Relay armature assembly, relay module and relay

By integrating the insulator, armature and movable spring into one piece and designing an arc-extinguishing magnet, the problem of arc being difficult to extend is solved, efficient arc extinguishing and structural simplification are achieved, costs are reduced and the reliability of the relay is improved.

CN120809542APending Publication Date: 2025-10-17TYCO ELECTRONICS (SHANGHAI) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202410432811.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

In existing electromagnetic relays, the arc between the moving contact and the static contact is difficult to be elongated, resulting in poor arc extinguishing effect, which may cause melting and explosion. In addition, the structure is complex, there are many components, and the production efficiency is low.

Method used

The insulator is integrally formed with the armature and the moving spring through an embedded injection molding process to increase the creepage distance. The arc-extinguishing magnet and insulating base design increase the arc pull-down length, while simplifying the structure and reducing the number of components.

Benefits of technology

The arc extinguishing effect is improved, the number of components and costs are reduced, and the production efficiency and the reliability and life of the relay are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120809542A_ABST
    Figure CN120809542A_ABST
Patent Text Reader

Abstract

The invention discloses a relay armature assembly, a relay module and a relay. The relay armature assembly comprises an armature which is suitable for being movably installed on a yoke of a relay and can swing between an initial position and an actuation position relative to the yoke; the movable contact spring is suitable for being connected to a movable contact assembly of the relay and is used for applying elastic contact force to the movable contact assembly; and an insulator, wherein the armature and the movable contact spring are fixed on the insulator and are electrically isolated by the insulator. According to the invention, the movable contact spring is directly jointed into the insulator, so that the number of parts of the relay is reduced, the structure of the relay is simplified, the cost of the relay is reduced, and the manufacturing efficiency of the relay is improved. In addition, in some embodiments of the invention, the reset spring is fixed on the yoke. Therefore, when the reset elastic sheet moves frequently, the insulating base is not influenced, and is not broken or worn, so that the service life of the relay is prolonged, and the reliability of the relay is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to a relay armature assembly, a relay module comprising the relay armature assembly and a relay comprising the relay module. BACKGROUND

[0002] In the prior art, an electromagnetic relay generally comprises an insulating base, a movable contact, a fixed contact and a movable spring. The insulating base comprises a peripheral wall, a bottom wall and a partition wall. The partition wall separates the space in the insulating base into an accommodating chamber and an arc extinguishing chamber. The movable contact, the fixed contact and the movable spring are arranged in the arc extinguishing chamber. The movable contact is fixed to the end of the movable spring, and in order to increase the length of the movable spring, the end of the movable spring is usually close to the bottom wall of the insulating base, which results in that the distance between the movable contact and the bottom wall of the insulating base is too short. In the magnetic blow-out arc extinguishing, the length of the arc between the movable contact and the fixed contact is limited, and it is difficult to be lengthened to a predetermined length, which reduces the effect of the magnetic blow-out arc extinguishing, and even causes the arc extinguishing failure. Once the arc cannot be quickly extinguished, the movable contact and the fixed contact will be melted by the high temperature generated by the arc, and even the electromagnetic relay will explode, which seriously affects the safety production.

[0003] In addition, in the prior art, the relay further comprises a yoke, an armature, an insulator and a connecting piece. The armature is movably mounted on the yoke and can swing between an attraction position and an initial position relative to the yoke. One end of the armature is engaged into the insulator. One end of the connecting piece is engaged to the insulator. The insulator electrically separates the armature and the connecting piece. The movable spring of the relay is riveted to the other end of the connecting piece. In the prior art, since a separate connecting piece needs to be provided, this increases the number of components of the relay, resulting in cost increase. Moreover, riveting the movable spring and the connecting piece reduces the production efficiency.

[0004] In addition, in the prior art, the relay further comprises a reset spring for resetting the armature from the attraction position to the initial position. The reset spring is usually fixed to the partition wall of the insulating base. Since the insulating base is usually made of plastic, its mechanical strength and wear resistance are poor, and when the reset spring moves frequently, the partition wall of the insulating base is prone to breakage or wear. The plastic dust generated by the wear can affect the electrical contact performance between the movable contact and the fixed contact. SUMMARY

[0005] The present application aims to solve at least one aspect of the above-mentioned problems and defects in the prior art.

[0006] According to an aspect of the present application, there is provided a relay armature assembly. The relay armature assembly includes an armature adapted to be movably mounted to a yoke of a relay, capable of oscillating between an initial position and an attracted position relative to the yoke; a moving spring adapted to be connected to a moving contact assembly of the relay, for applying an elastic contact force to the moving contact assembly; and an insulator, the armature and the moving spring being fixed to the insulator and electrically isolated by the insulator.

[0007] According to an exemplary embodiment of the present application, the insulator is an injection molded piece directly molded on the armature and the moving spring by an insert injection molding process, such that the armature, the moving spring and the insulator become an integral piece.

[0008] According to another exemplary embodiment of the present application, the armature and the moving spring are respectively coupled to upper and lower sides of the insulator, grooves and / or ribs being respectively formed on front and rear sides of the insulator to increase a creepage distance between the armature and the moving spring.

[0009] According to another exemplary embodiment of the present application, the moving spring includes a sheet-shaped body and a plurality of bent wings connected to one end of the sheet-shaped body and perpendicularly bent with respect to the sheet-shaped body, one end of the sheet-shaped body and the plurality of bent wings being coupled to the insulator to increase a coupling force between the moving spring and the insulator.

[0010] According to another exemplary embodiment of the present application, through holes for coupling to the insulator are respectively formed on one end of the sheet-shaped body and the bent wings to further increase the coupling force between the moving spring and the insulator.

[0011] According to another exemplary embodiment of the present application, a riveting hole adapted to be coupled to a riveting post on the moving contact assembly is formed on the other end of the sheet-shaped body of the moving spring, such that the moving contact assembly can be riveted to the other end of the sheet-shaped body of the moving spring.

[0012] According to another exemplary embodiment of the present application, the armature includes a plate-shaped body and a bent portion connected to one end of the plate-shaped body and perpendicularly bent with respect to the plate-shaped body, the bent portion being coupled to the insulator, the plate-shaped body being adapted to be movably mounted to the yoke, a through hole for coupling to the insulator being formed on the bent portion to further increase a coupling force between the armature and the insulator.

[0013] According to another aspect of the present application, there is provided a relay module. The relay module includes: a yoke fixed to an insulating base of the relay; a magnetic core fixed to the yoke; the aforementioned relay armature assembly having an armature movably mounted to the yoke, capable of swinging between an attracted position in contact with an upper end of the magnetic core and an initial position separated from the upper end of the magnetic core; and a reset spring fixed to the yoke and pressed against the armature for resetting the armature from the attracted position to the initial position, the magnetic core and the reset spring being arranged on both sides of the yoke respectively, the magnetic core for applying an electromagnetic attraction force to the armature, and the reset spring for applying an elastic reset force to the armature.

[0014] According to an exemplary embodiment of the present application, the yoke includes: a vertical plate having a notch formed at an upper end thereof; and a horizontal plate connected to a lower end of the vertical plate, a neck portion being formed on a plate-shaped main body of the armature and movably engaged in the notch of the yoke.

[0015] According to another exemplary embodiment of the present application, the reset spring includes: a vertical spring fixed to the vertical plate of the yoke; and a pressing spring connected to an upper end of the vertical spring and bent at a predetermined angle with respect to the vertical spring, a mounting hole allowing the vertical spring to pass therethrough being formed on one end of the plate-shaped main body of the armature, the pressing spring being pressed against one side of the mounting hole of the armature to apply the elastic reset force to the armature.

[0016] According to another exemplary embodiment of the present application, a clamping groove is formed on the vertical plate of the yoke, and an elastic catch is formed on the vertical spring of the reset spring, the elastic catch being engaged into the clamping groove to fix the reset spring to the yoke.

[0017] According to another exemplary embodiment of the present application, the reset spring further includes: a limiting spring connected to the upper end of the vertical spring and located above the other side of the mounting hole of the armature, the limiting spring for restraining the neck portion of the armature in the notch of the yoke to prevent the armature from being separated from the yoke.

[0018] According to another exemplary embodiment of the present application, the relay module further includes a coil assembly. The coil assembly includes: a coil former having a central through-hole; a coil wound on the coil former; and two coil terminals fixed to the coil former and connected to both ends of the coil respectively, the magnetic core being mounted in the central through-hole of the coil former, the upper end of the magnetic core being exposed from the coil former for attracting the armature.

[0019] According to another aspect of the present application, a relay is provided. The relay includes a housing having a bottom opening; the aforementioned relay module disposed in the housing; an insulating base mounted into the bottom opening of the housing; and two static contact assemblies fixed into the insulating base for electrically contacting the moving contact assembly.

[0020] According to an exemplary embodiment of the present application, the moving contact assembly includes a moving terminal fixed to the moving spring and two moving contacts fixed to two ends of the moving terminal, respectively. The static contact assembly includes a static terminal fixed to the insulating base and static contacts fixed to the static terminal, the two moving contacts for electrically contacting the static contacts of the two static contact assemblies, respectively, to electrically connect the static terminals of the two static contact assemblies.

[0021] According to another exemplary embodiment of the present application, when the armature is attracted to the attracted position, the two moving contacts are moved to a closed position for electrically contacting the two static contacts, respectively; when the armature is returned to the initial position, the two moving contacts are moved to an open position for electrically separating from the two static contacts, respectively.

[0022] According to another exemplary embodiment of the present application, the insulating base includes a peripheral wall, a bottom wall connected to a bottom of the peripheral wall, and a partition wall connected to the peripheral wall and the bottom wall. The partition wall separates an internal space defined by the housing and the insulating base into an accommodation chamber and an arc-extinction chamber; the coil assembly and the yoke are disposed in the accommodation chamber, and the moving contact assembly and the static contact assembly are disposed in the arc-extinction chamber.

[0023] According to another exemplary embodiment of the present application, the relay further includes two arc-extinction magnets disposed in the arc-extinction chamber. Two recesses are formed on an inner side of a bottom wall of the arc-extinction chamber, the two recesses are located below the two moving contacts and between the two arc-extinction magnets, respectively, such that an electric arc between one static contact and one moving contact of the relay can be pulled down by a magnetic field between the two arc-extinction magnets into the recesses to increase a length of the electric arc being pulled down.

[0024] According to another exemplary embodiment of the present application, the insulating base further includes two magnet holders formed in the arc-extinction chamber, and slots are formed in the magnet holders, the two arc-extinction magnets are inserted into the slots of the two magnet holders, respectively.

[0025] According to another exemplary embodiment of the present application, the slots have insertion openings on an outer side of the bottom wall, the arc-extinction magnets are inserted into the slots of the magnet holders via the insertion openings.

[0026] According to another exemplary embodiment of the present application, the insulating base further includes two terminal holding portions formed in the arc extinguishing chamber, terminal grooves are formed in the terminal holding portions, and the two stationary terminals are respectively inserted into the terminal grooves of the two terminal holding portions.

[0027] According to another exemplary embodiment of the present application, the peripheral wall of the insulating base is inserted into the housing through the bottom opening of the housing, a protrusion is formed on the outer side of the peripheral wall of the insulating base, a slot hole is formed on the peripheral wall of the housing, and the protrusion is engaged with the slot hole to fix the housing to the relay insulating base.

[0028] According to another exemplary embodiment of the present application, a vertical insertion groove is formed on the side of the partition wall of the insulating base facing the vertical plate of the yoke, and the vertical elastic piece of the reset elastic piece is inserted into the vertical insertion groove of the partition wall.

[0029] In the foregoing exemplary embodiments according to the present application, the moving elastic piece is directly engaged into the insulating body, thereby reducing the number of components of the relay, simplifying the structure of the relay, reducing the cost of the relay, and improving the manufacturing efficiency of the relay.

[0030] In the foregoing exemplary embodiments according to the present application, the reset elastic piece is fixed to the yoke. Therefore, when the reset elastic piece frequently moves, the insulating base is not affected, and breakage or wear does not occur, thereby improving the service life and reliability of the relay.

[0031] In the foregoing exemplary embodiments according to the present application, the arc between one moving contact and one stationary contact of the relay can be pulled down by the magnetic field between the two arc extinguishing magnets into the groove on the bottom wall of the arc extinguishing chamber, thereby increasing the length of the arc being pulled down, so that the arc can be quickly extinguished, and the magnetic blow arc extinguishing effect of the relay is greatly improved.

[0032] Other objects and advantages of the present application will be readily understood and appreciated from the following description of the application, taken together with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 FIG. 1 shows a perspective view of a relay according to an exemplary embodiment of the present application;

[0034] Figure 2 FIG. 2 shows a lateral cross-sectional view of the relay according to an exemplary embodiment of the present application;

[0035] Figure 3FIG. 1 shows a longitudinal sectional view of a relay insulating base and housing according to an exemplary embodiment of the present application;

[0036] Figure 4 FIG. 2 shows a transverse sectional view of a relay according to an exemplary embodiment of the present application, wherein the housing is not shown;

[0037] Figure 5 FIG. 3 shows a longitudinal sectional view of a relay according to an exemplary embodiment of the present application, wherein the housing is not shown;

[0038] Figure 6 FIG. 4 shows a plan sectional view of a relay according to an exemplary embodiment of the present application, wherein the movable contact and the fixed contact are in an electrically separated open position;

[0039] Figure 7 FIG. 5 shows a plan sectional view of a relay according to an exemplary embodiment of the present application, wherein the movable contact and the fixed contact are in an electrically contacted closed position;

[0040] Figure 8 FIG. 6 shows a perspective schematic view of a relay module according to an exemplary embodiment of the present application;

[0041] Figure 9 FIG. 7 shows a sectional view of a relay module according to an exemplary embodiment of the present application;

[0042] Figure 10 FIG. 8 shows an exploded schematic view of a relay module according to an exemplary embodiment of the present application;

[0043] Figure 11 FIG. 9 shows an exploded sectional view of a relay module according to an exemplary embodiment of the present application;

[0044] Figure 12 FIG. 10 shows an exploded schematic view of a relay armature assembly according to an exemplary embodiment of the present application;

[0045] Figure 13 FIG. 11 shows an assembly schematic view of a relay yoke and return spring according to an exemplary embodiment of the present application;

[0046] Figure 14 FIG. 12 shows a perspective schematic view of a relay return spring according to an exemplary embodiment of the present application;

[0047] Figure 15 FIG. 13 shows a sectional view of a relay return spring according to an exemplary embodiment of the present application;

[0048] Figure 16 FIG. 14 shows a sectional view of a relay yoke and return spring according to an exemplary embodiment of the present application;

[0049] Figure 17 FIG. 11 is a sectional view showing a yoke, a reset spring, and an insulating base of a relay according to an exemplary embodiment of the present application. DETAILED DESCRIPTION

[0050] The technical solutions of the present application will be further described below in conjunction with the accompanying drawings. In the description, identical or similar reference numerals indicate identical or similar components. The following description of the embodiments of the present application with reference to the drawings is intended to explain the general inventive concept of the present application, and should not be understood as a limitation of the present application.

[0051] In addition, in the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the present disclosure. However, it will be apparent to one skilled in the art that one or more embodiments can be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to simplify the drawings.

[0052] According to one general inventive concept, an insulating base is provided. The insulating base is for mounting into a bottom opening of a housing of a relay. The insulating base includes a peripheral wall, a bottom wall connected to a bottom of the peripheral wall, and a partition wall connected to the peripheral wall and the bottom wall. The partition wall is for partitioning an interior space defined by the housing and the insulating base into an accommodation chamber and an arc-extinction chamber. Two grooves are formed on an inner side of a bottom wall of the arc-extinction chamber, such that an arc between one stationary contact and one movable contact of the relay can be pulled down into the grooves to increase a length of the arc being pulled down.

[0053] According to another general inventive concept, a relay is provided. The relay includes a housing formed with a bottom opening, the aforementioned insulating base mounted into the bottom opening of the housing, two stationary contacts located in the arc-extinction chamber, two movable contacts located in the arc-extinction chamber for electrically contacting the two stationary contacts respectively, and two arc-extinction magnets located in the arc-extinction chamber for extinguishing an arc between the stationary contacts and the movable contacts in a magnetic blow manner. The two grooves on the bottom wall of the arc-extinction chamber are respectively located below the two movable contacts and between the two arc-extinction magnets, such that an arc between one stationary contact and one movable contact of the relay can be pulled down into the grooves by a magnetic field between the two arc-extinction magnets.

[0054] According to another general inventive concept of the present application, there is provided a relay armature assembly. The relay armature assembly includes an armature adapted to be movably mounted to a yoke of a relay, capable of oscillating between an initial position and an attracted position with respect to the yoke; a moving reed adapted to be connected to a moving contact assembly of the relay, for applying an elastic contact force to the moving contact assembly; and an insulator to which the armature and the moving reed are fixed and electrically isolated by the insulator.

[0055] According to another general inventive concept of the present application, there is provided a relay module. The relay module includes a yoke fixed to an insulating base of the relay; a magnetic core fixed to the yoke; the aforementioned relay armature assembly whose armature is movably mounted to the yoke, capable of oscillating between an attracted position in contact with an upper end of the magnetic core and an initial position separated from the upper end of the magnetic core; and a return spring fixed to the yoke and pressed on the armature, for returning the armature from the attracted position to the initial position, the magnetic core and the return spring being respectively arranged on both sides of the yoke, the magnetic core for applying an electromagnetic attraction force to the armature, and the return spring for applying an elastic return force to the armature.

[0056] According to another general inventive concept of the present application, there is provided a relay. The relay includes a housing having a bottom opening; the aforementioned relay module disposed in the housing; an insulating base mounted into the bottom opening of the housing; and two stationary contact assemblies fixed to the insulating base, for electrically contacting the moving contact assembly.

[0057] Figure 1 A perspective view of a relay according to an exemplary embodiment of the present application is shown; Figure 2 A transverse sectional view of a relay according to an exemplary embodiment of the present application is shown; Figure 3 A longitudinal sectional view of a relay insulating base 1 and a housing 2 according to an exemplary embodiment of the present application is shown; Figure 4 A transverse sectional view of a relay according to an exemplary embodiment of the present application is shown, wherein the housing 2 is not shown; Figure 5 A longitudinal sectional view of a relay according to an exemplary embodiment of the present application is shown, wherein the housing 2 is not shown; Figure 6 A planar sectional view of a relay according to an exemplary embodiment of the present application is shown, wherein the moving contact 4a and the stationary contact 5a are in an electrically separated open position; Figure 7 A planar sectional view of a relay according to an exemplary embodiment of the present application is shown, wherein the moving contact 4a and the stationary contact 5a are in an electrically contacted closed position.

[0058] As Figures 1 to 7As shown, in an exemplary embodiment of the present invention, an insulating base 1 is disclosed. The insulating base 1 is used to be installed in the bottom opening of the housing 2 of a relay. The insulating base 1 includes: a peripheral wall 11, a bottom wall 12, and a partition wall 13. The bottom wall 12 is connected to the bottom of the peripheral wall 11. The partition wall 13 is connected to the peripheral wall 11 and the bottom wall 12. The partition wall 13 is used to separate the internal space defined by the housing 2 and the insulating base 1 into a receiving chamber 10a and an arc extinguishing chamber 10b. Two grooves 101 are formed on the inner side of the bottom wall 12 of the arc extinguishing chamber 10b, so that the arc 1c between a static contact 5a and a movable contact 4a of the relay can be pulled down into the grooves 101 to increase the length of the arc 1c pulled down.

[0059] like Figures 1 to 7 As shown, in the illustrated embodiment, the arc 1c between one movable contact 4a and one stationary contact 5a of the relay can be pulled downward by the magnetic field between the two arc-extinguishing magnets 6 into the groove 101 on the bottom wall 12 of the arc-extinguishing chamber 10b. This increases the length of the arc 1c pulled downward, allowing it to be extinguished quickly, greatly improving the relay's magnetic arc-extinguishing effect. Furthermore, the arc between the other stationary contact 5a and the other movable contact 4a of the relay is stretched upward by the magnetic field between the two arc-extinguishing magnets 6. Since there is more space for this upward stretch, this upwardly stretched arc can also be extinguished quickly.

[0060] like Figures 1 to 7 As shown, in the illustrated embodiment, the insulating base 1 has a transverse direction X, a longitudinal direction Y and a height direction Z, the partition wall 13 extends along the transverse direction X and the height direction Z, and the two grooves 101 are arranged side by side in the transverse direction X.

[0061] like Figures 1 to 7 As shown, in the illustrated embodiment, the insulating base 1 further includes two magnet retaining portions 14. The two magnet retaining portions 14 are formed in the arc extinguishing chamber 10b and are used to retain the two arc extinguishing magnets 6 of the relay. The two magnet retaining portions 14 are opposite in the horizontal direction X, and the two grooves 101 are located between the two magnet retaining portions 14.

[0062] like Figures 1 to 7 As shown, in the illustrated embodiment, the magnet holding portion 14 is connected to the bottom wall 12 and the partition wall 13, and slots 14a for inserting the arc extinguishing magnets 6 are respectively formed in the two magnet holding portions 14, and the two arc extinguishing magnets 6 of the relay are suitable for being respectively inserted into the slots 14a of the two magnet holding portions 14.

[0063] like Figures 1 to 7 As shown, in the illustrated embodiment, the slot 14 a has an insertion opening on the outer side of the bottom wall 12 to allow the arc-extinguishing magnet 6 to be inserted into the slot 14 a of the magnet holding portion 14 via the insertion opening.

[0064] As shown in the illustrated embodiment, the inner wall surface of the slot 14a is adapted to interference fit with the arc extinguishing magnet 6 to fix the arc extinguishing magnet 6 in the slot 14a. Figures 1 to 7

[0065] As shown in the illustrated embodiment, the inner wall surface of the slot 14a is adapted to interference fit with the arc extinguishing magnet 6 to fix the arc extinguishing magnet 6 in the slot 14a. Figures 1 to 7 As shown in another exemplary embodiment of the present application, the inner wall surface of the slot 14a clearance fits with the arc extinguishing magnet 6, and a sealant 6a is injected in the insertion opening of the slot 14a to seal the insertion opening of the slot 14a and fix the arc extinguishing magnet 6 in the slot 14a.

[0066] As shown in the illustrated embodiment, the insulating base 1 further comprises two terminal holding portions 15. The two terminal holding portions 15 are formed in the arc extinguishing chamber 10b for holding two stationary terminals 5 of the relay. The two terminal holding portions 15 are arranged side by side in the lateral direction X and are spaced apart from each other with the partition wall 13. Figures 1 to 7 As shown in the illustrated embodiment, the terminal holding portions 15 are connected with the peripheral wall 11 and the bottom wall 12, and a terminal slot 15a for inserting the stationary terminal 55 is formed in each of the two terminal holding portions 15, and the two stationary terminals 5 of the relay are adapted to be inserted into the terminal slots 15a of the two terminal holding portions 15 respectively.

[0067] Figures 1 to 7 As shown in the illustrated embodiment, an opening is formed in the bottom wall 12 and communicates with the terminal slot 15a to allow a portion of the stationary terminal 55 to extend out of the insulating base 1 via the opening in the bottom wall 12.

[0068] As shown in the illustrated embodiment, an opening is formed in the bottom wall 12 and communicates with the terminal slot 15a to allow a portion of the stationary terminal 55 to extend out of the insulating base 1 via the opening in the bottom wall 12. Figures 1 to 7

[0069] A perspective view showing a relay module according to an exemplary embodiment of the present application; Figure 8 A sectional view showing a relay module according to an exemplary embodiment of the present application; Figure 9 A perspective view showing a relay module according to an exemplary embodiment of the present application; Figure 10 A perspective view showing a relay module according to an exemplary embodiment of the present application; Figure 11 A perspective view showing a relay module according to an exemplary embodiment of the present application; Figure 12 A perspective view showing a relay module according to an exemplary embodiment of the present application; Figure 13 A perspective view showing a relay module according to an exemplary embodiment of the present application; Figure 14 A perspective view showing a relay module according to an exemplary embodiment of the present application; Figure 15 A perspective view showing a relay module according to an exemplary embodiment of the present application; Figure 16 ​​A cross-sectional view showing a yoke 75 and a reset spring 75 of a relay according to an exemplary embodiment of the present invention; Figure 17 A cross-sectional view showing a yoke 75 , a reset spring 74 , and an insulating base 1 of a relay according to an exemplary embodiment of the present invention is shown.

[0070] like Figures 1 to 17 As shown, in another exemplary embodiment of the present invention, a relay is disclosed, which can be a DC electromagnetic relay. The relay includes: a housing 2, an insulating base 1, two stationary contacts 5a, two movable contacts 4a, and two arc-extinguishing magnets 6. The housing 2 has a bottom opening. The insulating base 1 is mounted in the bottom opening of the housing 2. The two stationary contacts 5a are located in an arc-extinguishing chamber 10b. The two movable contacts 4a are located in the arc-extinguishing chamber 10b and are respectively in electrical contact with the two stationary contacts 5a. The two arc-extinguishing magnets 6 are located in the arc-extinguishing chamber 10b and are used to extinguish the arc 1c between the stationary contacts 5a and the movable contacts 4a by magnetic blowout. Two grooves 101 on the bottom wall 12 of the arc-extinguishing chamber 10b are respectively located below the two movable contacts 4a and between the two arc-extinguishing magnets 6, so that the arc 1c between one stationary contact 5a and one movable contact 4a of the relay can be drawn down into the grooves 101 by the magnetic field between the two arc-extinguishing magnets 6. Therefore, the downward length of the arc 1c can be increased, allowing it to be extinguished quickly, greatly improving the relay's magnetic arc-extinguishing effect. Furthermore, the arc between the relay's other static contact 5a and the other movable contact 4a is stretched upward by the magnetic field between the two arc-extinguishing magnets 6. Because the upward stretching space is larger, the upwardly stretched arc can also be extinguished quickly.

[0071] like Figures 1 to 17 As shown, in the illustrated embodiment, the arc-extinguishing magnet 6 is inserted into the slot 14a of the magnet holding portion 14 of the insulating base 1, and sealant 6a is poured into the insertion port of the slot 14a to seal the insertion port of the slot 14a and retain the arc-extinguishing magnet 6 in the slot 14a.

[0072] like Figures 1 to 17 As shown, in the illustrated embodiment, the arc-extinguishing magnets 6 are in the shape of rectangular blocks and are opposite to each other in the transverse direction X of the insulating base 1 , and the polarities of the two sides of the two arc-extinguishing magnets 6 facing each other are opposite.

[0073] like Figures 1 to 17 As shown, in the illustrated embodiment, the relay further includes two static terminals 5. The two static terminals 5 are respectively inserted into the terminal slots 15a of the two terminal holding portions 15 of the insulating base 1 and extend from the bottom wall 12 of the insulating base 1. Two static contacts 5a are respectively fixed to the two static terminals 5 to be electrically connected thereto.

[0074] like Figures 1 to 17As shown in the illustrated embodiment, the relay further includes a movable terminal 44. The movable terminal 44 is located in the arc-extinguishing chamber 10b. Two movable contacts 4a are fixed to both ends of the movable terminal 44, respectively, to be electrically connected with the movable terminal 44. The two stationary terminals 5 are electrically connected together via the movable terminal 44 when the two movable contacts 4a are moved to a closed position to be in electrical contact with the two stationary contacts 5a, respectively.

[0075] As shown in the illustrated embodiment, the relay further includes a magnetic core 76, a yoke 75 and an armature assembly. The magnetic core 76 is disposed in the housing chamber 10a. The yoke 75 is disposed in the housing chamber 10a and fixed to the magnetic core 76. The armature assembly includes an armature 73, a movable spring 71 and an insulator 72. The armature 73 is movably mounted to the yoke 75 to be swingable relative to the yoke 75 between an initial position and an attracted position. The movable spring 71 is adapted to be connected to the movable terminal 4 for applying an elastic contact force to the movable contacts 4a. The armature 73 and the movable spring 71 are fixed to and electrically isolated by the insulator 72. Figures 1 to 17 As shown in the illustrated embodiment, the insulator 72 is a molded piece directly molded on the armature 73 and the movable spring 71 by an insert injection molding process, such that the armature 73, the movable spring 71 and the insulator 72 become an integral piece.

[0076] Figures 1 to 17 As shown in the illustrated embodiment, the armature 73 and the movable spring 71 are joined to upper and lower sides of the insulator 72, respectively, and grooves 72a and / or protruding ribs are formed on front and rear sides of the insulator 72, respectively, to increase a creepage distance between the armature 73 and the movable spring 71.

[0077] As shown in the illustrated embodiment, the movable spring 71 includes a sheet-like main body 710 and a plurality of bent wings 711. The plurality of bent wings 711 are connected to one end of the sheet-like main body 710 and perpendicularly bent relative to the sheet-like main body 710. One end of the sheet-like main body 710 and the plurality of bent wings 711 are joined into the insulator 72 to increase a joining force between the movable spring 71 and the insulator 72. Figures 1 to 17 As shown in the illustrated embodiment, the armature 73 includes a plate-like main body 730 and a bent portion 731. The bent portion 731 is connected to one end of the plate-like main body 730 and perpendicularly bent relative to the plate-like main body 730. The bent portion 731 is joined into the insulator 72, and the plate-like main body 730 is adapted to be movably mounted to the yoke 75.

[0078] Figures 1 to 17 As shown in the illustrated embodiment, the armature 73 includes a plate-like main body 730 and a bent portion 731. The bent portion 731 is connected to one end of the plate-like main body 730 and perpendicularly bent relative to the plate-like main body 730. The bent portion 731 is joined into the insulator 72, and the plate-like main body 730 is adapted to be movably mounted to the yoke 75.

[0079] As shown in the illustrated embodiment, the armature 73 includes a plate-like main body 730 and a bent portion 731. The bent portion 731 is connected to one end of the plate-like main body 730 and perpendicularly bent relative to the plate-like main body 730. The bent portion 731 is joined into the insulator 72, and the plate-like main body 730 is adapted to be movably mounted to the yoke 75. Figures 1 to 17 As shown in the illustrated embodiment, the armature 73 includes a plate-like main body 730 and a bent portion 731. The bent portion 731 is connected to one end of the plate-like main body 730 and perpendicularly bent relative to the plate-like main body 730. The bent portion 731 is joined into the insulator 72, and the plate-like main body 730 is adapted to be movably mounted to the yoke 75.

[0080] Figures 1 to 17 ​​​As shown, in the illustrated embodiment, the relay further includes a reset spring 74. The reset spring 74 is fixed to a yoke 75 and presses against the armature 73, resetting the armature 73 from the engaged position to the initial position. A magnetic core 76 and the reset spring 74 are disposed on either side of the yoke 75. The magnetic core 76 applies an electromagnetic attraction to the armature 73, while the reset spring 74 applies an elastic reset force to the armature 73.

[0081] like Figures 1 to 17 As shown, in the illustrated embodiment, the yoke 75 includes a vertical plate 750 and a horizontal plate 751. A notch 753 is formed at the upper end of the vertical plate 750. The horizontal plate 751 is connected to the lower end of the vertical plate 750. The lower end of the magnetic core 76 is fixed to the horizontal plate 751 of the yoke 75. A neck 73a is formed on the plate-shaped body 730 of the armature 73, and the neck 73a is movably engaged in the notch 753 of the yoke 75.

[0082] like Figures 1 to 17 As shown, in the illustrated embodiment, the yoke 75 is fixed in the slot of the insulating base 1 in the horizontal direction X and the vertical direction Y, the yoke 75 is fixed to the bottom wall 12 of the insulating base 1 in the height direction Z by glue, and the magnetic core 76 is riveted into the riveting hole of the horizontal plate 751 of the yoke 75.

[0083] like Figures 1 to 17 As shown, in the illustrated embodiment, the reset spring 74 includes a vertical spring 740 and a pressing spring 741. The vertical spring 740 is fixed to the vertical plate 750 of the yoke 75. The pressing spring 741 is connected to the upper end of the vertical spring 740 and is bent at a predetermined angle relative to the vertical spring 740. A mounting opening 73b is formed at one end of the plate-shaped body 730 of the armature 73 to allow the vertical spring 740 to pass through. The pressing spring 741 presses on one side of the mounting opening 73b of the armature 73 to apply an elastic reset force to the armature 73.

[0084] like Figures 1 to 17 As shown, in the illustrated embodiment, a slot 75a is formed on the vertical plate 750 of the yoke 75, and an elastic buckle 74a is formed on the vertical spring piece 740 of the reset spring piece 74, and the elastic buckle 74a is engaged in the slot 75a to fix the reset spring piece 74 to the yoke 75.

[0085] like Figures 1 to 17 As shown, in the illustrated embodiment, a vertical slot 13a is formed on one side of the vertical plate 750 of the partition wall 13 of the insulating base 1 facing the yoke 75, and the vertical spring piece 740 of the reset spring piece 74 is inserted into the vertical slot 13a of the partition wall 13.

[0086] like Figures 1 to 17As shown, in the illustrated embodiment, the reset spring 74 further includes a limiting spring 742, which is connected to the upper end of the vertical spring 740 and is located above the other side of the mounting opening 73b of the armature 73. The limiting spring 742 is used to constrain the neck 73a of the armature 73 in the recess 753 of the yoke 75 to prevent the armature 73 from separating from the yoke 75.

[0087] like Figures 1 to 17 As shown, in the illustrated embodiment, the relay further includes a coil assembly. The coil assembly includes: a coil bobbin 78, a coil 77 and two coil terminals 77a. The coil bobbin 78 has a central through hole. The coil 77 is wound on the coil bobbin 78. The two coil terminals 77a are fixed to the coil bobbin 78 and are respectively connected to the two ends of the coil 77. The coil terminals 77a extend from the bottom wall 12 of the insulating base 1. The magnetic core 76 is installed in the central through hole of the coil bobbin 78, and the upper end of the magnetic core 76 is exposed from the coil bobbin 78 for adsorbing the armature 73.

[0088] like Figures 1 to 17 As shown, in the illustrated embodiment, when the coil 77 is energized, the armature 73 is attracted to the closed position by the electromagnetic attraction of the magnetic core 76, and the two movable contacts 4a are moved to the closed position, where they are in electrical contact with the two stationary contacts 5a. When the coil 77 is de-energized, the electromagnetic attraction applied to the armature 73 disappears, and the armature 73 is reset to its initial position by the elastic restoring force of the reset spring 74, and the two movable contacts 4a are moved to the open position, where they are separated from the two stationary contacts 5a.

[0089] like Figures 1 to 17 As shown, in the illustrated embodiment, the peripheral wall 11 of the insulating base 1 is inserted into the shell 2 through the bottom opening of the shell 2, a protrusion 1a is formed on the outer side of the peripheral wall 11 of the insulating base 1, and a slot 2a is formed on the peripheral wall of the shell 2, and the protrusion 1a is engaged with the slot 2a to fix the shell 2 to the insulating base 1.

[0090] like Figures 1 to 17 As shown, in the illustrated embodiment, a positioning step 1b is formed on the outer side of the peripheral wall 11 of the insulating base 1, and the positioning step 1b abuts against the bottom end surface 2b of the shell 2 to position the shell 2 in the height direction Z of the insulating base 1.

[0091] like Figures 1 to 17As shown, in another exemplary embodiment of the present invention, a relay armature assembly is also disclosed. The relay armature assembly includes an armature 73, a movable spring 71, and an insulator 72. The armature 73 is adapted to be movably mounted on a yoke 75 of a relay and is capable of swinging relative to the yoke 75 between an initial position and an engaged position. The movable spring 71 is adapted to be connected to a movable contact assembly of the relay to apply a resilient contact force to the movable contact assembly. The armature 73 and the movable spring 71 are fixed to an insulator 72 and are electrically isolated from each other by the insulator 72.

[0092] like Figures 1 to 17 As shown, in the illustrated embodiment, the insulator 72 is an injection molded part that is directly molded on the armature 73 and the movable reed 71 through an insert injection molding process, so that the armature 73, the movable reed 71 and the insulator 72 become an integral part.

[0093] like Figures 1 to 17 As shown, in the illustrated embodiment, the armature 73 and the movable spring 71 are respectively joined to the upper and lower sides of the insulator 72, and grooves 72a and / or ribs are respectively formed on the front and rear sides of the insulator 72 to increase the creepage distance between the armature 73 and the movable spring 71.

[0094] like Figures 1 to 17 As shown, in the illustrated embodiment, the movable spring 71 includes a sheet-like body 710 and a plurality of bent wings 711. The plurality of bent wings 711 are connected to one end of the sheet-like body 710 and are bent perpendicularly relative to the sheet-like body 710. One end of the sheet-like body 710 and the plurality of bent wings 711 are joined to the insulator 72 to increase the joining force between the movable spring 71 and the insulator 72.

[0095] like Figures 1 to 17 As shown, in the illustrated embodiment, through holes engaging with the insulator 72 are respectively formed on one end of the sheet-like body 710 and the bent wing 711 , so as to further increase the engagement force between the movable spring piece 71 and the insulator 72 .

[0096] like Figures 1 to 17 As shown, in the illustrated embodiment, a rivet hole 712 suitable for engaging with the rivet column 41 on the moving contact assembly is formed on the other end of the sheet-like body 710 of the moving spring piece 71, so that the moving contact assembly can be riveted to the other end of the sheet-like body 710 of the moving spring piece 71.

[0097] like Figures 1 to 17As shown, in the illustrated embodiment, the armature 73 includes a plate-shaped body 730 and a bent portion 731. The bent portion 731 is connected to one end of the plate-shaped body 730 and is bent perpendicularly relative to the plate-shaped body 730. The bent portion 731 is engaged with the insulator 72, and the plate-shaped body 730 is adapted to be movably mounted on the yoke 75. A through-hole is formed in the bent portion 731 for engaging with the insulator 72 to further enhance the engagement force between the armature 73 and the insulator 72.

[0098] like Figures 1 to 17 As shown, in another exemplary embodiment of the present invention, a relay module is also disclosed. The relay module includes: a magnetic core 76, a yoke 75, a relay armature assembly, and a reset spring 74. The yoke 75 is fixed to the insulating base 1 of the relay. The lower end of the magnetic core 76 is fixed to the yoke 75. The armature 73 of the relay armature assembly is movably mounted on the yoke 75 and can swing between an attracted position in contact with the upper end of the magnetic core 76 and an initial position separated from the upper end of the magnetic core 76. The reset spring 74 is fixed to the yoke 75 and presses on the armature 73 to reset the armature 73 from the attracted position to the initial position. The magnetic core 76 and the reset spring 74 are respectively arranged on both sides of the yoke 75. The magnetic core 76 is used to apply electromagnetic attraction to the armature 73, and the reset spring 74 is used to apply elastic reset force to the armature 73.

[0099] like Figures 1 to 17 As shown, in the illustrated embodiment, the yoke 75 includes a vertical plate 750 and a horizontal plate 751. A notch 753 is formed at the upper end of the vertical plate 750. The horizontal plate 751 is connected to the lower end of the vertical plate 750. The lower end of the magnetic core 76 is fixed to the horizontal plate 751 of the yoke 75. A neck 73a is formed on the plate-shaped body 730 of the armature 73, and the neck 73a is movably engaged in the notch 753 of the yoke 75.

[0100] like Figures 1 to 17 As shown, in the illustrated embodiment, the yoke 75 is fixed in the slot of the insulating base 1 in the horizontal direction X and the vertical direction Y, the yoke 75 is fixed to the bottom wall 12 of the insulating base 1 in the height direction Z by glue, and the magnetic core 76 is riveted into the riveting hole of the horizontal plate 751 of the yoke 75.

[0101] like Figures 1 to 17 As shown, in the illustrated embodiment, the reset spring 74 includes a vertical spring 740 and a pressing spring 741. The vertical spring 740 is fixed to the vertical plate 750 of the yoke 75. The pressing spring 741 is connected to the upper end of the vertical spring 740 and is bent at a predetermined angle relative to the vertical spring 740. A mounting opening 73b is formed at one end of the plate-shaped body 730 of the armature 73 to allow the vertical spring 740 to pass through. The pressing spring 741 presses on one side of the mounting opening 73b of the armature 73 to apply an elastic reset force to the armature 73.

[0102] As shown in FIG. 1, in the illustrated embodiment, the yoke 75 includes a vertical plate 750 and a notch 753. The vertical plate 750 is connected to the yoke 75. The notch 753 is formed in the vertical plate 750. The plunger 72 is connected to the vertical plate 750. The reset spring 74 is fixed to the vertical plate 750. Figures 1 to 17 As shown in FIG. 2, in the illustrated embodiment, a clamping slot 75a is formed in the vertical plate 750 of the yoke 75. An elastic buckle 74a is formed in the vertical spring 740 of the reset spring 74. The elastic buckle 74a is engaged into the clamping slot 75a to fix the reset spring 74 to the yoke 75.

[0103] As shown in FIG. 3, in the illustrated embodiment, the reset spring 74 further includes a limiting spring 742. The limiting spring 742 is connected to the upper end of the vertical spring 740 and is located above the other side of the mounting port 73b of the armature 73. The limiting spring 742 is used to constrain the neck 73a of the armature 73 in the notch 753 of the yoke 75 to prevent the armature 73 from being separated from the yoke 75. Figures 1 to 17 As shown in FIG. 4, in the illustrated embodiment, the relay module further includes a coil assembly. The coil assembly includes a coil frame 78, a coil 77, and two coil terminals 77a. The coil frame 78 has a central through hole. The coil 77 is wound on the coil frame 78. The two coil terminals 77a are fixed to the coil frame 78 and are respectively connected to the two ends of the coil 77. The magnetic core 76 is installed in the central through hole of the coil frame 78. The upper end of the magnetic core 76 is exposed from the coil frame 78 for attracting the armature 73.

[0104] Figures 1 to 17 As shown in FIG. 5, in another exemplary embodiment of the present application, a relay is disclosed. The relay includes a housing 2, a relay module, an insulating base 1, and two static contact assemblies. The housing 2 has a bottom opening. The relay module is disposed in the housing 2. The insulating base 1 is installed into the bottom opening of the housing 2. The two static contact assemblies are fixed into the insulating base 1 for electrically contacting with the movable contact assembly.

[0105] As shown in FIG. 6, in the illustrated embodiment, the movable contact assembly includes a movable terminal 4 and two movable contact points 4a. The movable terminal 4 is fixed to the movable spring 71. The two movable contact points 4a are respectively fixed to the two ends of the movable terminal 4. The static contact assembly includes a static terminal 5 and a static contact point 5a. The static terminal 5 is fixed to the insulating base 1. The static contact point 5a is fixed to the static terminal 5. The two movable contact points 4a are respectively electrically contacted with the static contact points 5a of the two static contact assemblies to electrically connect the static terminals 5 of the two static contact assemblies. Figures 1 to 17 As shown in FIG. 7, in the illustrated embodiment, the movable contact assembly includes a movable terminal 4 and two movable contact points 4a. The movable terminal 4 is fixed to the movable spring 71. The two movable contact points 4a are respectively fixed to the two ends of the movable terminal 4. The static contact assembly includes a static terminal 5 and a static contact point 5a. The static terminal 5 is fixed to the insulating base 1. The static contact point 5a is fixed to the static terminal 5. The two movable contact points 4a are respectively electrically contacted with the static contact points 5a of the two static contact assemblies to electrically connect the static terminals 5 of the two static contact assemblies.

[0106] Figures 1 to 17 As shown in FIG. 8, in the illustrated embodiment, the movable contact assembly includes a movable terminal 4 and two movable contact points 4a. The movable terminal 4 is fixed to the movable spring 71. The two movable contact points 4a are respectively fixed to the two ends of the movable terminal 4. The static contact assembly includes a static terminal 5 and a static contact point 5a. The static terminal 5 is fixed to the insulating base 1. The static contact point 5a is fixed to the static terminal 5. The two movable contact points 4a are respectively electrically contacted with the static contact points 5a of the two static contact assemblies to electrically connect the static terminals 5 of the two static contact assemblies.

[0107] As shown in FIG. 9, in the illustrated embodiment, the movable contact assembly includes a movable terminal 4 and two movable contact points 4a. The movable terminal 4 is fixed to the movable spring 71. The two movable contact points 4a are respectively fixed to the two ends of the movable terminal 4. The static contact assembly includes a static terminal 5 and a static contact point 5a. The static terminal 5 is fixed to the insulating base 1. The static contact point 5a is fixed to the static terminal 5. The two movable contact points 4a are respectively electrically contacted with the static contact points 5a of the two static contact assemblies to electrically connect the static terminals 5 of the two static contact assemblies. Figures 1 to 17 ​​As shown, in the illustrated embodiment, when the armature 73 is attracted to the closed position, the two movable contacts 4a are moved to the closed position where they are in electrical contact with the two stationary contacts 5a. When the armature 73 is reset to the initial position, the two movable contacts 4a are moved to the open position where they are separated from the two stationary contacts 5a.

[0108] like Figures 1 to 17 As shown, in the illustrated embodiment, the insulating base 1 includes a peripheral wall 11, a bottom wall 12, and a partition wall 13. The bottom wall 12 is connected to the bottom of the peripheral wall 11. The partition wall 13 is connected to the peripheral wall 11 and the bottom wall 12. The partition wall 13 divides the interior space defined by the housing 2 and the insulating base 1 into a receiving chamber 10a and an arc extinguishing chamber 10b. The coil assembly and yoke 75 are disposed in the receiving chamber 10a, and the movable contact assembly and the stationary contact assembly are disposed in the arc extinguishing chamber 10b.

[0109] like Figures 1 to 17 As shown, in the illustrated embodiment, the relay further includes two arc-extinguishing magnets 6, which are arranged in the arc-extinguishing chamber 10b. Two grooves 101 are formed on the inner side of the bottom wall 12 of the arc-extinguishing chamber 10b. The two grooves 101 are respectively located below the two movable contacts 4a and between the two arc-extinguishing magnets 6, so that the arc 1c between a static contact 5a and a movable contact 4a of the relay can be pulled down into the grooves 101 by the magnetic field between the two arc-extinguishing magnets 6, thereby increasing the length of the arc 1c pulled down.

[0110] like Figures 1 to 17 As shown, in the illustrated embodiment, the insulating base 1 also includes two magnet holding parts 14, and the two magnet holding parts 14 are formed in the arc extinguishing chamber 10b. A slot 14a is formed in the magnet holding part 14, and the two arc extinguishing magnets 6 are respectively inserted into the slots 14a of the two magnet holding parts 14.

[0111] like Figures 1 to 17 As shown, in the illustrated embodiment, the slot 14 a has an insertion opening located on the outer side of the bottom wall 12 , and the arc-extinguishing magnet 6 is inserted into the slot 14 a of the magnet holding portion 14 via the insertion opening.

[0112] like Figures 1 to 17 As shown, in the embodiment shown in the figure, the insulating base 1 further includes two terminal holding portions 15, which are formed in the arc extinguishing chamber 10b. Terminal grooves 15a are formed in the terminal holding portions 15, and the two static terminals 5 are respectively inserted into the terminal grooves 15a of the two terminal holding portions 15.

[0113] like Figures 1 to 17As shown in the illustrated embodiment, the peripheral wall 11 of the insulating base 1 is inserted into the housing 2 via the bottom opening of the housing 2, a protrusion 1a is formed on the outer side of the peripheral wall 11 of the insulating base 1, a slot hole 2a is formed on the peripheral wall of the housing 2, and the protrusion 1a is engaged with the slot hole 2a to fix the housing 2 to the relay insulating base 1.

[0114] As shown in the illustrated embodiment, a vertical slot 13a is formed on the side of the partition wall 13 of the insulating base 1 facing the vertical plate 750 of the yoke 75, and the vertical spring 740 of the reset spring 74 is inserted into the vertical slot 13a of the partition wall 13. Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to 17 Figures 1 to

[0115] Those skilled in the art can understand that the above-described embodiments are exemplary, and those skilled in the art can make improvements, and the structures described in various embodiments can be freely combined without structural or principle conflicts, and these changes shall fall within the protection scope of the present application.

[0116] Although the present application is described in conjunction with the drawings, the embodiments disclosed in the drawings are intended to exemplarily illustrate the preferred embodiments of the present application, and cannot be understood as a limitation of the present application.

[0117] Although some embodiments of the general concept of the present application have been shown and described, those of ordinary skill in the art will understand that changes can be made to these embodiments without departing from the principles and spirit of the general concept of the present application, and the scope of the present application is limited by the claims and their equivalents.

[0118] It should be noted that the wording "comprising" does not exclude other elements or steps, and the wording "a" or "one" does not exclude a plurality. In addition, any reference signs in the claims should not be understood as limiting the scope of the present application.​

Claims

1. A relay armature assembly, characterized in that: include: An armature (73) adapted to be movably mounted on a yoke (75) of a relay and capable of swinging relative to the yoke (75) between an initial position and an engaged position; A movable reed (71) adapted to be connected to a movable contact assembly of the relay and used to apply an elastic contact force to the movable contact assembly; and An insulator (72), the armature (73) and the movable reed (71) are fixed to the insulator (72) and are electrically isolated by the insulator (72).

2. The relay armature assembly according to claim 1, wherein: The insulator (72) is an injection molded part that is directly molded on the armature (73) and the movable spring (71) through an embedded injection molding process, so that the armature (73), the movable spring (71) and the insulator (72) become an integrated part.

3. The relay armature assembly according to claim 1, wherein: The armature (73) and the movable spring (71) are respectively joined to the upper and lower sides of the insulator (72), and grooves (72a) and / or ribs are respectively formed on the front and rear sides of the insulator (72) to increase the creepage distance between the armature (73) and the movable spring (71).

4. The relay armature assembly according to claim 2, wherein: The movable reed (71) comprises: a sheet-like body (710); and A plurality of bending wings (711) are connected to one end of the sheet-like body (710) and are bent vertically relative to the sheet-like body (710). One end of the sheet-like body (710) and the plurality of bent wings (711) are engaged with the insulator (72) to increase the engagement force between the movable spring (71) and the insulator (72).

5. The relay armature assembly according to claim 4, wherein: Through holes for engaging with the insulator (72) are respectively formed on one end of the sheet-like main body (710) and the bent wing (711), so as to further increase the engaging force between the movable spring (71) and the insulator (72).

6. The relay armature assembly according to claim 4, wherein: A rivet hole (712) is formed on the other end of the sheet-like body (710) of the movable spring (71) and is suitable for engaging with the rivet column (41) on the movable contact assembly, so that the movable contact assembly can be riveted to the other end of the sheet-like body (710) of the movable spring (71).

7. The relay armature assembly according to claim 1, wherein: The armature (73) comprises: Plate body (730); and The bending portion (731) is connected to one end of the plate-shaped body (730) and is bent vertically relative to the plate-shaped body (730). The bent portion (731) is engaged with the insulator (72), and the plate-shaped body (730) is adapted to be movably mounted on the yoke (75). A through hole engaged with the insulator (72) is formed on the bent portion (731) to further increase the engagement force between the armature (73) and the insulator (72).

8. A relay module, characterized in that: include: a yoke (75) fixed to the insulating base (1) of the relay; a magnetic core (76) having a lower end fixed to the yoke (75); The relay armature assembly according to any one of claims 1 to 7, wherein the armature (73) is movably mounted on the yoke (75) and is capable of swinging between an engaged position in contact with the upper end of the magnetic core (76) and an initial position separated from the upper end of the magnetic core (76); and A reset spring (74) is fixed to the yoke (75) and pressed on the armature (73) to reset the armature (73) from the attracted position to the initial position. The magnetic core (76) and the reset spring (74) are respectively arranged on both sides of the yoke (75); the magnetic core (76) is used to apply electromagnetic attraction to the armature (73); and the reset spring (74) is used to apply elastic reset force to the armature (73).

9. The relay module according to claim 8, characterized in that: The yoke (75) comprises: a vertical plate (750) having a notch (753) formed at an upper end thereof; and The horizontal plate (751) is connected to the lower end of the vertical plate (750), A neck portion (73a) is formed on a plate-shaped body (730) of the armature (73), and the neck portion (73a) is movably engaged in a recess (753) of the yoke (75).

10. The relay module according to claim 9, characterized in that: The resetting spring (74) comprises: A vertical spring piece (740) is fixed to the vertical plate (750) of the yoke (75); and The pressing spring (741) is connected to the upper end of the vertical spring (740) and is bent at a predetermined angle relative to the vertical spring (740). A mounting opening (73b) is formed on one end of the plate-shaped main body (730) of the armature (73) to allow the vertical spring piece (740) to pass through, and the pressing spring piece (741) presses on one side of the mounting opening (73b) of the armature (73) to apply an elastic restoring force to the armature (73).

11. The relay module according to claim 10, characterized in that: A clamping groove (75a) is formed on the vertical plate (750) of the yoke (75), and an elastic buckle (74a) is formed on the vertical elastic piece (740) of the reset elastic piece (74). The elastic buckle (74a) is engaged in the clamping groove (75a) to fix the reset elastic piece (74) to the yoke (75).

12. The relay module according to claim 10, wherein: The resetting spring (74) further comprises: A limiting spring piece (742) is connected to the upper end of the vertical spring piece (740) and is located above the other side of the mounting opening (73b) of the armature (73). The limiting spring piece (742) is used to constrain the neck (73a) of the armature (73) in the recess (753) of the yoke (75) to prevent the armature (73) from being separated from the yoke (75).

13. The relay module according to claim 8, characterized in that Also includes: Coil assembly, comprising: A coil bobbin (78) having a central through hole; a coil (77) wound on the coil bobbin (78); and Two coil terminals (77a) are fixed to the coil frame (78) and connected to the two ends of the coil (77) respectively. The magnetic core (76) is installed in the central through hole of the coil frame (78), and the upper end of the magnetic core (76) is exposed from the coil frame (78) to absorb the armature (73).

14. A relay, characterized in that: include: a housing (2) having a bottom opening; The relay module according to any one of claims 8 to 13, being arranged in the housing (2); An insulating base (1) is mounted in the bottom opening of the housing (2); and Two stationary contact assemblies are fixed in the insulating base (1) and are used for electrical contact with the moving contact assembly.

15. The relay according to claim 14, characterized in that: The moving contact assembly comprises: A movable terminal (4) is fixed to the movable spring (71); and Two moving contacts (4a) are respectively fixed to the two ends of the moving terminal (4), and the static contact assembly includes: a static terminal (5) fixed to the insulating base (1); and The static contact (5a) is fixed to the static terminal (5), The two moving contacts (4a) are used to electrically contact the static contacts (5a) of the two static contact assemblies respectively, so as to electrically connect the static terminals (5) of the two static contact assemblies.

16. The relay according to claim 15, characterized in that: When the armature (73) is attracted to the attracted position, the two movable contacts (4a) are moved to a closed position in electrical contact with the two stationary contacts (5a) respectively; When the armature (73) is reset to the initial position, the two movable contacts (4a) are moved to a disconnected position separated from the two stationary contacts (5a).

17. The relay according to claim 15, characterized in that: The insulating base (1) comprises: peripheral wall (11); a bottom wall (12) connected to the bottom of the peripheral wall (11); and A partition wall (13) connected to the peripheral wall (11) and the bottom wall (12), The partition wall (13) divides the internal space defined by the housing (2) and the insulating base (1) into a receiving chamber (10a) and an arc extinguishing chamber (10b). The coil assembly and the yoke (75) are arranged in the accommodation chamber (10a), and the moving contact assembly and the static contact assembly are arranged in the arc extinguishing chamber.

18. The relay according to claim 17, wherein: Also includes: Two arc extinguishing magnets (6) are arranged in the arc extinguishing chamber (10b), Two grooves (101) are formed on the inner side of the bottom wall (12) of the arc extinguishing chamber (10b), and the two grooves (101) are respectively located below the two moving contacts (4a) and between the two arc extinguishing magnets (6), so that the arc (1c) between a static contact (5a) and a moving contact (4a) of the relay can be pulled down into the grooves (101) by the magnetic field between the two arc extinguishing magnets (6), thereby increasing the length of the arc (1c) that is pulled down.

19. The relay according to claim 18, wherein: The insulating base (1) further comprises: Two magnet holding parts (14) are formed in the arc extinguishing chamber (10b), slots (14a) are formed in the magnet holding parts (14), and the two arc extinguishing magnets (6) are respectively inserted into the slots (14a) of the two magnet holding parts (14).

20. The relay according to claim 19, wherein: The slot (14a) has an insertion opening located on the outer side of the bottom wall (12), and the arc-extinguishing magnet (6) is inserted into the slot (14a) of the magnet holding portion (14) via the insertion opening.

21. The relay according to claim 19, wherein: The insulating base (1) further comprises: Two terminal holding portions (15) are formed in the arc extinguishing chamber (10b), terminal grooves (15a) are formed in the terminal holding portions (15), and the two static terminals (5) are respectively inserted into the terminal grooves (15a) of the two terminal holding portions (15).

22. The relay according to claim 14, wherein: The peripheral wall (11) of the insulating base (1) is inserted into the housing (2) through the bottom opening of the housing (2); a protrusion (1a) is formed on the outer side of the peripheral wall (11) of the insulating base (1); a slot (2a) is formed on the peripheral wall of the housing (2); the protrusion (1a) engages with the slot (2a) to fix the housing (2) to the relay insulating base (1).

23. The relay according to claim 14, wherein: A vertical slot (13a) is formed on one side of the vertical plate (750) of the partition wall (13) of the insulating base (1) facing the yoke (75), and the vertical spring piece (740) of the reset spring piece (74) is inserted into the vertical slot (13a) of the partition wall (13).