A straightening device for cable production and a method of using the same
By designing a straightening device that includes springs and a lifting frame, the cable curvature is monitored in real time and the angle of the straightening rollers and the speed of the motor are adjusted, thus solving the problem that cables cannot be completely straightened in the existing technology and improving the quality of cable production.
Patent Information
- Application Number
- CN202511359298.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2045-09-23
AI Technical Summary
Existing multi-roller straightening machines cannot adjust the straightening effect according to the real-time curvature of the cable during cable production, resulting in the inner layer of cable on the drum not being fully straightened, which affects the processing quality of the cable.
A straightening device was designed to monitor the curvature of the cable on the outside of the drum in real time through springs and lifting frames, and to adjust the angle of the upper and lower straightening rollers and the speed of the motor to achieve real-time straightening and speed control of the cable, ensuring smooth release of the cable at different diameters.
It enables real-time adjustment based on cable curvature, ensuring complete cable straightness, avoiding defects such as uneven insulation or sheath thickness and eccentricity, and improving cable production quality.
Smart Images

Figure CN120838956B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of straightening equipment, in particular to a straightening device for cable production and a use method thereof. BACKGROUND
[0002] The existing straightening device for cable production usually adopts a multi-roller straightening machine for straightening. The core principle of the multi-roller straightening machine is to form a continuous curved path through a plurality of groups of staggered straightening rollers. When the cable passes through, the repeated bending of the plurality of groups of straightening rollers can effectively eliminate the internal stress generated by the bending state, and finally achieve a flat state.
[0003] In the cable production process, there is a situation of winding the cable on a winding drum for storage. The cable is prone to internal stress in a long-term curved state. During the process of gradually releasing the cable from the outer side of the winding drum layer by layer, the curvature of the cable gradually increases, representing that the bending degree of the cable gradually increases. Therefore, the internal stress to be eliminated will gradually increase layer by layer. However, when the existing technology adopts a multi-roller straightening method, the height of the straightening roller is only adjusted according to the average diameter and the number of layers of the winding drum during the winding change. This operation method cannot adjust the straightening effect according to the real-time curvature of the cable, and is prone to cause the situation that the cable in the inner layer of the winding drum cannot be straightened due to small straightening degree. If direct processing is performed on the non-straight cable, it will cause uneven thickness, eccentricity and other defects of the insulation or sheath, and seriously affect the processing quality of the cable. SUMMARY
[0004] The purpose of the present application is to provide a straightening device for cable production and a use method thereof to solve the problems mentioned in the above process.
[0005] To achieve the above purpose, the present application provides the following technical solution: a straightening device for cable production, comprising a rack, a winding drum, a straightening assembly and a driving assembly arranged on the rack, the straightening assembly comprising a first mounting plate fixed to the rack, a plurality of lower straightening rollers rotatably connected to the first mounting plate, a plurality of first sliding frames slidably connected to the first mounting plate, each first sliding frame having an upper straightening roller rotatably connected to one side of the first sliding frame, and the plurality of upper straightening rollers and the plurality of lower straightening rollers being arranged in an upper and lower staggered manner;
[0006] Each first sliding frame has a slide rod fixedly installed on the other side, a rotating plate is rotatably connected to the outer side of the slide rod farthest from the winding drum, the rotating plate is provided with a guide groove, the remaining slide rods are slidably fitted in the guide groove, one end of the slide rod closest to the winding drum is fixedly installed with a sliding block, a fixed rod is fixedly installed on the rack, a threaded cylinder is rotatably sleeved on the outer side of the fixed rod and penetrates the sliding block, and a gear is coaxially fixed on the outer side of the threaded cylinder.
[0007] The frame is slidably connected with a sliding seat, a lifting frame is slidably connected vertically below the winding drum, a top roller is rotatably connected to the lifting frame, springs are fixedly installed between the bottom of the lifting frame and the top of the frame, a connecting rod is rotatably connected between the lifting frame and the sliding seat, a rack is fixedly installed on the sliding seat, and the rack is in meshing connection with a gear.
[0008] As a preferred scheme of the straightening device for cable production, a sliding groove is formed in the frame, and a protrusion is fixed to the bottom of the sliding seat and slidably matched with the sliding groove.
[0009] As a preferred scheme of the straightening device for cable production, a guide rod is fixedly installed at the bottom of the lifting frame and slidably penetrates the frame, and the spring is sleeved outside the guide rod.
[0010] As a preferred scheme of the straightening device for cable production, the driving assembly comprises a second mounting plate fixed to the frame and a driving roller rotatably connected to the second mounting plate, a second sliding carriage is slidably connected to the second mounting plate, a pressing roller is rotatably connected to one side of the second sliding carriage, and the pressing roller is located directly above the driving roller.
[0011] As a preferred scheme of the straightening device for cable production, an adjusting plate is fixedly installed between the second sliding carriage and the top of the first sliding carriage farthest from the winding drum, a threaded cylinder is rotatably connected to the top of the adjusting plate, a hydraulic push rod is fixedly installed on the frame, and the telescopic end of the hydraulic push rod is fixedly connected with the adjusting plate.
[0012] As a preferred scheme of the straightening device for cable production, a motor is fixedly installed on one side of the second mounting plate, the output shaft of the motor is fixedly connected with one end of the driving roller, a battery box and a sliding resistor are arranged on the frame, a sliding seat for adjusting resistance is arranged on the sliding resistor, and wires are sequentially connected between the motor, the battery box and the sliding resistor.
[0013] As a preferred scheme of the straightening device for cable production, a fixing frame is fixedly installed on the sliding seat, and one end of the fixing frame is fixedly connected with the sliding seat on the sliding resistor.
[0014] As a preferred scheme of the straightening device for cable production, a fixing seat is fixedly connected to the frame, a moving seat is slidably connected to the frame, guide assemblies are arranged on the fixing seat and the moving seat, and the two guide assemblies each comprise two groups of guide rollers arranged in a cross shape and rotatably arranged.
[0015] As a preferred scheme of the straightening device for cable production, wherein: the rack is provided with a crossbar sliding through the moving seat and a reciprocating wire rod, the reciprocating wire rod is provided with a reciprocating groove, the reciprocating wire rod and one end of the winding drum are coaxially fixed with a belt pulley, and the two belt pulleys are transmission connected with a belt, and the moving seat is fixedly installed with a sliding column slidingly fitted in the reciprocating groove.
[0016] A use method of a straightening device for cable production, characterized by comprising the following steps:
[0017] Step one: one end of the cable wound on the winding drum is pulled out and passes between the plurality of upper straightening rollers and the plurality of lower straightening rollers of the straightening assembly, and then the cable passes through the driving assembly and the driving assembly is pressed against the cable;
[0018] Step two: the spring force makes the top end of the top roller on the lifting frame abut against the bottom of the cable on the winding drum, and at this time, there is a specific angle between the center line of the plurality of upper straightening rollers and the center line of the plurality of lower straightening rollers, and then the driving assembly is started to gradually pull the cable out of the winding drum, and when the cable passes between the plurality of upper straightening rollers and the plurality of lower straightening rollers, it moves along a curved path, so that the cable is plastically deformed to a certain extent and is straightened;
[0019] Step three: the cable outside the winding drum is pulled out layer by layer, when the outermost cable on the winding drum is pulled out completely, the position of the bottom of the cable on the winding drum is raised, the spring force pushes the lifting frame to drive the top roller to move upwards, so that the top end of the top roller abuts against the bottom of the cable on the winding drum again, and at the same time the lifting frame moves upwards, the sliding block is moved through the connecting rod, so that the rack moves, the rack and the gear are engaged to drive the threaded cylinder to rotate, and then the sliding block moves downwards along the threaded cylinder, the sliding rod connected with the sliding block drives the rotating plate to rotate around the sliding rod farthest from the winding drum through the guide groove, so that the angle between the center line of the plurality of upper straightening rollers and the center line of the plurality of lower straightening rollers increases, thereby increasing the plastic deformation degree during straightening, so as to adjust the straightening degree in real time according to the curvature of the outermost cable on the winding drum.
[0020] Compared with the prior art, the beneficial effects of the present application are:
[0021] The present application can monitor the curvature of the cable outside the winding drum in real time through the spring and the lifting frame, and when the curvature increases, the spring makes the lifting frame rise, thereby driving the sliding block to move through the connecting rod, and then the rack drives the gear and the threaded cylinder to rotate, so that the sliding block moves downwards along the threaded cylinder and drives the rotating plate to rotate through the sliding rod on one side of the sliding block, thereby increasing the angle between the center line of the plurality of upper straightening rollers and the center line of the plurality of lower straightening rollers, and the plurality of upper straightening rollers near the winding drum move downwards, thereby increasing the plastic deformation degree during straightening, so as to adjust the straightening degree in real time according to the curvature of the outermost cable on the winding drum, and ensure the straightening effect of the cable.
[0022] The application increases the curvature of the cable outside the winding drum, and when the lifting frame is lifted, the connecting rod drives the sliding seat to move while driving the fixed frame to move, so that the fixed frame drives the sliding seat on the sliding resistor to move, so that the resistance of the access circuit is increased, thereby reducing the current of the motor under the condition that the voltage of the battery box is unchanged, so that the rotating speed of the motor is reduced, and the rotating speed of the driving roller is further reduced, so that the moving speed of the cable is reduced, so that the straightening time is increased, and the straightening effect is ensured.
[0023] The application drives the second sliding frame, the first sliding frame farthest from the winding drum and the threaded cylinder to synchronously lift when the hydraulic push rod drives the adjusting plate to lift, so that the upper straightening roller on the side of the first sliding frame farthest from the winding drum synchronously lifts when the compression roller is compressed against the cable with different diameters, so that the cable with different diameters at the straightening outlet can smoothly enter between the compression roller and the driving roller, and when the threaded cylinder drives the gear to lift, the longer gear can always mesh with the rack, so that the real-time adjustment of the straightening degree is still realized, and the practicability is increased.
[0024] The application drives the reciprocating screw rod to synchronously rotate through the belt transmission when the winding drum rotates, so that the moving seat drives the guide assembly to reciprocate along the reciprocating screw rod, and after the cable passes through the guide assembly, the cable can be stably discharged layer by layer, so that the process of discharging the cable is avoided from being staggered and overlapped, thereby affecting the movement of the top roller and the adjustment of the straightening degree. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a first perspective structural schematic view of the application.
[0026] Figure 2 It is a second perspective structural schematic view of the application.
[0027] Figure 3 It is a sectional structural schematic view of the application.
[0028] Figure 4 It is a sliding seat assembly perspective structural schematic view of the application.
[0029] Figure 5 It is a lifting frame assembly perspective structural schematic view of the application.
[0030] Figure 6 It is a lifting frame and winding drum assembly perspective structural schematic view of the application.
[0031] Figure 7 It is a straightening assembly assembly sectional structural schematic view of the application.
[0032] Figure 8 It is a straightening assembly front view structural schematic view of the application.
[0033] Figure 9Schematic diagram of three-dimensional structure for assembling the reel of the present application.
[0034] Figure 10 Schematic diagram of sectional structure for assembling the moving seat of the present application.
[0035] In the figure: 1, frame; 11, sliding groove; 12, fixed rod; 13, first mounting plate; 14, second mounting plate; 15, fixed seat; 2, reel; 21, belt; 22, pulley; 23, moving seat; 231, sliding column; 24, reciprocating screw rod; 241, reciprocating groove; 3, lifting frame; 31, top roller; 32, sliding seat; 33, connecting rod; 34, spring; 35, guide rod; 36, rack; 37, fixed frame; 4, adjusting plate; 41, first sliding carriage; 42, upper straightening roller; 43, hydraulic push rod; 44, lower straightening roller; 45, threaded cylinder; 46, gear; 47, rotating plate; 471, guide groove; 48, sliding rod; 49, sliding block; 5, drive roller; 51, second sliding carriage; 52, compression roller; 53, motor; 54, battery box; 55, sliding rheostat; 56, wire; 6, guide roller. DETAILED DESCRIPTION
[0036] The features and exemplary embodiments of the various aspects of the present application will be described below in detail. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one of ordinary skill in the art that the present application can be practiced without some of these specific details. The description of the embodiments is merely to provide a better understanding of the present application by showing examples of the present application. The present application is in no way limited to any specific configuration and algorithm set forth below, but covers any modification, replacement, and improvement of elements, components, and algorithms without departing from the spirit of the present application. In the accompanying drawings and the following description, well-known structures and techniques are not shown in order to avoid unnecessary obscuring of the present application.
[0037] Embodiment 1, with reference to Figures 1-8 For the first embodiment of the present application, a straightening device for cable production is provided, which comprises a frame 1 and a reel 2, a straightening assembly, and a driving assembly arranged on the frame 1. The straightening assembly comprises a first mounting plate 13 fixed on the frame 1, a plurality of lower straightening rollers 44 rotatably connected to the first mounting plate 13, and a plurality of first sliding carriages 41 slidably connected to the first mounting plate 13. Each first sliding carriage 41 is rotatably connected to an upper straightening roller 42 on one side, and the plurality of upper straightening rollers 42 and the plurality of lower straightening rollers 44 are arranged alternately.
[0038] The first slide 41 is fixedly installed with a slide rod 48 on the other side, and the outer side of the slide rod 48 farthest from the winding drum 2 is rotatably connected with a rotating plate 47, the rotating plate 47 is provided with a guide groove 471, the rest of the slide rods 48 are slidably connected in the guide groove 471, and one end of the slide rod 48 closest to the winding drum 2 is fixedly installed with a sliding block 49; the rack 1 is fixedly installed with a fixed rod 12, the outer side of the fixed rod 12 is rotatably sleeved with a threaded cylinder 45 which penetrates the sliding block 49, and the outer side of the threaded cylinder 45 is coaxially fixed with a gear 46;
[0039] The rack 1 is slidably connected with a sliding seat 32, and the rack 1 is vertically slidably connected with a lifting frame 3 below the winding drum 2, the lifting frame 3 is rotatably connected with a top roller 31, the lifting frame 3 is fixedly installed with a spring 34 between the bottom of the lifting frame 3 and the top of the rack 1, and the lifting frame 3 is rotatably connected with a connecting rod 33 between the lifting frame 3 and the sliding seat 32. The sliding seat 32 is fixedly installed with a rack 36, and the rack 36 and the gear 46 are in meshing connection.
[0040] The rack 1 is provided with a sliding groove 11, and the sliding seat 32 is fixedly installed with a protruding block which is slidably connected in the sliding groove 11.
[0041] The lifting frame 3 is fixedly installed with a guide rod 35 which slidably penetrates the rack 1, and the spring 34 is sleeved on the outer side of the guide rod 35.
[0042] The driving assembly comprises a second mounting plate 14 fixed to the rack 1 and a driving roller 5 rotatably connected to the second mounting plate 14, the second mounting plate 14 is slidably connected with a second slide 51, one side of the second slide 51 is rotatably connected with a pressing roller 52, and the pressing roller 52 is located directly above the driving roller 5.
[0043] The second slide 51 and the top of the first slide 41 farthest from the winding drum 2 are fixedly installed with an adjusting plate 4, the top of the threaded cylinder 45 is rotatably connected with the adjusting plate 4, and the rack 1 is fixedly installed with a hydraulic push rod 43, and the telescopic end of the hydraulic push rod 43 is fixedly connected with the adjusting plate 4.
[0044] During use, first, one end of the cable wound on the winding drum 2 is pulled out and passes between the plurality of upper straightening rollers 42 and the plurality of lower straightening rollers 44 of the straightening assembly, then the cable passes between the driving roller 5 and the pressing roller 52 of the driving assembly, then the hydraulic push rod 43 is started to retract the telescopic end to drive the adjusting plate 4 to descend, the adjusting plate 4 drives the second slide 51 to descend, so that the adjusting plate 4 drives the pressing roller 52 to move towards the driving roller 5, and the pressing roller 52 and the driving roller 5 press the cable;
[0045] At the same time, the elastic force of the spring 34 in the compressed state makes the top end of the top roller 31 on the lifting frame 3 always contact the bottom of the cable on the winding drum 2, and at this time, there is a specific angle between the center line of the plurality of upper straightening rollers 42 and the center line of the plurality of lower straightening rollers 44, so that a continuous curved path is formed between the plurality of upper straightening rollers 42 and the plurality of lower straightening rollers 44, and then the driving roller 5 is driven to rotate, so that the cable moves with the driving roller 5 by relying on the friction between them, thereby gradually pulling the cable out of the winding drum 2, and the cable moves along the curved path between the plurality of upper straightening rollers 42 and the plurality of lower straightening rollers 44, so that the plurality of upper straightening rollers 42 and the plurality of lower straightening rollers 44 repeatedly bend the cable, thereby causing the cable to be plastically deformed to a certain extent, effectively eliminating the internal stress generated by the bending state, and finally the cable is straightened.
[0046] Then, as the cable outside the winding drum 2 is pulled out layer by layer, when the outermost cable on the winding drum 2 is completely pulled out, the position of the bottom of the cable on the winding drum 2 is raised, at this time the curvature of the cable increases, the elastic force of the spring 34 in the compressed state pushes the lifting frame 3 to move upward, at the same time the guide rod at the bottom of the lifting frame 3 slides on the rack 1, ensuring the vertical upward movement of the lifting frame 3, so that the lifting frame 3 drives the top roller 31 to move upward, so that the top end of the top roller 31 again contacts the bottom of the cable on the winding drum 2. When the lifting frame 3 moves upward, the lifting frame 3 pulls the sliding block 32 to move along the sliding groove 11 towards the winding drum 2 through the rotating connecting connecting rod 33, so that the sliding block 32 drives the rack 36 to move towards the winding drum 2, and through the meshing transmission of the rack 36 and the gear 46, the gear 46 drives the threaded cylinder 45 to rotate, and then the sliding block 49 moves downward along the threaded cylinder 45, because the first sliding frame 41 farthest from the winding drum 2 is fixed with the adjusting plate 4, the sliding rod 48 farthest from the winding drum 2 cannot move up and down, so that the sliding rod 48 connected with the sliding block 49 drives the rotating plate 47 to rotate around the sliding rod 48 farthest from the winding drum 2 through the guide groove 471, so that the rotating plate 47 pushes the plurality of sliding rods 48 through the guide groove 471 to make the corresponding first sliding frame 41 move downward, thereby driving all the upper straightening rollers 42 except the upper straightening roller 42 farthest from the winding drum 2 to move downward by a certain distance, so that the angle between the center line of the plurality of upper straightening rollers 42 and the center line of the plurality of lower straightening rollers 44 increases, thereby increasing the degree of plastic deformation of the cable during straightening. With the layer-by-layer pulling out of the cable, the curvature of the outermost cable of the winding drum 2 gradually increases, so that the lifting frame 3 gradually moves upward under the elastic force of the spring 34, so that the straightening assembly can adjust the straightening degree of the cable in real time according to the curvature of the outermost cable of the winding drum 2, and ensure the straightening effect of the cable.
[0047] In addition, the preferred gear 46 is selected to be longer, so that when the adjusting plate 4 drives the threaded cylinder 45 and the gear 46 outside the threaded cylinder 45 to rise and fall when adjusting the cable of different diameters, the longer gear 46 can always be engaged with the rack 36, so that the straightening degree can be adjusted in real time according to the curvature of the outermost cable of the reel 2 when the cable of different diameters is compressed.
[0048] Embodiment 2, refer to Figures 1-6 As a second embodiment of the present application, the difference between this embodiment and the first embodiment is that:
[0049] One side of the second mounting plate 14 is fixedly provided with a motor 53, an output shaft of the motor 53 is fixedly connected with one end of the driving roller 5, the rack 1 is provided with a battery box 54 and a sliding rheostat 55, the sliding rheostat 55 is provided with a sliding seat for adjusting resistance, the motor 53, the battery box 54 and the sliding rheostat 55 are sequentially connected with a wire 56.
[0050] The fixed frame 37 is fixedly installed on the sliding seat 32, one end of the fixed frame 37 is fixedly connected with the sliding seat on the sliding rheostat 55.
[0051] During use, as the cable outside the reel 2 is pulled out layer by layer, the curvature of the cable outside the reel 2 gradually increases, and the bending degree of the cable gradually increases, so that the required straightening force increases and the required straightening time also needs to be prolonged, therefore, when the outermost cable on the reel 2 is pulled out completely, the curvature of the outermost cable on the reel 2 increases, the position of the cable at the bottom of the reel 2 rises, and the elastic force of the spring 34 in the compressed state pushes the lifting frame 3 and the top roller 31 to move upward, the lifting frame 3 pulls the sliding seat 32 to move along the sliding groove 11 towards the reel 2 through the rotating connecting connecting rod 33, so that the sliding seat 32 drives the fixed frame 37 to move synchronously while driving the rack 36 to move, so that the fixed frame 37 drives the sliding seat on the sliding rheostat 55 to move, so that the resistance of the circuit connected to the sliding rheostat 55 increases, so that the current passing through the motor 53 decreases under the condition that the total voltage of the battery box 54 is unchanged, so that the rotating speed of the motor 53 decreases, and further the rotating speed of the driving roller 5 driven by the motor 53 decreases, so that the moving speed of the cable moving with the driving roller 5 decreases, so as to prolong the straightening time of the cable with larger curvature in the inner layer, and ensure the straightening effect of the cable.
[0052] The remaining structure is the same as that of embodiment 1.
[0053] Embodiment 3, refer to Figures 1-3 and Figures 9-10 As a third embodiment of the present application, the difference between this embodiment and the second embodiment is that:
[0054] The fixed seat 15 is fixedly connected to the rack 1, and the movable seat 23 is slidably connected to the rack 1, and the fixed seat 15 and the movable seat 23 are each provided with a guide assembly, and the two guide assemblies each include two groups of guide rollers 6 arranged in a cross shape and rotatably arranged.
[0055] The rack 1 is provided with a cross rod sliding through the movable seat 23 and a reciprocating screw rod 24, the reciprocating screw rod 24 is provided with a reciprocating groove 241, the reciprocating screw rod 24 and one end of the winding drum 2 are coaxially fixedly provided with a belt pulley 22, and the two belt pulleys 22 are transmissionally connected through a belt 21, and the movable seat 23 is fixedly provided with a sliding column 231 which is slidably matched in the reciprocating groove 241.
[0056] In use, after the cable is pulled out from the winding drum 2, the cable end is sequentially threaded through the guide assemblies on the movable seat 23 and the fixed seat 15, and the cable passes through the middle part of the two groups of guide rollers 6 arranged in a cross shape and rotatably arranged, and the rotatably arranged guide rollers 6 can effectively reduce the friction with the cable;
[0057] In addition, the guide assembly on the fixed seat 15 enables the cable to smoothly enter the straightening assembly, avoiding the cable from deviating in the curved path between the plurality of upper straightening rollers 42 and the plurality of lower straightening rollers 44;
[0058] In addition, the guide assembly on the movable seat 23 can ensure that the cable is gradually discharged from the outer side of the winding drum 2, and when the cable is pulled out by the compression roller 52 and the driving roller 5, the winding drum 2 is rotated by the cable, thereby driving the belt pulley 22 at the end of the winding drum 2 to rotate, and then driving the other belt pulley 22 to rotate through the belt 21, so that the winding drum 2 and the reciprocating screw rod 24 are synchronously rotated, the reciprocating groove 241 is a closed spiral track formed by two thread grooves with the same pitch and opposite rotation directions connected through a transition curve, when the reciprocating screw rod 24 rotates, the reciprocating groove 241 on the reciprocating screw rod 24 pushes the sliding column 231 to make the movable seat 23 reciprocate along the reciprocating screw rod 24 and the cross rod, so that the guide assembly on the movable seat 23 drives the cable to move along with the position of the cable pulled out from the winding drum 2, avoiding the cable between the winding drum 2 and the guide assembly on the movable seat 23 from deviating, thereby avoiding the cable from overlapping during the discharging process, and further avoiding affecting the movement of the top roller 31 and the adjustment of the straightening degree.
[0059] The remaining structure is the same as that of the structure of the second embodiment.
[0060] Referring to Figures 1-10 The present application provides a method for using a straightening device for cable production, comprising the following steps:
[0061] Step one: pull one end of the cable wound on the winding drum 2 out and through the plurality of upper straightening rollers 42 and the plurality of lower straightening rollers 44 of the straightening assembly, then make the cable pass through the driving assembly and make the driving assembly compress the cable;
[0062] Step two: the spring 34 makes the top roller 31 top end of the lifting frame 3 from the cable bottom of the drum 2, and at this time the center line of the plurality of upper straightening rollers 42 and the center line of the plurality of lower straightening rollers 44 exist a certain angle, then start the drive assembly to gradually pull the cable from the drum 2, when the cable moves along the curved path between the plurality of upper straightening rollers 42 and the plurality of lower straightening rollers 44, so that the cable produces a certain degree of plastic deformation, thereby being straightened;
[0063] Step three: the cable outside the drum 2 is pulled out layer by layer, when the outermost cable on the drum 2 is pulled out, the cable bottom position on the drum 2 is raised, the spring 34 pushes the lifting frame 3 to move the top roller 31 upwards, so that the top roller 31 top end again touches the cable bottom on the drum 2, while the lifting frame 3 moves upwards, the slide 32 is pulled to move through the connecting rod 33, thereby driving the rack 36 to move, the screw cylinder 45 is rotated through the meshing transmission of the rack 36 and the gear 46, thereby the slider 49 moves downwards along the screw cylinder 45, the slide rod 48 connected with the slider 49 drives the rotating plate 47 to rotate around the slide rod 48 farthest from the drum 2 through the guide groove 471, so that the angle between the center line of the plurality of upper straightening rollers 42 and the center line of the plurality of lower straightening rollers 44 increases, thereby increasing the degree of plastic deformation during straightening, so as to adjust the straightening degree in real time according to the curvature of the outermost cable of the drum 2.
[0064] Different technical features appearing in different embodiments can be combined to achieve beneficial effects. Based on the study of the drawings, specification and claims, those skilled in the art should understand and implement other changed embodiments of the disclosed embodiments. In the claims, the term "comprising" does not exclude other devices or steps; the indefinite article "a" does not exclude a plurality; the terms "first", "second" are used to mark names rather than to indicate any specific order. Any reference signs in the claims should not be understood as limiting the scope of protection. The functions of multiple parts appearing in the claims can be implemented by a single hardware or software module. The fact that certain technical features appear in different dependent claims does not mean that these technical features cannot be combined to achieve beneficial effects.
Claims
1. A straightening device for cable production, characterized in that: The device includes a frame and a drum, a straightening assembly, and a drive assembly mounted on the frame. The straightening assembly includes a first mounting plate fixed to the frame. Multiple lower straightening rollers are rotatably connected to the first mounting plate. Multiple first carriages are slidably connected to the first mounting plate. Each first carriage has an upper straightening roller rotatably connected to one side. The multiple upper straightening rollers and the multiple lower straightening rollers are arranged alternately. Each of the first slides has a slide rod fixedly installed on the other side. The slide rod farthest from the drum is rotatably connected to a rotating plate. The rotating plate is provided with a guide groove. The remaining slide rods are slidably fitted in the guide groove. A slider is fixedly installed at one end of the slide rod closest to the drum. A fixing rod is fixedly installed on the frame. A threaded cylinder that screws through the slider is rotatably sleeved on the outside of the fixing rod. A gear is coaxially fixed on the outside of the threaded cylinder. A slide block is slidably connected to the frame, and a lifting frame is vertically slidably connected to the frame directly below the drum. A top roller is rotatably connected to the lifting frame. A spring is fixedly installed between the bottom of the lifting frame and the top of the frame. A connecting rod is rotatably connected between the lifting frame and the slide block. A rack is fixedly installed on the slide block, and the rack and gear are meshed together.
2. A straightening device for cable production according to claim 1, characterized in that: The frame is provided with a sliding groove, and the bottom of the slide block is fixed with a protrusion that slides within the sliding groove.
3. A straightening device for cable production according to claim 1, characterized in that: The bottom of the lifting frame is fixedly equipped with a guide rod that slides through the frame, and the spring is sleeved on the outside of the guide rod.
4. A straightening device for cable production according to claim 1, characterized in that: The drive assembly includes a second mounting plate fixed to the frame and a drive roller rotatably connected to the second mounting plate. A second carriage is slidably connected to the second mounting plate, and a pressure roller is rotatably connected to one side of the second carriage. The pressure roller is located directly above the drive roller.
5. A straightening device for cable production according to claim 4, characterized in that: An adjusting plate is fixedly installed between the top of the second slide and the top of the first slide which is furthest from the drum. The top of the threaded cylinder is rotatably connected to the adjusting plate. A hydraulic push rod is fixedly installed on the frame, and the telescopic end of the hydraulic push rod is fixedly connected to the adjusting plate.
6. A straightening device for cable production according to claim 4, characterized in that: A motor is fixedly mounted on one side of the second mounting plate. The output shaft of the motor is fixedly connected to one end of the drive roller. A battery box and a sliding rheostat are provided on the frame. The sliding rheostat is provided with a sliding seat for adjusting the resistance. Wires are connected in sequence between the motor, the battery box and the sliding rheostat.
7. A straightening device for cable production according to claim 6, characterized in that: A fixing frame is fixedly installed on the slide block, and one end of the fixing frame is fixedly connected to the slide block on the sliding rheostat.
8. A straightening device for cable production according to claim 1, characterized in that: A fixed seat is fixedly connected to the frame, and a movable seat is slidably connected to the frame. Both the fixed seat and the movable seat are provided with guide components. Each of the two guide components includes two sets of guide rollers arranged in a grid pattern and rotatably disposed.
9. A straightening device for cable production according to claim 8, characterized in that: The frame is provided with a crossbar that slides through the moving seat and a reciprocating screw. The reciprocating screw is provided with a reciprocating groove. The reciprocating screw and one end of the drum are both fixed with pulleys on the same axis, and a belt is connected between the two pulleys for transmission. A sliding column that slides in the reciprocating groove is fixedly installed on the moving seat.
10. A method of using the straightening device for cable production as described in any one of claims 1-9, characterized in that, Includes the following steps: Step 1: Pull one end of the cable wound on the drum and pass it between the upper and lower straightening rollers of the straightening assembly. Then, pass the cable through the drive assembly and press the cable with the drive assembly. Step 2: The spring force causes the top roller on the lifting frame to contact the bottom of the cable on the drum from below. At this time, there is a specific angle between the center line of the multiple upper straightening rollers and the center line of the multiple lower straightening rollers. Then, the drive assembly is activated to gradually pull the cable out of the drum. As the cable passes between the multiple upper and lower straightening rollers, it moves along the bending path, causing the cable to undergo a certain degree of plastic deformation, thereby straightening it. Step 3: The cables on the outer side of the drum are pulled out layer by layer. When the outermost layer of cables on the drum is completely pulled out, the bottom position of the cables on the drum rises. The spring force pushes the lifting frame to move the top roller upward, so that the top of the top roller contacts the bottom of the cables on the drum again. At the same time as the lifting frame moves upward, the connecting rod pulls the slide block to move, thereby driving the rack to move. Through the meshing transmission of the rack and gear, the threaded drum rotates, which in turn causes the slider to move downward along the threaded drum. The slide rod connected to the slider drives the rotating plate to rotate around the slide rod that is farthest from the drum through the guide groove. This increases the angle between the center line connecting the multiple upper straightening rollers and the center line connecting the multiple lower straightening rollers, thereby increasing the degree of plastic deformation during straightening. The straightening degree is adjusted in real time according to the curvature of the outermost layer of cables on the drum.
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