Rubber ball counting method
By adjusting the position of the stop lever and the height of the ball support device, combined with the scale feedback surface and the push plate structure, rapid counting and automatic delivery of rubber balls were achieved, solving the problem of inconvenience in manual counting and improving operational efficiency.
Patent Information
- Application Number
- CN202511024712.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2025-10-17
AI Technical Summary
In the prior art, rubber ball counting requires manual operation, which makes the operation inconvenient.
A method for counting rubber balls was designed. By adjusting the position of the stop lever and the height of the ball support, 10 rubber balls are loaded into each cavity. The method uses a scale feedback surface to achieve rapid counting and a push plate structure to achieve automatic ball delivery.
It enables rapid counting and automatic dispensing of rubber balls, is applicable to rubber balls of different diameters, and improves operational efficiency.
Smart Images
Figure CN120805965A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of glue ball counting method. BACKGROUND
[0002] Glue ball is used for condenser steel pipe cleaning, is put into ball loading chamber, is pressed into steel pipe by glue ball pump, is collected in ball loading chamber after cleaning scale therein.The glue ball is consumable, and broken glue ball needs to be removed in daily work, and new glue ball is added to the specified quantity.At present, glue ball needs to be counted manually after screening, and the glue ball is put in this way, which is not convenient to operate. SUMMARY
[0003] The technical problem to be solved by the present application is to overcome the defects of the prior art, and to provide a glue ball counting method.
[0004] The above-mentioned purpose is realized by the following technical scheme: A glue ball counting method, the method comprising the following steps: (1) first need to determine the diameter of the glue ball, after determining the diameter of the glue ball, adjust the position of the four stop rods in each circular cavity, the stop rod position adjustment method is to loosen the nut on the stud, the position of the vertical rod can be adjusted, so that the distance between the center of the vertical rod and the center of the circular cavity is the radius of the vertical rod plus the radius of the glue ball, after adjusting the position of the stop rod, tighten the nut to fix the position of the stop rod, and then adjust the height of the ball holder; (2) first, 10 glue balls need to be put into each circular cavity, and the diameter of the glue ball is set as D, so that the distance from the upper end of the circular cavity to the top of the plug rod is the sum of the diameters of the 10 glue balls, that is, 10D, loosen the locking bolt, then slide the sleeve, the counting cylinder has a scale 1, the 0 scale position of the scale is at the top of the circular cavity, and the upper surface of the W-shaped recess of the sleeve is a scale feedback surface. The height of this surface is the same as the height of the top of the plug rod, so the scale feedback surface is aligned with the 10D scale and stopped by sliding the sleeve, and then the locking bolt is tightened to fix the position of the ball holder. (3) then pour the glue balls from the upper part into the counting cylinder, and the glue balls will enter the circular cavities. Since 10 circular cavities are provided, 10 glue balls can be accommodated in each circular cavity. In this way, as long as each circular cavity is filled with glue balls, the number of glue balls at this time is 100, which can realize rapid counting. When the glue balls need to be put in after counting, the push plate needs to be slid first. Since the plug plate is connected to the bottom of the groove plate through a rotating shaft, a fixed T head is fixed on the groove plate, and a forked head at the front end of the push plate passes under the fixed T head. By sliding the push plate, the forked head of the push plate is separated from the fixed T head, and the plug plate is rotated under the action of its own gravity, so that it does not block the glue balls, and the glue balls roll out of the circular cavities to realize the putting of the glue balls.
[0005] The counting method of the rubber ball, the counting barrel includes a barrel body, a square plug is fixed in the barrel body, two rows and five columns of circular cavities for placing rubber balls are formed on the square plug, a ball supporting device is fixed on the counting barrel, and four groups of blocking rods are fixed in each circular cavity.
[0006] The counting method of the rubber ball, the ball supporting device includes a sliding sleeve, groove plates are fixed on the front and rear sides of the sliding sleeve, the bottom of the groove plate is connected with an insertion plate through a rotating shaft, and a plurality of insertion rods are fixed on the insertion plate.
[0007] The counting method of the rubber ball, a fixed T head is fixed on the insertion plate, a push plate is slidably connected to the groove plate, and a forked head at the front end of the push plate penetrates the fixed T head from below.
[0008] The counting method of the rubber ball, an opening is formed below each column of the circular cavities of the counting barrel. Beneficial effects
[0009] 1. The circular cavities are arranged, when the rubber balls are counted, the height of the ball supporting frame is adjusted, the height from the top of the circular cavity to the top of the insertion rod is the sum of the diameters of 10 rubber balls, after the position is adjusted, the rubber balls are poured into the counting barrel, after the pouring, the rubber balls enter the 10 circular cavities, and 10 rubber balls are accurately contained in each circular cavity, so that 10 rubber balls are accurately contained in the 10 circular cavities, so that the rapid counting of the rubber balls can be realized, after the counting is completed, the sliding push plate needs to be put, so that the push plate is separated from the fixed T head, the insertion plate is rotated, so that the insertion plate does not block the rubber balls, the rubber balls roll out of the circular cavities, and the putting of the rubber balls is realized.
[0010] 2. The position of the blocking rod can be adjusted to be suitable for the counting and putting of rubber balls with different diameters, and the height of the ball supporting frame can be adjusted to the position at which 10 rubber balls are accurately contained in each circular cavity for rubber balls with different diameters. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 is a front view of the present application; Figure 2 is a top view of the present application; Figure 3 is a bottom view of the present application; Figure 4 is Figure 1 the enlarged view of A of Figure 5 is Figure 2 the B-B sectional view of Figure 6 is Figure 1 the C-C sectional view of Figure 7 isFigure 6 Enlarged view of D portion of Fig. 1; Figure 8 is Figure 2 Enlarged view of E portion of Fig. 1; Figure 9 is a front view when the present application is used; Figure 10 is a bottom view when the present application is used; In the figure: 1, scale; 2, counting cylinder; 3, ball holder; 4, notch; 5, blocking rod; 6, rubber ball; 21, round cavity; 22, square plug; 31, slot plate; 32, insertion plate; 33, sliding sleeve; 34, push plate; 35, insertion rod; 36, fixed T head; 37, opening; 38, locking bolt; 39, scale feedback surface; 40, fork head; 51, vertical rod; 52, connecting plate. DETAILED DESCRIPTION
[0012] With reference to Figures 1-8 A rubber ball counting method, the method comprising the following steps: (1) First, the diameter of the rubber ball needs to be determined, and after the diameter of the rubber ball is determined, the position of the four blocking rods in each round cavity is adjusted. The blocking rod position adjustment method is to loosen the nut on the stud, the position of the vertical rod can be adjusted, so that the distance between the center of the vertical rod and the center of the round cavity is the radius of the vertical rod plus the radius of the rubber ball. After adjusting the position of the blocking rod, tighten the nut to fix the position of the blocking rod, and then adjust the height of the ball holder. (2) First, 10 rubber balls need to be placed in each round cavity, and the diameter of the rubber ball is set as D, so that the distance from the uppermost end of the round cavity to the top of the insertion rod is the sum of the diameters of the 10 rubber balls, that is, 10D. Loosen the locking bolt, then slide the sliding sleeve, the counting cylinder has a scale 1, the 0 scale position of the scale is at the top of the round cavity, and the upper surface of the W-shaped recess of the sliding sleeve is the scale feedback surface. The height of this surface is the same as the height of the top of the insertion rod, so stop by sliding the sliding sleeve to align the scale feedback surface with the 10D scale, and then tighten the locking bolt to fix the position of the ball holder. (3) Then, the rubber balls are poured from the upper part into the counting cylinder, and the rubber balls will enter the round cavities. Since 10 round cavities are provided, each round cavity can hold 10 rubber balls. In this way, as long as each round cavity is filled with rubber balls, the number of rubber balls at this time is 100, which can realize rapid counting. When the rubber balls need to be released after counting, the push plate needs to be slid first. Since the insertion plate and the bottom of the slot plate are connected by a rotating shaft, the slot plate is fixed with a fixed T head, and the fork head at the front end of the push plate passes through below the fixed T head. By sliding the push plate, the push plate is separated from the fixed T head, and the insertion plate will rotate under its own gravity, so that it does not block the rubber balls, and the rubber balls will roll out of the round cavities, realizing the release of the rubber balls.
[0013] A rubber ball counting method comprises a counting cylinder 2, wherein the counting cylinder comprises a cylinder body 23, a square plug 22 is fixed in the cylinder body, and the square plug is a plastic solid cube structure. The square plug is provided with two rows and five columns of circular cavities 21 for placing rubber balls. A ball supporter 3 for supporting the rubber balls is fixed on the counting cylinder, and four groups of blocking rods 5 are fixed in each of the circular cavities.
[0014] Four sets of baffle rods are fixed at each circular cavity. The rod includes a vertical rod 51, and connecting plates 52 are fixed at both ends of the vertical rod. The connecting plates have sliding holes, and studs are fixed on the square plugs. The sliding holes of the connecting plates pass through the studs and are threaded with nuts. Four baffle rods are set in each circular cavity, and the position of the baffle rods can be adjusted according to rubber balls of different diameters.
[0015] The ball counting method described above includes a ball support device comprising a sliding sleeve 33, which is a square ring sleeve. The four surfaces of the sliding sleeve are respectively threadedly connected with locking bolts 38. The middle of the front and rear sides of the sliding sleeve is W-shaped. By setting this shape, the position of the insertion rod can be given up to prevent interference. The front and rear sides of the sliding sleeve are respectively fixed with a groove plate 31. The bottom of the groove plate is connected to the insertion plate 32 through a rotating shaft. A plurality of insertion rods 35 are fixed on the insertion plate. Five insertion rods are fixed on each insertion plate. The position of each insertion rod corresponds to the position of the notch. In the rubber ball counting method, a fixed T-head 36 is fixed on the plug plate, a push plate 34 is slidably connected to the slot plate, and a fork-shaped head at the front end of the push plate passes under the fixed T-head.
[0016] In the rubber ball counting method, a notch 4 is provided at each column of the circular cavities below the counting cylinder.
[0017] Working principle: Refer to Figures 9-10In use, first need to determine the diameter of the ball, the diameter of the ball is determined after adjusting the position of the four stop lever in each round cavity, stop lever position adjustment method is to loosen the nut on the stud, can adjust the position of the rod, so that the center of the rod and the distance between the center of the cavity is the radius of the rod plus the radius of the ball, adjust the position of the stop lever after tightening the nut, the fixed position of the stop lever, then adjust the height of the ball holder, first need to put 10 balls in each round cavity, set the diameter of the ball is D, so that the distance from the top of the round cavity to the top of the rod is the sum of the diameter of 10 balls, that is 10D, loosen the locking bolt, then slide the sleeve, the counting cylinder has a scale 1, the 0 scale position of the scale is at the top of the cavity, the upper surface of the W-shaped recess of the sleeve is the scale feedback surface 39, the height of this surface and the height of the top of the rod are the same, so by sliding the sleeve to align the 10D scale stop, then tighten the locking bolt, the fixed position of the ball holder, then pour the ball from the upper part into the counting cylinder, the ball will enter the round cavity, due to the setting of 10 round cavities, each round cavity can hold 10 balls, so as long as each round cavity is filled with balls, the number of balls at this time is 100, which can realize fast counting, when counting is completed, first need to slide the push plate, since the insert plate and the bottom of the slot plate are connected by a shaft, the slot plate is fixed with a fixed T head, the fork head 40 at the front end of the push plate passes under the fixed T head, by sliding the push plate, the push plate is separated from the fixed T head, the insert plate will rotate under its own gravity, so that it does not block the ball, the ball will roll out of the round cavity, realizing the ball throwing, after the completion of the throwing, rotate the insert plate with your hand, the fixed T head of the insert plate will pass through the opening on the slot plate, then push the push plate to make the fork head pass under the fixed T head, realizing the fixation of the insert plate.
Claims
1. A method for counting rubber balls, characterized by: The method comprises the following steps: (1) First, you need to determine the diameter of the rubber ball. After determining the diameter of the rubber ball, adjust the position of the four baffles in each circular cavity. The method of adjusting the baffle position is to loosen the nut on the stud. You can adjust the position of the vertical rod so that the distance between the center of the vertical rod and the center of the circular cavity is the radius of the vertical rod plus the radius of the rubber ball. After adjusting the position of the baffle, tighten the nut to fix the position of the baffle, and then adjust the height of the ball holder. (2) First, 10 rubber balls need to be placed in each circular cavity. The diameter of the rubber balls is set to D. In this way, the distance from the top of the circular cavity to the top of the insertion rod is the sum of the diameters of the 10 rubber balls, that is, 10D. Loosen the locking bolt and then slide the sleeve. The counting cylinder has a scale 1. The 0 scale position of the scale is at the top of the circular cavity. The upper surface of the W-shaped concave part of the sleeve is the scale feedback surface. The height of this surface is the same as the height of the top of the insertion rod. Therefore, the scale feedback surface is aligned with the 10D scale by sliding the sleeve and stopped. Then tighten the locking bolt to fix the position of the ball support frame. (3) Then pour the rubber balls into the counting cylinder from the top, and the rubber balls will enter the circular cavity. Since there are 10 circular cavities, each circular cavity can hold 10 rubber balls. In this way, as long as each circular cavity is filled with rubber balls, the number of rubber balls is 100, which can achieve fast counting. When the counting is completed and the rubber balls need to be released, you first need to slide the push plate. Since the plug plate and the bottom of the slot plate are connected by a rotating shaft, a fixed T head is fixed on the slot plate. The fork-shaped head at the front end of the push plate passes under the fixed T head. By sliding the push plate, the push plate is separated from the fixed T head. The plug plate will rotate under the action of its own gravity so that it will not block the rubber ball. The rubber ball will roll out of the circular cavity, realizing the release of the rubber ball.
2. The method for counting rubber balls according to claim 1, wherein: The counting cylinder comprises a cylinder body, a square plug is fixed in the cylinder body, two rows and five columns of circular cavities for placing rubber balls are opened on the square plug, a ball supporter for supporting the rubber balls is fixed on the counting cylinder, and four groups of blocking rods are fixed in each of the circular cavities.
3. The method for counting colloid balls according to claim 2, wherein: The ball support device comprises a sliding sleeve, the front and rear sides of the sliding sleeve are respectively fixed with groove plates, the bottom of the groove plate is connected to the inserting plate through a rotating shaft, and a plurality of inserting rods are fixed on the inserting plate.
4. The method for counting rubber balls according to claim 3, wherein: A fixed T-head is fixed on the plug plate, a push plate is slidably connected to the slot plate, and a fork-shaped head at the front end of the push plate passes through the bottom of the fixed T-head.
5. The method for counting rubber balls according to claim 4, wherein: Each row of the circular cavities below the counting cylinder is provided with a notch.