Bottom pivot base horizontal adjusting device and using method thereof

Abstract

A horizontal adjusting device for a bottom pivot seat comprises at least three height-adjustable vertical adjusting parts and at least three length-adjustable lateral traction parts, the tops of the vertical adjusting parts are connected with the bottom pivot seat, the bottoms of the vertical adjusting parts are connected with the ground, and the vertical adjusting parts are uniformly distributed on the bottom pivot seat. One end of each lateral traction component is connected with the ground, the other end of each lateral traction component is connected with the bottom pivot seat, an included angle of 45-60 degrees is formed between each lateral traction component and the upper surface of the bottom pivot seat, and the lateral traction components are uniformly distributed on the side surface of the bottom pivot seat. A lateral adjusting device is additionally arranged, so that adjusting dimensions in more directions are provided, and the horizontal plane is adjusted more conveniently and quickly; by arranging the dynamic adjusting assembly, according to the pressure change between the bottom pivot base and the horizontal reference plate, the displacement trend of the bottom pivot base is predicted, the bottom pivot base is pressurized in advance, secondary displacement of the bottom pivot base in the concrete curing process is prevented, secondary level adjustment is not needed, and the construction efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of bottom pivot seat installation equipment, and particularly relates to a bottom pivot seat horizontal adjusting device and a bottom pivot seat installation method. BACKGROUND

[0002] In water conservancy projects, the stability and reliability of a gate, which is an important device for controlling water flow, are crucial. A bottom pivot is a key supporting device at the bottom end of a door shaft column of a miter gate or a radial gate rotating around a vertical shaft, and mainly bears the self weight and running load of the door body. The structure form of the bottom pivot includes a mushroom head spherical bearing bush, a bottom pivot seat and a special lubricating device, and the installation and adjustment process directly affects the running effect and service life of the gate.

[0003] The bottom pivot seat is a basic component of the bottom pivot and is used for bearing the entire bottom pivot structure. The bottom pivot seat needs to be kept horizontally installed, and the following technical problems exist in actual construction: (1) referring to Figure 4 , only the nuts on the vertical adjusting devices b can be rotated to adjust the bottom pivot seat a up and down during the installation process, and the surface adjusting process is very troublesome; (2) after the level is adjusted, concrete is poured around the bottom pivot seat a to realize fixation, the impact of the concrete during the pouring process and the extrusion of the bottom pivot seat a during the solidification process of the concrete make the bottom pivot seat a lose the horizontal state, and secondary adjustment is needed, which is generally grinding the upper surface of the bottom pivot seat by using equipment, additional labor and equipment are needed, and the time is long, thereby affecting the construction period.

[0004] Therefore, it is urgent to design a bottom pivot seat horizontal adjusting device which is convenient to install and adjust and can keep the horizontal state during the pouring and solidification of the concrete. SUMMARY

[0005] In view of the above technical problems, the application provides a bottom pivot seat horizontal adjusting device and a bottom pivot seat installation method, and aims to improve the installation efficiency of the bottom pivot seat.

[0006] The technical scheme of the application is as follows: a bottom pivot seat horizontal adjusting device, comprising not less than three height-adjustable vertical adjusting components, the top of the vertical adjusting component is connected with the bottom pivot seat, the bottom of the vertical adjusting component is connected with the ground, and the vertical adjusting components are uniformly distributed on the bottom pivot seat, further comprising not less than three length-adjustable lateral pulling components, one end of the lateral pulling component is connected with the ground, the other end is connected with the bottom pivot seat, the lateral pulling component and the upper surface of the bottom pivot seat form an included angle of 30 to 80 degrees, and the lateral pulling components are uniformly distributed on the side surface of the bottom pivot seat.

[0007] Preferably, the dynamic adjustment assembly comprises a plurality of horizontal reference plates, a computing controller, a plurality of sleeves and a plurality of electric pulling components, the horizontal reference plates are suspended on the upper surface of the base, the lower surface of the horizontal reference plates is parallel to the horizontal plane, a pressure sensor is arranged between the horizontal reference plates and the upper surface of the base, the pressure sensor is electrically connected to the computing controller, the lower end of the sleeve is connected to the ground, the upper end of the sleeve extends into the base and does not contact the base, the electric pulling component is arranged in the sleeve, the upper end of the electric pulling component is connected to the base, and the lower end is connected to the bottom of the sleeve.

[0008] Preferably, the horizontal reference plates are suspended on the upper surface of the base through mounting brackets.

[0009] Preferably, the vertical adjustment component is a screw rod or a telescopic rod.

[0010] Preferably, the lateral pulling device is any one of a basket screw rod, a hydraulic telescopic rod or an electric hydraulic telescopic rod.

[0011] Preferably, the electric pulling component is an electric hydraulic rod or an electric screw rod.

[0012] A method for installing a base is also provided, comprising the following steps: 1) hoisting and placing the base to a designated position; 2) arranging a vertical adjustment component on the base, and arranging a lateral pulling component and a dynamic adjustment assembly on the side of the base; 3) measuring the levelness of the surface of the base by using a level detection device, adjusting the corresponding vertical adjustment component and lateral pulling component, and adjusting the levelness of the surface of the base to be within the design specification; 4) pouring concrete, suspending the horizontal reference plates on the upper surface of the base, arranging the pressure sensor between the horizontal reference plates and the upper surface of the base, setting an initial pressure value, a maximum threshold value and a minimum threshold value, when the pressure of the pressure sensor exceeds the maximum threshold value, the corresponding electric pulling component applies a downward force until the pressure is lower than the maximum threshold value, when the pressure of the pressure sensor is lower than the minimum threshold value, the corresponding electric pulling component applies an upward force until the pressure is higher than the minimum threshold value, and the installation is completed after the concrete is solidified.

[0013] Preferably, step 4) further comprises setting a time threshold value, after pouring the concrete, the time reaches the time threshold value, and the adjustment is stopped.

[0014] Preferably, after the time reaches the time threshold value, each pressure sensor is adjusted to the initial pressure value by the electric pulling component.

[0015] The beneficial effects of the present application are: (1) increase multiple lateral adjustment device, provide more direction of adjustment dimension, horizontal degree adjustment is more accurate, convenient, fast; (2) by setting dynamic adjustment assembly, after concrete pouring, according to the pressure change between the bottom pivot base and the horizontal reference plate, the displacement trend of the bottom pivot base is predicted, the bottom pivot base is pre-pressurized, and secondary displacement of the bottom pivot base in the concrete curing process is prevented, so that secondary adjustment of the level is not needed, and the construction efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a structural schematic diagram of embodiment 1 of the present application, Figure 2 is a three-dimensional structural schematic diagram of embodiment 2 of the present application, Figure 3 is a sectional view of embodiment 2 of the present application, Figure 4 is a schematic diagram of the existing bottom pivot base adjustment device, Fig. 1 is a bottom pivot base, 2 is a vertical adjustment part, 3 is a lateral pulling part, 4 is a dynamic adjustment assembly, 41 is a horizontal reference plate, 42 is a sleeve, 43 is an electric pulling part, 44 is a pressure sensor, 5 is a U-shaped connecting plate, a is a bottom pivot base, b is a vertical adjustment part. DETAILED DESCRIPTION

[0017] The technical solutions of the present application will be described below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0018] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "vertical", "horizontal", "inner", "outer", "front", "back" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application.

[0019] Embodiment 1 Figure 1 The bottom pivot base horizontal adjustment device comprises not less than three height-adjustable vertical adjustment parts 2, the top of the vertical adjustment part 2 is connected with the bottom pivot base 1, the bottom of the vertical adjustment part 2 is connected with the ground, and the vertical adjustment parts 2 are evenly distributed on the bottom pivot base 1. Also included are no less than three length-adjustable lateral pulling components 3, one end of which is connected to the ground and the other end of which is connected to the bottom pivot base 1; in this embodiment, the lateral pulling components 3 are connected to the bottom pivot base 1 by means of U-shaped connecting plates 5, specifically: the U-shaped connecting plates 5 are connected to the side beams of the bottom pivot base 1, the bottoms of the U-shaped connecting plates 5 are connected to the lateral pulling components 3, and the lateral pulling components 3 and the upper surface of the bottom pivot base 1 form a 60-degree angle, and the lateral pulling components 3 are evenly distributed on the side of the bottom pivot base 1.

[0020] In this embodiment, the vertical adjustment component 2 is a screw rod or a telescopic rod.

[0021] In this embodiment, the lateral pulling component 3 is a basket screw rod, which can adjust its own length, and the specific structure and principle are not described again.

[0022] In this embodiment, lateral adjustment devices are added to the bottom pivot base 1, so that the lateral direction of the bottom pivot base 1 can also be adjusted, more adjustment directions are provided, and the horizontal plane adjustment is more accurate, convenient and fast.

[0023] Embodiment 2 Referring to Figure 2 and Figure 3 , in this embodiment, a dynamic adjustment assembly 4 is also included, which includes a plurality of horizontal reference plates 41, a computing controller, a plurality of sleeves 42 and a plurality of electric pulling components 43, the horizontal reference plates 41 are suspended on the upper surface of the bottom pivot base 1, the lower surface of the horizontal reference plates 41 is parallel to the horizontal plane, a pressure sensor 44 is arranged between the horizontal reference plates 41 and the upper surface of the bottom pivot base 1, and the pressure sensor 44 is electrically connected to the computing controller. In this embodiment, the computing controller is a single-chip microcomputer, and how to accept and process the data of the pressure sensor 44 is prior art, and will not be described again.

[0024] The lower end of the sleeve 42 is connected to the ground, the upper end of the sleeve 42 extends into the bottom pivot base 1 and does not contact the bottom pivot base 1, the upper end of the sleeve 42 is higher than the surface of the poured concrete, and is used to isolate the concrete and the electric pulling component 43, so as to ensure the normal work of the electric pulling component 43, the electric pulling component 43 is arranged in the sleeve 42, one end of the electric pulling component 43 is connected to the bottom pivot base 1, and the other end is connected to the bottom of the sleeve 42, and the control line of the electric pulling component 43 is arranged to extend out of the sleeve 42 and be electrically connected to the computing controller.

[0025] The horizontal reference plates 41 are suspended on the upper surface of the bottom pivot base 1 by means of mounting brackets. The mounting brackets are conventional technology, and how to set them will not be described again.

[0026] In this embodiment, the electric pulling component 43 is an electric hydraulic rod.

[0027] In this embodiment, the installation method of the device includes the following steps: 1) hoist and place the bottom pivot base 1 to the designated position, generally in the foundation pit; 2) set the vertical adjustment component 2 on the bottom pivot base 1, set the lateral pulling component 3 and the dynamic adjustment assembly 4 on the side of the bottom pivot base 1; 3) measure the levelness of the surface of the bottom pivot base 1 with a horizontal detection device, adjust the corresponding vertical adjustment component 2 and lateral pulling component 3, and adjust the levelness of the surface of the bottom pivot base 1 to within the design specification; 4) pour concrete into the foundation pit, suspend the horizontal reference plate 41 on the upper surface of the bottom pivot base 1 around the foundation pit, set the pressure sensor 44 between the horizontal reference plate 41 and the upper surface of the bottom pivot base 1, set the initial pressure value, the maximum threshold value and the minimum threshold value in the calculation controller, when the pressure of the pressure sensor 44 exceeds the maximum threshold value, the corresponding electric pulling component exerts force downward until the pressure is lower than the maximum threshold value, when the pressure of the pressure sensor 44 is lower than the minimum threshold value, the corresponding electric pulling component exerts force upward until the pressure is higher than the minimum threshold value, and the installation is completed after the concrete solidifies. The specific pressure value is determined according to the specific model of the pressure sensor 44.

[0028] In step 4) of the embodiment, a time threshold value is also set, after pouring the concrete, when the time reaches the time threshold value, each pressure sensor 44 is adjusted to the initial pressure value by the electric pulling component 43, at this time an error value can also be set, for example, within ±5% of the initial pressure value, and then no longer adjusted. The time threshold value is generally 6-10 hours to prevent long-term adjustment affecting the bonding strength of the bottom pivot base 1 and the concrete. After reaching the time threshold value, the displacement pressure caused by the solidification of the concrete will be relatively small, plus sufficient allowance is left to ensure that the bottom pivot base does not need to be adjusted again, and the specific solidification time of the concrete is determined by the person skilled in the art according to the specific model in actual use.

[0029] In the embodiment, by setting the dynamic adjustment assembly 4, the displacement trend of the bottom pivot base 1 is predicted according to the pressure change between the bottom pivot base 1 and the horizontal reference plate 41, the bottom pivot base 1 is pre-pressurized to prevent secondary displacement during the solidification of the concrete, and the level does not need to be adjusted again, greatly improving the construction efficiency, and also reducing the construction cost compared to investing additional manpower and calling grinding equipment.

[0030] The present application is not limited to the above embodiments, and based on the technical solutions disclosed in the present application, those skilled in the art can make some substitutions and modifications to some technical features without creative labor, and these substitutions and modifications are within the protection scope of the present application.

Claims

1. A horizontal adjustment device for a bottom pivot seat, comprising at least three height-adjustable vertical adjustment components, wherein the top of each vertical adjustment component is connected to the bottom pivot seat, and the bottom of each vertical adjustment component is connected to the ground, and the vertical adjustment components are uniformly distributed on the bottom pivot seat, characterized in that: It also includes no less than 3 lateral pulling components with adjustable lengths, one end of the lateral pulling component is connected to the ground, and the other end is connected to the bottom pivot seat. The lateral pulling component and the upper surface of the bottom pivot seat form an angle of 30 to 80 degrees, and the lateral pulling components are evenly distributed on the side of the bottom pivot seat.

2. A bottom pivot seat level adjustment device according to claim 1, characterized in that: The apparatus further includes a dynamic adjustment assembly, the dynamic adjustment assembly including a plurality of horizontal reference plates, a computing controller, a plurality of sleeves, and a plurality of electric pulling components, the horizontal reference plates being suspended from the upper surface of the bottom pivot seat, the lower surface of the horizontal reference plates being parallel to the horizontal plane, a pressure sensor being provided between the horizontal reference plates and the upper surface of the bottom pivot seat, the pressure sensor being electrically connected to the computing controller; The lower end of the sleeve is connected to the ground, the upper end of the sleeve extends into the bottom pivot seat and is not connected to the bottom pivot seat, the electric pulling component is arranged in the sleeve, the upper end of the electric pulling component is connected to the bottom pivot seat, and the lower end of the electric pulling component is connected to the ground.

3. A bottom pivot seat level adjustment device according to claim 2, characterized in that: The horizontal reference plate is suspended on the upper surface of the bottom pivot seat through a mounting bracket.

4. The bottom pivot seat level adjustment device according to claim 1, characterized in that: The vertical adjustment component is a screw rod or a telescopic rod.

5. The bottom pivot seat level adjustment device according to claim 1, characterized in that: The lateral pulling device is any one of a turnbuckle screw, a hydraulic telescopic rod or an electric hydraulic telescopic rod.

6. The bottom pivot seat level adjustment device according to claim 1, characterized in that: The electric pulling component is an electric hydraulic rod or an electric screw rod.

7. A method for using a bottom pivot seat level adjustment device, characterized in that: The following steps are involved: 1) Hoist the bottom pivot seat to the designated location; 2) A vertical adjustment component is provided on the bottom pivot seat, and a lateral pulling component and a dynamic adjustment component are provided on the side of the bottom pivot seat; 3) Use a leveling device to measure the levelness of the bottom pivot seat surface, adjust the corresponding vertical adjustment components and lateral pulling components, and adjust the levelness of the bottom pivot seat surface to within the design specifications; 4) Pour concrete, suspend the horizontal reference plate on the upper surface of the bottom pivot seat, set the pressure sensor between the horizontal reference plate and the upper surface of the bottom pivot seat, set the initial pressure value, the maximum threshold and the minimum threshold. When the pressure of the pressure sensor exceeds the maximum threshold, the corresponding electric pulling component applies force downward until the pressure is lower than the maximum threshold. When the pressure of the pressure sensor is lower than the minimum threshold, the corresponding electric pulling component applies force upward until the pressure is higher than the minimum threshold. The installation is completed after the concrete solidifies.

8. The method for using the bottom pivot seat level adjustment device according to claim 7, wherein: Step 4) also includes setting a time threshold. After pouring concrete, the time will no longer be adjusted once it reaches the time threshold.

9. The method for using the bottom pivot seat level adjustment device according to claim 8, wherein: After the time reaches the time threshold, each pressure sensor is adjusted to the initial pressure value through the electric pulling component.

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