Control surface loading test device
By introducing abnormal warning and emergency feedback mechanisms into the rudder loading test device, the problems of test interruption and safety hazards caused by steel cable breakage were solved, the safety and accuracy of the test process were achieved, and reliable data support was provided.
Patent Information
- Application Number
- CN202511200876.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-08-26
AI Technical Summary
In the prior art, the connection between the steel cable and the mounting member is prone to fatigue fracture during repeated loading tests, resulting in test interruption and safety hazards, and there is a lack of effective early warning and emergency response measures.
A rudder surface loading test device was designed, which includes an abnormal warning prompt mechanism and an emergency feedback processing mechanism. Components such as a collar, a push plate, a piston rod, and a centrifugal plate are used to achieve early warning and emergency clamping of abnormal cable conditions, ensuring test safety and reliability.
It improves the safety and reliability of the test process, ensures the accuracy and repeatability of test results, reduces the risks of cable vibration and breakage, and provides reliable data support and safety guarantees.
Smart Images

Figure CN120800858A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of rudder loading test, in particular to a rudder loading test device. BACKGROUND
[0002] In the prior art, the rudder is a kind of aerodynamic wing surface that uses deflection to generate balance force and control force to control the flight of the aircraft, also known as control surface, and the rudder loading test device is a kind of equipment for loading test of the rudder of the aircraft, which simulates the air pressure on the rudder in the flight process by applying load to test the performance of the rudder and the reliability of the control system.
[0003] Through retrieval, the patent document with publication number CN119178630B discloses a kind of aircraft rudder loading device and test method, wherein the device includes clamping mechanism, sector mechanism and cable, clamping mechanism includes first clamping part and second clamping part, first clamping part and second clamping part cooperate to clamp rudder, rudder includes oppositely arranged first face and second face, first face and second face meet at the edge of rudder, first clamping part is in abutment with first face, second clamping part is in abutment with second face and edge, the center of sector mechanism is fixed to clamping mechanism, one end of the arc-shaped edge of sector mechanism is provided with a mounting piece, sector mechanism includes guide groove, guide groove is arranged along the arc-shaped edge of sector mechanism, cable is connected with mounting piece and is pulled, at least a part of cable is located in guide groove, the sector surface of sector mechanism is parallel to the plane in which the deflection trajectory of rudder lies, easy to install and disassemble on aircraft rudder; However, the above-mentioned cable is connected with the sector mechanism through the mounting piece, and the structure of the connection between the cable and the mounting piece is relatively simple. During the loading test of the rudder, with the increase of the test times, the cable will be repeatedly stretched and relaxed under the traction of the actuator. This repeated loading will cause fatigue of the materials of the cable and the mounting piece. With the passage of time, the degree of fatigue of the materials will gradually increase, eventually leading to the fracture of the connection between the cable and the mounting piece. At the moment of fracture of the cable, due to the release of the elastic potential energy inside the cable, a reverse elastic recoil force will be generated, causing the cable to retract away from the mounting piece, thereby not only stopping the deflection of the sector and the rudder, affecting the normal test, but also causing the cable to fly out or swing, which poses a safety hazard to the surrounding personnel and equipment.
[0004] Therefore, in view of the above, the present application provides a rudder loading test device to overcome the shortcomings of the prior art. SUMMARY
[0005] To solve the above technical problems, the rudder surface loading test device can give early warning to the abnormal situation of the steel cable and stop the moving steel cable when the abnormal situation occurs, so as to solve the corresponding technical problems in the background art.
[0006] To achieve the above purposes, the technical scheme adopted by the present application is as follows: a rudder surface loading test device, comprising a sector, a guide piece fixedly connected to the upper end of the sector, an installation piece fixedly connected to the right end of the guide piece, a steel cable fixedly connected to the installation piece, and a fixed frame arranged on the left side of the sector, further comprising an abnormal early warning prompting mechanism and an emergency feedback processing mechanism, and the abnormal early warning prompting mechanism and the emergency feedback processing mechanism are arranged on the upper end of the fixed frame. The abnormal early warning prompting mechanism comprises a thimble, a push plate, a first piston rod, a U-shaped piston cylinder and a second piston rod, the thimble is fixedly connected to the outer surface of the steel cable, the push plate is arranged on the right side of the first piston rod, the first piston rod is slidably connected to the upper end of the U-shaped piston cylinder, the U-shaped piston cylinder is arranged on the left end of the front side of the fixed frame, and the second piston rod is slidably connected to the lower end of the U-shaped piston cylinder. The emergency feedback processing mechanism comprises a driven plate, a connecting plate and a clamping plate, the driven plate is arranged on the rear side of the steel cable, the connecting plate is symmetrically connected to the driven plate, and the clamping plate is symmetrically arranged on the outer side of the steel cable.
[0007] As a preferred, the abnormal early warning prompting mechanism further comprises a sliding groove opened on the front side of the fixed frame, a sliding plate slidably connected in the sliding groove, a first spring fixedly connected between the sliding plate and the sliding groove, the end of the sliding plate away from the fixed frame is fixedly connected with the thimble, the push plate is fixedly connected to the top of the sliding plate, the front side of the left end of the fixed frame is fixedly connected with a fixed plate, and the U-shaped piston cylinder is fixedly connected between the fixed plates.
[0008] As a preferred, the right end of the first piston rod is fixedly connected with a sleeve plate, a fixed ball is fixedly connected to the right side of the first piston rod, the fixed ball is arranged between the sleeve plate and the push plate, a third spring is fixedly connected between the sleeve plate and the U-shaped piston cylinder, and the third spring is sleeved on the outer side of the first piston rod.
[0009] As a preferred, the side of the second piston rod away from the U-shaped piston cylinder is fixedly connected with an L-shaped sliding frame, the L-shaped sliding frame is slidably connected to the front side of the fixed frame, a toothed plate is fixedly connected to the L-shaped sliding frame, a rotating shaft is rotatably connected to the lower end of the front side of the fixed frame, a gear is fixedly connected to the outer surface of the middle part of the rotating shaft, and the gear is meshingly connected below the toothed plate.
[0010] Preferably, the front side of the pivot shaft is fixedly connected with a follower plate, the front side of the follower plate is fixedly connected with a fixed block, the fixed block is coaxially arranged with the pivot shaft, a centrifugal groove is formed in the front side of the follower plate, a centrifugal plate is slidably connected in the centrifugal groove, and the centrifugal plate is fixedly connected with the fixed block.
[0011] Preferably, the front side of the follower plate is fixedly connected with a mounting block away from one end of the fixed block, a threaded rod is threadedly connected through the mounting block, a contact plate is fixedly connected to one side of the threaded rod facing the centrifugal plate, and a contact point is arranged on the side of the contact plate away from the mounting block.
[0012] Preferably, the left end of the fixed frame is fixedly connected with an alarm at the top, and the alarm is electrically connected with the contact point.
[0013] Preferably, the outer surface of the cover plate is fixedly connected with a finger plate vertically upward, the top of the fixed frame is provided with a scale mark, and the tip of the finger plate points to the scale mark.
[0014] Preferably, the emergency feedback processing mechanism further comprises a support frame fixedly connected to the right side of the fixed frame, a gas cylinder is fixedly connected to the rear side of the support frame, the gas cylinder is electrically connected with the contact point, the output end of the gas cylinder penetrates through the support frame and is fixedly connected with the driven plate, and the clamping plate is rotatably connected to one end of the connecting plate away from the driven plate.
[0015] Preferably, the front side of the support frame is fixedly connected with a U-shaped auxiliary frame at both ends, the inner walls of the U-shaped auxiliary frame are symmetrically provided with moving grooves, and the clamping plate is fixedly connected with moving blocks symmetrically at both sides, and the moving blocks are slidably connected in the moving grooves.
[0016] Compared with the prior art, the present application has the following advantages: (1) Through the design of the abnormal early warning prompt mechanism, the cover ring, the push plate, the first piston rod, the U-shaped piston cylinder and the second piston rod, the movement of the steel cable can be sensed, and when the steel cable appears an abnormal condition (breakage at the connection with the mounting part), the alarm can be triggered through the contact between the centrifugal plate and the contact point, and an early warning signal can be sent to the staff in time, so that the staff can quickly find the abnormal condition of the steel cable, avoid test failure, equipment damage and even safety accidents caused by the breakage of the steel cable, and greatly improve the safety and reliability of the test process. The design of the first spring, the sliding plate and the sliding groove can cooperate with the movement of the steel cable, increase the stability of the steel cable during traction movement, effectively buffer the vibration and impact of the steel cable during traction, reduce the shaking of the steel cable, make the traction movement of the steel cable more stable, and facilitate the subsequent control of the deflection of the rudder surface, ensure the smooth progress of the test process, and improve the accuracy of the test result. Among them, by using the design of the finger plate and the scale mark, during the loading test of the rudder surface, the staff can record the deflection angle of the rudder surface according to the specific position of the scale mark pointed by the tip of the finger plate, and then facilitate the subsequent analysis of the performance of the rudder surface under different loading conditions, provide reliable data support for the design, optimization and safety evaluation of the aircraft, and also help to improve the repeatability and comparability of the test, facilitate data comparison and analysis between different tests.
[0017] (2) Through the setting of the abnormal early warning prompt mechanism, the position of the touch plate can be adjusted by the threaded design of the threaded rod on the mounting block, so as to avoid false alarms or missed alarms caused by the too close or too far distance between the touch plate and the centrifugal plate, interfere with the normal test or bring safety hazards to the test, and by adjusting the position of the touch plate according to the actual situation, the accuracy and effectiveness of the early warning can be improved.
[0018] (3) Through the setting of the emergency feedback processing mechanism, corresponding emergency feedback processing can be made when the steel cable appears abnormal condition, the steel cable is clamped and stopped by driving the clamping plate, so as to effectively avoid the flying or swinging of the steel cable due to elastic shrinkage and inertia, thereby avoiding potential safety hazards, providing a solid protection barrier for the staff and equipment in the test site, greatly reducing the risk of accidents, and ensuring the safe and smooth progress of the test work; In addition, by locking the state of the broken steel cable, further damage to the fracture surface can be prevented, so that the staff can carefully check the fracture position, fracture form, stress condition before fracture and the like of the steel cable when the steel cable stops moving, and then more accurately judge the root cause of the accident, whether it is the quality problem of the steel cable itself, abnormal operation of the actuator, or other external factors leading to the fracture, which helps to take targeted improvement measures to prevent similar accidents from happening again. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of a preferred embodiment of the present application; Figure 2 is a schematic diagram of the structure of the connecting part of the fixing frame shown in the present application; Figure 3 is a schematic diagram of the Figure 2 is a schematic diagram of the enlarged structure at A in the present application; Figure 4 is a schematic diagram of the structure of the connecting part of the U-shaped piston cylinder shown in the present application; Figure 5The support frame connection structure schematic diagram shown in the present application Figure 4 The enlarged structure schematic diagram at B in the present application Figure 6 The support frame connection structure schematic diagram shown in the present application Figure 7 The enlarged structure schematic diagram shown in the present application Figure 6 The enlarged structure schematic diagram at C in the present application
[0020] The figure label is: 1, fan-shaped piece; 2, guide piece; 3, mounting piece; 4, steel cable; 5, fixed frame; 6, abnormal early warning prompting mechanism; 601, collar; 602, sliding plate; 603, sliding groove; 604, first spring; 605, push plate; 606, fixed ball; 607, cover plate; 608, first piston rod; 609, U-shaped piston cylinder; 610, fixed plate; 611, second piston rod; 612, L-shaped sliding frame; 613, toothed plate; 614, gear; 615, rotating shaft; 616, follower plate; 617, fixed block; 618, second spring; 619, centrifugal plate; 620, centrifugal groove; 621, mounting block; 622, threaded rod; 623, touch plate; 624, contact; 625, alarm; 626, finger plate; 627, scale mark; 628, third spring; 7, emergency feedback processing mechanism; 701, support frame; 702, air cylinder; 703, driven plate; 704, connecting plate; 705, clamping plate; 706, moving block; 707, U-shaped auxiliary frame; 708, moving groove. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Embodiment one of the present application: Please refer to Figures 1 to 7 The rudder surface loading test device shown in the figure, including fan-shaped piece 1, the upper end of fan-shaped piece 1 is fixedly connected with guide piece 2, the right end of guide piece 2 is fixedly connected with mounting piece 3, mounting piece 3 is fixedly connected with steel cable 4 on the upper end, the left side of fan-shaped piece 1 is provided with fixed frame 5, further comprising: abnormal early warning prompting mechanism 6 and emergency feedback processing mechanism 7, and the abnormal early warning prompting mechanism 6 and the emergency feedback processing mechanism 7 are both arranged on the upper end of fixed frame 5; The abnormality early warning prompting mechanism 6 comprises a collar 601, a push plate 605, a first piston rod 608, a U-shaped piston cylinder 609 and a second piston rod 611, the collar 601 is fixedly connected to the outer surface of the steel cable 4, the push plate 605 is arranged on the right side of the first piston rod 608, the first piston rod 608 is slidingly connected to the upper end of the U-shaped piston cylinder 609, the U-shaped piston cylinder 609 is arranged on the left end of the front side of the fixed frame 5, and the second piston rod 611 is slidingly connected to the lower end of the U-shaped piston cylinder 609; The emergency feedback processing mechanism 7 comprises a driven plate 703, a connecting plate 704 and a clamping plate 705, the driven plate 703 is arranged on the rear side of the steel cable 4, the connecting plate 704 is symmetrically and rotationally connected to the driven plate 703, and the clamping plate 705 is symmetrically arranged on the outer side of the steel cable 4; The abnormality early warning prompting mechanism 6 further comprises a sliding groove 603 arranged on the front side of the fixed frame 5, a sliding plate 602 slidingly connected in the sliding groove 603, first springs 604 symmetrically and fixedly connected between the sliding plate 602 and the sliding groove 603, one end, away from the fixed frame 5, of the sliding plate 602 fixedly connected with the collar 601, the push plate 605 fixedly connected to the top of the sliding plate 602, and fixed plates 610 symmetrically and fixedly connected to the left end of the front side of the fixed frame 5, and the U-shaped piston cylinder 609 fixedly connected between the fixed plates 610. A sleeve plate 607 is fixedly connected to the outer surface of the right end of the first piston rod 608, a fixed ball 606 is fixedly connected to the right side of the first piston rod 608, the fixed ball 606 is arranged between the sleeve plate 607 and the push plate 605, third springs 628 are fixedly connected between the sleeve plate 607 and the U-shaped piston cylinder 609, and the third springs 628 are sleeved on the outer side of the first piston rod 608; An L-shaped sliding frame 612 is fixedly connected to one side, away from the U-shaped piston cylinder 609, of the second piston rod 611, and the L-shaped sliding frame 612 is slidingly connected to the front side of the fixed frame 5, a toothed plate 613 is fixedly connected to the L-shaped sliding frame 612, a rotating shaft 615 is rotationally connected to the lower end of the front side of the fixed frame 5, a gear 614 is fixedly connected to the outer surface of the middle portion of the rotating shaft 615, and the gear 614 is meshingly connected below the toothed plate 613. A follower plate 616 is fixedly connected to the front side of the rotating shaft 615, a fixed block 617 is fixedly connected to the front side of the follower plate 616, the fixed block 617 is coaxially arranged with the rotating shaft 615, a centrifugal groove 620 is arranged on the front side of the follower plate 616, a centrifugal plate 619 is slidingly connected in the centrifugal groove 620, and second springs 618 are fixedly connected between the centrifugal plate 619 and the fixed block 617. An installation block 621 is fixedly connected to one end, away from the fixed block 617, of the front side of the follower plate 616, a threaded rod 622 is threadedly connected through the installation block 621, a contact plate 623 is fixedly connected to one side, facing the centrifugal plate 619, of the threaded rod 622, and a contact point 624 is arranged on one side, away from the installation block 621, of the contact plate 623. The alarm 625 is fixedly connected to the top of the left end of the fixing frame 5, and the alarm 625 is electrically connected with the contact 624. The outer surface of the sleeve plate 607 is fixedly connected with the index plate 626 vertically upward, and the top of the fixing frame 5 is provided with a scale mark 627, and the sharp end of the index plate 626 points to the scale mark 627.
[0023] The effects achieved by the embodiment are as follows: compared with the prior art, through the setting of the abnormal early warning prompting mechanism 6, by means of the design of the sleeve ring 601, the push plate 605, the first piston rod 608, the U-shaped piston cylinder 609 and the second piston rod 611, the traction movement of the steel cable 4 can be sensed, and when the steel cable 4 appears an abnormal condition (fracture occurs at the connection with the mounting piece 3), the alarm 625 is triggered through the contact of the centrifugal plate 619 and the contact 624, and an early warning signal is sent to the staff in time, so that the staff can quickly find the abnormal condition of the steel cable 4, avoid test failure, equipment damage or even safety accidents caused by the fracture of the steel cable 4, and greatly improve the safety and reliability of the test process; Among them, by means of the design of the first spring 604, the sliding plate 602 and the sliding groove 603, the movement of the steel cable 4 can be matched, and the stability of the steel cable 4 during traction movement can be increased, so that when the actuator pulls the steel cable 4 later, the vibration and impact of the steel cable 4 during traction can be effectively buffered, the shaking of the steel cable 4 is reduced, the traction movement of the steel cable 4 is more stable, and then the deflection control of the rudder surface is facilitated, the smooth progress of the test process is ensured, and the accuracy of the test result is improved; Among them, by means of the design of the index plate 626 and the scale mark 627, during the loading test of the rudder surface, the staff can record the deflection angle of the rudder surface according to the specific position of the scale mark 627 pointed by the sharp end of the index plate 626, and then the performance of the rudder surface under different loading conditions is analyzed, reliable data support is provided for the design, optimization and safety evaluation of the aircraft, and the repeatability and comparability of the test are improved, which is convenient for data comparison and analysis between different tests; In addition, through the threaded design of the threaded rod 622 on the mounting block 621, the position of the touch plate 623 can be adjusted, so as to avoid false alarm or missed alarm caused by too close or too far distance between the touch plate 623 and the centrifugal plate 619, which interferes with the normal progress of the test or brings safety hazards to the test, and by adjusting the position of the touch plate 623 according to the actual situation, the staff can ensure that the abnormal early warning prompting mechanism 6 can accurately send an early warning signal when the steel cable 4 appears an abnormal condition, and unnecessary false alarm is avoided, the accuracy and effectiveness of the early warning are improved.
[0024] Embodiment two of the application: Please refer to Figures 1 to 7As shown, the emergency feedback processing mechanism 7 further comprises a support frame 701 fixedly connected to the right side of the fixed frame 5, a pneumatic cylinder 702 fixedly connected to the rear side of the support frame 701 and electrically connected with the contact 624, and a driven plate 703 fixedly connected to the output end of the pneumatic cylinder 702 and penetrating through the support frame 701, and a clamping plate 705 rotatably connected to one end of a connecting plate 704 away from the driven plate 703. The front side of the support frame 701 is symmetrically fixedly connected with U-shaped auxiliary frames 707, and the inner walls of the two sides of the U-shaped auxiliary frames 707 are symmetrically provided with moving grooves 708, and the two sides of the clamping plate 705 are symmetrically fixedly connected with moving blocks 706 which are slidingly connected in the moving grooves 708.
[0025] The effects of the embodiment are as follows: compared with the prior art, through the arrangement of the emergency feedback processing mechanism 7 and the design of the driven plate 703, the connecting plate 704 and the clamping plate 705, corresponding emergency feedback processing can be performed when the steel cable 4 appears abnormal conditions, the steel cable 4 is clamped and stopped by driving the clamping plate 705, the flying or swinging of the steel cable 4 due to elastic retraction and inertial effect is effectively avoided, potential safety hazards are avoided, a solid protection barrier is provided for the test site staff and equipment, the risk of accidents is greatly reduced, and the safe and smooth progress of the test work is ensured. In addition, by locking the state of the broken steel cable 4, further damage to the fracture surface of the steel cable 4 due to continuous movement of the steel cable 4 is prevented, so that the staff can carefully check the fracture position, fracture form, stress condition before fracture and the like of the steel cable 4 in the state that the steel cable 4 stops moving, and further accurately judge the root cause of the accident, whether it is a quality problem of the steel cable 4 itself, abnormal operation of the actuator or other external factors leading to the fracture, which is helpful to take targeted improvement measures to prevent similar accidents from happening again.
[0026] The complete use steps and working principle of the above embodiment are as follows: It should be pointed out in advance that, as shown in Figure 1 the right end of the steel cable 4 is fixedly connected with the mounting member 3, and the end of the steel cable 4 away from the mounting member 3 is connected with an actuator which can provide a traction force to the steel cable 4 and drive the mounting member 3 to deflect together with the sector-shaped member 1 and the control surface for loading test, and it should be noted that the above are prior art and will not be described in detail here.
[0027] The working process of the abnormality early warning prompting mechanism 6 is as follows: In the process of the actuator providing a traction force to the steel cable 4 to make the mounting member 3 deflect together with the sector-shaped member 1 and the control surface for loading test, as shown in Figure 1、 Figure 2 And Figure 3 As shown in FIG. 7, a sliding groove 603 is formed on the front side of the fixing frame 5, and a sliding plate 602 is arranged in the sliding groove 603, and a sleeve ring 601 is fixedly arranged at the end of the sliding plate 602 away from the sliding groove 603, and the sleeve ring 601 is fixedly arranged on the outer surface of the steel cable 4. Therefore, when the actuator pulls the steel cable 4, the sleeve ring 601 can be driven to slide synchronously to the left in the sliding groove 603 through the connection with the sleeve ring 601. Because the first spring 604 is symmetrically fixed between the sliding plate 602 and the inner wall of the sliding groove 603, when the sliding plate 602 slides to the left, the first spring 604 connected between the left side of the sliding plate 602 and the sliding groove 603 can be compressed, and the first spring 604 connected between the right side of the sliding plate 602 and the sliding groove 603 can be stretched synchronously. Through the design of the first spring 604, the sliding plate 602 and the sliding groove 603, the movement of the steel cable 4 can be matched to increase the stability of the steel cable 4 when it is pulled and moved; When the sliding plate 602 slides to the left in the sliding groove 603, because the push plate 605 is fixedly arranged on the top of the sliding plate 602, and the fixed ball 606 is arranged on the left side of the push plate 605, and the fixed ball 606 is fixedly arranged on the right side of the first piston rod 608, and the first piston rod 608 is slidably arranged on the upper end of the U-shaped piston cylinder 609, the fixed ball 606 can be pushed to move to the left synchronously through the position design of the push plate 605, and the first piston rod 608 can be pushed to the inside of the U-shaped piston cylinder 609, according to Figure 4 As shown in FIG. 8, the sleeve plate 607 is fixedly arranged on the outer surface of the right end of the first piston rod 608, and the third spring 628 is fixedly arranged between the sleeve plate 607 and the U-shaped piston cylinder 609 and arranged on the outer side of the first piston rod 608. When the first piston rod 608 is pushed to move to the left, the third spring 628 can be squeezed synchronously, according to Figure 3 As shown in FIG. 9, the finger plate 626 is fixedly arranged vertically upward on the outer surface of the sleeve plate 607, the scale mark 627 is arranged on the top of the fixing frame 5, and the tip of the finger plate 626 points to the scale mark 627. Therefore, when the push plate 605 pushes the first piston rod 608, the position of the finger plate 626 can be changed synchronously, and the specific position pointed by the tip of the finger plate 626 can also be changed synchronously. Therefore, during the loading test of the rudder surface, the work personnel can record the deflection angle of the rudder surface according to the specific position of the scale mark 627 pointed by the tip of the finger plate 626; As shown in FIG. 10, Figure 4 And Figure 5As shown, since the second piston rod 611 is arranged to slide through the lower end of the U-shaped piston cylinder 609, and the end of the second piston rod 611 away from the U-shaped piston cylinder 609 is fixedly arranged with an L-shaped sliding frame 612 slidingly connected with the front side wall of the fixed frame 5, and the inside of the U-shaped piston cylinder 609 is in a vacuum state, when the first piston rod 608 is pushed to move towards the inside of the U-shaped piston cylinder 609, the second piston rod 611 can be pushed outwards in the U-shaped piston cylinder 609, and through the rightward movement of the second piston rod 611, the L-shaped sliding frame 612 is driven to slide synchronously on the front side wall of the fixed frame 5, and since the toothed plate 613 is fixedly arranged on the L-shaped sliding frame 612, the rotating shaft 615 is arranged to rotate at the lower end of the front side of the fixed frame 5, and the gear 614 is fixedly arranged on the outer surface of the middle part of the rotating shaft 615 and engagedly connected with the lower surface of the toothed plate 613, when the L-shaped sliding frame 612 moves rightwards, the toothed plate 613 is driven to displace synchronously, and through the engagement between the teeth, the gear 614 is driven to rotate synchronously with the rotating shaft 615 on the front side of the fixed frame 5, according to the Figure 5 As shown, the follow-up plate 616 is fixedly arranged on the front side of the rotating shaft 615, and the fixed block 617 is coaxially arranged on the front side of the follow-up plate 616, so when the toothed plate 613 is engaged to drive the gear 614 to rotate, through the follow-up action of the rotating shaft 615, the follow-up plate 616 and the fixed block 617 are driven to rotate synchronously with the rotating shaft 615 as the axis, and since the centrifugal groove 620 is formed at the end of the front side of the follow-up plate 616 away from the fixed block 617, the centrifugal plate 619 is slidingly arranged in the centrifugal groove 620, and the second spring 618 is fixedly arranged between the centrifugal plate 619 and the fixed block 617, and the centrifugal plate 619 is initially arranged at the end of the centrifugal groove 620 towards the fixed block 617, when the rotating shaft 615 rotates to drive the fixed block 617 to rotate synchronously, through the centrifugal action of the fixed block 617 rotating on the centrifugal plate 619, the centrifugal plate 619 is driven to swing away from the fixed block 617 in the centrifugal groove 620, and the second spring 618 is stretched, and the mounting block 621 is fixedly arranged at the end of the front side of the follow-up plate 616 away from the fixed block 617, and the threaded rod 622 is threadedly arranged in the mounting block 621, and the contact plate 623 is fixedly arranged on the side of the threaded rod 622 towards the centrifugal plate 619, when the steel cable 4 uniformly pulls the mounting member 3, the centrifugal action of the fixed block 617 rotating on the centrifugal plate 619 is the same, so the distance of the centrifugal plate 619 swung away due to the centrifugal action is not enough to support the contact plate 623 to be in contact with the centrifugal plate 619, which can be referred to Figure 5As shown, in the absence of abnormal state, the centrifugal plate 619 can be at most only shaken to the initial position of the centrifugal plate 619 and the touch plate 623 without contacting the touch plate 623, and when the steel cable 4 has an abnormal condition (breakage occurs at the connection with the mounting member 3), the elastic potential energy inside the steel cable 4 is released, a reverse elastic retraction force is generated, the steel cable 4 is pulled back away from the mounting member 3, and an instantaneous force is generated, so that the sliding plate 602 moves quickly in the sliding groove 603, and through the coordinated action of the push plate 605, the first piston rod 608, the U-shaped piston cylinder 609, the second piston rod 611, the toothed plate 613, and the gear 614, the fixed block 617 is rotated to increase the centrifugal effect, which synchronously increases the shaking effect of the centrifugal plate 619, so that the centrifugal plate 619 moves a greater distance and finally contacts the touch plate 623, and the contact 624 provided on the touch plate 623 touches the alarm 625 provided at the top left end of the fixed frame 5, and the contact 624 is electrically connected with the alarm 625, so that when the steel cable 4 has an abnormal condition (breakage occurs at the connection with the mounting member 3), the contact 624 can be contacted under the centrifugal effect to start the alarm 625 to run and give an abnormal early warning to the nearby workers; According to Figure 5 As shown, the touch plate 623 is installed on the mounting block 621 through the threaded rod 622, and the workers can adjust the distance between the touch plate 623 and the centrifugal plate 619 according to the actual traction speed of the steel cable 4, so as to avoid the situation that the distance between the touch plate 623 and the centrifugal plate 619 is too close to cause the steel cable 4 to contact the touch plate 623 under the condition of uniform speed traction, and the situation that the distance between the touch plate 623 and the centrifugal plate 619 is too far to cause the steel cable 4 to fail to contact the touch plate 623 when the steel cable 4 has an abnormal condition (breakage occurs at the connection with the mounting member 3), and the position of the touch plate 623 can be adjusted by the workers rotating the threaded rod 622 to drive the threaded rod 622 to move on the mounting block 621 in a threaded manner, so as to synchronously change the position of the touch plate 623, move the touch plate 623 close to or away from the centrifugal plate 619, and thus ensure that the abnormal early warning mechanism 6 can accurately send a warning signal when the steel cable 4 has an abnormal condition, while avoiding unnecessary false alarms and missed alarms, and improving the accuracy and effectiveness of the warning; In the above process, through the centrifugal effect of the centrifugal plate 619, not only can the contact 624 be contacted to start the alarm 625 to prompt the nearby workers when the steel cable 4 has a breakage at the connection with the mounting member 3, but also can the abnormal traction speed of the steel cable 4 be judged through the centrifugal effect of the centrifugal plate 619 when the actuator has an abnormality to make the traction speed of the steel cable 4 increase and deviate from the preset value, so as to cooperate with the contact 624 to start the alarm 625 to give a warning prompt; The above working process is described in detail in the description of the first embodiment. Figures 1 to 7 .
[0028] The working process of the emergency feedback processing mechanism 7 is as follows: As shown in Figure 1 , Figure 6 and Figure 7 , a support frame 701 is fixedly arranged at the right upper end of the fixing frame 5, and a pneumatic cylinder 702 electrically connected with the contact 624 is fixedly arranged on the support frame 701, so that when the contact 624 is touched by the centrifugal plate 619 to open the alarm 625 to give a warning, the pneumatic cylinder 702 is also opened to start operation, and the driven plate 703 connected with the output end of the pneumatic cylinder 702 is recovered (i.e. moves backward) in the direction where the pneumatic cylinder 702 is located, due to the symmetrical rotation connection of the connecting plates 704 on the driven plate 703, and the rotation arrangement of the clamping plates 705 at the ends of the connecting plates 704 away from the driven plate 703, the symmetrical arrangement of the clamping plates 705 outside the steel cable 4, the symmetrical arrangement of the U-shaped auxiliary frames 707 at the two ends of the front side of the support frame 701, the symmetrical opening of the moving grooves 708 in the inner walls of the two sides of the U-shaped auxiliary frames 707, and the symmetrical fixed arrangement of the moving blocks 706 on the outer walls of the two sides of the clamping plates 705, the sliding arrangement of the moving blocks 706 in the moving grooves 708, so that when the driven plate 703 moves backward, the two clamping plates 705 can slide on the two U-shaped auxiliary frames 707 respectively (i.e. move in the direction where the steel cable 4 is located) through the connection of the connecting plates 704, at this time, the moving blocks 706 slide in the moving grooves 708 synchronously to cooperate with the opposite movement of the clamping plates 705, and the moved clamping plates 705 will tightly contact the outer surface of the steel cable 4 to clamp the steel cable 4, so that the steel cable 4 stops moving, avoiding the situation that the steel cable 4 flies out or swings due to the elastic retraction and inertial effect of the steel cable 4, causing potential safety hazards to the surrounding personnel and equipment, and further realizing the emergency feedback processing of the abnormal state of the steel cable 4; In addition, by locking the state of the broken steel cable 4, it can prevent the steel cable 4 from continuing to move to further damage the fracture surface, so that the staff can carefully check the fracture position, fracture form, stress condition before fracture and the like of the steel cable 4 in the state that the steel cable 4 stops moving, and further more accurately judge the root cause of the accident, whether it is the quality problem of the steel cable 4 itself, the abnormal operation of the actuator, or other external factors leading to the fracture, which is helpful to take targeted improvement measures to prevent similar accidents from happening again; The above working process is described in detail in the following Figures 1 to 7 .
[0029] The circuit and control involved in the present application are prior art, and will not be described in detail here.
[0030] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A rudder surface loading test device, comprising a sector (1), wherein the upper end of the sector (1) is fixedly connected to a guide member (2), the right end of the guide member (2) is fixedly connected to a mounting member (3), the mounting member (3) is fixedly connected to a steel cable (4), and a fixing frame (5) is provided on the left side of the sector (1), characterized in that: It also includes: an abnormal warning prompting mechanism (6) and an emergency feedback processing mechanism (7); The abnormal warning prompt mechanism (6) includes a collar (601), a push plate (605), a first piston rod (608), a U-shaped piston cylinder (609) and a second piston rod (611), wherein the collar (601) is fixedly connected to the outer surface of the steel cable (4), the push plate (605) is arranged on the right side of the first piston rod (608), the first piston rod (608) is slidably connected to the upper end of the U-shaped piston cylinder (609), the U-shaped piston cylinder (609) is arranged at the left end of the front side of the fixing frame (5), and the second piston rod (611) is slidably connected to the lower end of the U-shaped piston cylinder (609); The emergency feedback processing mechanism (7) comprises a driven plate (703), a connecting plate (704) and a clamping plate (705), wherein the driven plate (703) is arranged on the rear side of the steel cable (4), the connecting plate (704) is symmetrically connected to the driven plate (703), and the clamping plate (705) is symmetrically arranged on the outside of the steel cable (4).
2. A rudder surface loading test device according to claim 1, characterized in that: The abnormal warning prompt mechanism (6) also includes a slide groove (603) opened on the front side of the fixed frame (5), a slide plate (602) is slidably connected in the slide groove (603), a first spring (604) is symmetrically fixedly connected between the slide plate (602) and the slide groove (603), the end of the slide plate (602) away from the fixed frame (5) is fixedly connected to the ring (601), the push plate (605) is fixedly connected to the top of the slide plate (602), the front side of the left end of the fixed frame (5) is symmetrically fixedly connected to the fixed plate (610), and the U-shaped piston cylinder (609) is fixedly connected between the fixed plates (610).
3. The rudder surface loading test device according to claim 1, characterized in that: The outer surface of the right end of the first piston rod (608) is fixedly connected to a sleeve plate (607), and the right side of the first piston rod (608) is fixedly connected to a fixed ball (606), and the fixed ball (606) is arranged between the sleeve plate (607) and the push plate (605). A third spring (628) is fixedly connected between the sleeve plate (607) and the U-shaped piston cylinder (609), and the third spring (628) is sleeved on the outside of the first piston rod (608).
4. The rudder surface loading test device according to claim 1, characterized in that: The side of the second piston rod (611) away from the U-shaped piston cylinder (609) is fixedly connected to an L-shaped slide (612), and the L-shaped slide (612) is slidably connected to the front side of the fixed frame (5). A toothed plate (613) is fixedly connected to the L-shaped slide (612), and a rotating shaft (615) is rotatably connected to the lower end of the front side of the fixed frame (5). A gear (614) is fixedly connected to the outer surface of the middle part of the rotating shaft (615), and the gear (614) is meshed and connected to the bottom of the toothed plate (613).
5. The rudder surface loading test device according to claim 4, characterized in that: A follower plate (616) is fixedly connected to the front side of the rotating shaft (615), a fixed block (617) is fixedly connected to the front side of the follower plate (616), and the fixed block (617) is coaxially arranged with the rotating shaft (615). A centrifugal groove (620) is provided on the front side of the follower plate (616), a centrifugal plate (619) is slidably connected in the centrifugal groove (620), and a second spring (618) is fixedly connected between the centrifugal plate (619) and the fixed block (617).
6. The rudder surface loading test device according to claim 5, characterized in that: A mounting block (621) is fixedly connected to one end of the front side of the follower plate (616) away from the fixed block (617); a threaded rod (622) is threadedly connected to the mounting block (621); a touch plate (623) is fixedly connected to the side of the threaded rod (622) facing the centrifugal plate (619); and a contact point (624) is provided on the side of the touch plate (623) away from the mounting block (621).
7. The rudder surface loading test device according to claim 6, characterized in that: An alarm (625) is fixedly connected to the top of the left end of the fixing frame (5), and the alarm (625) is electrically connected to the contact (624).
8. The rudder surface loading test device according to claim 3, characterized in that: A fingerboard (626) is fixedly connected vertically upward to the outer surface of the sleeve plate (607), a scale mark (627) is provided on the top of the fixing frame (5), and the tip of the fingerboard (626) points to the scale mark (627).
9. The rudder surface loading test device according to claim 6, characterized in that: The emergency feedback processing mechanism (7) further comprises a support frame (701) fixedly connected to the right side of the fixed frame (5); a cylinder (702) is fixedly connected to the rear side of the support frame (701), and the cylinder (702) is electrically connected to the contact (624); an output end of the cylinder (702) passes through the support frame (701) and is fixedly connected to the driven plate (703); and the clamping plate (705) is rotatably connected to one end of the connecting plate (704) away from the driven plate (703).
10. The rudder surface loading test device according to claim 9, characterized in that: The two ends of the front side of the support frame (701) are symmetrically fixedly connected to U-shaped auxiliary frames (707), and the inner walls of both sides of the U-shaped auxiliary frame (707) are symmetrically provided with movable grooves (708). The two sides of the clamping plate (705) are symmetrically fixedly connected to movable blocks (706), and the movable blocks (706) are slidably connected in the movable grooves (708).
Citation Information
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