Improved cable connector convenient to maintain

The improved cable connector's air circulation slots, air inlet slots and tapered connection structure solve the problems of traditional cable connectors such as difficult plugging and unplugging, pin damage, inconvenient maintenance and unstable welding, achieving a high-efficiency, reliable and durable cable connector.

CN120810318AInactive Publication Date: 2025-10-17ZHEJIANG XINGGANG EXPLOSION PROOF TECH CO LTD
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Patent Information

Application Number
CN202510957123.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2025-10-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional cable connectors experience air accumulation during the plugging and unplugging process, leading to problems such as poor insertion, pin damage, inconvenient maintenance, unstable welding, and poor air circulation. These problems cannot meet the requirements of modern electronic devices for connectors that are efficient, reliable, durable, and easy to repair.

Method used

An improved cable connector with air circulation slots, air inlet slots, pin slots and tapered connection structure is designed, which allows the main pins and front pins to be removed and replaced independently. Bevel slots and buffer slots are used to improve welding stability, and rapid exhaust is achieved through trapezoidal air circulation slots and side flow slots and tail flow slots.

Benefits of technology

It improves the smoothness of cable insertion, reduces the probability of pin damage, realizes rapid repair of pins and stability of welding, enhances the durability of connectors and smoothness of plugging and unplugging, and reduces the probability of rupture of gold plating and oxide film.

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Abstract

The invention provides an improved cable connector convenient to maintain, and relates to the technical field of cable connectors, the improved cable connector convenient to maintain comprises a connector body, a pin fixing frame is fixedly installed on the back face of the connector body, a plurality of main pins are installed between the connector body and the pin fixing frame, a front pin is installed at the front end of each main pin, and a rear pin is installed at the rear end of each main pin. Air circulation grooves are formed in the surfaces of the main pins and the front pins, a lower pin is installed below each main pin, when a cable is inserted into the front insertion groove, pin holes in the inner wall of the cable can be arranged outside the front pins at the front ends of the main pins in a sleeving mode, and at the moment, the air circulation grooves formed in the surfaces of the front pins can achieve the air exhaust effect; according to the connector body, the cable can be inserted more smoothly, the damage probability of the main pins and the front pins is reduced, the front pins at the front ends of the main pins are detachable, the lower pins at the lower ends of the main pins are also detachable, the connector body can be quickly maintained after being damaged subsequently, and the durability of the connector body is effectively improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of cable connectors, more specifically, relates to an improved cable connector convenient to maintain. BACKGROUND

[0002] In the field of cable connection, traditional connectors have a series of problems, which seriously affect the reliability, durability and convenience of maintenance of the connection.

[0003] Cable plugging problem: During the plugging process of traditional cable connectors, due to the lack of effective air exhaust structure, resistance is easily generated due to the accumulation of internal air when the cable is inserted, which leads to unsmooth insertion. This not only increases the operation difficulty, but also may cause damage to the main needle and the front needle, affecting the service life of the connector. Moreover, when pulling out the cable, air pressure difference is easily formed, which also increases the difficulty of pulling out and reduces the work efficiency.

[0004] Needle damage and maintenance problem: The needle of the traditional connector is usually designed in one piece. When the needle is damaged, especially when the lower needle is damaged or needs to be cut short due to installation, the entire connector body often needs to be replaced. This not only has high cost, but also causes unnecessary waste, especially in some scenarios where connectors are used on a large scale. Frequent replacement of connectors will greatly increase the maintenance cost.

[0005] Inconvenience of needle replacement: Even if some connectors allow needle replacement, the replacement process is relatively complex. The traditional needle connection method makes it difficult for heating tools to effectively conduct heat to the connection, increasing the difficulty of disassembling and damaging the needle. Moreover, in the installation of new needles, there is a lack of precise positioning structure, which easily leads to the inclination of the needle position, affecting the welding quality and further affecting the electrical performance of the connector.

[0006] Welding quality and stability: In terms of needle welding, the fixing method of soldering tin in traditional connectors is not stable enough. The soldering tin often cannot uniformly surround the connection between the main needle and the lower needle. When subjected to external forces, the connection is easily broken, reducing the reliability of the connector and failing to meet the requirements of some high-stability application scenarios.

[0007] Air circulation and quick plugging: In the process of quick plugging of the cable, the air circulation design of the traditional connector is unreasonable, which cannot quickly and effectively exhaust or supplement air. This may cause air to accumulate in a local area, affecting the smoothness of plugging, and in the process of quick plugging, excessive resistance may also damage the gold plating layer and oxidation film on the surface of the main needle and the front needle, reducing the electrical performance and corrosion resistance of the connector.

[0008] In summary, the existing cable connector has obvious deficiencies in cable plugging, pin damage repair, welding quality and air flow, and cannot meet the needs of modern electronic equipment for efficient, reliable, durable and easy-to-repair connectors. SUMMARY

[0009] In order to solve the above technical problems, the present application provides an improved cable connector for easy maintenance to solve the above problems.

[0010] An improved cable connector for easy maintenance, comprising a connector body, a pin fixed frame is fixedly installed on the back of the connector body, a plurality of main pins are installed between the connector body and the pin fixed frame, a front pin is installed at the front end of each main pin, an air flow groove is formed on the surface of the main pin and the front pin, a lower pin is installed below each main pin, an air inlet groove is formed on the upper and lower sides of the pin fixed frame, a pin insertion groove is formed through the air inlet groove, the lower end of the main pin and the upper end of the lower pin are installed in the pin insertion groove, and the air inlet groove is used to install the lower pin and the main pin through soldering.

[0011] Preferably, a bevel groove is formed on the side wall of each air inlet groove, and the bevel groove faces the back of the pin fixed frame, a solder inlet groove is formed at the connection between the pin insertion groove and the air inlet groove of the pin fixed frame, a buffer groove is formed at the connection between the bevel groove and the pin insertion groove, the cross section of the solder inlet groove is U-shaped, and the three sides of the solder inlet groove are equidistant, the opening faces the bevel groove, and the buffer groove is connected with the two side openings of the solder inlet groove.

[0012] Preferably, a tapered connecting end is fixedly connected to the lower end of the main pin, a tapered installation groove is formed above the lower pin, the tapered connecting end can be inserted into the tapered installation groove formed in the lower pin, and when the main pin and the lower pin are inserted into the pin insertion groove, the lower pin and the main pin can be connected by dripping solder liquid into the solder inlet groove.

[0013] Preferably, the air flow channels are distributed around the main needle and the front needle, and each air flow channel is independently distributed, each air flow channel extends from the front needle to the end of the main needle cross section, the surface of the main needle and the front needle is provided with a side flow channel, the side wall of the main needle and the front needle is provided with a tail flow channel, and the side flow channel and the tail flow channel are interconnected, the two air flow channels on the upper surface and the side edge of the main needle and the front needle are interconnected by the side flow channel and the tail flow channel, the cross section of each air flow channel is trapezoidal, and the size of the air flow channel flow channel gradually increases from the initial end of the front needle to the end of the main needle, the front side of the connector body is provided with a front slot, the inner wall of the front slot is also provided with an air inlet groove, the cable is installed in the front slot, the front slot is provided with an air inlet groove which is the same as the needle fixing frame, and the air inlet groove faces one side of the connector body.

[0014] Compared with the prior art, the present application has the following advantages: In the present application, when the cable plug-in connector body is inserted into the front slot of the connector body, the needle hole in the inner wall of the cable will be fitted around the front needle at the front end of the main needle, at this time, the air flow channel on the surface of the front needle can play an air exhaust effect, effectively improving the smoothness of the cable insertion, reducing the damage probability of the main needle and the front needle, and the front needle at the front end of the main needle can be detached, the lower needle at the lower end of the main needle can also be detached, and after subsequent damage, it can also be quickly repaired, effectively improving the durability of the connector body.

[0015] In the present application, when the connector body is installed, the plurality of lower needles below the needle fixing frame need to be welded with components such as circuit boards, and the lower needles often need to be cut according to the situation, when the lower needle is damaged or too short, the whole connector body needs to be replaced, the present device can replace the lower needle independently, and a brand new lower needle is inserted into the needle slot from the bottom of the needle fixing frame, and the top of the lower needle is connected with the main needle, so that the whole connector body does not need to be replaced, and the durability of the connector body is effectively improved.

[0016] In the present application, when the lower needle needs to be replaced, a heating tool such as an air gun is used to heat the connection between the lower needle and the main needle, since the needle slot is provided with air inlet grooves upward and downward, and the air inlet grooves are provided with inclined grooves, the heating assembly such as the air gun can effectively conduct heat to the connection between the main needle and the lower needle, then the damaged lower needle is removed, and a brand new lower needle is inserted into the needle slot, the conical mounting groove at the top of the lower needle is fitted around the conical connecting end, the conical connecting end and the conical mounting groove can play a positioning role, speed up the installation speed, and the conical connecting end and the conical mounting groove cooperate to effectively prevent the lower needle from being positionally deviated, and ensure the welding quality.

[0017] In the present invention, the solder is melted into the buffer groove at the bottom of the bevel groove, and the solder will flow into the tin inlet groove along the buffer groove. Since the tin inlet groove forms a ring at the connection between the main pin and the lower pin, the solder will be fixed in a ring shape around the main pin and the lower pin for four circles, so that the two can be connected more stably. After the connection, the main pin and the lower pin are protected in the pin slot, and the connection will not be broken due to external force, which greatly improves the convenience of maintenance.

[0018] In the present invention, the cross-section of each air circulation groove is trapezoidal, and the size of the air circulation groove flow channel gradually increases from the initial end of the front pin to the end of the main pin. When the cable is inserted into the outside of the main pin and the front pin, the air circulation groove outside the main pin and the front pin can effectively discharge the air in the cable. When the cable is pulled out, the external air quickly enters the cable through the air circulation groove, effectively avoiding the formation of air pressure difference and speeding up the smoothness of plugging and unplugging. At the same time, the volume of the air circulation groove of this device becomes larger and larger from front to back, which is more adapted to actual usage. As the insertion becomes deeper, the exhaust volume increases, further improving the smoothness of insertion.

[0019] In the present invention, the two air circulation grooves are connected by side flow grooves and tail flow grooves, so as to adapt to the rapid plugging and unplugging of cables. The side flow grooves and tail flow grooves can quickly connect the exhaust, which can prevent the phenomenon of excessive air on one side, further improve the overall exhaust smoothness, effectively reduce the stability of cables and main pins and front pins during rapid plugging and unplugging, and effectively reduce the probability of damage to the gold plating layer on the surface of the main pins and the front pins and rupture of the oxide film. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main pin structure of the present invention; Figure 2 This is a schematic structural diagram of the connector body of the present invention; Figure 3 This is a schematic diagram of the overall structure of the connector body of the present invention; Figure 4 This is a schematic diagram of the structure of the pin fixing frame of the present invention; Figure 5 This invention Figure 4 A schematic diagram of the enlarged structure at point A; Figure 6 This is a schematic diagram of the lower stitch structure of the present invention; Figure 7 This is a schematic diagram of the structure of the tapered connecting end of the present invention; Figure 8 This invention Figure 6 A schematic diagram of the enlarged structure at point B; Figure 9 It is a schematic diagram of the air flow structure of the air circulation groove of the present invention.

[0021] In the figure, the correspondence between the component names and the figure numbers is as follows: 1, connector body; 11, front slot; 12, double buckle; 13, cable; 14, pin fixing frame; 15, air inlet groove; 16, inclined groove; 17, buffer groove; 18, tin inlet groove; 19, pin slot; 2, main pin; 22, tapered connecting end; 23, lower pin; 24, tapered mounting groove; 26, front pin; 27, air flow groove; 28, side flow groove; 29, tail flow groove. DETAILED DESCRIPTION

[0022] The embodiments of the present application will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0023] Please refer to Figures 1-9 The present application provides an improved cable connector convenient to maintain, which comprises a connector body 1, a front slot 11 is formed on the front side of the connector body 1, double buckles 12 are rotatably installed on both sides of the connector body 1, an air inlet groove 15 is also formed on the inner wall of the front slot 11, a cable 13 is installed in the front slot 11, the same air inlet groove 15 is formed in the front slot 11, and the air inlet groove 15 faces one side of the connector body 1, a pin fixing frame 14 is fixedly installed on the back of the connector body 1, a plurality of main pins 2 are installed between the connector body 1 and the pin fixing frame 14, a front pin 26 is installed at the front end of each main pin 2, an air flow groove 27 is formed on the surface of each main pin 2 and the front pin 26, a lower pin 23 is installed below each main pin 2, an air inlet groove 15 is formed on the upper and lower sides of the pin fixing frame 14, a pin slot 19 is formed through the air inlet grooves 15, the lower end of the main pin 2 and the upper end of the lower pin 23 are installed in the pin slot 19, the air inlet groove 15 is used to assist the installation of the lower pin 23 and the main pin 2 by soldering, when the cable 13 is inserted into the front slot 11 of the connector body 1, the pin hole in the inner wall of the cable 13 will be sleeved outside the front pin 26 at the front end of the main pin 2, at this time, the air flow groove 27 formed on the surface of the front pin 26 can play an air exhaust effect, effectively improving the smoothness of the cable 13 during insertion, reducing the damage probability of the main pin 2 and the front pin 26, and the front pin 26 at the front end of the main pin 2 and the lower pin 23 at the lower end of the main pin 2 are detachable, which can be quickly repaired after subsequent damage, effectively improving the durability of the connector body 1.

[0024] The side wall of each air inlet slot 15 is provided with a bevel slot 16, and the bevel slot 16 faces the back of the pin fixed frame 14. The pin fixed frame 14 is provided with a tin inlet slot 18 at the connection between the pin slot 19 and the air inlet slot 15. The connection between the bevel slot 16 and the pin slot 19 is provided with a buffer slot 17. The cross section of the tin inlet slot 18 is U-shaped, and the three sides of the tin inlet slot 18 are equidistant. The opening faces the bevel slot 16. The buffer slot 17 is in communication with the two side openings of the tin inlet slot 18. When the connector body 1 is installed, the plurality of lower pins 23 below the pin fixed frame 14 need to be welded with the circuit board and other components. The lower pins 23 often need to be cut according to the situation. When the lower pins 23 are damaged or too short, the connector body 1 needs to be replaced as a whole. The device can replace the lower pins 23 independently. The new lower pins 23 are inserted into the pin slot 19 from the bottom of the pin fixed frame 14. The top of the lower pin 23 is connected with the main pin 2. Thus, the entire connector body 1 does not need to be replaced, and the durability of the connector body 1 is effectively improved.

[0025] The lower end of the main pin 2 is fixedly connected with a tapered connecting end 22. The upper part of the lower pin 23 is provided with a tapered mounting slot 24. The tapered connecting end 22 can be inserted into the tapered mounting slot 24 of the lower pin 23. When the main pin 2 and the lower pin 23 are inserted into the pin slot 19, the lower pin 23 and the main pin 2 can be connected by dripping tin liquid into the tin inlet slot 18. When leaving the factory, the lower pin 23 and the main pin 2 are welded by soldering. When the lower pin 23 needs to be replaced, a heating tool such as an air gun is used to heat the connection between the lower pin 23 and the main pin 2. Since the pin slot 19 is provided with the air inlet slot 15 above and below, and the air inlet slot 15 is provided with the bevel slot 16, the heating assembly such as the air gun can effectively conduct heat to the connection between the main pin 2 and the lower pin 23. Then, the damaged lower pin 23 is removed, and the new lower pin 23 is inserted into the pin slot 19. The tapered mounting slot 24 at the top of the lower pin 23 is sleeved outside the tapered connecting end 22. The tapered connecting end 22 and the tapered mounting slot 24 can play a positioning role, and the installation speed is accelerated. The cooperation between the tapered connecting end 22 and the tapered mounting slot 24 can effectively prevent the lower pin 23 from being deviated, and the welding quality is guaranteed. When the lower pin 23 and the main pin 2 are welded by soldering, the solder is melted into the buffer slot 17 at the bottom of the bevel slot 16. The solder flows into the tin inlet slot 18 along the buffer slot 17. Since the tin inlet slot 18 forms a ring at the connection between the main pin 2 and the lower pin 23, the solder is fixed in a ring shape around the main pin 2 and the lower pin 23. Thus, the two can be more stably connected. The connected main pin 2 and lower pin 23 are protected in the pin slot 19 and will not be broken due to external force. The convenience of maintenance is greatly improved.

[0026] The air flow grooves 27 are distributed around the main needle 2 and the front needle 26, and each air flow groove 27 is independently distributed, each air flow groove 27 is extended from the front needle 26 to the end of the cross section of the main needle 2, the surface of the main needle 2 and the front needle 26 is provided with a side flow groove 28, the side wall of the main needle 2 and the front needle 26 is provided with a tail flow groove 29, and the side flow groove 28 and the tail flow groove 29 are communicated, the two air flow grooves 27 on the upper surface and the side edge of the main needle 2 and the front needle 26 are communicated by the side flow groove 28 and the tail flow groove 29, the cross section of each air flow groove 27 is trapezoidal, and the size of the air flow groove 27 gradually increases from the initial end of the front needle 26 to the end of the main needle 2, when the cable 13 is inserted into the main needle 2 and the front needle 26, the air flow groove 27 outside the main needle 2 and the front needle 26 can effectively exhaust the air in the cable 13, when the cable 13 is pulled out, the external air quickly enters the cable 13 through the air flow groove 27, effectively avoiding the formation of air pressure difference, and accelerating the smoothness of insertion and extraction, meanwhile, the volume of the air flow groove 27 of the device gradually increases from front to back, which is more suitable for actual use, the exhaust capacity increases with the increase of insertion depth, and the smoothness of insertion is further improved. The side flow groove 28 and the tail flow groove 29 are connected between the two air flow grooves 27, so that the rapid insertion and extraction of the cable 13 can be adapted, the side flow groove 28 and the tail flow groove 29 can quickly communicate and exhaust air, and the phenomenon of excessive air on one side can be prevented, the overall exhaust smoothness is further improved, the stability of the cable 13 and the main needle 2 and the front needle 26 during rapid insertion and extraction is effectively reduced, and the probability of damage and oxidation film rupture of the gold-plated layer on the surface of the main needle 2 and the front needle 26 is effectively reduced.

[0027] The embodiments of the present application are given for example and description, and are not exhaustive or limit the present application to the disclosed forms. Many modifications and changes are obvious to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical application of the present application, and to enable those skilled in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. An improved cable connector that is easy to maintain, comprising a connector body (1), characterized in that: A pin fixing frame (14) is fixedly mounted on the back of the connector body (1), and a plurality of main pins (2) are mounted between the connector body (1) and the pin fixing frame (14), and a front pin (26) is mounted on the front end of each main pin (2), and air circulation grooves (27) are provided on the surfaces of the main pins (2) and the front pins (26), and a lower pin (23) is mounted below each main pin (2), and air inlet grooves (15) are provided on the upper and lower sides of the pin fixing frame (14), and a pin slot (19) is provided between the upper and lower air inlet grooves (15), and the lower end of the main pin (2) and the upper end of the lower pin (23) are mounted in the pin slot (19), and the air inlet groove (15) is used to assist in mounting the lower pin (23) and the main pin (2) through soldering.

2. An improved cable connector for easy maintenance as claimed in claim 1, characterized in that: A bevel groove (16) is provided on the side wall of each air inlet groove (15), and the bevel groove (16) faces the back side of the pin fixing frame (14).

3. An improved cable connector for easy maintenance as claimed in claim 2, characterized in that: The pin fixing frame (14) is provided with a tin inlet groove (18) at the connection between the pin slot (19) and the air inlet groove (15), and a buffer groove (17) is provided at the connection between the bevel groove (16) and the pin slot (19).

4. An improved cable connector for easy maintenance as claimed in claim 3, characterized in that: The cross-section of the tin inlet groove (18) is U-shaped, and the three sides of the tin inlet groove (18) are equidistant, the opening faces the inclined groove (16), and the buffer groove (17) is connected to the openings on both sides of the tin inlet groove (18).

5. An improved cable connector for easy maintenance as claimed in claim 4, characterized in that: The lower end of the main pin (2) is fixedly connected to a conical connecting end (22), and a conical mounting groove (24) is provided above the lower pin (23). The conical connecting end (22) can be plugged into the conical mounting groove (24) provided on the lower pin (23).

6. An improved cable connector for easy maintenance as claimed in claim 5, characterized in that: When the main pin (2) and the lower pin (23) are both inserted into the pin slot (19), the lower pin (23) and the main pin (2) can be connected by dripping tin liquid into the tin bath (18).

7. The improved cable connector for easy maintenance as claimed in claim 1, characterized in that: The air circulation grooves (27) are distributed around the main pins (2) and the front pins (26), and each air circulation groove (27) is independently distributed.

8. An improved cable connector for easy maintenance as claimed in claim 7, characterized in that: Each air circulation groove (27) extends from the front pin (26) to the end of the cross section of the main pin (2), and the surfaces of the main pin (2) and the front pin (26) are provided with side flow grooves (28), and the side walls of the main pin (2) and the front pin (26) are provided with tail flow grooves (29), and the side flow grooves (28) and the tail flow grooves (29) are interconnected. The two air circulation grooves (27) on the upper surface and side edges of the main pin (2) and the front pin (26) are interconnected by the side flow grooves (28) and the tail flow grooves (29).

9. An improved cable connector for easy maintenance as claimed in claim 8, characterized in that: The cross section of each air circulation groove (27) is trapezoidal, and the size of the flow channel of the air circulation groove (27) gradually increases from the initial end of the front pin (26) to the end of the main pin (2).

10. The improved cable connector for easy maintenance as claimed in claim 1, characterized in that: A front slot (11) is provided on the front side of the connector body (1), an air inlet slot (15) is also provided on the inner wall of the front slot (11), and a cable (13) is installed inside the front slot (11).