Construction method for quick wall plastering and net hanging

Through laser calibration and precise positioning of the ball-hinged rotating structure, combined with retractable vertical poles and barbed nails for fixation, the problems of mesh cloth skew and material waste in the traditional hanging mesh process are solved, achieving efficient and precise wall plastering construction and improving construction quality and efficiency.

CN120797912APending Publication Date: 2025-10-17CHINA SHANXI SIJIAN GRP
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Patent Information

Application Number
CN202510994978.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-18
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

The traditional mesh hanging technology has problems such as skewed mesh, falling nails, size deviation, and loose overlap during wall construction, which leads to wall cracks and material waste, affecting construction efficiency and quality.

Method used

Laser level calibrator and ball-hinged rotating structure are used for precise positioning, retractable vertical poles and pointed hanging nails with barbs are used for fixation, micro vibrator and infrared rangefinder are used for precise cutting and bonding of mesh cloth, elastic flat shovel and retractable probe are used for hollow detection, thus achieving accurate hanging of mesh and material saving.

Benefits of technology

It improves the verticality and bonding qualification rate of the mesh cloth, reduces the risk of wall cracking and material waste, and improves construction efficiency and material utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a construction method for quick wall plastering and net hanging, and particularly relates to the technical field of wall plastering and net hanging, and the construction method comprises the steps of S1, construction preparation, S2, rod hanging tool manufacturing, S3, gridding cloth cutting, S4, rod hanging and net hanging, and S5, rod hanging and net hanging. By means of the laser horizontal calibrator and the spherical hinge type rotating structure, the problem that the gridding cloth is inclined due to traditional manual visual calibration is solved, the perpendicularity error of the gridding cloth is controlled to be smaller than or equal to 2 mm, the mesh hanging fitting degree at the internal and external corners is improved, the problems that the gridding cloth is inclined, bubbles exist, nails fall off and the like are solved in the aspect of construction quality, and the construction quality is improved. The hanging net fitting degree, the bonding qualified rate and the fixing firmness are improved, the wall surface cracking risk is reduced, the construction efficiency is improved, the hanging net is adaptive to complex parts with different floor heights, the time of links such as assembling, cutting and repairing is shortened, the operation efficiency is improved, the utilization rate of gridding cloth is improved, the use amount of plastering gypsum and the waste rate are reduced in the aspect of material utilization, and the construction cost is reduced. And material waste is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to wall plastering and hanging net technology field, more particularly, the present application relates to a kind of fast wall plastering and hanging net construction method. BACKGROUND

[0002] In recent years, with the sharp compression of construction industry, the competition situation is more and more fierce, to occupy a place in the construction industry, must have the characteristic point and competitiveness of enterprise, under the premise of guaranteeing engineering quality, improving the efficiency of work is also the current enterprise competition A sword, in the field of wall plastering construction, hanging net operation is the key link to guarantee the quality of wall.

[0003] In the process of hanging net operation, the junction of different material wall, due to the difference of material thermal expansion coefficient, shrinkage and stiffness, when temperature and humidity change or slight settlement, cracks are easily produced, the traditional hanging net technology is difficult to effectively disperse stress, leading to crack development, and the traditional steel wire mesh rust problem, not only affect the appearance of wall, also reduce the protection effect of hanging net, in the positioning link of hanging net, mesh cloth skew situation is common, the hanging net adhesion degree of yin and yang angle is poor, resulting in large error of mesh cloth perpendicularity, at the same time, mesh cloth cutting depends on experience, lack of accurate measuring means, leading to size deviation, resulting in loose lap, high cutting waste rate, long cutting time of single wall and other problems. SUMMARY

[0004] In order to overcome the above-mentioned defects of the prior art, the present application provides a kind of fast wall plastering and hanging net construction method to solve the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a kind of fast wall plastering and hanging net construction method, comprising the following steps: S1: construction preparation, clean the wall dust, measure the wall size by laser level calibrator and infrared range finder, and carry out flatness detection, prepare φ25mm stainless steel pipe 1.5m and φ20mm PVC pipe 1.5m of vertical rod material, φ20mm PVC pipe 1.5m of horizontal cross bar material and sharp hanging net nail with barb, and the exposed length is 5mm; S2: hanging rod tool making, φ25mm stainless steel pipe and φ20mm PVC pipe are connected into telescopic vertical rod through elastic locking assembly, laser level calibrator is installed on the vertical rod, magnetic connecting piece is arranged at the both ends of horizontal cross bar, sharp hanging net nail with barb is connected, and horizontal cross bar is connected with vertical rod through ball hinge type rotary structure, forming "cross" shape hanging net hanging rod; S3: mesh cloth cutting, according to the measurement data of infrared range finder, cutting mesh cloth and reserving 5cm±1cm elastic lap joint edge; S4: Hang the net with the hanging rod, and fix the mesh cloth on the barb of the pointed net hanging nail after the hanging rod is calibrated by the laser level calibrator. Adjust the length of the vertical rod to the height of the net hanging, and the height of the net hanging ranges from 4 m to 4.3 m; S5: Hang the net with the hanging rod, and press the mesh cloth into the powder plaster with the elastic flat shovel with scales. Start the micro vibrator to discharge the bubbles. After curing, apply and scrape the thin paste, and then check and supplement the adhesion by the telescopic probe.

[0006] Preferably, the laser level calibrator in S1 is used for flatness detection, and special mortar is used for repairing uneven parts.

[0007] Preferably, the elastic locking assembly in S2 includes a spring buckle and a positioning hole. The spring buckle is installed on the inner wall of a φ20mm PVC line pipe, and the positioning hole is arranged every 20 cm along the length direction of a φ25mm stainless steel line pipe, so that the length of the vertical rod can be adjusted steplessly in the range of 3m-4.5m.

[0008] Preferably, the spherical hinge type rotating structure in S2 can make the horizontal cross rod rotate 360° around the vertical rod, and can be locked in the range of 0°-90°. The magnetic connectors at both ends of the horizontal cross rod can be adapted to different specifications of the net hanging assembly.

[0009] Preferably, the pointed net hanging nail in S2 includes a nail body with an exposed length of 5mm, a rubber gasket at the tail, and a rotatable barb which automatically opens after being inserted into the mesh cloth.

[0010] Preferably, the laser level calibrator in S4 is integrally installed with the φ25mm stainless steel line pipe, and is used for calibrating the levelness of the horizontal cross rod and the perpendicularity of the vertical rod. The levelness error of the horizontal cross rod is ≤1°, and the perpendicularity error of the vertical rod is ≤0.5°.

[0011] Preferably, the power of the micro vibrator in S5 is 5W, and the micro vibrator is detachably connected with the horizontal cross rod. The time of applying the micro vibration is 3 seconds±0.5 seconds. The length of the telescopic probe can be adjusted to 4.3m, and is used for detecting the adhesion hollow area of the mesh cloth.

[0012] The application also provides a net hanging hanging rod based on the above-mentioned quick wall plastering net hanging construction method, including a telescopic vertical rod connected by an elastic locking assembly, a φ25mm stainless steel line pipe with a length of 1.5m and a φ20mm PVC line pipe with a length of 1.5m, and a laser level calibrator installed on the vertical rod; a rotatable horizontal cross rod, a φ20mm PVC line pipe with a length of 1.5m, and a pointed net hanging nail with a length of 5mm exposed at both ends through magnetic connectors, and the cross rod is connected with the vertical rod through a spherical hinge type rotating structure; Auxiliary components: including a micro-vibrator detachably connected with the horizontal crossbar, an infrared range finder detachably connected with the vertical rod, and a flexible flat shovel with scales and a telescopic probe.

[0013] Preferably, the adjustment accuracy of the elastic locking assembly is ±5 cm, and the vertical rod can bear ≥5 kg; the locking angle error of the ball-joint type rotating structure is ≤1°.

[0014] Preferably, the spring steel sheet surface of the flexible flat shovel with scales is sprayed with a polytetrafluoroethylene coating, and the coating thickness is 0.05-0.1 mm, which can reduce the adhesion of the plastered gypsum to the shovel surface, and reduce the residual amount of material to ≤3 g per square meter.

[0015] The technical effects and advantages of the present application are as follows: 1. By means of the laser level calibrator and the ball-joint type rotating structure, the problem of grid cloth skew caused by traditional manual visual calibration is solved, the grid cloth perpendicularity error is controlled to ≤2 mm, the hanging net adhesion at the male and female corners is improved, the micro-vibrator is combined with the initial adhesion, curing and re-adhesion layering process, which can effectively remove the bubbles in the plastering layer, and the telescopic probe is combined with the hollow detection, so that the grid cloth bonding qualified rate is improved, the risk of wall cracking in the later stage is greatly reduced, the pointed hanging net nail with barbs solves the problem of easy falling of traditional nails, the magnetic connecting piece is suitable for various grid cloths such as glass fiber and steel wire mesh, the fixing firmness is improved, and the grid cloth displacement during construction is avoided. 2. The telescopic vertical rod is suitable for 3-5 m layer height, without the need for on-site cutting and customizing of rod parts, the assembly time is shortened, the ball-joint type rotating structure realizes 360° rotation and 0°-90° locking, the hanging net operation efficiency in dead corners such as wall corners and pipeline periphery is improved, the real-time measurement of the infrared range finder is combined with the elastic lap joint edge design, the problem of loose lap caused by traditional size deviation is solved, the grid cloth cutting waste rate is reduced, the single wall surface cutting time is shortened, the elastic flat shovel with polytetrafluoroethylene coating reduces the gypsum waste, and the coating and scraping thickness is controlled through the scales, so that the repeated measurement steps are omitted; the double-cavity injection needle tube improves the hollow repair efficiency and avoids the damage to the base layer, the grid cloth utilization rate is improved through the laser calibration and dynamic cutting technology, and the unit area dosage of the plastering gypsum is reduced due to the low residual design of the flat shovel and the bubble removal process. 3. As described above, the construction method for fast wall plastering and hanging net provided by the present application solves the problems of grid cloth skew, bubbles, nail falling and the like in construction quality, improves the hanging net adhesion, bonding qualified rate and fixing firmness, and reduces the risk of wall cracking, is suitable for different layer heights and complex parts in construction efficiency, shortens the time of assembly, cutting and repair and the like, improves the operation efficiency, improves the grid cloth utilization rate in material utilization, reduces the plastering gypsum dosage and waste rate, and reduces the material waste. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The method flow structure diagram of the present application. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the present application. EMBODIMENT

[0018] I. Construction preparation stage Wall surface pretreatment: first clean the wall surface dust, loose mortar and protrusions, and then use a broom to sweep and wipe the surface with a wet cloth. Adopt a laser level calibrator integrated with a φ25mm stainless steel pipe to detect the flatness of the wall surface: turn on the calibrator and make the laser line project along the horizontal direction of the wall surface, and measure the distance between the laser line and the wall surface. When the distance deviation exceeds 5mm, mark the uneven part.

[0019] Uneven part repair: according to the marked area, mix special repair mortar (42.5 grade cement, medium sand and cellulose ether are mixed in a mass ratio of 1:3:0.02, and water is added and stirred to a consistency of 50mm±5mm). Use a trowel to fill the mortar in layers to the level of the surrounding wall surface, and the thickness of each layer is not more than 10mm. After the previous layer is initially cured (about 2h), the next layer is repaired, and finally the repaired surface is polished to a flatness error of ≤3mm with sandpaper.

[0020] Material and tool preparation: Stand pipe material: select 1.5m long φ25mm stainless steel pipe (pipe body with 5mm diameter positioning hole every 20cm along the length direction) and 1.5m long φ20mm PVC pipe (inner wall with pre-set spring buckle); Horizontal crossbar: 1.5m long φ20mm PVC pipe, 5cm at both ends embedded in neodymium iron boron magnetic connecting piece (suction force ≥8N); Net hanging assembly: pointed net hanging nail with rotatable barbs (nail body diameter 3mm, barb expansion angle 60°±5°, tail 3mm rubber gasket), glass fiber mesh (unit area mass ≥160g / ㎡, alkali-resistant breaking strength ≥750N / 50mm); Auxiliary tool: elastic flat shovel with scale (spring steel sheet thickness 0.5mm, polytetrafluoroethylene coating thickness 0.08mm), 5W micro vibrator (vibration frequency 30Hz±2Hz), telescopic probe (maximum elongation 4.3m), infrared range finder (measurement accuracy ±1mm).

[0021] II. Rod hanging tool making To assemble the telescopic pole: Insert the φ20mm PVC conduit (upper section) into the φ25mm stainless steel conduit (lower section), ensuring the spring-loaded clips on the inner wall of the PVC tube engage the positioning holes in the stainless steel tube to form a resilient locking assembly. Test the telescopic function: Starting from a length of 3m, perform a load-bearing test (suspend a 5kg weight for 1 minute without noticeable sinking) every 5cm, up to a maximum length of 4.5m, ensuring an adjustment accuracy of ±5cm.

[0022] Assembling the "cross" hanging rod: Connect the vertical rod and horizontal crossbar using a ball-jointed rotating mechanism consisting of a 15mm diameter stainless steel ball head and a sleeve with a locking bolt. Tighten the locking bolts as the crossbar rotates to 0°, 45°, and 90°, respectively. Use a goniometer to check that the locking angle error is ≤1°. Attach the pointed hanging nails to the magnetic connectors at each end of the horizontal crossbar and check for connection security. Ensure that no loosening occurs when a tensile force of 3N is applied.

[0023] Installation of auxiliary equipment: Fix the laser level calibrator (measuring range 0-10m) 30cm from the bottom of the pole with a clamp, and ensure that the laser emission direction is perpendicular to the pole; install the infrared rangefinder in the middle of the horizontal crossbar with a buckle, calibrate the distance measurement accuracy, and the error compared with the standard ruler is ≤2mm to pass.

[0024] 3. Cutting of mesh cloth Dimension Measurement: Use an infrared rangefinder on top of the horizontal bar to measure the actual wall height (from the ground to the bottom of the ceiling) and width (excluding door and window openings). For example, if a wall is 4.2m high and 3.5m wide, with a door and window opening area of ​​0.8㎡, the calculated mesh area size is 4.2m x (3.5-0.8) = 4.2m x 2.7m.

[0025] Cutting: Based on your measurements, unfold the mesh on a cutting platform and cut using a wallpaper cutter and a ruler. Cutting length = wall height + 5cm x 2 (top and bottom overlaps). Cutting width = wall width + 5cm x 2 (left and right overlaps). In this example, the cutting size is 4.3m x 2.8m. After cutting, check the edge straightness; deviation should be ≤ 2mm.

[0026] 4. Hanging rod and net Hanging rod calibration: Place the assembled "cross"-shaped hanging net hanging rod on one side of the wall, turn on the laser level calibrator, adjust the verticality of the rod (by observing the deviation between the laser line and the vertical line on the ground, ensure that the error is ≤0.5°), and calibrate the horizontality of the horizontal crossbar (error ≤1°), and tighten the fixing bracket at the bottom of the rod.

[0027] Mesh fixing: Align the top edge of the cut mesh with the horizontal crossbar, quickly install the pointed mesh nail through the magnetic connector, and make the nail body pierce into the mesh (piercing depth 3mm±0.5mm), and the barb automatically opens to lock. Set a fixed point every 30cm along the length direction of the crossbar, and set a horizontal crossbar every 50cm vertically (adjust the height by adjusting the length of the vertical rod), to ensure the uniformity of the mesh tension (press the middle of the mesh with your hand, the concave amount is ≤1cm).

[0028] V. Layered bonding Initial bonding operation: Adjust the putty plaster (initial setting time 60min±10min, water retention rate≥85%), use a scaled elastic flat shovel to apply the plaster to the wall surface, with a thickness control of 5mm±0.5mm (observe through the scale line on the shovel surface). Press the mesh into the plaster layer, so that the plaster completely wraps the mesh, and at the same time, start the micro-vibrator on the horizontal crossbar, vibrate for 3 seconds per square meter area, and expel the bubbles through vibration (observe that there is no obvious bubble overflow on the surface).

[0029] Curing and re-bonding: After initial bonding, wait for 10min±2min, and let the plaster initial set (no obvious marks when pressing with your finger), then use an iron trowel to apply the first layer of thin paste (thickness 2mm±0.5mm). After 2h±10min, use a telescopic probe to check the bonding condition: gently touch the mesh surface with the probe head, and apply a pressure of 1N, if the probe sinks more than 2mm, it is determined as a hollow area.

[0030] Hollow repair: For the hollow area with an area of >5cm², use a double-cavity special injection needle tube (3mm needle) to inject putty plaster, with an injection pressure controlled at 0.2MPa±0.05MPa (monitored by a pressure sensor, and a sound-light alarm is triggered when the pressure exceeds 0.3MPa), until the plaster overflows from the edge of the hollow, and then scrape off the excess plaster after curing.

[0031] Through the above embodiments, the precision of the wall mesh construction can be improved (mesh perpendicularity error≤2mm), the material loss can be reduced (mesh utilization rate≥95%), and the bonding qualified rate can reach more than 98%, which is suitable for 3m-5m high building wall plastering engineering.

[0032] Finally, it should be noted that the drawings of the disclosed embodiments only involve the structures involved in the disclosed embodiments, and other structures can be referred to the usual design, and in the case of no conflict, the same embodiments and different embodiments of the present application can be combined with each other; Finally: The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A quick construction method for wall plastering and mesh hanging, characterized by: The following steps are involved: S1: Construction preparation: clean the wall of dust, measure the wall dimensions with a laser level calibrator and infrared rangefinder, and perform a flatness test. Prepare materials for vertical poles of 1.5m φ25mm stainless steel conduit and 1.5m φ20mm PVC conduit, horizontal crossbars of 1.5m φ20mm PVC conduit, and pointed mesh nails with barbs, with an exposed length of 5mm. S2: Make the hanging rod tool. Connect φ25mm stainless steel conduit and φ20mm PVC conduit through elastic locking components to form a retractable vertical pole. Install a laser level calibrator on the vertical pole. Magnetic connectors are installed at both ends of the horizontal crossbar. Barbed pointed netting nails are connected. The crossbar is connected to the vertical pole through a ball-hinged rotating structure to form a "cross"-shaped netting hanging rod. S3: Cutting the mesh cloth: According to the data measured by the infrared rangefinder, cut the mesh cloth and reserve an elastic overlap of 5cm±1cm; S4: Hang the net on the pole. After calibrating the pole with a laser level calibrator, fix the mesh cloth on the barbs of the pointed net hanging nails. Adjust the length of the pole to the net hanging height. The net hanging height range is 4m-4.3m. S5: Layered bonding: Use a graduated elastic flat spatula to press the mesh into the plaster, start the micro vibrator to expel air bubbles, let it stand and solidify, then apply a thin layer of grout, and then use a telescopic probe to check and supplement the bonding.

2. The construction method of quick wall plastering and mesh hanging according to claim 1 is characterized by: The laser level calibrator in S1 is used for flatness detection, and special mortar is used to repair uneven parts.

3. The construction method of quick wall plastering and mesh hanging according to claim 2 is characterized in that: The elastic locking assembly in S2 includes a spring clip and a positioning hole. The spring clip is installed on the inner wall of the φ20mm PVC wire pipe. The positioning holes are arranged every 20cm along the length direction of the φ25mm stainless steel wire pipe, so that the length of the vertical pole can be steplessly adjusted within the range of 3m-4.5m.

4. The construction method of quick wall plastering and mesh hanging according to claim 1 is characterized in that: The ball-jointed rotating structure in S2 allows the horizontal crossbar to rotate 360° around the vertical pole and can be locked within the range of 0°-90°. The magnetic connectors at both ends of the horizontal crossbar can adapt to hanging net components of different specifications.

5. The construction method of quick wall plastering and mesh hanging according to claim 4 is characterized in that: The pointed mesh hanging nail S2 includes a nail body with an exposed 5mm, a rubber gasket at the tail and a rotatable barb, and the barb automatically opens after piercing the mesh cloth.

6. The construction method of quick wall plastering and mesh hanging according to claim 5 is characterized by: The laser level calibrator in the S4 is integrated with the φ25mm stainless steel wire tube and is used to calibrate the horizontality of the horizontal crossbar and the verticality of the vertical pole. The horizontality error of the horizontal crossbar is ≤1°, and the verticality error of the vertical pole is ≤0.5°.

7. The construction method of quick wall plastering and mesh hanging according to claim 6 is characterized by: The micro vibrator in the S5 has a power of 5W and is detachably connected to the horizontal crossbar. The applied micro vibration time is 3 seconds ± 0.5 seconds. The length of the telescopic probe can be adjusted to 4.3m and is used to detect the hollowing area of ​​the mesh cloth.

8. A mesh hanging rod, based on the quick wall plastering mesh hanging construction method according to any one of claims 1 to 7, characterized in that: It includes a retractable pole: a 1.5m long φ25mm stainless steel conduit and a 1.5m long φ20mm PVC conduit connected by an elastic locking assembly, and a laser level calibrator is installed on the pole; Rotatable horizontal crossbar: 1.5m long φ20mm PVC conduit, with barbed mesh nails with 5mm exposed points installed at both ends through magnetic connectors. The crossbar is connected to the vertical pole through a ball-hinged rotating structure; Auxiliary components: including a micro vibrator detachably connected to the horizontal crossbar, an infrared rangefinder detachably connected to the vertical pole, and an elastic flat shovel with a scale and a telescopic probe.

9. The net hanging rod according to claim 8, characterized in that: The adjustment accuracy of the elastic locking component is ±5cm, which can make the vertical pole bear a load of ≥5kg; the locking angle error of the ball-hinged rotating structure is ≤1°.

10. The net hanging rod according to claim 8, characterized in that: The surface of the spring steel sheet of the elastic flat shovel with scale is sprayed with a polytetrafluoroethylene coating with a coating thickness of 0.05mm-0.1mm, which can reduce the adhesion between the plaster and the shovel surface and reduce the material residue to ≤3g per square meter.