Electric control type clutch structure of actuating device

The cam and clutch wheel design of the electronically controlled clutch structure solves the problem of adjusting the blade height when the grass terrain changes, achieving more uniform cutting, reducing body vibration, and improving operational safety.

CN120830689APending Publication Date: 2025-10-24TIMOTIONTECHNOLOGYCO LTD
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Patent Information

Application Number
CN202510156314.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-04-16
Filing Date
2025-02-12
Publication Date
2025-10-24

AI Technical Summary

Technical Problem

Existing lawn mowers have difficulty rising and falling with the terrain when weeding the lawn, resulting in uneven cutting, body vibration and flying foreign objects, posing a high safety risk to the operator.

Method used

It adopts an electronically controlled clutch structure, and through the design of the cam and clutch wheel, it realizes the disengagement and engagement of the clutch wheel and the transmission wheel. Combined with the signal detector and processor to control the electric motor, it automatically adjusts the tool height to adapt to the grass terrain.

Benefits of technology

The automatic adjustment of the weeder cutter height is realized, which reduces grass residue and machine body vibration, and improves operation safety and weeding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an electric control type clutch structure of an actuating device, which comprises a driver, a cam, a clutch wheel and a transmission wheel, and the driver is fixed on a gear box; the cam is connected with the driver and driven by the driver, and the cam comprises a first actuating part and a second actuating part; the clutch wheel is connected with the rotating shaft and rotates along with the rotating shaft, a part of area of the clutch wheel is arranged on the cam in a crossing mode, and the cam actuates the clutch wheel in an operable mode; the transmission wheel is connected with the rotating shaft and corresponds to the clutch wheel; when the clutch wheel is located at the first actuating part, the clutch wheel and the transmission wheel are in a disengaged state, and when the clutch wheel is located at the second actuating part, the clutch wheel and the transmission wheel are in an embedded state. Therefore, according to the uneven positions in the grassland, the lifting weeding work can be carried out along with the terrain change of the grassland.
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Description

[0001] This application claims priority to U.S. Patent Application No. 63 / 634,492, filed on April 16, 2024, the entire contents of which are incorporated herein by reference. TECHNICAL FIELD

[0002] The present application relates to the technical field of an actuating device, in particular to an electric control type clutch structure of an actuating device. BACKGROUND

[0003] It is quite common and popular to use a lawn mower on a golf course or other grassy site for fast and large-scale weeding work, and it is generally desired that the height of the cut grass be uniform and flat during the weeding work.

[0004] However, most existing lawn mowers do not have a weeding function that can be raised and lowered according to the terrain of the lawn, so during weeding work, the cutting tool is often left with residual weeds, the machine body shakes and vibrates, and it is difficult to control, because the force point for digging the soil is uneven when the cutting tool is digging hard soil at high speed; in addition, the soil, grass, and debris are easily scattered under the action of the high-speed rotating cutting tool, which often causes the operator to be injured by the splashing foreign objects.

[0005] In view of the above-mentioned problems of the prior art, the present applicant has made intensive research and combined with the application of theories to solve the above-mentioned problems, which is the improvement goal of the present application. SUMMARY

[0006] The purpose of the present application is to provide an electric control type clutch structure of an actuating device, which can change the weeding work according to the terrain of the lawn by operating the actuating device through the electric control type clutch structure in response to the uneven places in the lawn.

[0007] In order to achieve the above-mentioned purpose, the present application provides an electric control type clutch structure of an actuating device, the actuating device having a gear box and an electric motor, the electric motor having a rotating shaft, the electric control type clutch structure being arranged in the gear box and corresponding to the electric motor, and comprising a driver, a cam, a clutch wheel, and a transmission wheel, the driver being fixed in the gear box; the cam being connected to the driver and being driven thereby, the cam comprising a first actuating part and a second actuating part; the clutch wheel being connected to the rotating shaft and rotating therewith, a part of the clutch wheel being arranged on the cam, the cam being operable to actuate the clutch wheel; the transmission wheel being connected to the rotating shaft and corresponding to the clutch wheel; wherein when the clutch wheel is in the first actuating part, the clutch wheel and the transmission wheel are in a disengaged state, and when the clutch wheel is in the second actuating part, the clutch wheel and the transmission wheel are in an engaged state.

[0008] In one embodiment, the clutch wheel comprises a disc body and a column body extending from the disc body, a positioning hole is arranged at the center of the disc body and the column body, the rotating shaft has a positioning plane, and the clutch wheel is sleeved with the positioning hole and positioned on the positioning plane, so that the clutch wheel rotates with the rotating shaft.

[0009] In one embodiment, the disc body is provided with a plurality of engaging blocks, and the transmission wheel is provided with a plurality of engaging grooves for engaging or disengaging with the engaging blocks.

[0010] In one embodiment, the driver comprises a motor body, a bracket and a plurality of screwing assemblies, the gear box is internally provided with a plurality of threaded columns, the bracket is locked to the threaded columns through the screwing assemblies, and the motor body is accommodated and fixed in the bracket.

[0011] In one embodiment, the driver further comprises a reset spring, the rotating shaft comprises a first clamping ring and a gasket, the first clamping ring is embedded in the rotating shaft and stops the gasket, the clutch wheel comprises a disc body and a column body extending from the disc body, and the reset spring is sleeved on the column body and elastically clamped between the disc body and the gasket.

[0012] In one embodiment, the driver further comprises two wear-resistant gaskets, the rotating shaft further comprises a second clamping ring and a blocking ring, the second clamping ring is embedded in the rotating shaft, and the two wear-resistant gaskets are sleeved on the rotating shaft, one of the wear-resistant gaskets is arranged between the blocking ring and the transmission wheel, and the other wear-resistant gasket is arranged between the transmission wheel and the second clamping ring.

[0013] In one embodiment, the driver further comprises a signal detector, and the cam further comprises a trigger body, the signal detector is arranged in the gear box and corresponds to the trigger body.

[0014] In one embodiment, the signal detector comprises a first detection unit and a second detection unit, the first detection unit is triggered by the trigger body when the clutch wheel and the transmission wheel are in the disengaged state, and the second detection unit is triggered by the trigger body when the clutch wheel and the transmission wheel are in the engaged state.

[0015] In one embodiment, the driver further comprises a processor, and the driver, the signal detector and the motor are electrically connected to the processor.

[0016] In one embodiment, the driver further comprises a force detector, and the actuating device further has a transmission mechanism with a push rod, the force detector is arranged on the transmission mechanism and detects whether the push rod bears a load.

[0017] The present application also has the following effects: through the arrangement of the signal detector and the trigger body, it can be clearly known that the clutch wheel and the transmission wheel are in the disengaged state or the engaged state. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a perspective exploded view of the electrically controlled clutch structure combined with the actuating device.

[0019] Figure 2 Exploded view of the electrically controlled clutch structure and the electric motor of the present application.

[0020] Figure 3 Combined sectional view of the electrically controlled clutch structure and the electric motor of the present application.

[0021] Figure 4 Combined perspective view of the electrically controlled clutch structure combined with the actuating device of the present application.

[0022] Figure 5 Combined schematic view of the electrically controlled clutch structure combined with the actuating device of the present application.

[0023] Figure 6 Combined schematic view of the clutch wheel and the driving wheel of the present application in engagement.

[0024] Figure 7 Combined sectional view of the clutch wheel and the driving wheel of the present application in engagement.

[0025] Figure 8 Combined schematic view of the clutch wheel and the driving wheel of the present application in disengagement.

[0026] Figure 9 Combined sectional view of the clutch wheel and the driving wheel of the present application in disengagement.

[0027] BRIEF DESCRIPTION OF THE DRAWINGS

[0028] 1: electrically controlled clutch structure

[0029] 10: driver

[0030] 11: motor body

[0031] 12: bracket

[0032] 13: screw assembly

[0033] 20: cam

[0034] 21: first actuating portion

[0035] 22: second actuating portion

[0036] 23: inclined surface

[0037] 24: trigger body

[0038] 30: clutch wheel

[0039] 31: disc body

[0040] 32: column body

[0041] 33: positioning hole

[0042] 34: fitting block

[0043] 35: return spring;

[0044] 36: wear pad;

[0045] 40: transmission wheel;

[0046] 41: fitting groove;

[0047] 50: signal detector;

[0048] 51: first detection unit;

[0049] 52: second detection unit;

[0050] 60: processor;

[0051] 70: force detector;

[0052] 8: actuating device;

[0053] 81: gear box;

[0054] 811: seat body;

[0055] 812: stud;

[0056] 815: cover body;

[0057] 82: motor;

[0058] 821: rotating shaft;

[0059] 822: positioning plane;

[0060] 823: first clasp;

[0061] 824: pad;

[0062] 825: second clasp;

[0063] 826: blocking ring;

[0064] 83: speed reduction mechanism;

[0065] 84: transmission mechanism;

[0066] 841: push rod. DETAILED DESCRIPTION

[0067] The detailed description and technical content of the present application are described below in conjunction with the accompanying drawings, however the accompanying drawings are provided for reference and illustration only, and are not intended to limit the present application.

[0068] Please refer to Figures 1 to 5As shown, the present application provides an electrically controlled clutch structure of an actuating device, wherein the actuating device 8 mainly comprises a gear box 81, an electric motor 82, a speed reduction mechanism 83, a transmission mechanism 84, the electrically controlled clutch structure 1 and other related components or devices.

[0069] The gear box 81 mainly comprises a seat body 811 and a cover body 815 corresponding to the cover of the seat body 811, the speed reduction mechanism 83 is arranged on the seat body 811 and comprises a plurality of spur gears with different sizes, the electric motor 82 and the transmission mechanism 84 are mounted on the seat body 811 and are connected and driven by the speed reduction mechanism 83, and the transmission mechanism 84 has a push rod 841 and related components. Since the above-mentioned components or mechanisms are prior art, they will not be described in detail.

[0070] The electrically controlled clutch structure 1 of the present application is arranged in the gear box 81 and corresponds to the electric motor 82, and mainly comprises a driver 10, a cam 20, a clutch wheel 30 and a transmission wheel 40.

[0071] The driver 10 mainly comprises a motor body 11, a bracket 12 and a plurality of screwing components 13. The seat body 811 is internally provided with a plurality of threaded studs 812, the electric motor 82 has a rotating shaft 821, the bracket 12 is locked to the threaded studs 812 of the seat body 811 by the screwing components 13, the motor body 11 is accommodated and fixed in the bracket 12 and is formed on the side of the rotating shaft 821.

[0072] The cam 20 is connected to the motor body 11 and is driven to rotate by the motor body 11. The cam 20 has a curved profile on its upper end surface, and mainly comprises a first actuating part 21, a second actuating part 22 and two inclined surfaces 23. The first actuating part 21 and the second actuating part 22 are oppositely arranged and have a height difference therebetween, and each inclined surface 23 is connected between the first actuating part 21 and the second actuating part 22. A trigger body 24 is protruded on the lower end surface of the cam 20.

[0073] The clutch wheel 30 mainly comprises a disc body 31 and a column body 32 extending from the disc body 31. The disc body 31 and the column body 32 are provided with a positioning hole 33 at the center thereof. A plurality of fitting blocks 34 are arranged on the end surface of the disc body 31 away from the column body 32. Part of the disc body 31 is arranged on the curved profile of the cam 20, and the cam 20 is operable to actuate the disc body 31 of the clutch wheel 30. The rotating shaft 821 has a positioning plane 822, and the clutch wheel 30 is sleeved on the positioning plane 822 of the rotating shaft 821 through the positioning hole 33, so that the clutch wheel 30 is driven to rotate by the rotating shaft 821.

[0074] The transmission wheel 40 is movably connected to the rotation shaft 821 and formed below the clutch wheel 30, and is engaged with the gear of the speed reduction mechanism 83 for transmission. The transmission wheel 40 is provided with a plurality of engaging grooves 41 corresponding to the positions of the engaging blocks 34 of the clutch wheel 30, so as to be engaged or disengaged with each other. The so-called "movably connected" means that the transmission wheel 40 can rotate freely (or idle) relative to the rotation shaft 821 when the transmission wheel 40 is disengaged from the clutch wheel 30, and the rotation shaft 821 and the clutch wheel 30 are fixed.

[0075] In an embodiment, the electrically controlled clutch structure 1 further comprises a signal detector 50 arranged inside the gear box 81 and corresponding to the trigger body 24 of the cam 20. The signal detector 50 mainly comprises a first detection unit 51 and a second detection unit 52. The first detection unit 51 is triggered by the trigger body 24 when the clutch wheel 30 and the transmission wheel 40 are disengaged, and the second detection unit 52 is triggered by the trigger body 24 when the clutch wheel 30 and the transmission wheel 40 are engaged.

[0076] In an embodiment, the electrically controlled clutch structure 1 further comprises a processor 60, and the driver 10, the signal detector 50 and the motor 82 are electrically connected to the processor 60.

[0077] In an embodiment, the electrically controlled clutch structure 1 further comprises a reset spring 35. The rotation shaft 821 comprises a first retaining ring 823 and a washer 824. The first retaining ring 823 is embedded in the rotation shaft 821 and stops the washer 824. The reset spring 35 is sleeved on the outer periphery of the column body 32 of the clutch wheel 30 and is elastically clamped between the disc body 31 and the washer 824.

[0078] In an embodiment, the electrically controlled clutch structure 1 further comprises two wear-resistant washers 36. The rotation shaft 821 further comprises a second retaining ring 825 and a stop ring 826. The second retaining ring 825 is embedded in the rotation shaft 821. Each wear-resistant washer 36 is sleeved on the rotation shaft 821. One wear-resistant washer 36 is arranged between the stop ring 826 and the transmission wheel 40, and the other wear-resistant washer 36 is arranged between the transmission wheel 40 and the second retaining ring 825.

[0079] In an embodiment, the electrically controlled clutch structure 1 further comprises a force detector 70 arranged on the transmission mechanism 84 for detecting whether the push rod 841 bears a load or a force.

[0080] Please continue to refer to Figures 6 to 9As shown, when the push rod 841 of the transmission mechanism 84 is extended to the upper limit position, the user outputs a control signal by pressing the button (not shown), and the processor 60 controls the driver 10 to operate, and the motor body 11 of the driver 10 drives the cam 20 to rotate. At this time, the disc body 31 of the clutch 30 is lifted by the first actuator 21 of the cam 20, so that the clutch 30 moves upward to disengage from the transmission wheel 40 (each engagement block 34 and each engagement groove 41 are disengaged, i.e. in a disengaged state). At this time, the rotating shaft 821 remains stationary, and the transmission wheel 40 rotates relative to the rotating shaft 821. At the same time, the trigger body 24 of the cam 20 rotates to the first detection unit 51 position, and transmits a signal to the processor 60. After receiving the signal that the clutch 30 is disengaged from the transmission wheel 40, the processor 60 controls the motor 82 to stop operating. At this time, the push rod 841 can easily move under the action of an external force, i.e. when the actuator 8 is applied to the lawn mower, the lawn mower can quickly adjust the height of the cutter according to the height of the ground, so as to reduce the area of the grass that is not cut.

[0081] After the push rod 841 moves, the user can press the button again to output a control signal, and the processor 60 controls the driver 10 to operate, and the motor body 11 of the driver 10 drives the cam 20 to rotate in the opposite direction. At this time, the disc body 31 of the clutch 30 is located in the second actuator 22 of the cam 20, and the elastic force of the reset spring 35 makes the clutch 30 move downward, and the engagement block 34 of the clutch 30 and the engagement groove 41 of the transmission wheel 40 are engaged with each other (i.e. in an engaged state). The clutch 30 can drive the transmission wheel 40 to rotate. At the same time, when the trigger body 24 of the cam 20 rotates to the second detection unit 52 position, the second detection unit 52 transmits a signal to the processor 60 that the engagement block 34 of the clutch 30 and the engagement groove 41 of the transmission wheel 40 are engaged. The processor 60 controls the motor 82 to resume operation, and at this time the push rod 841 can be normally extended or retracted.

[0082] The above description is only a preferred embodiment of the present application, and is not intended to limit the scope of the patent. Other equivalent changes made in accordance with the spirit of the present application should also be included in the scope of the patent.

Claims

1. An electrically controlled clutching structure of an actuating device, characterized by comprising: The actuating device has a gear box and a motor, the motor has a rotating shaft, the electrically controlled clutch structure is arranged in the gear box and corresponds to the motor configuration, and it comprises: a driver fixed in the gear box; a cam connected to and driven by the driver, the cam comprising a first actuating part and a second actuating part; a clutch wheel connected to and following the rotation of the rotating shaft, part of the clutch wheel being arranged on the cam, the cam being operable to actuate the clutch wheel; a transmission wheel connected to the rotating shaft and corresponding to the clutch wheel configuration; wherein when the clutch wheel is in the first actuating part, the clutch wheel and the transmission wheel are in a disengaged state, and when the clutch wheel is in the second actuating part, the clutch wheel and the transmission wheel are in an engaged state.

2. The electrically controlled clutching structure of the actuating device according to claim 1, characterized in that, The clutch wheel comprises a disc body and a column body extending from the disc body, a positioning hole is arranged at the center of the disc body and the column body, the rotating shaft has a positioning plane, the clutch wheel is sleeved with the positioning plane through the positioning hole, so that the clutch wheel follows the rotation of the rotating shaft.

3. The electrically controlled clutching structure of the actuating device according to claim 2, wherein The disc body is provided with a plurality of engagement blocks, and the transmission wheel is provided with a plurality of engagement grooves corresponding to the engagement blocks.

4. The electrically controlled clutching structure of the actuating device according to claim 1, wherein The driver comprises a motor body, a bracket and a plurality of screwing components, the gear box is internally provided with a plurality of studs, the bracket is locked to the studs through the screwing components, and the motor body is accommodated and fixed in the bracket.

5. The electrically controlled clutching structure of the actuating device according to claim 1, wherein Further comprising a return spring, the rotating shaft comprises a first retaining ring and a gasket, the first retaining ring is embedded in the rotating shaft and stops the gasket, the clutch wheel comprises a disc body and a column body extending from the disc body, and the return spring is sleeved on the column body and elastically clamped between the disc body and the gasket.

6. The electrically controlled clutching arrangement of claim 5, wherein, Further comprising two wear-resistant gaskets, the rotating shaft further comprises a second retaining ring and a stop ring, the second retaining ring is embedded in the rotating shaft, and the two wear-resistant gaskets are sleeved on the rotating shaft, one of the wear-resistant gaskets being arranged between the stop ring and the transmission wheel, and the other wear-resistant gasket being arranged between the transmission wheel and the second retaining ring.

7. The electrically controlled clutching structure of the actuating device according to claim 1, wherein Further comprising a signal detector, the cam further comprises a trigger body, and the signal detector is arranged in the gear box and corresponds to the trigger body configuration.

8. The electrically controlled clutching arrangement of claim 7, wherein, The signal detector comprises a first detection unit and a second detection unit, the first detection unit is triggered by the trigger body when the clutch wheel and the transmission wheel are in the disengaged state, and the second detection unit is triggered by the trigger body when the clutch wheel and the transmission wheel are in the engaged state.

9. The electrically controlled clutching structure of the actuating device according to claim 7, wherein Further comprising a processor, the driver, the signal detector and the motor are electrically connected to the processor.

10. The electrically controlled clutching structure of the actuating device according to claim 1, wherein Further comprising a force detector, the actuating device further has a transmission mechanism, the transmission mechanism has a push rod, and the force detector is arranged on the transmission mechanism to detect whether the push rod bears a load.