeing process, the usual method is to immerse the fabric in a dyeing solution. This immersion dyeing process is slow and requires a lot of time to soak in the dyeing solution. The subsequent drying and air-drying also require a lot of time.

[0004] In existing technologies, dyeing four-piece bedding fabrics is performed in a vacuum environment, allowing solid dyes to vaporize and adhere evenly to the fabric. However, in practice, solid dyes are typically in a coiled form, and their bending during transport can lead to unstable feed rates, affecting the uniformity of the dye solution on the bedding fabric. Furthermore, dye solution consumption is inevitable during the immersion process, requiring replenishment during subsequent dyeing operations, which may also impact the dyeing progress of the bedding fabric.

[0005] Furthermore, for a period of time after the initial heating and liquefaction, the solid dye may remain partially melted and not completely vaporized, causing it to liquefy and drip into the vacuum chamber. This not only increases the difficulty and cost of cleaning the vacuum chamber but may also introduce impurities from the air, affecting the quality of the plating solution.

[0006] More importantly, the uniformity of solid dye melting and evaporation directly affects the colorfastness of the four-piece bedding fabric. Uneven coloring will affect the overall quality of the four-piece bedding fabric and may require overall monitoring and adjustment in subsequent processing, which not only increases the complexity of the operation but also reduces production efficiency. Summary of the Invention

[0007] This application aims to at least partially address one of the technical problems in the related art.

[0008] Therefore, one objective of this application is to provide a four-piece antibacterial and antiviral processing device. This device features a confined conveying system for coiled solid dye, straightening it during transport to ensure good uniformity during heat melting, and employing localized cooling to stably adhere the dyeing solution to the four-piece fabric. A scraping mechanism evenly coats the dyeing solution onto the fabric, and excess dyeing solution is removed by a rejection plate. The condensed dyeing solution settles in a collection tank, facilitating collection and cleaning of the condensed dye. This system ensures uniform evaporation and adhesion of the solid dye to the four-piece fabric during vapor deposition, maintaining stable adhesion and ensuring uniform coloring, while also facilitating the collection of excess material.

[0009] To achieve the above objectives, the first aspect of this application proposes a four-piece antibacterial and antiviral processing equipment, including a base component, an outer casing, a take-up shaft, a material feeding assembly, a vapor deposition assembly, a feeding assembly, a pushing assembly, and a first driving component. The base component includes an outer frame, a limiting plate, and a sealing component. The limiting plate is disposed on the outer frame; the sealing component is disposed on the outer frame; the outer casing is disposed on the outer frame; multiple sets of take-up shafts are rotatably disposed on the outer casing; the material feeding assembly is disposed inside the outer casing, and the material feeding assembly is used for… As the solid dye coiled on the take-up shaft passes through, the solid dye is transported and straightened during the transport process; the vapor deposition assembly is disposed on the outer frame and is used for thermally evaporating the solid dye, and the dyeing liquid vapor will adhere to the surface of the four-piece bedding fabric; the feeding assembly is movably disposed on the outer frame and is used to move the four-piece bedding fabric to be dyed above the vapor deposition assembly and complete the dyeing; the pushing assembly is disposed on the outer frame and is used to push the feeding assembly to move; the first driving component is disposed on the feeding assembly.

[0010] In addition, the four-piece antibacterial and antiviral processing equipment proposed in this application may also have the following additional technical features:

[0011] In one embodiment of this application, the feeding assembly includes a housing, a positioning groove, a conveying roller, a driven mechanism, a scraping mechanism, and a limiting baffle. The housing is movably mounted on the outer frame; the positioning groove is formed on the housing; multiple sets of conveying rollers are rotatably mounted on the outer frame, and the conveying rollers are located at the output end of the first driving component; the driven mechanism is mounted on the housing; the scraping mechanism is mounted on the housing; and two sets of limiting baffles are symmetrically arranged on both sides of the driven mechanism.

[0012] In one embodiment of this application, the driven mechanism includes a hollow shell, an inner liner, an inner sleeve, and vent holes, wherein the hollow shell is disposed on the outer shell; the inner liner is disposed on the inner wall of the hollow shell; the inner sleeve is disposed inside the hollow shell; and the vent holes are in multiple sets, which are linearly arranged on the inner sleeve.

[0013] In one embodiment of this application, the scraping mechanism includes a fixed plate, a scraping plate, a rejection plate, a reset component, a rotating shaft, a top plate, a baffle, and a connecting member. The fixed plate is disposed on the outer casing; the scraping plate is disposed on the top wall of the fixed plate; the rejection plate is movably disposed on the scraping plate; the baffle is disposed on the rejection plate; both ends of the reset component are respectively connected to the baffle and the fixed plate; the rotating shaft is rotatably disposed on the outer casing; the top plate is disposed on the rotating shaft, and the top plate and the baffle are in abutting connection; the connecting member is movably disposed on the fixed plate, and one end of the connecting member is connected to the rejection plate.

[0014] In one embodiment of this application, the material handling assembly includes a hollow shell, partitions, an inner cover, a wire feeding mechanism, a protective cover, and a wire guide tube. The hollow shell is disposed on the outer frame; multiple sets of partitions are linearly arranged within the hollow shell; the inner cover is disposed within the partitions; the wire feeding mechanism is disposed on the inner cover; the protective cover is disposed within the inner cover, and the wire feeding mechanism is connected to the protective cover; one end of the wire guide tube is connected to the inner cover, and the other end of the wire guide tube is connected to the hollow shell.

[0015] In one embodiment of this application, the wire feeding mechanism includes a second driving component, a main transmission component, a first pressure roller, a second pressure roller, a wire groove, and a secondary transmission component. The second driving component is disposed on the inner cover; the main transmission component is disposed at the output end of the second driving component; the first pressure roller is rotatably disposed within the protective cover; the second pressure roller is rotatably disposed within the protective cover, and the second pressure roller is located directly above the first pressure roller; the wire groove is respectively formed on the second pressure roller and the first pressure roller; the secondary transmission component is disposed on the first pressure roller, and the secondary transmission component is meshed with the main transmission component.

[0016] In one embodiment of this application, the pushing assembly includes a third driving component, a fixed bracket, a fastening mechanism, and a snap-fit ​​component. The third driving component is disposed on the outer frame; the fixed bracket is disposed at the output end of the third driving component; the fastening mechanism is disposed on the fixed bracket and includes a fastening frame, an insert plate, and a positioning hole. One end of the fastening frame is disposed on the fixed bracket; the insert plate is disposed at the other end of the fastening frame; the positioning hole is formed on the insert plate; and the snap-fit ​​component is inserted into the insert plate and adheres to the outer shell.

[0017] In one embodiment of this application, the vapor deposition assembly includes a vapor deposition rack, a positioning tube rack, and a solid dye vapor deposition mechanism, wherein the vapor deposition rack is disposed on the outer frame; the positioning tube rack is disposed on the vapor deposition rack; and the solid dye vapor deposition mechanism is disposed on the vapor deposition rack and the positioning tube rack.

[0018] In one embodiment of this application, the solid dye vapor deposition mechanism includes a fixed frame, a through hole, a heat conduction frame, a collection trough, and a waste material collection component. The fixed frame is disposed on the vapor deposition frame and the positioning tube frame; the through hole is formed on the fixed frame; multiple sets of heat conduction frames are linearly arranged on the fixed frame; the collection trough is formed on the fixed frame; and the waste material collection component is disposed on the vapor deposition frame and is located below the collection trough.

[0019] In one embodiment of this application, the waste material collection component includes a base plate and a collection tank, wherein the base plate is disposed on the vapor deposition rack and below the collection tank; the collection tank is in multiple sets, and the multiple sets of collection tanks are arrayed on the base plate.

[0020] Compared with the prior art, the antibacterial and antiviral four-piece processing equipment of this application has the following advantages:

[0021] (1) By limiting the solid dye through the feeding component, the bent solid dye is straightened and fed into the vapor deposition component, so that the solid dye feeding speed is stable and the solid dye evaporation speed is stable, thereby ensuring good uniformity during dyeing, continuous immersion dyeing, and accelerating the dyeing efficiency.

[0022] (2) When the four-piece fabric is vapor-deposited, it passes through the driven mechanism. The local cooling part in the driven mechanism cools the four-piece fabric, so that the dyeing solution is stably attached to the surface of the four-piece fabric.

[0023] (3) The dyeing liquid adhering to the fabric of the four-piece set is evenly scraped by the scraping mechanism, and the excess dyeing liquid is removed by the removal plate. The condensed dyeing liquid is deposited in the collection tank, which facilitates the collection and cleaning of the condensed dyeing liquid. Attached Figure Description

[0024] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, wherein:

[0025] Figure 1 This is a schematic diagram of the structure of this application;

[0026] Figure 2 This is a schematic diagram of the feeding component structure of this application;

[0027] Figure 3 This is a schematic diagram of the internal structure of the feeding component in this application;

[0028] Figure 4 This is a schematic diagram of the driven mechanism structure of this application;

[0029] Figure 5 This is a schematic diagram of the scraping mechanism structure of this application;

[0030] Figure 6 This is a cross-sectional view of the scraping mechanism of this application;

[0031] Figure 7 This is a schematic diagram of the material handling assembly structure of this application;

[0032] Figure 8 This is a three-dimensional structural diagram of the wire feeding mechanism of this application;

[0033] Figure 9 This is a schematic diagram of the planar structure of the wire feeding mechanism of this application;

[0034] Figure 10 This is a schematic diagram of the fastening mechanism structure in this application;

[0035] Figure 11 This is a schematic diagram of the solid dye vapor deposition mechanism of this application.

[0036] As shown in the figure: 10. Basic component; 101. Outer frame; 102. Limiting plate; 103. Sealing component; 20. Outer cover; 30. Rewinding shaft; 40. Material feeding assembly; 401. Hollow shell; 402. Partition; 403. Inner cover; 404. Wire feeding mechanism; 4041. Second drive component; 4042. Main drive component; 4043. First pressure roller; 4044. Second pressure roller; 4045. Wire groove; 4046. Secondary drive component; 405. Protective cover; 406. Wire guide tube; 50. Evaporation assembly; 501. Evaporation rack; 502. Positioning tube rack; 503. Solid dye evaporation mechanism; 5031. Fixing frame; 5032. Wire guide hole; 5033. Heat conduction rack; 5034. Collection groove; 5035. Residual material collection component; 50351. 50352. Base plate; 60. Collection trough; 60. Feeding assembly; 601. Outer shell; 602. Positioning groove; 603. Conveying roller; 604. Driven mechanism; 6041. Hollow sleeve; 6042. Inner liner; 6043. Inner sleeve; 6044. Vent hole; 605. Scraping mechanism; 6051. Fixing plate; 6052. Scraping plate; 6053. Removing plate; 6054. Reset component; 6055. Rotating shaft; 6056. Top plate; 6057. Baffle; 6058. Connector; 606. Limiting baffle; 70. Pushing assembly; 701. Third drive component; 702. Fixing bracket; 703. Fastening mechanism; 7031. Fastening frame; 7032. Insert plate; 7033. Positioning hole; 704. Snap-fit ​​component; 80. First drive component. Detailed Implementation

[0037] Embodiments of this application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this application, and should not be construed as limiting this application. Rather, embodiments of this application include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.

[0038] The following description, in conjunction with the accompanying drawings, describes a four-piece antibacterial and antiviral processing device according to an embodiment of this application.

[0039] The antibacterial and antiviral four-piece fabric processing equipment provided in this application is applied to hot dyeing. It features a confined conveying system for coiled solid dye, with straightening during conveying to ensure good uniformity during hot melting. Simultaneously, localized cooling ensures stable adhesion of the dyeing solution to the four-piece fabric. A scraping mechanism evenly coats the dyeing solution on the fabric, and excess dyeing solution is removed by a rejection plate. The condensed dyeing solution settles in a collection tank for easy collection and cleaning. This system ensures uniform evaporation and adhesion of the solid dye to the four-piece fabric during vapor deposition, maintaining stable adhesion and ensuring dyeing uniformity, while also facilitating the collection of excess material.

[0040] like Figure 1-11 As shown, the antibacterial and antiviral four-piece processing equipment of this application embodiment includes a base component 10, an outer shell 20, a winding shaft 30, a material feeding assembly 40, a vapor deposition assembly 50, a feeding assembly 60, a pushing assembly 70, and a first driving component 80.

[0041] The base component 10 includes an outer frame 101, a limiting plate 102, and a sealing component 103. The limiting plate 102 is disposed on the outer frame 101, and the sealing component 103 is disposed on the outer frame 101.

[0042] It should be noted that the outer frame 101 is set on a horizontal plane, and the limiting plate 102 is set on the outer frame 101. When the feeding component 60 is moved to coincide with the outer frame 101, the limiting plate 102 limits and engages the feeding component 60, thereby strengthening and fixing the feeding component 60 and forming a sealed space. The sealing component 103 is a sealing gasket, which enhances the sealing effect.

[0043] It should be noted that the vapor deposition equipment in this embodiment also includes a vacuum pump, a vacuum pump, and an early warning system. The vacuum pump, the vacuum pump, and the early warning system are all existing technologies, so they will not be described in detail here.

[0044] The outer casing 20 is mounted on the outer frame 101.

[0045] It should be noted that the outer casing 20 is a hollow casing with an opening and closing door. The opening and closing door is equipped with a sealing gasket. When the opening and closing door is closed, the outer casing 20 is also evacuated to a vacuum state when the combined feeding assembly 60 and the outer frame 101 are evacuated.

[0046] There are multiple sets of take-up shafts 30, and the multiple sets of take-up shafts 30 are rotatably mounted on the outer casing 20.

[0047] It should be noted that the number of take-up spools 30 depends on the internal space of the outer casing 20 and the quantity of solid dye required for vapor deposition and dyeing. The solid dye is coiled and mounted on the take-up spools 30 for convenient storage.

[0048] Furthermore, the solid dye is prepared by processing dyeing granules used for dyeing four-piece bedding fabrics. The solid dye is processed into long strips and coiled on a take-up shaft 30 before being conveyed to the feeding assembly 40. Thus, during the dyeing process of the four-piece bedding fabrics, there is no need to worry about the consumption of traditional dyeing solutions, and continuous dyeing is achieved, thereby improving the efficiency of dyeing the four-piece bedding fabrics.

[0049] It should be noted that the solid dyes are harmless to human health, and contain antibacterial and antiviral chemical auxiliaries or treatment agents. When the solid dye evaporates and adheres to the fabric, these antibacterial and antiviral chemical auxiliaries or treatment agents also adhere to the fabric. This results in the finished four-piece bedding set having antibacterial and antiviral properties after dyeing.

[0050] The material feeding assembly 40 is disposed inside the outer casing 20. The material feeding assembly 40 is used to transfer the solid dye coiled on the take-up shaft 30 as it passes through and to straighten the solid dye during the transfer process.

[0051] It should be noted that the height of the feeding assembly 40 is set according to the trajectory required for the movement of the solid dye. One end of the solid dye enters the feeding assembly 40, and then the feeding assembly 40 transmits the solid dye and straightens the solid dye during the transmission process.

[0052] The vapor deposition component 50 is mounted on the outer frame 101, and the vapor deposition component 50 is used for hot melting and evaporating solid dyes. The dyeing liquid vapor will permeate the four-piece fabric and complete the dyeing of the four-piece fabric.

[0053] It should be noted that the solid dye is conveyed to the vapor deposition component 50, which heats the solid dye to evaporate it. The steam will then permeate the four-piece fabric, completing the dyeing process.

[0054] The feeding assembly 60 is movably mounted on the outer frame 101, and the feeding assembly 60 is used to move the four-piece fabric to be dyed to the vapor deposition assembly 50 and complete the dyeing.

[0055] It should be noted that the four-piece fabric is rolled up in the feeding assembly 60, and during the rolling process, the dyeing solution of the steam is vaporized onto the four-piece fabric by the vapor deposition assembly 50.

[0056] The pushing component 70 is mounted on the outer frame 101 and is used to push the feeding component 60 to move. The first driving component 80 is mounted on the feeding component 60.

[0057] It should be noted that the fixed end of the pusher assembly 70 is installed on the outer frame 101, while the movable end of the pusher assembly 70 is connected to the pusher assembly 70, thereby driving the pusher assembly 70 to reciprocate.

[0058] Specifically:

[0059] The vapor deposition process is as follows: The four-piece fabric set is moved and installed in the feeding assembly 60. The feeding assembly 60 is pushed by the pushing assembly 70 to move on the outer frame 101, so that the feeding assembly 60 carries the four-piece fabric set to the top of the vapor deposition assembly 50. Then, the air inside the outer frame 101 and the feeding assembly 60 is evacuated to a vacuum state by the vapor deposition equipment. Subsequently, the solid dye enters the vapor deposition assembly 50 through the material assembly 40. The vapor deposition assembly 50 heats and evaporates the solid dye, and the vapor permeates the four-piece fabric set, coloring it. The dyed four-piece fabric set is then rolled up and stored in the feeding assembly 60. This process results in excellent dyeing effects for the prepared four-piece fabric set, and the vapor deposition process is efficient and convenient.

[0060] In one embodiment of this application, such as Figure 2 and Figure 3 As shown, the feeding assembly 60 includes a housing 601, a positioning groove 602, a conveying roller 603, a driven mechanism 604, a scraping mechanism 605, and a limiting baffle 606.

[0061] The outer casing 601 is movably mounted on the outer frame 101. A positioning groove 602 is formed on the outer casing 601. Multiple sets of conveying rollers 603 are rotatably mounted on the outer frame 101, and the conveying rollers 603 are located at the output end of the first drive component 80. A driven mechanism 604 is mounted on the outer casing 601, a scraping mechanism 605 is mounted on the outer casing 601, and two sets of limiting baffles 606 are symmetrically arranged on both sides of the driven mechanism 604.

[0062] It should be noted that a pulley is provided on the bottom wall of the outer casing 601, and a slide rail matching the slide rail is provided at the bottom of the outer frame 101. The positioning groove 602 and the limiting plate 102 on the outer frame 101 cooperate with each other, and the limiting plate 102 and the positioning groove 602 are interference-fitted to ensure good sealing after connection. The number and position of the conveying rollers 603 are designed according to the actual situation. The first drive component 80 is a stepper motor, which is connected to the power supply through a control switch and drives the conveying rollers 603 to rotate. The number of the first drive component 80 and the conveying rollers 603 that cooperate with the first drive component 80 are designed according to the actual situation. The scraping mechanism 605 is set close to the driven mechanism 604. The four-piece fabric passes through the bottom of the driven mechanism 604, and the scraping mechanism 605 evenly coats the dyeing liquid on the surface of the four-piece fabric and scrapes off the excess dyeing liquid.

[0063] In one embodiment of this application, such as Figure 4As shown, the driven mechanism 604 includes a hollow housing 6041, an inner liner 6042, an inner sleeve 6043, and a vent 6044.

[0064] The hollow sleeve 6041 is disposed on the outer shell 601, the inner lining 6042 is disposed on the inner wall of the hollow sleeve 6041, the inner sleeve 6043 is disposed inside the hollow sleeve 6041, and the vent holes 6044 are in multiple sets, which are linearly arranged on the inner sleeve 6043.

[0065] It should be noted that the inner lining layer 6042 is a heat insulation cotton layer, and the vent 6044 is located at the bottom of the inner sleeve 6043. The cooling system on the vapor deposition equipment locally cools the bottom of the hollow shell 6041 through the inner sleeve 6043 and the vent 6044. During the conveying process, the four-piece fabric is tightly attached to the hollow shell 6041, so the localized cooling at the bottom of the hollow shell 6041 cools the four-piece fabric, allowing the evaporated dyeing solution to permeate the four-piece fabric.

[0066] In one embodiment of this application, such as Figure 5 and Figure 6 As shown, the scraping mechanism 605 includes a fixed plate 6051, a scraping plate 6052, a rejection plate 6053, a reset component 6054, a rotating shaft 6055, a top plate 6056, a baffle 6057, and a connecting component 6058.

[0067] The assembly comprises a fixed plate 6051 mounted on the outer casing 601, a scraper 6052 mounted on the top wall of the fixed plate 6051, a rejection plate 6053 movably mounted on the scraper 6052, and a baffle 6057 mounted on the rejection plate 6053. The reset component 6054 is connected at both ends to the baffle 6057 and the fixed plate 6051, respectively. A rotating shaft 6055 is rotatably mounted on the outer casing 601, and a top plate 6056 is mounted on the rotating shaft 6055, with the top plate 6056 and the baffle 6057 in abutting connection. A connecting member 6058 is movably mounted on the fixed plate 6051, and one end of the connecting member 6058 is connected to the rejection plate 6053.

[0068] It should be noted that the top wall of the rejection plate 6053 described in this embodiment is provided with a scraper, which is attached to the outer wall of the fixed plate 6051. The reset component 6054 is a reset spring, which drives the rejection plate 6053 to reset. One end of the rotating shaft 6055 extends to the outside of the outer shell 601. A sprocket is provided on the rotating shaft 6055, and a sprocket is provided on the shaft at the output end of the first drive component 80. The two sprockets are connected by a chain for transmission, so that the rotating shaft 6055 is driven to rotate when the first drive component 80 is running. When the top plate 6056 rotates, it pushes the rejection plate 6053 upward, thereby removing the dyeing liquid scraped off the scraper plate 6052 by the scraper, preventing the dye from condensing and accumulating together.

[0069] In one embodiment of this application, such as Figure 7 As shown, the material feeding assembly 40 includes a hollow housing 401, a partition 402, an inner cover 403, a wire feeding mechanism 404, a protective cover 405, and a wire passage tube 406.

[0070] The hollow shell 401 is mounted on the outer frame 101. Multiple sets of partitions 402 are linearly arranged within the hollow shell 401. An inner cover 403 is located within the partitions 402. A wire feeding mechanism 404 is mounted on the inner cover 403, and a protective cover 405 is located within the inner cover 403, with the wire feeding mechanism 404 and the protective cover 405 connected. One end of a wire conduit 406 is connected to the inner cover 403, and the other end of the wire conduit 406 is connected to the hollow shell 401.

[0071] It should be noted that the partition 402 is a sealed housing, and the number of partitions 402 is set according to the amount of solid dye to be used. The inner cover 403 is disposed inside the partition 402. The partition 402 and the inner cover 403 are respectively provided with interconnected wire holes. The solid dye enters the partition 402 through the wire holes, is transported in the through pipe 406, and finally enters the vapor deposition assembly 50 for vapor deposition.

[0072] In one embodiment of this application, such as Figure 7 , Figure 8 and Figure 9 As shown, the wire feeding mechanism 404 includes a second driving component 4041, a main transmission component 4042, a first pressure roller 4043, a second pressure roller 4044, a wire groove 4045, and a secondary transmission component 4046.

[0073] The second drive component 4041 is mounted on the inner cover 403, the main drive component 4042 is mounted on the output end of the second drive component 4041, and the first pressure roller 4043 is rotatably mounted inside the protective cover 405. The second pressure roller 4044 is rotatably mounted inside the protective cover 405 and is located directly above the first pressure roller 4043. Grooves 4045 are respectively formed on the second pressure roller 4044 and the first pressure roller 4043. The auxiliary drive component 4046 is mounted on the first pressure roller 4043, and the auxiliary drive component 4046 is meshed with the main drive component 4042.

[0074] It should be noted that the second driving component 4041 described in this embodiment is a drive motor. The second driving component 4041 is operated via a control switch and power supply. The second driving component 4041 drives the main transmission component 4042 to rotate. The main transmission component 4042 is a driving gear, and the auxiliary transmission component 4046 is a driven gear. The main transmission component 4042 and the auxiliary transmission component 4046 are meshed together, thereby driving the first pressure roller 4043 to rotate. Solid dye passes through the groove 4045, and the solid dye and the groove 4045 are interference-fitted. Therefore, when the first pressure roller 4043 rotates, it drives the solid dye forward for conveying, and after cooperating with the second pressure roller 4044, the solid dye is straightened.

[0075] In one embodiment of this application, such as Figure 1 and Figure 10 As shown, the feeding assembly 70 includes a third driving component 701, a fixed bracket 702, a fastening mechanism 703, and a snap-fit ​​component 704.

[0076] The third drive component 701 is mounted on the outer frame 101, and the fixed bracket 702 is mounted on the output end of the third drive component 701.

[0077] It should be noted that the third drive component 701 is a cylinder. The third drive component 701 is operated by connecting to a control switch and a power source, which drives the feeding assembly 60 to reciprocate on the outer frame 101.

[0078] The fastening mechanism 703 is mounted on the fixed bracket 702. The fastening mechanism 703 includes a fastening frame 7031, an insert plate 7032, and a positioning hole 7033.

[0079] One end of the fastening bracket 7031 is mounted on the fixed bracket 702, the insert plate 7032 is mounted on the other end of the fastening bracket 7031, the positioning hole 7033 is opened on the insert plate 7032, the snap-fit ​​member 704 is inserted into the insert plate 7032, and the snap-fit ​​member 704 is attached to the outer shell 601.

[0080] It should be noted that the positioning hole 7033 on the fastening bracket 7031 described in this embodiment is the same size as the hole on the snap-fit ​​member 704. The snap-fit ​​member 704 includes an L-shaped card plate. A slot is provided at the connection between the L-shaped card plate and the insert plate 7032. A positioning rod is inserted into the L-shaped card plate. The positioning rod passes through the positioning hole 7033 to fasten and fix the card plate and the insert plate 7032.

[0081] In one embodiment of this application, such as Figure 11 As shown, the vapor deposition assembly 50 includes a vapor deposition rack 501, a positioning tube rack 502, and a solid dye vapor deposition mechanism 503.

[0082] The vapor deposition rack 501 is mounted on the outer frame 101, the positioning tube rack 502 is mounted on the vapor deposition rack 501, and the solid dye vapor deposition mechanism 503 is mounted on the vapor deposition rack 501 and the positioning tube rack 502.

[0083] It should be noted that the positioning tube frame 502 is connected to the hollow shell 401, and the positioning tube frame 502 is a hollow tube frame. The solid dye evaporation mechanism 503 is horizontally arranged, and the solid dye evaporation mechanism 503 and the positioning tube frame 502 are perpendicular to each other. This allows the solid dye to enter the solid dye evaporation mechanism 503 horizontally.

[0084] In one embodiment of this application, such as Figure 11 As shown, the solid dye vapor deposition mechanism 503 includes a fixed frame 5031, a through hole 5032, a heat conduction frame 5033, a collection groove 5034, and a waste material collection component 5035.

[0085] The device includes a fixed frame 5031 mounted on the vapor deposition rack 501 and the positioning tube rack 502, a through hole 5032 formed on the fixed frame 5031, and multiple sets of heat-conducting racks 5033 arranged linearly on the fixed frame 5031. A flow collector 5034 is formed on the fixed frame 5031, and a waste material collection component 5035 is mounted on the vapor deposition rack 501, positioned below the flow collector 5034.

[0086] It should be noted that the number of fixing brackets 5031 is designed according to actual conditions, and the wire holes 5032 and the wire holes on the hollow shell 401 are located on the same horizontal line. The heat-conducting bracket 5033 has good thermal conductivity, and the melting point of the material of the heat-conducting bracket 5033 is higher than that of the solid dye. The collection tank 5034 allows the liquefied filtrate to drip down into the residue collection component 5035.

[0087] In one embodiment of this application, such as Figure 11 As shown, the waste material collection component 5035 includes a base plate 50351 and a collection trough 50352.

[0088] The base plate 50351 is set on the vapor deposition rack 501 and is located below the collection tank 5034. The collection tank 50352 is in multiple sets and the multiple sets of collection tanks 50352 are arrayed on the base plate 50351.

[0089] It should be noted that there are multiple collection channels 5034 on the base plate 50351. The dripping dye solution is collected in the collection channels 5034 and used to collect the dye solution during the initial dyeing and after dyeing, so as to facilitate the collection and reuse of the dye solution.

[0090] The processing steps for vapor deposition and dyeing of the four-piece bedding fabric are as follows:

[0091] The four-piece fabric set is rolled up and placed on the first conveyor roller 603. One end of the fabric set is manually threaded through multiple sets of conveyor rollers 603 in sequence, passing through the bottom of the limiting follower mechanism 604, and then rolled up on the last conveyor roller 603 above the scraping mechanism 605. The first drive unit 80 drives the conveyor roller 603 to rotate, thereby causing the four-piece fabric set to complete the evaporation of the dyeing solution during the rolling process.

[0092] The vacuuming process is as follows: After installing the four-piece fabric set into the outer casing 601, the snap-fit ​​component 704 is attached to the surface of the outer casing 601, and the insert plate 7032 is inserted into the snap-fit ​​component 704. The snap-fit ​​component 704 and the insert plate 7032 are then fixed by the positioning rod that mates with the positioning hole 7033. At this time, the third drive component 701 is activated to push the outer casing 601 to slide at the upper limit of the outer frame 101. The limit snap-fit ​​plate 102 and the positioning groove 602 are connected by a transition fit, and the sealing component 103 ensures good sealing when the outer casing 601 and the outer frame 101 are closed. The solid dye is installed on the take-up shaft 30, then all the protective doors on the vapor deposition equipment are closed, and the vacuuming operation is performed through the vapor deposition equipment.

[0093] The solid dye conveying process is as follows: After the solid dye is placed on the take-up shaft 30, one end of the solid dye is inserted into the hollow housing 401, and the solid dye is conveyed in the thread tube 406 through the thread feeding mechanism 404. The second drive component 4041 drives the main drive component 4042 to rotate. The main drive component 4042 and the auxiliary drive component 4046 are meshed, thereby driving the first pressure roller 4043 to rotate. During the rotation of the first pressure roller 4043, the solid dye is interference-fitted in the thread groove 4045, thereby squeezing the solid dye forward through the second pressure roller 4044, completing the solid dye conveying and straightening at the same time.

[0094] The steps for solid dye vapor deposition onto the four-piece fabric are as follows: The solid dye passes through the positioning tube 502 into the inner side of the fixing frame 5031, and then passes through the through hole 5032 and the heat-conducting frame 5033 in sequence. During the solid dye conveying process, the heat-conducting frame 5033 is preheated to raise its temperature to the temperature at which the solid dye melts and vaporizes. When the solid dye passes through the heat-conducting frame 5033, it melts and liquefies during the initial melting process. The liquefied dyeing liquid flows into the collecting tank 5034, and then drips down into the collecting tank 50352. During subsequent continuous heating, the dyeing liquid vaporizes. The four-piece fabric is conveyed on the conveying roller 603. When the four-piece fabric passes through the driven mechanism 604, it adheres tightly to the bottom wall of the hollow casing 6041. The cooling system on the vapor deposition equipment locally cools the bottom wall of the hollow shell 6041 through the vent 6044, while the rest of the hollow shell 6041 is insulated by the inner lining layer 6042. As a result, the dyeing liquid vapor is pre-cooled and deposited on the four-piece fabric after passing through the cooling area.

[0095] The steps for scraping off excess coating and collecting residual material on the four-piece bedding fabric are as follows: Dyeing solution is applied to the four-piece bedding fabric. During the fabric conveying process, the fabric passes over the top wall of the scraping mechanism 605, causing it to adhere to the top wall of the scraper plate 6052, resulting in a uniform coating of dyeing solution. Excess dyeing solution accumulates on the scraper plate 6052. At this point, the first drive component 80 rotates, causing the rotating shaft 6055 to rotate, which in turn rotates the top plate 6056, lifting the rejection plate 6053. During the upward movement of the rejection plate 6053, the residual material accumulated on the scraper plate 6052 is removed, thus preventing excessive accumulation of residual material. During the dyeing process of the four-piece bedding fabric, as the temperature gradually decreases, the vaporized dyeing liquid will gradually liquefy and drip into the collection tank 50352 along with the collection tank 5034. After the equipment is opened and the formed four-piece bedding fabric is taken out, the collection tank 50352 is removed and the remaining material in the collection tank 50352 is poured out for reuse.

[0096] In summary, the antibacterial and antiviral four-piece bedding processing equipment of this application embodiment ensures that the solid dye evaporates evenly and adheres evenly to the four-piece bedding fabric during vapor deposition. The adhesion is stable and ensures the color saturation of the four-piece bedding fabric after dyeing, while also possessing antibacterial and antiviral properties. It also facilitates the collection of excess material.

[0097] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of this application.

Claims

1. An antibacterial and antiviral four-piece processing apparatus, characterized by, The utility model relates to a four-piece suit fabric dyeing machine, including base (10), outer cover (20), winding shaft (30), pass through material subassembly (40), evaporation subassembly (50), feeding assembly (60), push material subassembly (70) and first drive part (80), wherein, The base (10) comprises an outer frame (101), a limiting clamping plate (102) and a sealing component (103), wherein, The limiting clamping plate (102) is arranged on the outer frame (101); The sealing component (103) is arranged on the outer frame (101); The outer cover (20) is arranged on the outer frame (101); The winding shaft (30) is in multiple groups, and multiple groups of the winding shaft (30) are rotatably arranged on the outer cover (20); The pass through material subassembly (40) is arranged in the outer cover (20), and the pass through material subassembly (40) is used for transmitting solid dyes wound on the winding shaft (30) and straightening the solid dyes during transmission; The pass through material subassembly (40) comprises a hollow shell (401), a partition plate (402), an inner cover (403), a wire feeding mechanism (404), a protective cover (405) and a wire passing pipe (406), wherein, The hollow shell (401) is arranged on the outer frame (101); Multiple groups of the partition plate (402) are linearly arranged in the hollow shell (401); The inner cover (403) is arranged in the partition plate (402); The wire feeding mechanism (404) is arranged on the inner cover (403); The protective cover (405) is arranged in the inner cover (403), and the wire feeding mechanism (404) and the protective cover (405) are connected; One end of the wire passing pipe (406) is communicated with the inner cover (403), and the other end of the wire passing pipe (406) is communicated with the hollow shell (401); The evaporation subassembly (50) is arranged on the outer frame (101), and the evaporation subassembly (50) is used for hot melting and evaporating solid dyes, dyeing liquid vapor permeating four-piece suit fabrics and adhering to the four-piece suit fabrics; The feeding assembly (60) is movably arranged on the outer frame (101), and the feeding assembly (60) is used for driving the four-piece suit fabrics to be dyed to move above the evaporation subassembly (50) and complete dyeing; The feeding assembly (60) comprises an outer shell (601), a positioning groove (602), a conveying roller (603), a driven mechanism (604), a material scraping mechanism (605) and a limiting baffle (606), wherein, The outer shell (601) is movably arranged on the outer frame (101); The positioning groove (602) is formed in the outer shell (601); Multiple groups of the conveying roller (603) are rotatably arranged on the outer frame (101), and the conveying roller (603) is arranged on the output end of the first drive part (80); The driven mechanism (604) is arranged on the outer shell (601); The scraping mechanism (605) is arranged on the outer shell (601); The limiting baffle (606) is two groups, and the two groups of limiting baffles (606) are symmetrically arranged on both sides of the driven mechanism (604); The pushing assembly (70) is arranged on the outer frame (101), and the pushing assembly (70) is used for pushing the feeding assembly (60) to move; The first driving part (80) is arranged on the feeding assembly (60).

2. The anti-bacterial and anti-viral four-piece processing apparatus according to claim 1, characterized in that, The driven mechanism (604) comprises a hollow sleeve (6041), an inner lining (6042), an inner sleeve (6043) and a ventilation hole (6044), wherein, The hollow sleeve (6041) is arranged on the outer shell (601); The inner lining (6042) is arranged on the inner wall of the hollow sleeve (6041); The inner sleeve (6043) is arranged in the hollow sleeve (6041); The ventilation hole (6044) is a plurality of groups, and the plurality of groups of ventilation holes (6044) are linearly arranged on the inner sleeve (6043).

3. The anti-bacterial and anti-viral four-piece processing apparatus according to claim 1, wherein, The scraping mechanism (605) comprises a fixed plate (6051), a scraping plate (6052), a rejection plate block (6053), a reset part (6054), a rotating shaft (6055), a top plate (6056), a baffle (6057) and a connecting piece (6058), wherein, The fixed plate (6051) is arranged on the outer shell (601); The scraping plate (6052) is arranged on the top wall of the fixed plate (6051); The rejection plate block (6053) is movably arranged on the scraping plate (6052); The baffle (6057) is arranged on the rejection plate block (6053); The two ends of the reset part (6054) are connected with the baffle (6057) and the fixed plate (6051) respectively; The rotating shaft (6055) is rotatably arranged on the outer shell (601); The top plate (6056) is arranged on the rotating shaft (6055), and the top plate (6056) and the baffle (6057) are connected in abutment; The connecting piece (6058) is movably arranged on the fixed plate (6051), and one end of the connecting piece (6058) is connected with the rejection plate block (6053).

4. The anti-bacterial and anti-viral four-piece processing apparatus according to claim 1, wherein, The wire feeding mechanism (404) comprises a second driving part (4041), a main transmission part (4042), a first compression roller (4043), a second compression roller (4044), a wire slot (4045) and a secondary transmission part (4046), wherein, The second driving part (4041) is arranged on the inner cover (403); The main transmission part (4042) is arranged on the output end of the second driving part (4041); The first compression roller (4043) is rotatably arranged in the protection cover (405); The second compression roller (4044) is rotatably arranged in the protection cover (405), and the second compression roller (4044) is located directly above the first compression roller (4043); The line groove (4045) is arranged on the second compression roller (4044) and the first compression roller (4043) respectively; The auxiliary transmission component (4046) is arranged on the first compression roller (4043), and the auxiliary transmission component (4046) is in meshing connection with the main transmission component (4042).

5. The anti-bacterial and anti-viral four-piece processing apparatus according to claim 1, wherein, The pushing assembly (70) comprises a third driving component (701), a fixed support (702), a fastening mechanism (703) and a clamping piece (704), wherein, The third driving component (701) is arranged on the outer frame (101); The fixed support (702) is arranged on the output end of the third driving component (701); The fastening mechanism (703) is arranged on the fixed support (702), and the fastening mechanism (703) comprises a fastening frame (7031), a plug plate (7032) and a positioning hole (7033), wherein, One end of the fastening frame (7031) is arranged on the fixed support (702); The plug plate (7032) is arranged on the other end of the fastening frame (7031); The positioning hole (7033) is arranged on the plug plate (7032); The clamping piece (704) is inserted into the plug plate (7032), and the clamping piece (704) is attached to the outer shell (601).

6. The anti-bacterial anti-viral four-piece processing apparatus of claim 1, wherein, The evaporation assembly (50) comprises an evaporation frame (501), a positioning pipe frame (502) and a solid dye evaporation mechanism (503), wherein, The evaporation frame (501) is arranged on the outer frame (101); The positioning pipe frame (502) is arranged on the evaporation frame (501); The solid dye evaporation mechanism (503) is arranged on the evaporation frame (501) and the positioning pipe frame (502).

7. The anti-bacterial and anti-viral four-piece processing apparatus according to claim 6, wherein, The solid dye evaporation mechanism (503) comprises a fixed frame (5031), a wire passing hole (5032), a heat conducting frame (5033), a current collecting groove (5034) and a surplus material collecting piece (5035), wherein, The fixed frame (5031) is arranged on the evaporation frame (501) and the positioning pipe frame (502); The wire passing hole (5032) is arranged on the fixed frame (5031); The heat conducting frame (5033) is in multiple groups, and the multiple groups of heat conducting frames (5033) are linearly arranged on the fixed frame (5031); The current collecting groove (5034) is arranged on the fixed frame (5031); The surplus material collecting piece (5035) is arranged on the evaporation frame (501), and the surplus material collecting piece (5035) is arranged below the current collecting groove (5034).

8. The antiseptic antiviral four-piece processing apparatus according to claim 7, characterized by, The surplus material collecting piece (5035) comprises a bottom plate (50351) and a collecting groove (50352), wherein, The bottom plate (50351) is arranged on the evaporation frame (501), and the bottom plate (50351) is arranged below the current collecting groove (5034); The collecting groove (50352) is in multiple groups, and the multiple groups of collecting grooves (50352) are arranged on the bottom plate (50351).

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