A cold rolling equipment for high-nickel stainless steel brackets with scratch detection function
By combining guiding, adjusting, and cleaning mechanisms, the problems of stainless steel strip misalignment and tension instability in high-nickel stainless steel cold rolling equipment have been solved, achieving a high-precision cold rolling process and the production of high-quality products.
Patent Information
- Application Number
- CN202511324512.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2045-09-17
AI Technical Summary
Existing high-nickel stainless steel cold rolling equipment lacks guiding and tension adjustment mechanisms, which makes the stainless steel strip prone to deviation and tension instability during the cold rolling process, affecting product quality.
The system employs a guiding mechanism, an adjusting mechanism, and a cleaning mechanism. Visual sensors and tension sensors monitor and adjust the feeding direction and tension of the stainless steel strip in real time. Combined with cleaning rollers, it removes surface scratches and impurities, ensuring the stability and precision of the cold rolling process.
It improves the stability and precision of the cold rolling process, avoids the problems of stainless steel strip deviation and unstable tension, and enhances the surface finish and quality of the product.
Smart Images

Figure CN120815830B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of stainless steel cold rolling technology, specifically to a cold rolling equipment for high-nickel stainless steel brackets with scratch detection function. Background Technology
[0002] High-nickel stainless steel is widely used in chemical, medical, and construction fields due to its high corrosion resistance and strength. During the cold rolling process of high-nickel stainless steel, scratches are one of the common surface defects. Its surface is easily contaminated by tiny substances generated during mechanical collisions or rolling processes, resulting in scratches. Any tiny scratch may affect its surface quality and subsequent processing performance.
[0003] The prior art CN118081525B discloses a stainless steel strip cold rolling equipment and its cold rolling method. The technical solution discloses that "This invention relates to the field of stainless steel strip cold rolling processing technology, specifically to a stainless steel strip cold rolling equipment and its cold rolling method, including a worktable and a support. A second rotating rod and a third rotating rod are rotatably connected to the support. In this invention, when the third rotating rod rotates synchronously with the second rotating rod, it can press and move a rubber block with the auger, thereby causing the connecting plate to drive the slide block to slide on the second rotating rod. Then, through the first connecting frame, the grinding wheel is pressed against the side of the stainless steel strip, allowing the grinding wheel to grind the side of the stainless steel strip. Furthermore, when the support roller contacts the stainless steel strip, it applies a reaction force to the slide block through the second connecting frame. This reaction force is transmitted to the rubber block. When the stainless steel strip widens, the reaction force overcomes the thrust transmitted to the rubber block by the auger, allowing the support roller to adaptively shift according to the change in the width of the stainless steel strip, thereby ensuring the grinding quality of the grinding wheel at the edge of the steel strip."
[0004] Although the prior art has disclosed a stainless steel strip cold rolling equipment and its cold rolling method, there are still some shortcomings, including: 1. The cold rolling equipment lacks a corresponding guide part. During the cold rolling process, the stainless steel strip will shift due to uneven cold rolling force, resulting in surface scratches on the stainless steel strip during the cold rolling process, which affects the overall quality of the product.
[0005] 2. The cold rolling equipment lacks a corresponding tension adjustment part, which leads to unstable tension of the stainless steel strip during the cold rolling process. This results in situations such as the stainless steel strip breaking due to excessive tension or bending due to insufficient tension, affecting the cold rolling speed and product quality. Summary of the Invention
[0006] The purpose of this invention is to provide a cold rolling equipment for high-nickel stainless steel brackets with scratch detection function, so as to solve the problems mentioned in the prior art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a cold rolling equipment for high-nickel stainless steel brackets with scratch detection function, the cold rolling equipment including a frame and a housing, the housing being located on the upper end face of the frame, a mounting frame being provided at the bottom of the housing, the mounting frame being located at the feeding point, a guiding mechanism and an adjusting mechanism being provided on the inner side of the mounting frame, the guiding mechanism being located above the adjusting mechanism, an upper roller and a lower roller being provided on one side of the mounting frame, a cleaning mechanism being provided on one side of the upper roller, and a receiving roller being provided on one side of the cleaning mechanism. The frame and chassis provide support and installation foundation for the entire cold rolling equipment, ensuring the stability of the entire equipment and preventing interference from external impurities. The guiding mechanism is used to adjust the feeding angle of the stainless steel at the feed point, ensuring that the stainless steel can be fed continuously and stably in the correct direction. The adjustment mechanism works with the tension sensor to monitor and adjust the tension of the stainless steel in real time during the cold rolling process, avoiding material breakage due to excessive tension or bending deformation due to insufficient tension. The cleaning mechanism can quickly remove the small particles and burrs generated after cold rolling, and can also remove shallow scratches on the surface of the stainless steel, ensuring that the surface finish of the stainless steel meets the process requirements. The take-up roller is used to reel in the cold-rolled stainless steel material.
[0008] The guiding mechanism includes a rotating shaft with a guide roller sleeved on it. A through groove is formed on one side of the inner wall of a mounting frame, and a mounting block is disposed within the through groove. A motor is positioned on the side of the mounting frame near the through groove, and a lead screw is mounted on the output shaft of the motor. The lead screw is threadedly connected to the mounting block. A limit rod is provided on the inner wall of the through groove, and the mounting block is slidably connected to the limit rod. The motor drives the lead screw to rotate, causing the mounting block to move horizontally along the limit rod, thereby adjusting the angle of the guide roller. This ensures that the stainless steel can flexibly change direction as needed during feeding. The guide roller is in direct contact with the stainless steel, directly adjusting the feeding direction of the stainless steel.
[0009] The mounting block has a groove on the side near the first rotating shaft, and a second rotating shaft is disposed within the groove. A first connecting block is disposed on one side of the groove, and one of the second rotating shafts is rotatably connected to the first connecting block. The end of the first connecting block near the first rotating shaft is retractable, and the retractable end of the first rotating shaft is connected to the first connecting block. The other end of the first rotating shaft is disposed of with the second connecting block. The mounting frame has a mounting groove on the other side of its inner wall, and one of the second rotating shafts is located on the inner wall of the mounting groove. The second connecting block is located within the mounting groove, and the second rotating shaft is rotatably connected to the second connecting block. The mounting block provides a mounting base for the second rotating shaft. The first and second connecting blocks support the first rotating shaft and the guide roller. The retractable module on the first connecting block ensures the stability of the connection between the guide roller and the mounting block during rotation.
[0010] The adjustment mechanism includes a cylinder one located on the upper surface of a mounting frame one. A mounting frame two is located on one side of the push rod of the cylinder one, inside the mounting frame one. Guide rails are provided on both sides of the mounting frame two, located on the upper inner wall of the mounting frame one. Support rods are provided on one side of each of the two end feet of the mounting frame two, and protrusions matching the shape of the guide rails are provided on one side of each support rod. The support rods are slidably connected to the guide rails, and an adjustment roller is provided between the two support rods. The cylinder one drives the mounting frame two to move up and down along the guide rails, thereby driving the adjustment roller and the pressing roller to move up and down, adjusting whether the adjustment roller and the pressing roller are in contact with the stainless steel surface, thereby adjusting the tension of the stainless steel surface. The guide rails limit the movement direction of the mounting frame two, and the two support rods provide a mounting base for the adjustment roller.
[0011] Each of the two support rods is equipped with a curved rod. A second motor is mounted on one side of each curved rod, and the output shaft of the second motor is connected to the rotating part of the curved rod. A pressure roller is positioned between the rotating parts of the two curved rods. An air bladder sleeve is fitted over the outer sides of the adjusting roller and the pressure roller. The two support rods provide support for the curved rods. The second motor drives the rotating part of the curved rods to rotate, thereby driving the pressure roller to rotate and adjusting whether it contacts the stainless steel surface, thus adjusting the surface tension of the stainless steel. The air bladder sleeve is used to change the contact area between the adjusting roller and the pressure roller and the stainless steel surface, enabling more rapid adjustment of the surface tension of the stainless steel.
[0012] Two cylinders are respectively installed on both sides of the upper end face of the machine casing. The push rods of the two cylinders are located inside the machine casing. A moving block is installed on one side of each push rod. Through slots are opened on both sides of the machine casing, and the two moving blocks are located in the through slots. Rails are installed on both sides of the inner wall of the through slots. Protrusions matching the shape of the rails are installed on both sides of the moving blocks. The moving blocks are slidably connected to the rails. Two main spindle motors are installed on the outer wall of the machine casing. One main spindle motor is located on the moving block, and the other main spindle motor is located below the moving block. The output shafts of the two main spindle motors are respectively connected to the upper roller and the lower roller. Multiple transition rollers are installed on the inner wall of the machine casing, and the multiple transition rollers are located on both sides of the lower roller. The two cylinders are used to drive the upper roller to move up and down, adjusting the distance between the upper roller and the lower roller, so that stainless steel of different thicknesses can be cold rolled. The two main spindle motors drive the upper roller and the lower roller to rotate in opposite directions, which can change the cold rolling speed of the stainless steel. The multiple transition rollers are used to support and transport the stainless steel. The transition rollers are driven by external motors.
[0013] The cleaning mechanism includes a mounting plate located on the inner wall of the housing. The mounting plate has a long, narrow groove. A mounting bracket three is mounted on the upper surface of the mounting plate, and a motor three is mounted on the upper surface of the mounting bracket three. A gear is mounted on the output shaft of the motor three, located inside the groove. Two movable plates are mounted on opposite sides of the inner wall of the groove, and these two movable plates are slidably connected to the mounting plate. One side of each movable plate has a toothed protrusion that matches the shape of the gear, and the gear meshes with the two movable plates. A mounting bracket four is mounted on the lower side of each of the two movable plates, and a motor four is mounted on one side of each of the two mounting bracket four. A cleaning roller is mounted on the output shaft of the motor four, and multiple sets of brushes and sandpaper are mounted on each of the two cleaning rollers. The mounting plate provides the mounting base for the cleaning mechanism. Mounting bracket three supports motor three, which drives the gear to rotate. The gear cooperates with the moving plates on both sides, causing the two moving plates to move towards each other, thereby moving the two cleaning rollers and changing the distance between the two cleaning rollers to clean stainless steel of different widths. Motor four drives the cleaning rollers on both sides to rotate. The brushes on the cleaning rollers can remove impurities and burrs from the surface of the stainless steel and the sandpaper on the other cleaning roller can remove minor scratches on the surface of the stainless steel, ensuring the quality and grade of the cold-rolled stainless steel after winding.
[0014] The receiving end of the machine casing is equipped with a receiving roller, and a motor five is installed on the outer wall of the machine casing, located on one side of the receiving roller. The motor five is used to drive the receiving roller to rotate, and the receiving roller is used to coil the cold-rolled stainless steel product.
[0015] An air pump is installed at the bottom of the chassis, located below the guide roller. The air pump is connected to the airbag sleeves on the adjusting roller and the pressing roller via pipes. A tension sensor is installed inside the guide roller. A vision sensor is installed on the upper inner wall of the chassis, located on one side of the mounting bracket. A position sensor is installed on one side of the inner wall of the chassis, located on the side of the upper roller. A CCD camera is installed on the upper inner wall of the chassis. The tension sensor, vision sensor, position sensor, and CCD camera are electrically connected to the control system. An air pump is used to inflate the air bladders on the adjusting roller and the pressing roller, thereby rapidly changing the contact area between the adjusting roller and the pressing roller and the stainless steel, and quickly adjusting the tension of the stainless steel surface. A tension sensor is used to detect the tension of the stainless steel surface, which facilitates subsequent tension adjustment. A vision sensor detects the specific position and shape of the stainless steel in the machine in real time, which facilitates the subsequent adjustment of the feeding direction of the stainless steel by the guide roller. A position sensor is used to detect the distance between the upper roller and the lower roller, which facilitates the cold rolling of stainless steel of different thicknesses. A CCD camera is used to detect the surface quality of the stainless steel after cold rolling, and to detect the location of impurities and scratches on the stainless steel surface.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. This invention can monitor the status of stainless steel strip in real time through visual and position sensors, and the feeding direction of stainless steel strip can be adjusted by the guiding mechanism to prevent deviation, thereby further improving the stability and precision of the cold rolling process.
[0018] 2. This invention, through a tension sensor and adjustment mechanism, can monitor the tension of the stainless steel strip in real time and adjust the tension on the surface of the stainless steel strip to ensure that the stainless steel strip maintains appropriate tension during cold rolling, avoiding material breakage due to excessive tension or bending deformation caused by insufficient tension, thereby improving the reliability of the cold rolling process and product quality.
[0019] 3. The present invention can effectively remove tiny particles, burrs and minor scratches from the surface of cold-rolled stainless steel through the cleaning mechanism, further improving the surface finish of the product and meeting the requirements of high-precision processes. The multiple sets of brushes and sandpaper on the cleaning roller can be flexibly adjusted in spacing as needed to adapt to stainless steel strips of different widths. Attached Figure Description
[0020] Figure 1 This is a perspective view of the overall structure of the present invention;
[0021] Figure 2 This is a perspective view of the internal structure of the chassis of the present invention;
[0022] Figure 3 This is a three-dimensional view of the mounting bracket structure of the present invention;
[0023] Figure 4 For the present invention Figure 3 A magnified view of a portion of region A in the middle;
[0024] Figure 5 This is a perspective view of the guiding mechanism and adjusting mechanism of the present invention;
[0025] Figure 6 For the present invention Figure 5 A magnified view of a portion of region B in the middle;
[0026] Figure 7 This is a perspective view of the cold-rolled region of the present invention;
[0027] Figure 8 This is a perspective view of the cleaning mechanism of the present invention;
[0028] Figure 9 This is a cross-sectional view of the present invention.
[0029] In the diagram: 1. Frame; 2. Chassis; 3. Mounting bracket one; 4. Guide mechanism; 401. Rotating shaft one; 402. Guide roller; 403. Motor one; 404. Lead screw; 405. Mounting block; 406. Rotating shaft two; 407. Connecting block one; 408. Connecting block two; 5. Adjusting mechanism; 501. Cylinder one; 502. Mounting bracket two; 503. Guide rail; 504. Support rod; 505. Adjusting roller; 506. Crank rod; 507. Motor two; 508. Pressure roller; 509. Airbag sleeve 6. Transition roller; 7. Cylinder II; 8. Moving block; 9. Main shaft motor; 10. Upper roller; 11. Lower roller; 12. Cleaning mechanism; 1201. Mounting plate; 1202. Mounting bracket III; 1203. Motor III; 1204. Gear; 1205. Moving plate; 1206. Mounting bracket IV; 1207. Motor IV; 1208. Cleaning roller; 13. Motor V; 14. Take-up roller; 15. Air pump; 16. Position sensor; 17. Vision sensor; 18. CCD camera. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Please see Figures 1-9 The present invention provides a technical solution: a cold rolling equipment for high-nickel stainless steel brackets with scratch detection function. The cold rolling equipment includes a frame 1 and a housing 2. The housing 2 is located on the upper end face of the frame 1. A mounting frame 3 is provided at the bottom of the housing 2. The mounting frame 3 is located at the feeding point. A guide mechanism 4 and an adjustment mechanism 5 are provided inside the mounting frame 3. The guide mechanism 4 is located above the adjustment mechanism 5. An upper roller 10 and a lower roller 11 are provided on one side of the mounting frame 3. A cleaning mechanism 12 is provided on one side of the upper roller 10. A receiving roller 14 is provided on one side of the cleaning mechanism 12. The frame 1 and the housing 2 provide support and installation foundation for the entire cold rolling equipment, ensuring the stability of the entire equipment and preventing interference from external impurities. The guide mechanism 4 is used to adjust the feeding angle of the stainless steel at the feed point, ensuring that the stainless steel can be fed continuously and stably in the correct direction. The adjustment mechanism 5 works with the tension sensor to monitor and adjust the tension of the stainless steel in real time during the cold rolling process, avoiding material breakage due to excessive tension or bending deformation due to insufficient tension. The cleaning mechanism 12 can quickly remove the small particles and burrs generated after cold rolling, and can remove shallow scratches on the surface of the stainless steel, ensuring that the surface finish of the stainless steel meets the process requirements. The take-up roller 14 is used to reel in the cold-rolled stainless steel material.
[0032] The guiding mechanism 4 includes a rotating shaft 401, on which a guide roller 402 is sleeved. A through groove is formed on one side of the inner wall of the mounting frame 3, and a mounting block 405 is disposed within the through groove. A motor 403 is disposed near the through groove on the side of the mounting frame 3. A lead screw 404 is mounted on the output shaft of the motor 403, and the lead screw 404 is threadedly connected to the mounting block 405. A limit rod is provided on the inner wall of the through groove, and the mounting block 405 is slidably connected to the limit rod. The motor 403 drives the lead screw 404 to rotate, causing the mounting block 405 to move horizontally along the limit rod, thereby adjusting the angle of the guide roller 402. This ensures that the stainless steel can flexibly change direction as needed during the feeding process. The guide roller 402 is in direct contact with the stainless steel, directly adjusting the feeding direction of the stainless steel.
[0033] Mounting block 405 has a groove on the side near the first rotating shaft 401, and a second rotating shaft 406 is installed in the groove. A connecting block 407 is installed on one side of the groove. One rotating shaft 406 is rotatably connected to the connecting block 407. One end of the connecting block 407 near the first rotating shaft 401 is retractable, and the retractable end of the first rotating shaft 401 is connected to the connecting block 407. The other end of the first rotating shaft 401 is connected to the connecting block 407. A mounting groove is opened on the other side of the inner wall of mounting bracket 3. One rotating shaft 406 is located on the inner wall of the mounting groove, and the connecting block 408 is located within the mounting groove. One rotating shaft 406 is rotatably connected to the connecting block 408. Mounting block 405 provides a mounting base for the second rotating shaft 406. Connecting blocks 407 and 408 support the first rotating shaft 401 and the guide roller 402. The retractable module on connecting block 407 ensures the stability of the connection between the guide roller 402 and mounting block 405 during rotation.
[0034] The adjustment mechanism 5 includes a cylinder 501, which is located on the upper end face of the mounting frame 3. A second mounting frame 502 is provided on one side of the push rod of the cylinder 501. The second mounting frame 502 is located inside the mounting frame 3. Guide rails 503 are provided on both sides of the second mounting frame 502. The two guide rails 503 are located on the upper inner wall of the mounting frame 3. Support rods 504 are provided on one side of each of the two end feet of the second mounting frame 502. A protrusion matching the shape of the guide rail 503 is provided on one side of each support rod 504. The support rods 504 are slidably connected to the guide rails 503. An adjustment roller 505 is provided between the two support rods 504. Cylinder 501 drives mounting bracket 502 to move up and down along guide rail 503, thereby driving adjusting roller 505 and pressing roller 508 to move up and down, adjusting whether adjusting roller 505 and pressing roller 508 are in contact with stainless steel surface, thereby adjusting the tension of stainless steel surface. Guide rail 503 is used to limit the movement direction of mounting bracket 502. Two support rods 504 provide mounting base for adjusting roller 505.
[0035] Two support rods 504 are each equipped with a curved rod 506. A second motor 507 is mounted on one side of each curved rod 506. The output shaft of the second motor 507 is connected to the rotating part of the curved rod 506. A pressure roller 508 is positioned between the rotating parts of the two curved rods 506. An airbag sleeve 509 is fitted over the outer sides of the adjusting roller 505 and the pressure roller 508. The two support rods 504 provide support for the curved rods 506. The second motor 507 drives the rotating part of the curved rods 506 to rotate, thereby driving the pressure roller 508 to rotate and adjusting whether the pressure roller 508 contacts the stainless steel surface, thus adjusting the surface tension of the stainless steel. The airbag sleeve 509 is used to change the contact area between the adjusting roller 505 and the pressure roller 508 and the stainless steel surface, enabling more rapid adjustment of the surface tension of the stainless steel.
[0036] Two cylinders 7 are respectively installed on both sides of the upper end face of the casing 2. The push rods of the two cylinders 7 are located inside the casing 2. A moving block 8 is installed on one side of the push rod of the two cylinders 7. Through slots are opened on both sides of the casing 2. The two moving blocks 8 are located in the through slots. Tracks are installed on both sides of the inner wall of the through slots. Protrusions matching the shape of the track are installed on both sides of the moving blocks 8. The moving blocks 8 are slidably connected to the track. Two main spindle motors 9 are installed on the outer wall of the casing 2. One main spindle motor 9 is located on the moving block 8, and the other main spindle motor 9 is located below the moving block 8. The output shafts of the two main spindle motors 9 are respectively connected to the upper roller 10 and the lower roller 11. Multiple transition rollers 6 are installed on the inner wall of the casing 2. The multiple transition rollers 6 are located on both sides of the lower roller 11. Two cylinders 7 are used to drive the upper roller 10 to move up and down and adjust the distance between the upper roller 10 and the lower roller 11, so that stainless steel of different thicknesses can be cold rolled. Two main shaft motors 9 drive the upper roller 10 and the lower roller 11 to rotate in opposite directions, which can change the cold rolling speed of stainless steel. Multiple transition rollers 6 are used to support and transport stainless steel. The transition rollers 6 are driven by an external motor.
[0037] The cleaning mechanism 12 includes a mounting plate 1201 located on the inner wall of the housing 2. The mounting plate 1201 has a long, narrow through-slot. A mounting bracket 1202 is mounted on the upper surface of the mounting plate 1201, and a motor 1203 is mounted on the upper surface of the mounting bracket 1202. A gear 1204 is mounted on the output shaft of the motor 1203, located inside the through-slot. Two movable plates 1205 are respectively mounted on both sides of the inner wall of the through-slot. The movable plate 1205 is slidably connected to the mounting plate 1201. One side of the movable plate 1205 is provided with a toothed protrusion that matches the shape of the gear 1204. The gear 1204 is meshed with the two movable plates 1205. The lower side of the two movable plates 1205 is provided with mounting brackets 1206 respectively. The two mounting brackets 1206 are each provided with a motor 1207. The output shaft of the motor 1207 is provided with a cleaning roller 1208. Multiple sets of brushes and sandpaper are provided on the two cleaning rollers 1208 respectively. Mounting plate 1201 provides a mounting base for cleaning mechanism 12. Mounting bracket 3 1202 supports motor 3 1203, which drives gear 1204 to rotate. Gear 1204 cooperates with moving plates 1205 on both sides, causing the two moving plates 1205 to move towards each other, thereby moving the two cleaning rollers 1208 and changing the distance between the two cleaning rollers 1208 to clean stainless steel of different widths. Motor 4 1207 drives the cleaning rollers 1208 on both sides to rotate. The brush on the cleaning roller 1208 can remove impurities and burrs on the surface of stainless steel. The sandpaper on the other cleaning roller 1208 can remove minor scratches on the surface of stainless steel, ensuring the quality and grade of the cold-rolled stainless steel after winding.
[0038] The receiving end of the machine housing 2 is equipped with a receiving roller 14, and a motor 13 is installed on the outer wall of the machine housing 2, located on one side of the receiving roller 14. The motor 13 is used to drive the receiving roller 14 to rotate, and the receiving roller 14 is used to coil the cold-rolled stainless steel product.
[0039] An air pump 15 is installed at the bottom of the chassis 2. The air pump 15 is located below the guide roller 402. The air pump 15 is connected to the airbag sleeve 509 on the adjusting roller 505 and the pressing roller 508 through pipes. A tension sensor is installed inside the guide roller 402. A vision sensor 16 is installed on the upper inner wall of the chassis 2. The vision sensor 16 is located on one side of the mounting bracket 3. A position sensor 17 is installed on one side of the inner wall of the chassis 2. The position sensor 17 is located on one side of the upper roller 10. A CCD camera 18 is installed on the upper inner wall of the chassis 2. The tension sensor, vision sensor 16, position sensor 17 and CCD camera 18 are electrically connected to the control system. Air pump 15 is used to fill air into the air bladder sleeve 509 on the adjusting roller 505 and the pressing roller 508, thereby rapidly changing the contact area between the adjusting roller 505 and the pressing roller 508 and the stainless steel, and can quickly adjust the tension of the stainless steel surface. Tension sensor is used to detect the tension of the stainless steel surface, which is convenient for subsequent tension adjustment. Vision sensor 16 detects the specific position and shape of the stainless steel in the machine box 2 in real time, which is convenient for the subsequent guide roller 402 to adjust the feeding direction of the stainless steel. Position sensor 17 is used to detect the distance between the upper roller 10 and the lower roller 11, which is convenient for cold rolling stainless steel of different thicknesses. CCD camera 18 is used to detect the surface quality of the stainless steel after cold rolling and detect the location of impurities and scratches on the stainless steel surface.
[0040] The working principle of this invention is as follows: When the cold rolling equipment is in use, the operator places the pre-treated stainless steel strip on the take-up roller 14. The motor 13 drives the take-up roller 14 to rotate, and the take-up roller 14 begins to wind up the stainless steel strip. The vision sensor 17 detects the thickness of the stainless steel strip. The control system controls the operation of the two cylinders 7. The two cylinders 7 drive the moving block 8 to move downward. The position sensor 16 detects the distance between the upper roller 10 and the lower roller 11. When the distance between the two rollers reaches the set value, the cylinders 7 stop operating. The two main shaft motors 9 drive the upper roller 10 and the lower roller 11 to rotate in opposite directions, and cold rolling begins.
[0041] The vision sensor 17 detects the position information of the stainless steel strip. When the stainless steel strip is detected to be deviated, the motor 403 drives the lead screw 404 to rotate. The mounting block 405 moves horizontally under the drive of the lead screw 404. The mounting block 405 drives the connecting block 407 to move. The guide roller 402 is deviated in the opposite direction by a certain angle under the drive of the connecting block 407, adjusting the feeding direction of the stainless steel strip so that it can stably enter the cold rolling area. After the vision sensor 17 detects that the stainless steel strip is in the correct position, the motor 403 drives the lead screw 404 to rotate in the opposite direction, and the mounting block 405 returns to its original position under the drive of the lead screw 404.
[0042] The tension sensor inside the guide roller 402 detects the tension on the surface of the stainless steel strip in real time. If the tension sensor detects low tension on the surface of the stainless steel strip, the control system controls cylinder 501 to operate. Cylinder 501 drives mounting bracket 502 to move downward. Mounting bracket 502 drives adjusting roller 505 to move downward to the surface of the stainless steel strip. Motor 507 drives the rotating part of crank 506 to rotate downward, causing the pressing roller 508 to contact the surface of the stainless steel strip. The adjusting roller 505 and the pressing roller 508 squeeze the stainless steel strip. The feeding speed of the stainless steel strip at the feed point... As the speed decreases, the tension increases. If the tension of the stainless steel strip is too low, the air pump 15 injects air into the airbag sleeve 509 through the pipe, increasing the contact area between the adjusting roller 505, the pressing roller 508, and the stainless steel strip. This increases the downward pressure exerted by the adjusting roller 505 and the pressing roller 508, slowing down the feeding speed of the stainless steel strip at the feed point and increasing the tension. If the tension of the stainless steel strip is too high, the cylinder 1 501 drives the mounting bracket 2 502 to move upward, causing the adjusting roller 505 and the pressing roller 508 to move away from the stainless steel strip. This reduces the pressure and tension on the stainless steel strip.
[0043] CCD camera 18 detects the surface of the cold-rolled stainless steel strip, identifying burrs, impurities, and scratches. The control system controls motor 1203 to operate, which drives gear 1204 to rotate. Gear 1204 drives moving plates 1205 on both sides to move towards each other. Moving plates 1205 on both sides drive cleaning rollers 1208 on both sides to move towards each other to both sides of the stainless steel strip. Motor 1207 drives cleaning rollers 1208 to rotate. Brushes on cleaning rollers 1208 clean impurities and burrs on the surface of the stainless steel strip. Sandpaper on cleaning rollers 1208 removes minor scratches on the surface of the stainless steel strip. CCD camera 18 marks larger scratches on the surface of the stainless steel strip for subsequent processing.
[0044] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A high-nickel stainless steel cold rolling apparatus for a stent having a scratch detection function, characterized by: The cold rolling equipment includes a rack (1) and a machine box (2), the machine box (2) is located at the upper end surface of the rack (1), the bottom of the machine box (2) is provided with a mounting frame one (3), the mounting frame one (3) is located at the feeding position, the inner side of the mounting frame one (3) is provided with a guide mechanism (4) and an adjusting mechanism (5), the guide mechanism (4) is located at the lower side of the adjusting mechanism (5), one side of the mounting frame one (3) is provided with an upper roller (10) and a lower roller (11), one side of the upper roller (10) is provided with a cleaning mechanism (12), one side of the cleaning mechanism (12) is provided with a material collecting roller (14); The guide mechanism (4) includes a rotating shaft one (401), the rotating shaft one (401) is sleeved with a guide roller (402), a through slot is formed in one side of the inner wall of the mounting frame one (3), a mounting block (405) is arranged in the through slot, a motor one (403) is arranged on the side of the mounting frame one (3) close to the through slot, a lead screw (404) is arranged on the output shaft of the motor one (403), the lead screw (404) is threadedly connected with the mounting block (405), a limiting rod is arranged on the inner wall of the through slot, and the mounting block (405) is slidably connected with the limiting rod; A recess is formed in the side of the mounting block (405) close to the rotating shaft one (401), a rotating shaft two (406) is arranged in the recess, a connecting block one (407) is arranged on one side of the recess, the rotating shaft two (406) in the recess is rotatably connected with the connecting block one (407), one end of the connecting block one (407) close to the rotating shaft one (401) is telescopic, the telescopic end of the rotating shaft one (401) is connected with the connecting block one (407), the other end of the rotating shaft one (401) is provided with a connecting block two (408), the other side of the inner wall of the mounting frame one (3) is provided with a mounting groove, the rotating shaft two (406) is located on the inner wall of the mounting groove, the connecting block two (408) is located in the mounting groove, and the rotating shaft two (406) in the mounting groove is rotatably connected with the connecting block two (408); The adjusting mechanism (5) includes a gas cylinder one (501), the gas cylinder one (501) is located at the upper end surface of the mounting frame one (3), a mounting frame two (502) is arranged on one side of the push rod of the gas cylinder one (501), the mounting frame two (502) is located on the inner side of the mounting frame one (3), guide rails (503) are arranged on the two sides of the mounting frame two (502), the two guide rails (503) are located on the inner wall of the upper end of the mounting frame one (3), support rods (504) are arranged on one side of the two end feet of the mounting frame two (502), protrusions matched with the shapes of the guide rails (503) are arranged on one side of the two support rods (504), the support rods (504) are slidably connected with the guide rails (503), and an adjusting roller (505) is arranged between the two support rods (504). Two support rods (504) are respectively provided with a curved rod (506), one side of the curved rod (506) is provided with a second motor (507), the output shaft of the second motor (507) is connected with the rotating part of the curved rod (506), the rotating parts of the two curved rods (506) are provided with a pressing auxiliary roller (508) therebetween, the outer sides of the adjusting roller (505) and the pressing auxiliary roller (508) are sleeved with an air bag sleeve (509).
2. The high-nickel stainless steel cold rolling equipment for a support with scratch detection function according to claim 1, characterized in that: Two sides of the upper end face of the case (2) are respectively provided with a second air cylinder (7), the push rods of the two second air cylinders (7) are located inside the case (2), one side of the push rod of each of the two second air cylinders (7) is provided with a moving block (8), the case (2) is provided with a through slot on each side, the two moving blocks (8) are located in the through slots, the inner walls of the through slots are provided with rails on both sides, the moving blocks (8) are provided with protrusions matched with the shapes of the rails on both sides, the moving blocks (8) are slidably connected with the rails, two main shaft motors (9) are arranged on the outer wall of the case (2), one of the main shaft motors (9) is located above the moving block (8), and the other main shaft motor (9) is located below the moving block (8), the output shafts of the two main shaft motors (9) are connected with an upper roller (10) and a lower roller (11) respectively, and a plurality of transition rollers (6) are arranged on the inner wall of the case (2), and the plurality of transition rollers (6) are located on both sides of the lower roller (11) respectively.
3. The high-nickel stainless steel cold rolling equipment for a support with scratch detection function according to claim 1, characterized in that: The cleaning mechanism (12) comprises a mounting plate (1201) located on the inner wall of the case (2), a long slot is formed in the mounting plate (1201), a mounting rack three (1202) is arranged on the upper end face of the mounting plate (1201), a third motor (1203) is arranged on the upper end face of the mounting rack three (1202), a gear (1204) is arranged on the output shaft of the third motor (1203), the gear (1204) is located on the inner side of the slot, two moving plates (1205) are arranged on both sides of the inner wall of the slot respectively, the moving plates (1205) are slidably connected with the mounting plate (1201), the moving plates (1205) are provided with tooth-shaped protrusions matched with the shape of the gear (1204) on one side, the gear (1204) is in meshing connection with the two moving plates (1205), two mounting racks four (1206) are arranged on the lower sides of the two moving plates (1205) respectively, two fourth motors (1207) are arranged on one side of the two mounting racks four (1206) respectively, cleaning rollers (1208) are arranged on the output shafts of the fourth motors (1207), and a plurality of groups of brushes and sandpapers are arranged on the two cleaning rollers (1208) respectively.
4. The high-nickel stainless steel cold rolling apparatus for a support with a scratch detection function according to claim 1, characterized in that: A material collecting roller (14) is arranged at the material collecting position of the case (2), and a fifth motor (13) is arranged on the outer wall of the case (2) and located on one side of the material collecting roller (14).
5. The high-nickel stainless steel cold rolling apparatus for a support with a scratch detection function according to claim 1, characterized in that: The bottom of the case (2) is provided with an air pump (15), the air pump (15) is located below the guide roller (402), the air pump (15) is connected with the air bag sleeve (509) on the adjusting roller (505) and the pressing additional roller (508) through a pipeline, the inside of the guide roller (402) is provided with a tension sensor, the inside wall of the upper side of the case (2) is provided with a visual sensor (16), the visual sensor (16) is located on one side of the mounting frame (3), one side of the inner wall of the case (2) is provided with a position sensor (17), the position sensor (17) is located on one side of the upper roller (10), the upper side of the inner wall of the case (2) is provided with a CCD camera (18), and the tension sensor, the visual sensor (16), the position sensor (17) and the CCD camera (18) are electrically connected with the control system.
Citation Information
Patent Citations
Strip deviation correction control method for cold rolling pickling unit
CN103203373A
Two-roller cold rolling mill
CN203842920U