Modularized battery pack sliding rail type blind insertion installation system
Through the modular battery pack slide rail blind plug installation system, using a two-way buffer mechanism and limiting elastic parts, the position deviation problem during blind plug connector docking is solved, soft connection of the battery pack is achieved, the battery pack surface is protected, the service life is extended and the installation convenience is improved.
Patent Information
- Application Number
- CN202511020230.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2025-10-17
AI Technical Summary
In the prior art, blind-plug connectors are rigidly fixed inside the energy storage cabinet, and position deviation is prone to occur during docking, resulting in direct hard contact and friction between the battery pack and the inner wall of the energy storage cabinet slot, causing damage to the battery pack. In addition, plugging and unplugging are laborious and prone to wear.
A modular battery pack slide-rail blind-plug installation system is adopted, which utilizes a two-way buffer mechanism and limit elastic parts. Through the buffering protection of sliding bars and blind-plug connectors, a soft connection is achieved, which reduces direct hard contact between the battery pack and the inner wall of the energy storage cabinet and enhances docking stability and seismic performance.
Effectively protect the battery pack surface, extend its service life, reduce wear, improve the convenience of installation and removal, and enhance the stability and shock resistance of the connection.
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Figure CN120810141A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of energy storage cabinet battery pack, more particularly to a modular battery pack sliding rail blind plug installation system. BACKGROUND
[0002] An energy storage cabinet is mainly composed of the following parts: battery modules: this is the core component of the energy storage cabinet, used to store electrical energy, common battery modules include lithium-ion batteries, lead-acid batteries, etc., battery management system (BMS): used to monitor and control the state of the battery, charging and discharging process, and protect the battery from overcharging, overdischarging, overcurrent, etc. abnormal situation, inverter: used to convert stored direct current electrical energy into alternating current electrical energy for power systems or other equipment, control system: used to monitor and control the running state of the energy storage unit, energy management, communication, etc., cooling system: used to keep the temperature of the energy storage unit within a safe range, usually including fans, heat sinks, etc. Components, housing and connectors: used to provide protection and mechanical support, and ensure connection with other devices.
[0003] Among them, the battery module is generally a plurality of battery packs stacked, each battery pack can be independently plugged in and replaced, modular installation, more flexible, but the current battery pack installation and disassembly generally uses a pull-out type operation method for assembly and disassembly, the battery pack slides along the groove inside the energy storage cabinet, and the blind plug connector is used for docking.
[0004] In the above manner, since the blind plug connector is usually rigidly fixed inside the energy storage cabinet, if there is a position deviation during docking, forced insertion can easily cause damage to the blind plug connector and the docking hole structure on the battery pack. In addition, during the plugging and unplugging of the battery pack, the battery pack directly rubs against the inner wall of the groove of the energy storage cabinet, which not only requires a lot of effort to move but also easily causes wear and tear, and also causes damage to the surface of the battery pack, reducing its service life. SUMMARY
[0005] In view of the problems in the prior art, the purpose of the present application is to provide a modular battery pack sliding rail blind plug installation system to solve the problem of rigid fixation of the blind plug connector, and if there is a position deviation during docking, the battery pack directly rubs against the inner wall of the groove of the energy storage cabinet, which can cause damage to the surface of the battery pack.
[0006] To achieve the above purpose, the technical scheme adopted by the present application is as follows.
[0007] The utility model provides a modular battery pack slide rail type blind insertion mounting system, including energy storage cabinet, the inside of energy storage cabinet includes control module and vertical equidistance arrangement baffle, the inside of energy storage cabinet is divided into a plurality of battery installation groove with baffle, battery installation groove is used for installing battery pack, control module is vertically arranged in the inside of energy storage cabinet, equidistance arrangement two -way buffer mechanism is installed on control module, two -way buffer mechanism is installed on blind insertion connector, blind insertion connector is used for the insertion hole on the battery pack, the baffle is equipped with two parallel first limit sliding slot, the inside resistance of first limit sliding slot has sliding strip, the second limit sliding slot is equipped with limit elastic piece in the inside, limit elastic piece and the bottom corner of battery pack inboard one end cooperation, The limit elastic piece includes a first spring and a corner block, one end of the first spring is fixedly connected with the inner wall of the second limit sliding slot, the other end of the first spring is fixedly connected with the corner block, and the bottom of the corner block is connected to the inside of the second limit sliding slot through resistance sliding.
[0008] As a further description of the above technical solution: the top of the left end of the sliding strip is fixedly installed with a limit stop block, and the left end of the second limit sliding slot extends to the limit stop block.
[0009] As a further description of the above technical solution: the right end of the second limit sliding slot extends to the center of the sliding strip, and the first limit sliding slot extends to the left end of the baffle from the center of the baffle.
[0010] As a further description of the above technical solution: the two-way buffer mechanism includes a sliding ring and a damping spring, the sliding ring is sleeved and fixed to the outside of the blind insertion connector, the outside of the sliding ring is slidably connected to the inside of the control module, one end of the damping spring is fixedly connected with the sliding ring, the other end of the damping spring is fixedly connected with the inside of the control module, the damping spring is sleeved on the outside of the blind insertion connector, and the connecting line of the blind insertion connector and the control module passes through the inside of the damping spring.
[0011] As a further description of the above technical solution: the control module is installed with vertically arranged elastic rubber blocks, and the elastic rubber blocks are correspondingly matched with the battery installation grooves.
[0012] As a further description of the above technical solution: the top of the right end of the sliding strip is installed with a limit rubber clamping strip.
[0013] As a further description of the above technical solution: the right side of the energy storage cabinet is hingedly connected with a cabinet door, the inside of the cabinet door is installed with vertically arranged rubber extrusion strips, and the rubber extrusion strips are used for extruding the battery pack when the cabinet door is closed.
[0014] As a further description of the above technical scheme: the right end of the sliding bar is provided with a hollow groove, an internal sliding connection inside the hollow groove is connected to a hand buckle, a pin rod is fixedly installed at the bottom of the hand buckle, the bottom end of the pin rod penetrates and slidingly connects to the bottom of the sliding bar, and the bottom end of the pin rod is clamped and matched with the partition plate.
[0015] Compared with the prior art, the application has the following advantages: (1) The bidirectional buffering mechanism is arranged to buffer and protect the blind plug connector during plugging and unplugging, and to provide a fixed pushing force to the blind plug connector during connection, thereby improving the connection stability between the blind plug connector and the battery pack and having certain anti-shock protection performance.
[0016] (2) The sliding bar is arranged to cooperate with the limiting elastic piece, the sliding bar is pulled out to move the limiting elastic piece to the port of the battery mounting groove, the front corner of the battery pack is abutted and engaged, and the battery pack is pushed, so that the sliding bar slides inward to replace the sliding of the battery pack, the friction of the battery pack is reduced, and the device has the advantages of reducing damage and prolonging the service life. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a perspective structural schematic view of the application; Figure 2 is a front view cross-sectional structural schematic view of the application; Figure 3 is Figure 2 is an enlarged schematic view of the A part in the middle; Figure 4 is Figure 2 is an enlarged schematic view of the B part in the middle; Figure 5 is a partial top view cross-sectional structural schematic view of the application; Figure 6 is a partial perspective structural schematic view of the application.
[0018] MARK NO. EXPLANATION IN DRAWING: 1, energy storage cabinet body; 2, control module; 21, elastic rubber block; 3, partition plate; 4, battery mounting groove; 5, blind plug connector; 6, bidirectional buffering mechanism; 61, sliding ring; 62, damping spring; 7, first limiting sliding groove; 8, sliding bar; 81, limiting stop block; 9, second limiting sliding groove; 10, limiting elastic piece; 101, first spring; 102, corner block; 11, limiting rubber clamping strip; 12, cabinet door; 121, rubber extrusion strip; 13, hollow groove; 14, hand buckle; 15, pin rod. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Please refer to Figures 1-6 In the present application, the modular battery pack slide rail type blind plug installation system comprises an energy storage cabinet body 1, the inside of the energy storage cabinet body 1 comprises a control module 2 and vertically equidistantly arranged partition plates 3, the partition plates 3 divide the inside of the energy storage cabinet body 1 into a plurality of battery installation grooves 4, the battery installation grooves 4 are used for installing battery packs, the control module 2 is vertically arranged in the inside of the energy storage cabinet body 1, equidistantly arranged bidirectional buffering mechanisms 6 are arranged on the control module 2, blind plug connectors 5 are arranged on the bidirectional buffering mechanisms 6, the blind plug connectors 5 are used for connecting the insertion holes on the battery packs, two parallel first limiting sliding grooves 7 are arranged on the partition plates 3, sliding bars 8 are slidingly arranged in the first limiting sliding grooves 7, second limiting sliding grooves 9 are arranged on the sliding bars 8, limiting elastic members 10 are arranged in the second limiting sliding grooves 9, the limiting elastic members 10 are matched with the bottom corners of the inward one ends of the battery packs; the limiting elastic members 10 comprise first springs 101 and corner blocks 102, one end of the first spring 101 is fixedly connected with the inner wall of the second limiting sliding groove 9, the other end of the first spring 101 is fixedly connected with the corner block 102, and the bottom of the corner block 102 is slidingly connected to the inside of the second limiting sliding groove 9.
[0020] In the present application, the control module 2 in the inside of the energy storage cabinet body 1 is used for controlling and managing the operation of the energy storage cabinet body 1, and the battery installation grooves 4 divided by the partition plates 3 are used for installing the battery packs. When the battery pack is installed, first, the energy storage cabinet body 1 is opened, the two sliding bars 8 are pulled along the first limiting sliding grooves 7 to the position where they cannot be pulled any more, at this time, one half of the length of the two sliding bars 8 is extended out of the inside of the battery installation groove 4, then the two corners at the bottom of the inward one end of the battery pack are respectively aligned and placed on the two corner blocks 102, then the angle of the battery pack is made horizontal and the battery pack is pushed inward, the two corner blocks 102 limit the two sides of the battery, so that when the battery pack is pushed forward, the front end of the battery pack always keeps stable forward movement and cannot deviate, the connection precision is ensured, with the battery pack being pushed inward, the first spring 101 is stretched, the outer side surface of the corner block 102 is attached to the sliding bar 8, at this time, the pushing force continues to push and drive the sliding bar 8 to reset inward along the inside of the second limiting sliding groove 9, with the sliding bar 8 moving inward, the battery pack gradually contacts and connects with the blind plug connector 5, until the sliding bar 8 cannot move, at this time, the battery pack gradually contacts and completely connects with the blind plug connector 5.
[0021] And because the blind plug 5 is installed on the bidirectional buffering mechanism 6, when the blind plug 5 contacts the battery pack butt joint gap, the contact friction resistance between the two generates an instantaneous impact on the blind plug 5, so that the bidirectional buffering mechanism 6 deforms to absorb the impact, until the blind plug 5 is completely inserted into the butt joint hole of the battery pack, at this time the bidirectional buffering mechanism 6 still maintains a certain deformation amount, that is, the blind plug 5 is kept a certain pushing force, so that it is more stable to butt joint with the battery pack hole, and when the energy storage cabinet 1 is subjected to external vibration, the elastic support of the bidirectional buffering mechanism 6 enables the blind plug 5 to vibrate synchronously with the battery pack, reduces deformation damage, ensures connection quality, so that the device has the advantages of soft connection of the blind plug position, butt joint buffering, protection of the joint part, reduction of direct hard contact between the battery pack and the inner wall of the installation groove, protection of the battery pack and prolongation of the service life of the battery pack, solving the problem in the prior art that the blind plug is generally rigidly fixed in the energy storage cabinet, and when butt joint, if there is a knock deviation, forcibly inserting the battery pack can easily damage the blind plug and the butt joint hole structure on the battery pack, and when the battery pack is pulled out, the battery pack directly hard contacts and slides with the inner wall of the energy storage cabinet groove, which not only is laborious to move, but also easily causes damage to the surface of the battery pack and reduces the service life.
[0022] Please refer to Figure 3 Wherein: the top of the left end of the sliding bar 8 is fixedly provided with a limiting block 81, and the left end of the second limiting sliding groove 9 extends to the limiting block 81.
[0023] In the application, the angle block 102 is limited by the limiting block 81, when the angle block 102 moves to the limiting block 81, at this time the battery pack can be completely placed on the sliding bar 8, at this time the battery pack and the sliding bar 8 are relatively stationary, and do not slide, protecting the surface of the battery pack, and with the pushing of the battery pack, the sliding bar 8 continues to slide into the battery installation groove 4 along the first limiting sliding groove 7, until the butt joint hole of the battery pack is completely butt joint with the blind plug 5, and at this time the sliding bar 8 also completely slides to the end of the first limiting sliding groove 7, and cannot continue to push, which can guarantee complete butt joint and prevent the internal structure from being damaged due to excessive pushing force.
[0024] Please refer to Figure 2 And Figure 5 Wherein: the right end of the second limiting sliding groove 9 extends to the center of the sliding bar 8, and the first limiting sliding groove 7 extends to the left end of the partition plate 3 from the center of the partition plate 3.
[0025] In the application, the right end of the second limiting sliding groove 9 extends to the center of the sliding bar 8, so that the initial position of the corner block 102 is located at the center of the sliding bar 8, and the first limiting sliding groove 7 also limits the sliding bar 8 to slide to the outside of the battery mounting groove 4 by half, when half of the sliding bar 8 slides out of the outside of the battery mounting groove 4, at this time, the corner block 102 is just located at the opening of the battery mounting groove 4, so that the two corners of the battery pack are conveniently butted with the battery mounting groove 4, and the installation operation is more convenient and flexible.
[0026] Please refer to Figure 4 Wherein: the bidirectional buffering mechanism 6 comprises a sliding ring 61 and a damping spring 62, the sliding ring 61 is sleeved and fixed to the outside of the blind plug 5, the outside of the sliding ring 61 is slidably connected to the inside of the control module 2, one end of the damping spring 62 is fixedly connected with the sliding ring 61, the other end of the damping spring 62 is fixedly connected with the inside of the control module 2, the damping spring 62 is sleeved on the outside of the blind plug 5, and the connecting line row of the blind plug 5 and the control module 2 passes through the inside of the damping spring 62.
[0027] In the application, the sliding ring 61 cooperates with the damping spring 62, when the blind plug 5 is subjected to the butt joint thrust, the damping spring 62 is stretched to perform butt joint buffering, and when the battery pack is pulled out, the instantaneous tension of the blind plug 5 is buffered by the damping spring 62, so that the protection of the blind plug 5 is more comprehensive.
[0028] Please refer to Figure 2 And Figure 5 Wherein: the control module 2 is provided with vertically arranged elastic rubber blocks 21, and the elastic rubber blocks 21 are correspondingly matched with the battery mounting groove 4.
[0029] In the application, the inside surface of the completely butt-jointed battery pack is contacted with the elastic rubber blocks 21, so that the battery pack is limited and extruded, displacement of the battery pack in the battery mounting groove 4 is avoided, and the stability is ensured.
[0030] Please refer to Figure 5 And Figure 6 Wherein: the top of the right end of the sliding bar 8 is provided with a limiting rubber clamping strip 11.
[0031] In the application, the battery pack is extruded and positioned by the limiting rubber clamping strip 11 cooperating with the elastic rubber blocks 21, so that the installation stability is better, the blind plug 5 is prevented from being twisted and loosened, and the installation stability is improved.
[0032] Please refer to Figure 1 And Figure 2 Wherein: the right side of the energy storage cabinet body 1 is hingedly connected with a cabinet door 12, the inside of the cabinet door 12 is provided with vertically arranged rubber extruding strips 121, and the rubber extruding strips 121 are used for extruding and contacting the battery pack when the cabinet door 12 is closed.
[0033] In the application, the energy storage cabinet body 1 is conveniently opened and closed through the cabinet door 12, and the stability of the battery pack inside the battery mounting groove 4 is further improved by using the rubber extrusion strip 121 to assist in extruding the side of the battery pack.
[0034] Please refer to Figure 6 Wherein: the right end of the sliding bar 8 is provided with an empty slot 13, the inside of the empty slot 13 is slidably connected to a buckle block 14, the bottom of the buckle block 14 is fixedly provided with a pin rod 15, the bottom end of the pin rod 15 penetrates and is slidably connected to the bottom of the sliding bar 8, and the bottom end of the pin rod 15 is clamped and matched with the partition plate 3.
[0035] In the application, the buckle block 14 in the empty slot 13 is convenient for connecting and positioning the pin rod 15 with the partition plate 3, and the positioning and movement of the sliding bar 8 between the partition plates 3 are convenient to operate, so as to ensure the stability of the sliding bar 8 after the battery pack is installed, thereby ensuring the stability of the battery pack.
[0036] The above is only a preferred specific embodiment of the application; however, the protection scope of the application is not limited to this. Any person skilled in the art can make equivalent replacements or changes to the technical range disclosed in the application according to the technical scheme and improvement concept of the application, which should be covered in the protection scope of the application.
Claims
1. A modular battery pack slide-rail blind-plug installation system, comprising an energy storage cabinet (1), wherein the energy storage cabinet (1) includes a control module (2) and partitions (3) arranged at equal intervals in a vertical direction, wherein the partitions (3) divide the interior of the energy storage cabinet (1) into a plurality of battery installation slots (4), wherein the battery installation slots (4) are used to install battery packs, and wherein: The control module (2) is vertically arranged inside the energy storage cabinet (1); a bidirectional buffer mechanism (6) arranged at equal distances is installed on the control module (2); a blind plug connector (5) is installed on the bidirectional buffer mechanism (6); the blind plug connector (5) is used to connect to the socket on the battery pack; two parallel first limiting slots (7) are provided on the partition (3); a sliding bar (8) is provided inside the first limiting slot (7) to resist sliding; a second limiting slot (9) is provided on the sliding bar (8); a limiting elastic member (10) is provided inside the second limiting slot (9); the limiting elastic member (10) cooperates with the bottom corner of the inward end of the battery pack; The limiting elastic member (10) includes a first spring (101) and a corner block (102), one end of the first spring (101) is fixedly connected to the inner wall of the second limiting slide groove (9), the other end of the first spring (101) is fixedly connected to the corner block (102), and the bottom resistance of the corner block (102) is slidably connected to the inside of the second limiting slide groove (9).
2. The modular battery pack slide rail blind-mating installation system according to claim 1, characterized in that: A limit block (81) is fixedly mounted on the top of the left end of the sliding bar (8), and the left end of the second limit sliding groove (9) extends to the limit block (81).
3. The modular battery pack slide rail blind-mating installation system according to claim 1, characterized in that: The right end of the second limiting sliding groove (9) extends to the center of the sliding bar (8), and the first limiting sliding groove (7) extends leftward from the center of the partition (3) to the left end of the partition (3).
4. The modular battery pack slide rail blind-mating installation system according to claim 1, characterized in that: The bidirectional buffer mechanism (6) comprises a sliding ring (61) and a damping spring (62), wherein the sliding ring (61) is sleeved and fixed to the outside of the blind plug connector (5), and the outside of the sliding ring (61) is slidably connected to the inside of the control module (2), one end of the damping spring (62) is fixedly connected to the sliding ring (61), and the other end of the damping spring (62) is fixedly connected to the inside of the control module (2), the damping spring (62) is sleeved on the outside of the blind plug connector (5), and the connecting wire row between the blind plug connector (5) and the control module (2) passes through the inside of the damping spring (62).
5. The modular battery pack slide rail blind-mating installation system according to claim 1, characterized in that: Vertically arranged elastic rubber blocks (21) are mounted on the control module (2), and the elastic rubber blocks (21) correspond to the battery mounting slots (4).
6. The modular battery pack slide rail blind-mating installation system according to claim 1, characterized in that: A limiting rubber clip (11) is installed on the top of the right end of the sliding bar (8).
7. The modular battery pack slide rail blind-mating installation system according to claim 1, characterized in that: A cabinet door (12) is hingedly connected to the right side of the energy storage cabinet (1), and vertically arranged rubber extrusion strips (121) are installed on the inner side of the cabinet door (12). The rubber extrusion strips (121) are used to contact and squeeze the battery pack when the cabinet door (12) is closed.
8. The modular battery pack slide rail blind-mating installation system according to claim 1, characterized in that: The right end of the sliding bar (8) is provided with an empty slot (13), the interior of the empty slot (13) is slidably connected to a buckle block (14), the bottom of the buckle block (14) is fixedly mounted with a pin rod (15), the bottom end of the pin rod (15) passes through and is slidably connected to the bottom of the sliding bar (8), and the bottom end of the pin rod (15) is snap-fitted with the partition (3).