Roadbed grouting reinforcement device and method for treatment construction of roadbed disease part
By designing a roadbed grouting reinforcement device with vibration, adjustment, and contraction mechanisms, the problem of air bubbles affecting grout compaction was solved, achieving efficient roadbed reinforcement and stability, and improving the convenience and safety of construction.
Patent Information
- Application Number
- CN202511020165.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2025-10-21
AI Technical Summary
Existing roadbed grouting reinforcement devices are prone to generating air bubbles during construction, which affects the compactness of the grout and results in poor roadbed reinforcement effect and stability.
A roadbed grouting reinforcement device consisting of a vibration mechanism, an adjustment mechanism, and a contraction mechanism was designed. A servo motor was used to drive the cam to vibrate and expel bubbles. The flexible movement and positioning of the device were achieved by using a bidirectional screw and gear meshing, and the stability was enhanced by a support assembly.
It effectively removes air bubbles from the grout, improves grout density, enhances the roadbed reinforcement effect, ensures roadbed quality and stability, and improves construction convenience and safety.
Smart Images

Figure CN120819085A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of road construction, in particular to a roadbed grouting reinforcement device and method for roadbed disease treatment construction. Background Art
[0002] In the field of road construction and maintenance, roadbed defects are a key issue affecting road durability, stability, and driving safety. Common roadbed defects include subsidence, slurrying, and cracks. These defects are caused by a variety of factors, including poor geological conditions, long-term traffic loads, rainwater erosion, and substandard roadbed fill quality.
[0003] A search revealed Chinese patent number CN106638168A, which discloses a device and construction method for reinforcing and grouting metallurgical railway subgrade damage. This patent relates to the remediation and maintenance of heavy-load railway subgrade damage in metallurgical plants and mines. Its features include: cement piles are evenly and vertically arranged in a grid or plum blossom pattern within a designated area of the subgrade collapse zone to form a grouting composite subgrade. The construction device includes a railway reinforcement device and drilling and grouting equipment. The reinforcement device is placed on a stable subgrade foundation, and the drilling and grouting equipment is placed on the side of the railway. The construction method involves the following steps: fabricating reinforcement components, preparing drilling and grouting equipment and materials, reinforcing the railway, drilling and grouting, and finally restoring the railway. Drilling and grouting are performed during intervals between train runs to form a grouting composite subgrade. Advantages include a novel design, simple fabrication and operation, safety, reliability, and reusability, and minimal impact on railway transportation production. The grouting system provides a strong and stable subgrade, achieving excellent remediation results and overall economic benefits, making it particularly suitable for treating subgrade damage on heavily trafficked railways.
[0004] However, in the existing roadbed grouting reinforcement device for construction, bubbles are easily generated during the grouting process during the construction of roadbed damage treatment. These bubbles will reduce the density of the grouting, thereby affecting the reinforcement effect and stability of the roadbed, resulting in substandard roadbed quality. Based on this, the present invention designs a roadbed grouting reinforcement device and method for construction of roadbed damage treatment to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a roadbed grouting reinforcement device and method for roadbed disease treatment construction, which solves the problem of bubble generation in the background technology.
[0006] In order to solve the above technical problems, according to a first aspect of an embodiment of the present invention, a roadbed grouting reinforcement device for roadbed disease treatment construction is provided, comprising: A workbench, wherein a fixed bracket is installed on the top of the workbench, a rolling wheel is installed inside the fixed bracket, and an adjustment mechanism is provided at the bottom of the workbench, wherein the adjustment mechanism is located at the bottom of the workbench and is used for adjusting the mechanism; A vibration mechanism, the vibration mechanism is located on the top of the workbench and is used to discharge bubbles inside the grouting. The vibration mechanism includes a driving component and a working component. The driving component is located on the top of the workbench and is used to drive the working component to work. The working component is located on one side of the driving component and is used to discharge bubbles inside the grouting. The retracting mechanism is located at the bottom of the adjusting mechanism and is used to adjust the movement and fixation of the device.
[0007] Preferably, the driving assembly includes a connecting bracket fixedly connected to the top of the workbench, a first servo motor is installed on the front of the connecting bracket, a first rotating rod is installed on the back of the output shaft of the first servo motor, and a cam is fixedly connected to the outer ring of the first rotating rod.
[0008] Preferably, the working component includes a working bracket fixedly connected to the top of the workbench, one side of the working bracket is fixedly connected to an extrusion telescopic rod, the outer ring of the extrusion telescopic rod is installed with a return spring, the extrusion telescopic rod and one side of the return spring are fixedly connected to a working plate, a limiting groove is provided on one side of the working plate, the cam slides inside the limiting groove, and the cam and the limiting groove are each provided in two groups and are symmetrically distributed.
[0009] Preferably, the adjusting mechanism includes a limiting telescopic rod fixedly connected to the bottom of the workbench, the bottom of the limiting telescopic rod is fixedly connected to the working base plate, the top of the working base plate is fixedly connected to a fixed seat, the fixed seats are provided with two groups and are symmetrically distributed, a second servo motor is installed inside the fixed seat located at the front, a first bidirectional screw rod is installed on the back of the output shaft of the second servo motor, a connecting seat is installed on the top of the working base plate, the connecting seats are provided with two groups and are symmetrically distributed, a second bidirectional screw rod is installed between the connecting seats, the outer rings of the first bidirectional screw rod and the second bidirectional screw rod are provided with moving blocks, the moving blocks are provided with multiple groups and are symmetrically distributed, a linkage assembly is installed on the top of the moving block, and a moving assembly is installed on the bottom of the workbench.
[0010] Preferably, the linkage assembly includes tensioners installed on the back of the first bidirectional screw rod and the second bidirectional screw rod, the tensioners are connected by a rotating belt, the top of the moving block is hinged with a rotating plate, the bottom of the workbench is provided with a slide groove, the top of the rotating plate is installed with a slider, and the slider slides inside the slide groove.
[0011] Preferably, the moving component includes a rack installed on the back of the working base plate, a third servo motor is provided on the back of the rack, a second rotating rod is installed on the top of the output shaft of the third servo motor, a gear is installed on the top of the second rotating rod, the rack and the gear are engaged with each other, and a sliding wheel is fixedly connected to the bottom of the working base plate.
[0012] Preferably, the retraction mechanism includes a movable box arranged at the bottom of the sliding wheel, a movable wheel is arranged inside the movable box, a fourth servo motor is installed on one side of the movable box, a third bidirectional screw is installed on the right side of the output shaft of the fourth servo motor, the outer ring of the third bidirectional screw is threadedly connected to an adjustment block, a telescopic assembly is installed at the bottom of the movable box, and a support assembly is installed on the outside of the movable box.
[0013] Preferably, the telescopic assembly includes a connecting block installed in the inner cavity of the movable box, the adjusting blocks are provided in two groups and are symmetrically distributed, the bottom of the adjusting block is hinged with a first rotating plate, the inner cavity of the connecting block is hinged with a second rotating plate, the first rotating plate and the second rotating plate are rotatably connected by a hinge, and the movable wheel is installed at the bottom of the hinge.
[0014] Preferably, the support assembly includes a support frame installed on the outside of the mobile box, the support frame is provided with four groups and distributed in a rectangular array, the internal sliding connection of the support frame is provided with a support cylinder, the bottom of the support cylinder is provided with a positioning plate, the internal thread connection of the support frame is provided with a rotating screw, the rotating screw and the support cylinder are connected by a bearing, and a rotating handle is provided on the top of the rotating screw.
[0015] According to a second aspect of the present invention, a method for constructing a roadbed grouting reinforcement device for treating roadbed defects as described above is also provided, comprising the following steps: SS001. Move the roadbed grouting reinforcement device to the construction location of the roadbed damage area; SS002. Start the first servo motor in the vibration mechanism so that its output shaft drives the first rotating rod to rotate, thereby rotating the cam. The cam slides in the limiting groove of the working plate, pushing the working plate to reciprocate with the help of the extrusion telescopic rod and the return spring, generating vibration for the grouting and promoting the discharge of internal bubbles. SS003. If the position and posture of the device need to be adjusted, the second servo motor is activated to drive the first bidirectional screw to rotate, causing the moving block to move along the screw. At the same time, the tensioner cooperates with the rotating belt to drive the moving block on the second bidirectional screw to move synchronously, thereby adjusting the horizontal position of the workbench. In addition, the third servo motor is activated to drive the gear to rotate, meshing with the rack, moving the working base plate, and cooperating with the sliding wheel to achieve flexible movement and precise positioning of the entire device. SS004. After the device reaches the designated position, start the fourth servo motor to drive the third bidirectional screw to rotate, thereby moving the adjustment block. Through the linkage of the first rotating plate, hinge, and second rotating plate, the moving wheel is retracted to fix the device. If the stability of the device needs to be further enhanced, the handle can be turned to drive the rotating screw to rotate, pushing the support cylinder downward so that the positioning plate is close to the ground. SS005. When the grouting is completed and the device needs to be moved, the fourth servo motor is started again to extend the moving wheel, and the device can be flexibly moved to the next construction position.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention, through the design of the vibration mechanism, starts the first servo motor to drive the cam to rotate, pushes the working plate to do reciprocating motion, effectively discharges the bubbles inside the grouting, significantly improves the density of the grouting, thereby enhancing the reinforcement effect of the roadbed and ensuring the quality and stability of the roadbed.
[0017] 2. In the present invention, the adjustment mechanism can accurately adjust the horizontal position of the workbench through the cooperation of the bidirectional screw and the servo motor. At the same time, the meshing design of the gear and rack, combined with the sliding wheel, realizes the flexible movement and precise positioning of the entire device, adapts to the needs of different construction locations, and improves the convenience and efficiency of construction.
[0018] 3. In the present invention, the retraction mechanism drives the bidirectional screw through a servo motor to drive the retraction and extension of the moving wheel, thereby realizing rapid switching of the device between fixed and mobile states. When fixed, the positioning plate of the support assembly is close to the ground, further enhancing the stability of the device and ensuring the safety and reliability of the construction process; when moving is required, the extension of the moving wheel enables the device to move flexibly, quickly and conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a front view structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the right side structure of the present invention; Figure 4 It is a schematic diagram of the rear structure of the present invention; Figure 5 It is a front view of the contraction mechanism structure of the present invention; Figure 6 It is a side view of the adjustment mechanism structure of the present invention; Figure 7 It is a front view of the vibration mechanism structure of the present invention; Figure 8 It is a side view of the vibration mechanism structure of the present invention.
[0020] Wherein: 1. Workbench; 2. Fixed bracket; 3. Rolling wheel; 4. Connecting bracket; 5. First servo motor; 6. First rotating rod; 7. Cam; 8. Working bracket; 9. Extrusion telescopic rod; 10. Return spring; 11. Working plate; 12. Limiting groove; 13. Limiting telescopic rod; 14. Working bottom plate; 15. Fixed seat; 16. Second servo motor; 17. First bidirectional screw; 18. Connecting seat; 19. Second bidirectional screw; 20. Moving block; 21. Tensioner 22. Rotating plate; 23. Slide groove; 24. Slider; 25. Rack; 26. Third servo motor; 27. Second rotating rod; 28. Gear; 29. Sliding wheel; 30. Moving box; 31. Moving wheel; 32. Fourth servo motor; 34. Third bidirectional screw; 35. Adjusting block; 36. Connecting block; 37. First rotating plate; 38. Second rotating plate; 39. Support frame; 40. Support cylinder; 41. Positioning plate; 42. Rotating screw; 43. Rotating handle. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example 1; See also Figures 1-8 In an embodiment of the present invention, a roadbed grouting reinforcement device for roadbed disease treatment construction includes: a workbench 1, a fixed bracket 2 is installed on the top of the workbench 1, a rolling wheel 3 is installed inside the fixed bracket 2, an adjusting mechanism is provided at the bottom of the workbench 1, the adjusting mechanism is located at the bottom of the workbench 1 and is used for adjusting the mechanism; a vibration mechanism, the vibration mechanism is located at the top of the workbench 1 and is used to discharge bubbles inside the grouting, the vibration mechanism includes a driving component and a working component, the driving component is located at the top of the workbench 1 and is used to drive the working component to work, the working component is located on one side of the driving component and is used to discharge bubbles inside the grouting; a contraction mechanism, the contraction mechanism is located at the bottom of the adjusting mechanism and is used to adjust the movement and fixation of the device.
[0023] The drive assembly includes a connecting bracket 4 fixedly connected to the top of the workbench 1. A first servo motor 5 is mounted on the front of the connecting bracket 4. A first rotating rod 6 is mounted on the back of the output shaft of the first servo motor 5. The outer ring of the first rotating rod 6 is fixedly connected to a cam 7. The working assembly includes a working bracket 8 fixedly connected to the top of the workbench 1. An extrusion and telescopic rod 9 is fixedly connected to one side of the working bracket 8. A return spring 10 is mounted on the outer ring of the extrusion and telescopic rod 9. A working plate 11 is fixedly connected to one side of the extrusion and telescopic rod 9 and the return spring 10. A limiting slot 12 is provided on one side of the working plate 11. The cam 7 slides inside the limiting slot 12. Two sets of cams 7 and limiting slots 12 are provided and are symmetrically distributed.
[0024] The working principle of the embodiment of the present invention is as follows: In a roadbed grouting reinforcement device, a vibration mechanism is used to expel bubbles from the grout. When the first servo motor 5 is activated, its output shaft rotates the first rotating rod 6, which in turn rotates the cam 7. The cam 7 slides within the retaining groove 12 of the working plate 11, pushing the working plate 11 back and forth via the extrusion telescopic rod 9 and the return spring 10. This generates vibration in the grout, promoting the expulsion of internal bubbles and ensuring the density of the grout.
[0025] Example 2; See also Figures 1-8 In the embodiment of the present invention, the adjustment mechanism includes a limiting telescopic rod 13 fixedly connected to the bottom of the workbench 1, the bottom of the limiting telescopic rod 13 is fixedly connected to a working base plate 14, the top of the working base plate 14 is fixedly connected to a fixing seat 15, and the fixing seats 15 are provided with two groups and are symmetrically distributed. A second servo motor 16 is installed inside the fixing seat 15 located on the front, and a first bidirectional screw rod 17 is installed on the back of the output shaft of the second servo motor 16. A connecting seat 18 is installed on the top of the working base plate 14, and the connecting seats 18 are provided with two groups and are symmetrically distributed. A second bidirectional screw rod 19 is installed between the connecting seats 18, and a moving block 20 is installed on the outer ring of the first bidirectional screw rod 17 and the second bidirectional screw rod 19. The moving blocks 20 are provided with multiple groups and are symmetrically distributed. A linkage component is installed on the top of the moving block 20, and a moving component is installed at the bottom of the workbench 1. The linkage assembly includes tensioners 21 installed on the back of the first bidirectional screw rod 17 and the second bidirectional screw rod 19. The tensioners 21 are connected by a rotating belt. A rotating plate 22 is hinged on the top of the moving block 20. A slide groove 23 is provided at the bottom of the workbench 1. A slider 24 is installed on the top of the rotating plate 22, and the slider 24 slides inside the slide groove 24.
[0026] The moving assembly includes a rack 25 installed on the back of the working base plate 14, a third servo motor 26 is provided on the back of the rack 25, a second rotating rod 27 is installed on the top of the output shaft of the third servo motor 26, a gear 28 is installed on the top of the second rotating rod 27, the rack 25 and the gear 28 are engaged with each other, and a sliding wheel 29 is fixedly connected to the bottom of the working base plate 14.
[0027] The operating principle of this embodiment of the present invention is as follows: The adjustment mechanism utilizes servo motors in conjunction with bidirectional screws to adjust the device's position and posture. During operation, a second servo motor 16 rotates the first bidirectional screw 17, causing the movable block 20 to move along the screw. Simultaneously, a tensioner 21, in conjunction with a rotating belt, synchronously drives the movable block 20 on the second bidirectional screw 19, thereby adjusting the position of the worktable 1. A third servo motor 26 rotates a gear 28, which meshes with a rack 25, moving the work base 14. This, in conjunction with a sliding wheel 29, enables flexible movement and positioning of the entire device.
[0028] Example 3; See also Figures 1-8 In the embodiment of the present invention, the retraction mechanism includes a movable housing 30 disposed at the bottom of the sliding wheel 29, a movable wheel 31 is disposed within the movable housing 30, a fourth servo motor 32 is mounted on one side of the movable housing 30, a third bidirectional screw 34 is mounted to the right side of the output shaft of the fourth servo motor 32, an adjustment block 35 is threadedly connected to the outer ring of the third bidirectional screw 34, a telescopic assembly is mounted at the bottom of the movable housing 30, and a support assembly is mounted on the outside of the movable housing 30. The telescopic assembly includes a connecting block 36 mounted within the inner cavity of the movable housing 30, two sets of adjustment blocks 35 are provided and symmetrically distributed, a first rotating plate 37 is hingedly connected to the bottom of the adjustment block 35, a second rotating plate 38 is hingedly connected to the inner cavity of the connecting block 36, the first rotating plate 37 and the second rotating plate 38 are rotatably connected via a hinge, and the movable wheel 31 is mounted at the bottom of the hinge.
[0029] The support assembly includes a support frame 39 installed on the outside of the mobile box 30. The support frame 39 is provided with four groups and distributed in a rectangular array. The internal sliding connection of the support frame 39 is a support cylinder 40. A positioning plate 41 is installed at the bottom of the support cylinder 40. The internal thread connection of the support frame 39 is a rotating screw 42. The rotating screw 42 is connected to the support cylinder 40 through a bearing. A rotating handle 43 is installed on the top of the rotating screw 42.
[0030] The operating principle of this embodiment of the present invention is as follows: the retraction mechanism is primarily used to switch between mobile and fixed positions. During operation, the fourth servo motor 32 drives the third bidirectional screw 34 to rotate, driving the adjustment block 35 to move. Through the linkage of the first rotating plate 37, the hinge, and the second rotating plate 38, the moving wheel 31 retracts or extends, achieving both movement and fixation of the device. To achieve fixation, rotating the handle 43 drives the rotating screw 42, pushing the support cylinder 40 downward, allowing the positioning plate 41 to rest against the ground, enhancing the stability of the device.
[0031] Specifically, a method for constructing a roadbed grouting reinforcement device for treating roadbed defects includes the following steps: SS001. Move the roadbed grouting reinforcement device to the construction location of the roadbed damage area; SS002. Start the first servo motor 5 in the vibration mechanism, so that its output shaft drives the first rotating rod 6 to rotate, thereby rotating the cam 7; the cam 7 slides in the limiting groove 12 of the working plate 11, pushing the working plate 11 to reciprocate with the help of the extrusion telescopic rod 9 and the return spring 10, generating vibration for the grouting, which promotes the discharge of internal bubbles; SS003. If the position and posture of the device need to be adjusted, the second servo motor 16 is started to drive the first bidirectional screw 17 to rotate, causing the moving block 20 to move along the screw. At the same time, the tensioner 21 cooperates with the rotating belt to drive the moving block 20 on the second bidirectional screw 19 to move synchronously, thereby adjusting the horizontal position of the workbench 1. In addition, the third servo motor 26 is started to drive the gear 28 to rotate, meshing with the rack 25, moving the working base 14, and cooperating with the sliding wheel 29 to achieve flexible movement and precise positioning of the entire device. SS004. After the device reaches the designated position, start the fourth servo motor 32 to drive the third bidirectional screw 34 to rotate, thereby moving the adjustment block 35. Through the linkage of the first rotating plate 37, the hinge, and the second rotating plate 38, the moving wheel 31 is retracted to fix the device. If the stability of the device needs to be further enhanced, the handle 43 can be turned to drive the rotating screw 42 to rotate, pushing the support cylinder 40 downward to make the positioning plate 41 close to the ground. SS005. When the grouting is completed and the device needs to be moved, the fourth servo motor 32 is started again to extend the moving wheel 31, and the device can be flexibly moved to the next construction position.
[0032] Working principle: When grouting reinforcement is required for the diseased part of the roadbed, the device is first moved to the designated construction position. During the grouting process, in order to avoid the generation of bubbles inside the grouting that affect the reinforcement effect, the first servo motor 5 in the vibration mechanism is started, and its output shaft drives the first rotating rod 6 to rotate, thereby rotating the cam 7. The cam 7 slides in the limit groove 12 of the working plate 11, pushing the working plate 11 to perform reciprocating motion with the help of the extrusion telescopic rod 9 and the return spring 10, generating vibration for the grouting, prompting the internal bubbles to be discharged, thereby ensuring the density of the grouting.
[0033] At the same time, if the position and posture of the device need to be adjusted, the adjustment mechanism can be used to achieve this. The second servo motor 16 is started to drive the first bidirectional screw 17 to rotate, so that the moving block 20 moves along the screw, and the tensioning wheel 21 cooperates with the rotating belt to drive the moving block 20 on the second bidirectional screw 19 to move synchronously, thereby adjusting the horizontal position of the workbench 1; in addition, the third servo motor 26 is started to drive the gear 28 to rotate and engage with the rack 25 to move the working base plate 14, and cooperate with the sliding wheel 29 to realize the flexible movement and precise positioning of the entire device.
[0034] After the device reaches the designated position, the retraction mechanism is activated to secure it. The fourth servo motor 32 is activated, driving the third bidirectional screw 34 to rotate, which in turn moves the adjustment block 35. The first rotating plate 37, the hinge, and the second rotating plate 38 are linked to retract the moving wheel 31, securing the device. When the device needs to be moved, the fourth servo motor 32 is activated again, extending the moving wheel 31, allowing the device to move flexibly. To further enhance the device's stability, the handle 43 can be rotated, driving the rotating screw 42 to rotate, pushing the support cylinder 40 downward, allowing the positioning plate 41 to rest against the ground, thereby improving the device's stability during operation.
[0035] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A roadbed grouting reinforcement device for roadbed damage treatment construction, characterized in that: include: A workbench (1), wherein a fixed bracket (2) is installed on the top of the workbench (1), a rolling wheel (3) is installed inside the fixed bracket (2), and an adjustment mechanism is provided at the bottom of the workbench (1), wherein the adjustment mechanism is located at the bottom of the workbench (1) and is used for adjusting the mechanism; A vibration mechanism, the vibration mechanism is located on the top of the workbench (1) and is used to discharge bubbles inside the grouting, the vibration mechanism comprises a driving component and a working component, the driving component is located on the top of the workbench (1) and is used to drive the working component to work, and the working component is located on one side of the driving component and is used to discharge bubbles inside the grouting; The retracting mechanism is located at the bottom of the adjusting mechanism and is used to adjust the movement and fixation of the device.
2. A roadbed grouting reinforcement device for roadbed damage treatment construction according to claim 1, characterized in that: The driving assembly comprises a connecting bracket (4) fixedly connected to the top of the workbench (1); a first servo motor (5) is mounted on the front of the connecting bracket (4); a first rotating rod (6) is mounted on the back of the output shaft of the first servo motor (5); and a cam (7) is fixedly connected to the outer ring of the first rotating rod (6).
3. The roadbed grouting reinforcement device for roadbed damage treatment construction according to claim 2, characterized in that: The working assembly comprises a working bracket (8) fixedly connected to the top of the workbench (1); one side of the working bracket (8) is fixedly connected to an extrusion telescopic rod (9); an outer ring of the extrusion telescopic rod (9) is installed with a return spring (10); one side of the extrusion telescopic rod (9) and the return spring (10) is fixedly connected to a working plate (11); a limiting groove (12) is provided on one side of the working plate (11); the cam (7) slides inside the limiting groove (12); and the cam (7) and the limiting groove (12) are both provided in two groups and are symmetrically distributed.
4. The roadbed grouting reinforcement device for roadbed damage treatment construction according to claim 1, characterized in that: The adjustment mechanism includes a limiting telescopic rod (13) fixedly connected to the bottom of the workbench (1), the bottom of the limiting telescopic rod (13) is fixedly connected to a working base plate (14), the top of the working base plate (14) is fixedly connected to a fixing seat (15), the fixing seat (15) is provided with two groups and is symmetrically distributed, a second servo motor (16) is installed inside the fixing seat (15) located at the front, a first bidirectional screw rod (17) is installed on the back of the output shaft of the second servo motor (16), a connecting seat (18) is installed on the top of the working base plate (14), the connecting seat (18) is provided with two groups and is symmetrically distributed, a second bidirectional screw rod (19) is installed between the connecting seats (18), and a moving block (20) is installed on the outer ring of the first bidirectional screw rod (17) and the second bidirectional screw rod (19), the moving block (20) is provided with multiple groups and is symmetrically distributed, a linkage component is installed on the top of the moving block (20), and a moving component is installed at the bottom of the workbench (1).
5. The roadbed grouting reinforcement device for roadbed damage treatment construction according to claim 4, characterized in that: The linkage assembly includes a tensioning wheel (21) installed on the back of the first bidirectional screw rod (17) and the second bidirectional screw rod (19), the tensioning wheels (21) are connected by a rotating belt, the top of the moving block (20) is hinged with a rotating plate (22), the bottom of the workbench (1) is provided with a slide groove (23), the top of the rotating plate (22) is installed with a slider (24), and the slider (24) slides inside the slide groove (24).
6. The roadbed grouting reinforcement device for roadbed damage treatment according to claim 4, characterized in that: The moving assembly includes a rack (25) mounted on the back of the working base plate (14), a third servo motor (26) is provided on the back of the rack (25), a second rotating rod (27) is mounted on the top of the output shaft of the third servo motor (26), a gear (28) is mounted on the top of the second rotating rod (27), the rack (25) and the gear (28) are meshed with each other, and a sliding wheel (29) is fixedly connected to the bottom of the working base plate (14).
7. The roadbed grouting reinforcement device for roadbed damage treatment according to claim 1, characterized in that: The retraction mechanism includes a movable box (30) arranged at the bottom of the sliding wheel (29), a movable wheel (31) is arranged inside the movable box (30), a fourth servo motor (32) is installed on one side of the movable box (30), a third bidirectional screw rod (34) is installed on the right side of the output shaft of the fourth servo motor (32), an outer ring of the third bidirectional screw rod (34) is threadedly connected to an adjustment block (35), a telescopic assembly is installed at the bottom of the movable box (30), and a support assembly is installed on the outside of the movable box (30).
8. The roadbed grouting reinforcement device for roadbed damage treatment according to claim 7, characterized in that: The telescopic assembly comprises a connecting block (36) installed in the inner cavity of the movable box (30); the adjusting blocks (35) are provided in two groups and are symmetrically distributed; a first rotating plate (37) is hinged at the bottom of the adjusting block (35); a second rotating plate (38) is hinged in the inner cavity of the connecting block (36); the first rotating plate (37) and the second rotating plate (38) are rotatably connected via a hinge; and the movable wheel (31) is installed at the bottom of the hinge.
9. The roadbed grouting reinforcement device for roadbed damage treatment according to claim 7, characterized in that: The support assembly includes a support frame (39) installed on the outside of the mobile box (30), and the support frame (39) is provided with four groups and distributed in a rectangular array. The support frame (39) is internally slidably connected to a support cylinder (40), and a positioning plate (41) is installed at the bottom of the support cylinder (40). The support frame (39) is internally threadedly connected to a rotating screw (42), and the rotating screw (42) is connected to the support cylinder (40) through a bearing. A rotating handle (43) is installed on the top of the rotating screw (42).
10. A method for using a roadbed grouting reinforcement device for treating roadbed damage, which is implemented using the roadbed grouting reinforcement device for treating roadbed damage according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: SS001. Move the roadbed grouting reinforcement device to the construction location of the roadbed damage area; SS002, start the first servo motor (5) in the vibration mechanism so that its output shaft drives the first rotating rod (6) to rotate, thereby rotating the cam (7); the cam (7) slides in the limiting groove (12) of the working plate (11), pushing the working plate (11) to perform reciprocating motion with the help of the extrusion telescopic rod (9) and the return spring (10), thereby generating vibration on the grouting and promoting the discharge of internal bubbles; SS003. If the position and posture of the device need to be adjusted, the second servo motor (16) is started to drive the first bidirectional screw (17) to rotate, so that the moving block (20) moves along the screw; at the same time, the tensioning wheel (21) cooperates with the rotating belt to drive the moving block (20) on the second bidirectional screw (19) to move synchronously, thereby adjusting the horizontal position of the workbench (1); in addition, the third servo motor (26) is started to drive the gear (28) to rotate and mesh with the rack (25), so that the working base plate (14) moves, and cooperates with the sliding wheel (29) to achieve flexible movement and precise positioning of the entire device; SS004. After the device reaches the designated position, the fourth servo motor (32) is started to drive the third bidirectional screw (34) to rotate, thereby driving the adjustment block (35) to move; through the linkage of the first rotating plate (37), the hinge and the second rotating plate (38), the moving wheel (31) is retracted to achieve the fixation of the device; if it is necessary to further enhance the stability of the device, the handle (43) can be turned to drive the rotating screw (42) to rotate, pushing the supporting cylinder (40) downward to make the positioning plate (41) close to the ground; SS005. When the grouting is completed and the device needs to be moved, the fourth servo motor (32) is started again to extend the moving wheel (31), and the device can be flexibly moved to the next construction position.
Citation Information
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