Butt-head horizontal processing machine tool control method and machine tool
By using two horizontal machining centers sharing a linear tool magazine and a rotary table, the problems of cumbersome processing and high cost of horizontal machining tools are solved, and efficient and precise synchronous processing of multiple sides of the workpiece is achieved.
Patent Information
- Application Number
- CN202511189427.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2025-10-17
AI Technical Summary
The existing horizontal machining center has a complicated machining process and low efficiency in single-head, single-piece machining. Traditional head-mounted horizontal machining centers increase the complexity and cost of the tool magazine and make it difficult to achieve high-precision synchronous machining.
Two horizontal machining centers share a single linear tool magazine. The workpiece is machined synchronously by rotating the worktable. A path machining program and tool management mechanism are established to enable simultaneous machining of multiple sides of the workpiece, reducing the number of clamping operations and the space occupied by the equipment.
It enables rapid and efficient multi-faceted machining of workpieces, reduces the number of clamping operations, improves machining accuracy, simplifies machine tool structure, and reduces production costs.
Smart Images

Figure CN120802829A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a control method and machine tool of a head-to-head horizontal machining center, and belongs to the technical field of machine tool machining. BACKGROUND
[0002] At present, in the machining production of horizontal machining centers, the traditional machining process is to fix the workpiece to be machined on the workbench, and after machining one surface, the workpiece is disassembled and reassembled for machining the other surface. The existing single-head single-piece machining method is very cumbersome, resulting in a long machining time. In order to improve the machining efficiency, the prior art usually selects a head-to-head horizontal machining center to machine two surfaces of the workpiece at the same time, but how to synchronously control the machining processes of the two horizontal machining centers to achieve high-precision machining is a difficulty in the field. In addition, after adopting the head-to-head horizontal machining center, the number of tool magazines is increased, for example, the patent "A head-to-head horizontal machining center and a machining method thereof" with application number 202111670257.4 needs to configure a set of tool magazines for each of the two horizontal machining centers, which makes the structure of the machine tool more complex, increases the production cost, and affects the competitiveness of the product. SUMMARY
[0003] The technical problem to be solved by the present application is to overcome the shortcomings of the prior art, and to provide a control method and machine tool of a head-to-head horizontal machining center, which can machine two surfaces of a workpiece at one time, reduce the clamping frequency, increase the machining stations, and reduce the machining precision error of the two surfaces of the same workpiece. One set of linear tool magazines is shared by the two horizontal machining centers, the tool changing action is stable, reliable, and fast, and the equipment space is reduced.
[0004] To solve the above technical problems, the technical scheme of the present application is as follows: In one aspect, the present application provides a control method of a head-to-head horizontal machining center, which comprises the following steps: Step S1, establishing a first path machining program of a first horizontal machining center, the first path machining program being used for controlling the first horizontal machining center to machine a workpiece; establishing a second path machining program of a second horizontal machining center, the second path machining program being used for controlling the second horizontal machining center to machine the workpiece; and simultaneously establishing a tool management mechanism; Step S2, rotating the workbench to rotate the workpiece, rotating the front surface of the workpiece to face the first spindle of the first horizontal machining center, and rotating the back surface of the workpiece to face the second spindle of the second horizontal machining center; Step S3, simultaneously starting the first path machining program and the second path machining program, and simultaneously machining the front surface and the back surface of the workpiece by the first horizontal machining center and the second horizontal machining center; Step S4, rotating the workbench by 90° to rotate the workpiece when the front surface and the back surface of the workpiece are both machined. Step S5, the first path machining program controls the first horizontal machining center to machine the left side surface of the workpiece, and the second path machining program controls the first horizontal machining center to machine the right side surface of the workpiece.
[0005] Step S6, when the left side surface and the right side surface of the workpiece are both completed, the machining process of the workpiece is ended.
[0006] Further, the first path machining program specifically includes the following steps: Step S111, input the workpiece position coordinates; Step S112, move the first spindle of the first horizontal machining center to a safe position, and wait for the second spindle of the second horizontal machining center to also move to a safe position; Step S113, when the front surface of the workpiece is rotated in place, the first spindle of the first horizontal machining center is used to machine the front surface of the workpiece, and during the machining, tool changing is performed according to the machining requirements of the workpiece, and the tool changing is based on a tool management mechanism; Step S114, after the front surface of the workpiece is machined, the second spindle of the second horizontal machining center is used to also machine the back surface of the workpiece; Step S115, when the front surface and the back surface of the workpiece are both machined, the first spindle of the first horizontal machining center is moved to a safe position, and the second spindle of the second horizontal machining center is also moved to a safe position; Step S116, after the rotating worktable rotates the workpiece by 90°, the first spindle of the first horizontal machining center is used to machine the left side surface of the workpiece, and during the machining, tool changing is performed according to the machining requirements of the workpiece, and the tool changing is based on a tool management mechanism; Step S117, after the left side surface of the workpiece is machined, the second spindle of the second horizontal machining center is used to also machine the right side surface of the workpiece.
[0007] Further, the second path machining program specifically includes the following steps: Step S121, input the workpiece position coordinates; Step S122, move the second spindle of the second horizontal machining center to a safe position, and wait for the first spindle of the first horizontal machining center to also move to a safe position; Step S123, when the back surface of the workpiece is rotated in place, the second spindle of the second horizontal machining center is used to machine the back surface of the workpiece, and during the machining, tool changing is performed according to the machining requirements of the workpiece, and the tool changing is based on a tool management mechanism; Step S124, after the back surface of the workpiece is machined, the first spindle of the first horizontal machining center is used to also machine the front surface of the workpiece; Step S125, when the front and back surfaces of the workpiece are machined, the second spindle of the second horizontal machining center is moved to a safe position, and the first spindle of the first horizontal machining center is also moved to a safe position; Step S126, after the workpiece is rotated 90° by the rotary table, the right side surface of the workpiece is machined by the second spindle of the second horizontal machining center. During the machining, tool changing operation is performed according to the machining requirements of the workpiece, and the tool changing operation is based on the tool management mechanism; Step S127, after the right side surface of the workpiece is machined, the first spindle of the first horizontal machining center is waited to machine the left side surface of the workpiece.
[0008] Further, the tool management mechanism specifically includes the following steps: Step S131, the tools in each clamping assembly are numbered from top to bottom along the Y-axis direction, and a tool changing reference point is set with the tool changing point of the first tool as a reference datum point; Step S132, after the tool changing operation is started, the tool on the current first spindle or second spindle is returned; Step S133, after the returning operation is completed, the tool changing operation is performed on the first spindle or second spindle.
[0009] Further, in the step S131, the tools in each clamping assembly are numbered from top to bottom along the Y-axis direction, and a tool changing reference point is set with the tool changing point of the first tool as a reference datum point, specifically including the following steps: The tools in each clamping assembly are numbered from top to bottom along the Y-axis direction, and the tool numbers of the tools are set as 1-n, n is an integer greater than 1, and the distance between the tool changing points of every two tools in the Y-axis direction is G; The tool changing reference point is set with the tool changing point of the first tool as a reference datum point, the distance between the tool changing reference point and the tool changing point of the first tool in the Z-axis direction is M, and the distance between the tool changing reference point and the tool changing point of the first tool in the Y-axis direction is N.
[0010] Further, in the step S132, after the tool changing operation is started, the tool on the current first spindle or second spindle is returned, specifically including the following steps: After the tool changing operation is started, the first spindle or second spindle is first moved to the tool changing reference point, then the first spindle or second spindle is moved downward by a distance L along the Y-axis direction according to the tool number n of the tool on the current first spindle or second spindle, then the first spindle or second spindle is moved by a distance M along the Z-axis direction to the corresponding clamp, and finally the tool on the current first spindle or second spindle is returned to the corresponding clamp, and the returning operation is completed.
[0011] Further, after the tool changing operation is completed, the first spindle or the second spindle is moved to a tool changing reference point, and then moved along the Y-axis direction downward by a distance L according to the tool number n of the tool to be changed, and then moved along the Z-axis direction by a distance M to the tool, and the tool is clamped by the first spindle or the second spindle, and the tool changing operation is completed. Further, after the tool changing operation is completed, the first spindle or the second spindle is moved to a tool changing reference point, and then moved along the Y-axis direction downward by a distance L according to the tool number n of the tool to be changed, and then moved along the Z-axis direction by a distance M to the tool, and the tool is clamped by the first spindle or the second spindle, and the tool changing operation is completed.
[0012] Further, the distance L is calculated according to the following formula: ; Wherein, N is the distance between the tool changing reference point and the tool changing point of the first tool in the Y-axis direction, n is the tool number of the tool, and G is the interval between the tool changing points of every two tools in the Y-axis direction.
[0013] The application further provides a machine tool applying the control method of the head-to-head horizontal machining center, which comprises a first horizontal machining center, a second horizontal machining center, a rotating worktable and a tool magazine.
[0014] Further, the tool magazine comprises a tool holder, a clamping assembly and a tool, and a group of clamping assemblies is arranged on each side of the tool holder, the clamping assembly comprises a plurality of clamps arranged at equal intervals along the Y-axis direction, and one tool is arranged in each clamping assembly.
[0015] By adopting the above technical scheme, the application has the following beneficial effects: The application adopts two horizontal machining centers to form a head-to-head boring machine, so that the milling, drilling and tapping processes of two surfaces of a workpiece can be quickly and efficiently completed synchronously. The two horizontal machining centers share one tool magazine, and the tool magazine adopts a linear type, so that the tool position can be accurately changed without rotation, the tool changing action is stable and reliable, and the tool changing speed is fast. The linear tool magazine perfectly solves the problem of changing the same type of tool on the same tool magazine at the same time for the head-to-head horizontal machining center, occupies a very small space of the machine tool body, greatly reduces the volume of the machine tool body, and increases the space of the machining area. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a front view of the head-to-head horizontal machining center of the application; Figure 2 It is a structural schematic view of the first horizontal machining center. Figure 3 Schematic diagram of the structure of the first Y-axis moving assembly of the present invention; Figure 4 Schematic diagram of the structure of the first X-axis moving assembly and the first Z-axis moving assembly of the present invention; Figure 5 It is a structural schematic diagram of the tool magazine of the present invention; Figure 6 A schematic structural diagram of a workpiece of the present invention; Figure 7 Flowchart of the head-to-head horizontal machining center control method of the present invention; Figure 8 Schematic diagram of the position of the tool change reference point of the present invention; Figure 9 Schematic diagram of distance calculation between the tool and the tool change reference point of the present invention. DETAILED DESCRIPTION
[0017] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments in conjunction with the accompanying drawings.
[0018] Example 1 like Figures 1-6 As shown, this embodiment provides a head-to-head horizontal machining machine, which includes: a first horizontal machining center 101, a second horizontal machining center 102, a rotary worktable 103 and a tool magazine 104.
[0019] The workpiece 105 is placed on the rotary worktable 103, and the rotary worktable 103 drives the workpiece 105 to rotate. The rotary worktable 103 is located between the first horizontal machining center 101 and the second horizontal machining center 102. The first horizontal machining center 101 and the second horizontal machining center 102 are symmetrically arranged on both sides of the workpiece 105. The first horizontal machining center 101 and the second horizontal machining center 102 are used to process the workpiece 105 on the rotary worktable 103. First, the first horizontal machining center 101 and the second horizontal machining center 102 synchronously process the front and back sides of the workpiece 105, and then the rotary worktable 103 rotates the workpiece 105, and then the first horizontal machining center 101 and the second horizontal machining center 102 synchronously process the left and right sides of the workpiece 105, thereby realizing fast and efficient synchronous completion of milling, drilling, tapping and other processes on the four sides of the workpiece 105.
[0020] like Figure 2 、 3The first horizontal machining center 101 of the embodiment shown in FIG. 1 includes a first column 1011, a first spindle SP1, a first X-axis moving assembly X1, a first Y-axis moving assembly Y1, and a first Z-axis moving assembly Z1. The first spindle SP1 is provided with a tool 1042, and the first spindle SP1 is moved in the X-axis direction, the Y-axis direction, and the Z-axis direction through cooperation of the first X-axis moving assembly X1, the first Y-axis moving assembly Y1, and the first Z-axis moving assembly Z1, and the tool 1042 is driven by the first spindle SP1 to machine a workpiece 105.
[0021] The first Y-axis moving assembly Y1 and the first spindle SP1 are arranged on the first column 1011, and the first Y-axis moving assembly Y1 is used to drive the first spindle SP1 to move along the Y-axis direction on the first column 1011. The first Y-axis moving assembly Y1 of the embodiment includes a Y-axis motor 1012 and a Y-axis ball screw nut pair 1013, the first spindle SP1 is slidably connected to the first column 1011 through a sliding block and sliding rail assembly, the Y-axis ball screw nut pair 1013 is driven by the Y-axis motor 1012, and the Y-axis ball screw nut pair 1013 drives the first spindle SP1 to move on the first column 1011.
[0022] The first Z-axis moving assembly Z1 is used to drive the first column 1011 to move along the Z-axis direction. The first Z-axis moving assembly Z1 of the embodiment includes a Z-axis frame 1014 and a Z-axis ball screw nut pair 1016 driven by a Z-axis motor 1015, the Z-axis motor 1015 and the Z-axis ball screw nut pair 1016 are arranged in the Z-axis frame 1014, the bottom of the first column 1011 is slidably connected to the Z-axis frame 1014 through a sliding block and sliding rail assembly, and the Z-axis ball screw nut pair 1016 drives the first column 1011 to move on the Z-axis frame 1014.
[0023] The first X-axis moving assembly X1 is used to drive the first Z-axis moving assembly Z1 to move along the X-axis direction. The first X-axis moving assembly X1 of the embodiment includes an X-axis frame 1017 and an X-axis ball screw nut pair 1019 driven by an X-axis motor 1018, the X-axis motor 1018 and the X-axis ball screw nut pair 1019 are arranged in the X-axis frame 1017, the bottom of the Z-axis frame 1014 is slidably connected to the X-axis frame 1017 through a sliding block and sliding rail assembly, and the X-axis ball screw nut pair 1019 drives the Z-axis frame 1014 to move on the X-axis frame 1017.
[0024] As shown in FIG. 1, Figure 1As shown, the structure and working principle of the second horizontal machining center 102 of this embodiment are exactly the same as those of the first horizontal machining center 101. The second horizontal machining center 102 includes a second column, a second spindle SP2, a second X-axis moving assembly, a second Y-axis moving assembly and a second Z-axis moving assembly. A tool 1042 is installed on the second spindle SP2, and the tool 1042 is driven by the second spindle SP2 to process the workpiece 105.
[0025] like Figure 5 As shown, the tool magazine 104 of this embodiment includes a tool holder 1041, a clamping assembly, and a tool 1042. A set of clamping assemblies is provided on both sides of the tool holder 1041. The tools 1042 on the two sets of clamping assemblies are used by the first horizontal machining center 101 and the second horizontal machining center 102, respectively. The clamping assembly includes a plurality of fixtures 1043 arranged at equal intervals along the Y-axis direction, and a tool 1042 is placed in each fixture 1043. The specific number of tools 1042 is set according to the processing steps such as milling, drilling, and tapping. Different processes require different tools 1042. In this embodiment, two groups are provided, with a total of 8 tools 1042 in each group. In this embodiment, a linear tool magazine 104 is used to change tools for two horizontal machining centers. Compared with the traditional solution of each horizontal machining center being equipped with a rotary tool magazine 104, the space occupied by the machine tool body is very small, which greatly reduces the volume of the machine tool body and increases the space of the processing area.
[0026] Example 2 like Figure 7 As shown, this embodiment provides a method for controlling a head-to-head horizontal machining center, which includes the following steps: Step S1: establishing a first path processing program for the first horizontal machining center 101, the first path processing program being used to control the first horizontal machining center 101 to process the workpiece 105; establishing a second path processing program for the second horizontal machining center 102, the second path processing program being used to control the second horizontal machining center 102 to process the workpiece 105; storing the first path processing program and the second path processing program in a program memory of the CNC, respectively; and establishing a tool management mechanism; Step S2: The rotary table 103 drives the workpiece 105 to rotate, rotating the front side of the workpiece 105 to face the first spindle SP1 of the first horizontal machining center 101, and rotating the back side of the workpiece 105 to face the second spindle SP2 of the second horizontal machining center 102; Step S3: simultaneously start the first path processing program and the second path processing program, and use the first horizontal machining center 101 and the second horizontal machining center 102 to process the front and back sides of the workpiece 105 simultaneously; Step S4, when the front and back surfaces of the workpiece 105 are both finished, the rotary table 103 rotates the workpiece 105 by 90°; Step S5, the first-path machining program controls the first horizontal machining center 101 to machine the left side surface of the workpiece 105, while the second-path machining program controls the first horizontal machining center 101 to machine the right side surface of the workpiece 105.
[0027] Step S6, when the left and right side surfaces of the workpiece 105 are both finished, the machining process of the workpiece 105 is ended.
[0028] The first-path machining program of the embodiment specifically includes the following steps: Step S111, input the position coordinates of the workpiece 105; Step S112, move the first spindle SP1 of the first horizontal machining center 101 to a safe position, and wait for the second spindle SP2 of the second horizontal machining center 102 to also move to a safe position; because the position angle of each batch of workpieces 105 on the rotary table 103 is not fixed before machining, the rotary table 103 needs to rotate the front surface of the workpiece 105 to face the first spindle SP1 of the first horizontal machining center 101, and rotate the back surface of the workpiece 105 to face the second spindle SP2 of the second horizontal machining center 102, and then the machining can be performed, in order to prevent the workpiece 105 from colliding with the first and second spindles SP1 and SP2 during rotation, the first and second spindles SP1 and SP2 need to be moved to a safe position first, and then the workpiece 105 is rotated. There is a certain difference in machining speed between the two horizontal machining centers, so the two horizontal machining centers need to wait for each other, and only after the two horizontal machining centers are both moved into position, the rotary table 103 starts to rotate.
[0029] Step S113, when the front surface of the workpiece 105 is rotated into position, the first spindle SP1 of the first horizontal machining center 101 performs machining operation on the front surface of the workpiece 105, and during the machining, tool changing operation is performed according to the machining requirements of the workpiece 105, and the tool changing operation is based on a tool management mechanism; Step S114, after the front surface of the workpiece 105 is machined, the second spindle SP2 of the second horizontal machining center 102 waits for the back surface of the workpiece 105 to be machined; Step S115, when the front and back surfaces of the workpiece 105 are both machined, the first spindle SP1 of the first horizontal machining center 101 is moved to a safe position, and the second spindle SP2 of the second horizontal machining center 102 is also moved to a safe position; Step S116, when the rotating workbench 103 rotates the workpiece 105 by 90°, the first main shaft SP1 of the first horizontal machining center 101 performs machining operation on the left side surface of the workpiece 105, and the tool changing operation is performed according to the machining requirements of the workpiece 105 during the machining operation, and the tool changing operation is based on the tool management mechanism; Step S117, after the machining of the left side surface of the workpiece 105 is completed, the second main shaft SP2 of the second horizontal machining center 102 waits for the machining of the right side surface of the workpiece 105 to be completed.
[0030] The second path machining program of the embodiment specifically includes the following steps: Step S121, input the position coordinates of the workpiece 105; Step S122, move the second main shaft SP2 of the second horizontal machining center 102 to a safe position, and wait for the first main shaft SP1 of the first horizontal machining center 101 to also move to a safe position; Step S123, when the back surface of the workpiece 105 is rotated in place, the second main shaft SP2 of the second horizontal machining center 102 performs machining operation on the back surface of the workpiece 105, and the tool changing operation is performed according to the machining requirements of the workpiece 105 during the machining operation, and the tool changing operation is based on the tool management mechanism; Step S124, after the machining of the back surface of the workpiece 105 is completed, the first main shaft SP1 of the first horizontal machining center 101 waits for the machining of the front surface of the workpiece 105 to be completed; Step S125, when the front surface and the back surface of the workpiece 105 are machined, the second main shaft SP2 of the second horizontal machining center 102 is moved to a safe position, and the first main shaft SP1 of the first horizontal machining center 101 is also moved to a safe position; Step S126, when the rotating workbench 103 rotates the workpiece 105 by 90°, the second main shaft SP2 of the second horizontal machining center 102 performs machining operation on the right side surface of the workpiece 105, and the tool changing operation is performed according to the machining requirements of the workpiece 105 during the machining operation, and the tool changing operation is based on the tool management mechanism; Step S127, after the machining of the right side surface of the workpiece 105 is completed, the first main shaft SP1 of the first horizontal machining center 101 waits for the machining of the left side surface of the workpiece 105 to be completed.
[0031] The tool management mechanism of the embodiment specifically includes the following steps: As shown in Figure 8 , 9 Each tool 1042 in each clamping assembly is numbered from top to bottom along the Y-axis direction, and the tool number of each tool 1042 is set to 1-n, n is an integer greater than 1, and in the embodiment, n=8. The spacing of every two tools 1042 in the Y-axis direction is G. The tool change point F of the first tool 1042 is used as a reference point, and a tool change reference point E is set. The distance between the tool change reference point E and the tool change point F of the first tool 1042 in the Z-axis direction is M, and the distance between the tool change reference point E and the tool change point F of the first tool 1042 in the Y-axis direction is N; After the tool change operation is started, the first spindle SP1 or the second spindle SP2 is first moved to the tool change reference point E, and then the first spindle SP1 or the second spindle SP2 is moved downward along the Y axis by a distance L according to the tool number n of the tool 1042 currently on the first spindle SP1 or the second spindle SP2. , then move the first spindle SP1 or the second spindle SP2 along the Z-axis direction toward the corresponding fixture 1043 by a distance M, and finally return the tool 1042 currently on the first spindle SP1 or the second spindle SP2 to the corresponding fixture 1043, completing the tool return operation. For example, assuming the current tool 1042 on the spindle is the first tool 1042, first move the spindle to the tool change reference point E, then move the spindle downward along the Y-axis direction by a distance L, where L=N, and then move the spindle along the Z-axis direction toward the fixture 1043 of the first tool 1042 by a distance M. This will return the tool 1042 currently on the spindle to the fixture 1043 of the first tool 1042, completing the tool return operation.
[0032] After the tool return operation is completed, the first spindle SP1 or the second spindle SP2 is moved to the tool change reference point E, and then the first spindle SP1 or the second spindle SP2 is moved downward along the Y axis by a distance L according to the tool number n of the tool 1042 to be replaced. , then the first spindle SP1 or the second spindle SP2 moves a distance M along the Z-axis toward tool 1042. Tool 1042 is clamped by the first spindle SP1 or the second spindle SP2, completing the tool change operation. For example, assuming tool 1042 to be replaced is tool 10425, the spindle is first moved to the tool change reference point E. Then, the spindle is moved downward along the Y-axis by a distance L (L = N + 4G). Then, the spindle is moved a distance M along the Z-axis toward tool 10425. Tool 1042 is clamped by the spindle, completing the tool change operation.
[0033] The tool management mechanism of this embodiment, in terms of program implementation, simply establishes a tool change reference point based on the first tool 1042. Then, based on this reference point, a corresponding overlay is performed to achieve fixed-point, precision tool changes without tool rotation. Program control is simple, reliable, and fast, resulting in smooth, reliable, and fast tool changes. The linear tool magazine 104 of this embodiment perfectly solves the problem of simultaneously replacing the same model of tool 1042 in the same magazine 104 on two horizontal machining centers.
[0034] The above-described specific embodiments further illustrate the technical problems solved by the present application, technical solutions and beneficial effects, and it should be understood that the above-described are only specific embodiments of the present application and are not intended to limit the present application, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A method for controlling a horizontal machining center, characterized in that: It includes the following steps: Step S1, establishing a first path processing program for a first horizontal machining center (101), wherein the first path processing program is used to control the first horizontal machining center (101) to process a workpiece (105); establishing a second path processing program for a second horizontal machining center (102), wherein the second path processing program is used to control the second horizontal machining center (102) to process the workpiece (105); and establishing a tool management mechanism; Step S2, the rotary table (103) drives the workpiece (105) to rotate, rotating the front side of the workpiece (105) to face the first spindle (SP1) of the first horizontal machining center (101), and rotating the back side of the workpiece (105) to face the second spindle (SP2) of the second horizontal machining center (102); Step S3, simultaneously starting the first path processing program and the second path processing program, and having the first horizontal machining center (101) and the second horizontal machining center (102) simultaneously process the front and back sides of the workpiece (105); Step S4: After the front and back surfaces of the workpiece (105) are processed, the rotary table (103) rotates the workpiece (105) by 90°; Step S5: the first path processing program controls the first horizontal machining center (101) to process the left side of the workpiece (105), and the second path processing program controls the first horizontal machining center (101) to process the right side of the workpiece (105); Step S6: When both the left side and the right side of the workpiece (105) are processed, the processing flow of the workpiece (105) is terminated.
2. The method for controlling a horizontal machining center according to claim 1, wherein: The first path processing program specifically includes the following steps: Step S111, inputting the position coordinates of the workpiece (105); Step S112, moving the first spindle (SP1) of the first horizontal machining center (101) to a safe position, and waiting for the second spindle (SP2) of the second horizontal machining center (102) to also move to the safe position; Step S113: After the front side of the workpiece (105) is rotated into position, the first spindle (SP1) of the first horizontal machining center (101) performs a machining operation on the front side of the workpiece (105). During the machining process, a tool change operation is performed according to the machining requirements of the workpiece (105), and the tool change operation is performed based on a tool management mechanism. Step S114: After the front side of the workpiece (105) is machined, wait for the second spindle (SP2) of the second horizontal machining center (102) to complete machining the back side of the workpiece (105); Step S115: When both the front and back surfaces of the workpiece (105) are machined, the first spindle (SP1) of the first horizontal machining center (101) is moved to a safe position, and the second spindle (SP2) of the second horizontal machining center (102) is waited for to also be moved to the safe position. Step S116: After the rotary table (103) rotates the workpiece (105) by 90 degrees, the first spindle (SP1) of the first horizontal machining center (101) performs a machining operation on the left side of the workpiece (105). During the machining process, a tool change operation is performed according to the machining requirements of the workpiece (105), and the tool change operation is performed based on the tool management mechanism; Step S117: After the left side of the workpiece (105) is machined, wait for the second spindle (SP2) of the second horizontal machining center (102) to complete machining the right side of the workpiece (105).
3. The method for controlling a horizontal machining center according to claim 1, wherein: The second path processing program specifically includes the following steps: Step S121, inputting the position coordinates of the workpiece (105); Step S122, moving the second spindle (SP2) of the second horizontal machining center (102) to a safe position, and waiting for the first spindle (SP1) of the first horizontal machining center (101) to also move to the safe position; Step S123: After the back side of the workpiece (105) is rotated into position, the second spindle (SP2) of the second horizontal machining center (102) performs a machining operation on the back side of the workpiece (105). During the machining process, a tool change operation is performed according to the machining requirements of the workpiece (105), and the tool change operation is performed based on a tool management mechanism. Step S124: After the back side of the workpiece (105) is processed, wait for the first spindle (SP1) of the first horizontal machining center (101) to complete the processing of the front side of the workpiece (105); Step S125: When both the front and back sides of the workpiece (105) are machined, the second spindle (SP2) of the second horizontal machining center (102) is moved to a safe position, and the first spindle (SP1) of the first horizontal machining center (101) is waited for to also be moved to the safe position. Step S126: After the rotary table (103) rotates the workpiece (105) by 90 degrees, the second spindle (SP2) of the second horizontal machining center (102) performs a machining operation on the right side of the workpiece (105). During the machining process, a tool change operation is performed according to the machining requirements of the workpiece (105), and the tool change operation is performed based on the tool management mechanism; Step S127: After the right side of the workpiece (105) is machined, wait for the first spindle (SP1) of the first horizontal machining center (101) to also machine the left side of the workpiece (105).
4. The method for controlling a horizontal machining center according to claim 1, wherein: The tool management mechanism specifically includes the following steps: Step S131: number the tools (1042) in each set of clamping assemblies in sequence from top to bottom along the Y-axis direction, and set a tool change reference point (E) with the tool change point (F) of the first tool (1042) as a reference datum point; Step S132: After the tool change operation is started, the tool (1042) currently on the first spindle (SP1) or the second spindle (SP2) is returned to the tool; Step S133: After the tool return operation is completed, the tool change operation is performed on the first spindle (SP1) or the second spindle (SP2).
5. The method for controlling a horizontal machining center according to claim 4, wherein: In step S131, the tools (1042) in each group of clamping assemblies are numbered in sequence from top to bottom along the Y-axis direction, and the tool change point (F) of the first tool (1042) is used as a reference reference point to set the tool change reference point (E), which specifically includes the following steps: The tools (1042) in each set of clamping components are numbered sequentially from top to bottom along the Y-axis direction, and the tool numbers of the tools (1042) are set to 1 to n, where n is an integer greater than 1, and the distance between the tool change points of each two tools (1042) in the Y-axis direction is G; The tool change point (F) of the first tool (1042) is used as a reference datum point, and a tool change reference point (E) is set. The distance between the tool change reference point (E) and the tool change point (F) of the first tool (1042) in the Z-axis direction is M, and the distance between the tool change reference point (E) and the tool change point (F) of the first tool (1042) in the Y-axis direction is N.
6. The method for controlling a horizontal machining center according to claim 5, wherein: In step S132, after the tool changing operation is started, the tool (1042) on the current first spindle (SP1) or the second spindle (SP2) is returned to the tool, specifically including the following steps: After the tool change operation is started, the first spindle (SP1) or the second spindle (SP2) is first moved to the tool change reference point (E), and then according to the tool number n of the tool (1042) currently on the first spindle (SP1) or the second spindle (SP2), the first spindle (SP1) or the second spindle (SP2) is moved downward along the Y-axis direction for a distance L, and then the first spindle (SP1) or the second spindle (SP2) is moved along the Z-axis direction toward the corresponding fixture (1043) for a distance M, and finally the tool (1042) currently on the first spindle (SP1) or the second spindle (SP2) is returned to the corresponding fixture (1043), completing the tool return operation.
7. The method for controlling a horizontal machining center according to claim 6, wherein: In step S133, after the tool return operation is completed, a tool change operation is performed on the first spindle (SP1) or the second spindle (SP2), which specifically includes the following steps: After the tool return operation is completed, the first spindle (SP1) or the second spindle (SP2) is moved to the tool change reference point (E), and then the first spindle (SP1) or the second spindle (SP2) is moved downward along the Y-axis direction for a distance L according to the tool number n of the tool (1042) to be replaced, and then the first spindle (SP1) or the second spindle (SP2) is moved along the Z-axis direction for a distance M toward the tool (1042), and the tool (1042) is clamped by the first spindle (SP1) or the second spindle (SP2) to complete the tool change operation.
8. The method for controlling a horizontal machining center according to claim 7, wherein: The calculation formula of the distance L is as follows: ; Wherein, N is the distance between the tool change reference point (E) and the tool change point (F) of the first tool (1042) in the Y-axis direction, n is the tool number of the tool (1042), and G is the distance between the tool change points of every two tools (1042) in the Y-axis direction.
9. A machine tool to which the control method for a head-to-head horizontal machining center according to any one of claims 1 to 8 is applied, characterized in that: The invention comprises a first horizontal machining center (101), a second horizontal machining center (102), a rotary table (103) and a tool magazine (104), wherein the rotary table (103) is used to drive a workpiece (105) to rotate, and the rotary table (103) is located between the first horizontal machining center (101) and the second horizontal machining center (102), and the first horizontal machining center (101) and the second horizontal machining center (102) are symmetrically arranged on both sides of the workpiece (105), and the first horizontal machining center (101) and the second horizontal machining center (102) are used to process the workpiece (105) on the rotary table (103).
10. The machine tool according to claim 9, characterized in that: The tool magazine (104) comprises a tool holder (1041), a clamping assembly and a tool (1042). A group of the clamping assemblies are respectively provided on both sides of the tool holder (1041). The clamping assembly comprises a plurality of fixtures (1043) arranged at equal intervals along the Y-axis direction, and a tool (1042) is placed in each fixture (1043).
Citation Information
Patent Citations
Butt-head horizontal processing machine tool and processing method thereof
CN114102146A
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