Cutting equipment for gas engineering pipeline installation
By designing the temperature regulation, clamping device, and support device of the laser cutting head, the accuracy and efficiency problems of traditional gas pipeline cutting equipment have been solved, achieving efficient and stable pipeline cutting and cleaning.
Patent Information
- Application Number
- CN202511295805.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2025-10-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional gas pipeline cutting equipment suffers from poor cutting accuracy, low efficiency, pipeline misalignment, and high-temperature damage caused by laser cutting. Furthermore, it is difficult to adapt to the fixing and support requirements of pipelines of different sizes.
The system employs a laser cutting head combined with temperature regulation and a high-pressure water pump system to preheat and cool the pipeline. The clamping device adapts to pipelines of different sizes, the support device stabilizes the cutting process, and the cleaning device efficiently removes debris.
It improves cutting accuracy and efficiency, avoids pipe damage, adapts to clamping and supporting pipes of different sizes, and ensures the stability of the cutting process and cleaning efficiency.
Smart Images
Figure CN120839307A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cutting equipment technology, specifically to a cutting device for gas pipeline installation. Background Technology
[0002] With the acceleration of urbanization and the adjustment of energy structure, natural gas, as a clean and efficient energy source, is increasingly being used, leading to a growing length and scale of gas pipelines. Pipeline installation is a crucial step in gas engineering, and cutting equipment is an indispensable tool in this process. In the past, gas pipeline cutting relied mainly on manual cutting or simple tools such as hand saws and torches. These methods were not only inefficient but also resulted in inconsistent cutting quality, poor cut precision, and problems such as burrs and uneven bevel angles. This created significant difficulties for subsequent pipeline welding and connection, impacting the overall quality and progress of the gas project. With the development of automation technology, cutting equipment has evolved towards automation and intelligence. Some cutting equipment now features automatic positioning, automatic adjustment of cutting parameters, and automatic completion of the cutting process. This not only improves cutting precision and efficiency but also reduces the impact of human factors, making the cutting quality more stable and reliable.
[0003] Traditional cutting equipment is often fixed manually, which can lead to pipe displacement during cutting due to unstable fixing, affecting the quality of the finished product. In addition, laser cutting generates high temperatures on the surface of the workpiece, which can easily cause the workpiece to overheat and be damaged. Summary of the Invention
[0004] To achieve the above objectives, the present invention provides the following technical solution: a cutting device for gas pipeline installation, comprising a workbench, a cutting box fixedly connected to the top of the workbench, a feed inlet on one side of the cutting box, a clamping and fixing device fixedly connected to the side of the cutting box, a supporting device rotatably connected to one side of the inner wall of the cutting box, a cleaning device fixedly connected to one side of the inner wall of the cutting box, a recycling box extending through and slidably connected to one side of the cutting box, a filter hole at the bottom of the inner wall of the recycling box, a handle fixedly connected to the side of the recycling box, a moving mechanism fixedly connected to the top of the inner wall of the cutting box, a portion of one side of the cutting box located below the recycling box connected to the inlet of a first high-pressure water pump, a first water pipe connected to the outlet of the first high-pressure water pump, the first water pipe extending through the cutting box and into the interior of the cutting box, a portion of one side of the cutting box located below the recycling box connected to the inlet of a second high-pressure water pump, a second water pipe connected to the outlet of the second high-pressure water pump, the second water pipe extending through the cutting box and into the interior of the cutting box.
[0005] Preferably, the moving mechanism includes a first slide rail, a first electric slider is slidably connected to the inner wall of the first slide rail, a first connecting plate is fixedly connected to the bottom of the first electric slider, a temperature regulating mechanism is fixedly connected to the top of the first connecting plate, a laser cutting head is fixedly connected to the bottom of the first connecting plate, and the top of the first slide rail is connected to the top of the inner wall of the cutting box.
[0006] Preferably, the temperature regulating mechanism includes a connecting base, a connecting water tank fixedly connected to the top of the connecting base, a third water pipe connected to one side of the connecting water tank, a heating box fixedly connected to one side of the connecting base, a cooling box fixedly connected to the portion of the connecting base located on the side of the heating box, the end of the third water pipe away from the connecting water tank connected to the heating box, a fourth water pipe connected to the side of the heating box near the cooling box, the end of the fourth water pipe away from the heating box connected to the cooling box, a valve inlet connected to the bottom of the cooling box, and a fifth water pipe connected to the outlet of the valve. The end of the pipe away from the valve is connected to an annular connecting pipe. Cooling spray holes are evenly distributed on the inner wall of the annular connecting pipe. The bottom of the refrigeration tank, located on one side of the valve, is connected to a nozzle. The connecting base is fixedly connected to the top of the first connecting plate, and the annular connecting pipe is fixedly connected to the bottom of the first connecting plate. The annular connecting pipe is sleeved on the outside of the laser cutting head. One side of the connecting water tank is connected to the second water pipe to prevent the laser cutting head from overheating after long-term operation, which would affect the cutting effect. At the same time, the cooled water is sprayed through the nozzle onto the pipe being cut, thereby preventing the pipe from overheating and being damaged during cutting.
[0007] Preferably, the clamping and fixing device includes a first bracket, a first guide port on the side of the first bracket, a rotating ring rotatably connected to one side of the first bracket, and a clamping box fixedly connected to the side of the rotating ring away from the first bracket. Second guide ports are provided on both sides of the clamping box. A second slide rail is fixedly connected to one side of the inner wall of the clamping box. A first sliding block is slidably connected to the inner wall of the second slide rail. A first connecting block is located at the top of the first sliding block. A fixed end of a first pneumatic piston rod is fixedly connected to the side of the clamping box. The movable end of the first pneumatic piston rod passes through the clamping box and is fixedly connected to the first connecting block. Second connecting blocks are fixedly connected to both sides of the first connecting block. A fixed end of a telescopic rod is fixedly connected to the side of the second connecting block away from the first connecting block. A third connecting block is fixedly connected to the movable end of the telescopic rod. An arc-shaped clamping plate is fixedly connected to the side of the second connecting block. The rotating ring... A driven gear ring is fitted and fixedly connected to the upper part of the device. A driving gear meshes with the side of the driven gear ring. The drive shaft of the first motor is fixedly connected to the side of the driving gear. The first guide port is connected to the feed port, and the second guide port is connected to the first guide port. The second slide rail, the first sliding block, the second connecting block, the telescopic rod, and the third connecting block are all provided in multiple sets and evenly distributed on one side of the second guide port. The first bracket is fixedly connected to one side of the cutting box, and the first motor is fixedly connected to the top of the worktable. This avoids the tedious steps of manually rotating and adjusting the cutting angle of the pipe, improves the cutting efficiency, and can clamp pipes of different sizes, further improving the adaptability of clamping.
[0008] Preferably, the support device includes a rotating column, one end of which is fixedly connected to a second connecting plate. A fixed end of a second pneumatic piston rod is fixedly connected to the side of the second connecting plate away from the rotating column. A connecting rod is fixedly connected to the movable end of the second pneumatic piston rod. A sliding sleeve is sleeved and slidably connected to the connecting rod. An L-shaped fixing rod is fixedly connected to the side of the second connecting plate located on the side of the second pneumatic piston rod. The end of the L-shaped fixing rod away from the second connecting plate is fixedly connected to the sliding sleeve. A first connecting bracket is fixedly connected to the end of the connecting rod away from the second pneumatic piston rod. A second connecting bracket is fixedly connected to the sliding sleeve. A first rotating rod is rotatably connected through the side of the first connecting bracket. A second rotating rod is rotatably connected through the side of the second connecting bracket. A first rotating frame is sleeved and rotatably connected to the first rotating rod. A second rotating frame is sleeved and rotatably connected to the second rotating rod. The first and second rotating frames are arranged crosswise, and the intersections of the first and second rotating frames are all through and... A third rotating rod is rotatably connected to the second rotating frame. A fourth rotating rod is rotatably connected to the end of the second rotating frame away from the second rotating rod. A third connecting bracket is sleeved on and rotatably connected to the fourth rotating rod. A support plate is fixedly connected to the bottom of the third connecting bracket. A third slide rail is fixedly connected to the top of the support plate on the side away from the third connecting bracket. A second sliding block is slidably connected to the inner wall of the third slide rail. A fifth rotating rod is rotatably connected to the end of the first connecting bracket away from the first rotating rod. A fourth connecting bracket is sleeved on and rotatably connected to the fifth rotating rod. The bottom of the fourth connecting bracket is fixedly connected to the second sliding block. The end of the rotating column away from the second connecting plate passes through one side of the inner wall of the cutting box and is rotatably connected to the inner wall of the cutting box. Multiple sets of the first connecting brackets are arranged in a triangular symmetrical distribution on the connecting rod. Multiple sets of the second connecting brackets are arranged in a triangular symmetrical distribution on the sliding sleeve. This design avoids instability and cracks at the other end of the pipe during cutting due to excessive length, thus preventing damage to the cutting effect.
[0009] Preferably, the cleaning device includes a connecting ring, a fourth slide rail fixedly connected to one side of the connecting ring, a second electric slider slidably connected to the inner wall of the fourth slide rail, an arc-shaped slide rail fixedly connected to the side of the second electric slider away from the fourth slide rail, a third electric slider slidably connected to the inner wall of the arc-shaped slide rail, a fixed end of a third pneumatic piston rod fixedly connected to the side of the third electric slider away from the arc-shaped slide rail, an arc-shaped connecting pipe fixedly connected to the movable end of the third pneumatic piston rod, a water spray pipe evenly connected to the top of the arc-shaped connecting pipe, a cleaning brush evenly fixedly connected to the portion of the top of the arc-shaped connecting pipe located on one side of the water spray pipe, the connecting ring fixedly connected to one side of the inner wall of the cutting box, and one side of the arc-shaped connecting pipe connected to a first water pipe, thereby cleaning the pipe without dead angles and improving cleaning efficiency.
[0010] This invention provides a cutting device for gas pipeline installation. It has the following advantages: 1. The gas pipeline installation cutting equipment requires slight preheating of the pipeline before cutting to prevent pipe breakage due to sudden temperature changes caused by large temperature differences during direct cutting. The first electric slider is activated, indirectly moving the laser cutting head to the area to be cut. Then, the second high-pressure water pump is activated, drawing water stored at the bottom of the cutting chamber through a second water pipe into a connecting water tank. The water in the connecting water tank then enters the heating chamber through a third water pipe. The heating chamber heats the water inside before it enters the... Inside the unopened cooling chamber, the pipes are preheated by spraying water through nozzles before cutting. After preheating, laser cutting begins. During the cutting process, the heating chamber stops heating, and the cooling chamber starts cooling the water. Then, the valve is opened, and the cooled water enters the annular connecting pipe through the fifth water pipe. Finally, the laser cutting head is cooled through cooling nozzles and spray nozzles to prevent the laser cutting head from overheating after prolonged operation, which would affect the cutting effect. At the same time, the cooled water is sprayed onto the pipe being cut through the nozzles to prevent the pipe from overheating and being damaged during cutting.
[0011] 2. This gas pipeline installation cutting equipment, when in use, involves inserting the pipeline into the first guide port, second guide port, and inlet. Then, the first pneumatic piston rod is activated. The extension and retraction of the first pneumatic piston rod moves the first connecting block, which in turn moves the second connecting block. The second connecting block then moves the telescopic rod and the third connecting block. During this movement, the telescopic rod retracts simultaneously, causing the first sliding block to slide towards the pipeline within the second slide rail. The movement of the third connecting block moves the arc-shaped clamping plate until it tightly clamps the pipeline, thus enabling the cutting of different sizes. The pipe is clamped and fixed. When laser cutting is performed, the first motor is started. The drive shaft of the first motor rotates, which drives the drive gear to rotate. The drive gear rotates, which drives the driven gear ring to rotate. The driven gear ring rotates, which drives the rotating ring to rotate. The rotating ring rotates, which drives the clamping box to rotate. The clamping box rotates, which drives the clamped pipe to rotate. This allows the laser cutting head to cut the pipe from all directions, avoiding the tedious steps of manually rotating and adjusting the cutting angle, thus improving cutting efficiency. At the same time, it can clamp pipes of different sizes, further improving the adaptability of clamping.
[0012] 3. When using this gas pipeline installation cutting equipment, after clamping one end of the pipeline, before cutting, the other end of the pipeline needs to be supported and fixed. The second pneumatic piston rod is activated, its movable end extending and retracting, pushing the connecting rod along the sliding sleeve. At this time, the first and second connecting brackets move synchronously with the connecting rod and sliding sleeve. Through the scissor fork structure, the first and second rotating frames are driven to rotate around their respective first and second rotating rods. During rotation, the fourth connecting bracket drives the second sliding block to slide on the inner wall of the third slide rail, ultimately realizing the expansion or contraction of the support plate. This allows for support of pipelines of different sizes, preventing instability and cracks at the other end of the pipeline due to excessive length during cutting, thus affecting the cutting effect.
[0013] 4. The gas pipeline installation cutting equipment generates a lot of debris during use. The first high-pressure water pump is activated, drawing water from the bottom of the cutting chamber and transporting it through the first water pipe to the arc-shaped connecting pipe. The water is then sprayed out through the spray pipe. Simultaneously, the second electric slider is activated, sliding on the inner wall of the fourth slide rail, moving the arc-shaped slide rail along the pipeline. At the same time, the third pneumatic piston rod is activated, extending and retracting to move the arc-shaped connecting pipe. This movement of the arc-shaped connecting pipe moves the cleaning brush closer to the pipeline until the cleaning brush contacts the pipe. Stop moving the device, then activate the third electric slider. The third electric slider slides along the inner wall of the arc-shaped slide rail, indirectly driving the water spray pipe and cleaning brush to slide along the inner wall of the arc-shaped slide rail. Combined with the water sprayed from the water spray pipe, it scrubs the debris attached to the pipe, thus cleaning the pipe without dead corners and improving cleaning efficiency. The wastewater and debris after cleaning are filtered through the filter holes at the bottom of the inner wall of the recycling box. The filtered water returns to the bottom of the inner wall of the cutting box for water recycling. When the debris inside the recycling box reaches a certain amount, move the handle to pull out the recycling box, collect the debris, and then insert it back into the cutting box for the next recycling and filtration. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the cutting equipment for gas pipeline installation according to the present invention; Figure 2 This is a schematic diagram of the internal structure of the cutting equipment for gas pipeline installation according to the present invention; Figure 3 This is a schematic diagram of the moving mechanism structure of the present invention; Figure 4 This is a schematic diagram of the connection structure of the temperature regulation mechanism of the present invention; Figure 5 This is a schematic diagram of the temperature regulation mechanism of the present invention; Figure 6 This is a schematic diagram of the structure at point A of the present invention; Figure 7 This is a schematic diagram of the clamping and fixing device of the present invention; Figure 8 This is a schematic diagram of the internal structure of the clamping box of the present invention; Figure 9 This is a schematic diagram of the support device structure of the present invention; Figure 10 This is a schematic diagram of the cleaning device of the present invention; Figure 11 This is a schematic diagram of the structure at point B of the present invention.
[0015] In the diagram: 1. Workbench; 2. Cutting box; 3. Feed inlet; 4. Clamping and fixing device; 5. Second water pipe; 6. Support device; 7. Cleaning device; 8. Recycling box; 9. Moving mechanism; 10. Handle; 11. Filter hole; 12. First high-pressure water pump; 13. First water pipe; 14. Second high-pressure water pump; 91. First slide rail; 92. First electric slider; 93. First connecting plate; 94. Temperature adjustment mechanism; 95. Laser cutting head; 941. Connecting base; 942. 943. Connecting water tank; 944. Third water pipe; 945. Heating box; 946. Cooling box; 947. Fourth water pipe; 948. Valve; 949. Fifth water pipe; 940. Annular connecting pipe; 9410. Cooling spray nozzle; 9411. Spray head; 41. First bracket; 42. First feed inlet; 43. Rotating ring; 44. Clamping box; 45. Second feed inlet; 46. Second slide rail; 47. First sliding block; 48. First connecting block; 49. First pneumatic piston rod; 41 0. Second connecting block; 411. Telescopic rod; 412. Third connecting block; 413. Arc-shaped clamping plate; 414. Driven gear ring; 415. Driving gear; 416. First motor; 61. Rotating column; 62. Second connecting plate; 63. Second pneumatic piston rod; 64. Sliding sleeve; 65. L-shaped fixing rod; 66. Connecting rod; 67. First connecting bracket; 68. Second connecting bracket; 69. First rotating rod; 610. Second rotating rod; 611. First rotating frame; 61 2. Second rotating frame; 613. Third rotating rod; 614. Fourth rotating rod; 615. Third connecting bracket; 616. Support plate; 617. Third slide rail; 618. Second sliding block; 619. Fifth rotating rod; 620. Fourth connecting bracket; 71. Connecting ring; 72. Fourth slide rail; 73. Second electric slider; 74. Third pneumatic piston rod; 75. Arc-shaped connecting pipe; 76. Water spray pipe; 77. Cleaning brush; 78. Arc-shaped slide rail; 79. Third electric slider. Detailed Implementation
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] Please see Figures 1-6This invention provides a technical solution: a cutting device for gas pipeline installation, comprising a workbench 1, a cutting box 2 fixedly connected to the top of the workbench 1, a feed inlet 3 on one side of the cutting box 2, a clamping and fixing device 4 fixedly connected to the side of the cutting box 2, a supporting device 6 rotatably connected to one side of the inner wall of the cutting box 2, a cleaning device 7 fixedly connected to one side of the inner wall of the cutting box 2, a recycling box 8 extending through and slidably connected to one side of the cutting box 2, a filter hole 11 opening at the bottom of the inner wall of the recycling box 8, a handle 10 fixedly connected to the side of the recycling box 8, a moving mechanism 9 fixedly connected to the top of the inner wall of the cutting box 2, and a portion of one side of the cutting box 2 located below the recycling box 8 connected to... The cutting box 2 has an inlet for a first high-pressure water pump 12, and an outlet for the first high-pressure water pump 12 is connected to a first water pipe 13. The first water pipe 13 passes through the cutting box 2 and extends into the cutting box 2. A portion of the cutting box 2 located below the recycling box 8 is connected to the inlet of a second high-pressure water pump 14. The outlet of the second high-pressure water pump 14 is connected to a second water pipe 5. The second water pipe 5 passes through the cutting box 2 and extends into the cutting box 2. The moving mechanism 9 includes a first slide rail 91. A first electric slider 92 is slidably connected to the inner wall of the first slide rail 91. A first connecting plate 93 is fixedly connected to the bottom of the first electric slider 92. A temperature regulating mechanism 94 is fixedly connected to the top of the first connecting plate 93. A laser cutting head 95 is fixedly connected to the bottom of a connecting plate 93. The top of the first slide rail 91 is connected to the top of the inner wall of the cutting chamber 2. The temperature adjustment mechanism 94 includes a connecting base 941. A connecting water tank 942 is fixedly connected to the top of the connecting base 941. A third water pipe 943 is connected to one side of the connecting water tank 942. A heating box 944 is fixedly connected to one side of the connecting base 941. A cooling box 945 is fixedly connected to the side of the connecting base 941 located on the side of the heating box 944. The end of the third water pipe 943 away from the connecting water tank 942 is connected to the heating box 944. A fourth water pipe 946 is connected to the side of the heating box 944 near the cooling box 945. The fourth water pipe 946 is away from the heating box. One end of 944 is connected to the cooling box 945. The bottom of the cooling box 945 is connected to the water inlet of valve 947. The water outlet of valve 947 is connected to the fifth water pipe 948. The end of the fifth water pipe 948 away from valve 947 is connected to an annular connecting pipe 949. Cooling spray holes 9410 are evenly opened on the inner wall of the annular connecting pipe 949. The part of the bottom of the cooling box 945 located on the side of valve 947 is connected to a nozzle 9411. The connecting base 941 is fixedly connected to the top of the first connecting plate 93. The annular connecting pipe 949 is fixedly connected to the bottom of the first connecting plate 93. The annular connecting pipe 949 is sleeved on the outside of the laser cutting head 95. The side of the connecting water tank 942 is connected to the second water pipe 5.
[0018] Before cutting, the pipe needs to be slightly preheated to prevent pipe breakage due to sudden temperature changes caused by large temperature differences when cutting directly. The first electric slider 92 is activated, moving the laser cutting head 95 indirectly to the area to be cut. Then, the second high-pressure water pump 14 is activated, drawing water stored at the bottom of the inner wall of the cutting chamber 2 into the connecting water tank 942 through the second water pipe 5. The water in the connecting water tank 942 then enters the heating chamber 944 through the third water pipe 943. The heating chamber 944 heats the water inside before it enters the unopened cooling chamber 945. The pipe is preheated by spraying water through nozzle 9411 before cutting. After preheating, laser cutting begins. During the cutting process, heating box 944 stops heating, cooling box 945 starts cooling water, and then valve 947 is opened. The cooled water enters the annular connecting pipe 949 through the fifth water pipe 948. Finally, the laser cutting head 95 is cooled through cooling nozzles 9410 and nozzle 9411 to prevent the laser cutting head 95 from overheating after prolonged operation, which would affect the cutting effect. At the same time, the cooled water is sprayed onto the pipe being cut through nozzle 9411 to prevent the pipe from overheating and being damaged during cutting.
[0019] Please see Figures 1-8This invention provides a technical solution: a clamping and fixing device 4 includes a first bracket 41, a first guide port 42 on the side of the first bracket 41, a rotating ring 43 rotatably connected to one side of the first bracket 41, and a clamping box 44 fixedly connected to the side of the rotating ring 43 away from the first bracket 41. Second guide ports 45 are provided on both sides of the clamping box 44. A second slide rail 46 is fixedly connected to one side of the inner wall of the clamping box 44. A first sliding block 47 is slidably connected to the inner wall of the second slide rail 46. A first connecting block 48 is located at the top of the first sliding block 47. A fixed end of a first pneumatic piston rod 49 is fixedly connected to the side of the clamping box 44. The movable end of the first pneumatic piston rod 49 passes through the clamping box 44 and is fixedly connected to the first connecting block 48. Second connecting blocks 410 are fixedly connected to both sides of the first connecting block 48. A fixed end of a telescopic rod 411 is fixedly connected to the side of the second connecting block 410 away from the first connecting block 48. A third connecting block 412 is fixedly connected to the movable end of the telescopic rod 411. The second connecting block 410 is fixedly connected to an arc-shaped clamping plate 413 on its side. A driven gear ring 414 is sleeved and fixedly connected on the rotating ring 43. A driving gear 415 meshes with the side of the driven gear ring 414. The drive shaft of the first motor 416 is fixedly connected to the side of the driving gear 415. The first guide port 42 is connected to the feed port 3. The second guide port 45 is connected to the first guide port 42. The second slide rail 46, the first sliding block 47, the second connecting block 410, the telescopic rod 411 and the third connecting block 412 are all provided in multiple sets and evenly distributed on one side of the second guide port 45. The first bracket 41 is fixedly connected to one side of the cutting box 2. The first motor 416 is fixedly connected to the top of the workbench 1.
[0020] In use, after inserting the pipe into the first feed inlet 42, the second feed inlet 45, and the feed port 3, the first pneumatic piston rod 49 is activated. The extension and retraction of the first pneumatic piston rod 49 moves the first connecting block 48, which in turn moves the second connecting block 410. The movement of the second connecting block 410 moves the telescopic rod 411 and the third connecting block 412. During the movement, the telescopic rod 411 retracts simultaneously, causing the first sliding block 47 to slide towards the pipe inside the second slide rail 46. The movement of the third connecting block 412 moves the arc-shaped clamping plate 413 until it tightly clamps the pipe, thus enabling the clamping of pipes of different sizes. The pipe is clamped and fixed. When laser cutting is performed, the first motor 416 is started. The drive shaft of the first motor 416 rotates, which drives the drive gear 415 to rotate. The drive gear 415 rotates, which drives the driven gear ring 414 to rotate. The driven gear ring 414 rotates, which drives the rotating ring 43 to rotate. The rotating ring 43 rotates, which drives the clamping box 44 to rotate. The clamping box 44 rotates, which drives the clamped pipe to rotate. This allows the laser cutting head 95 to cut the pipe from all directions, avoiding the tedious steps of manually rotating and adjusting the cutting angle of the pipe, improving cutting efficiency. At the same time, it can clamp pipes of different sizes, further improving the adaptability of clamping.
[0021] Please see Figures 1-9The present invention provides a technical solution: the support device 6 includes a rotating column 61, one end of which is fixedly connected to a second connecting plate 62. A fixed end of a second pneumatic piston rod 63 is fixedly connected to the side of the second connecting plate 62 away from the rotating column 61. A connecting rod 66 is fixedly connected to the movable end of the second pneumatic piston rod 63. A sliding sleeve 64 is sleeved on and slidably connected to the connecting rod 66. An L-shaped fixing rod 65 is fixedly connected to the side of the second connecting plate 62 located on the side of the second pneumatic piston rod 63. The end of the L-shaped fixing rod 65 away from the second connecting plate 62 is connected to the sliding sleeve. The cylinder 64 is fixedly connected. A first connecting bracket 67 is fixedly connected to the end of the connecting rod 66 away from the second pneumatic piston rod 63. A second connecting bracket 68 is fixedly connected to the sliding sleeve 64. A first rotating rod 69 is rotatably connected through the side of the first connecting bracket 67. A second rotating rod 610 is rotatably connected through the side of the second connecting bracket 68. A first rotating frame 611 is sleeved on and rotatably connected to the first rotating rod 69. A second rotating frame 612 is sleeved on and rotatably connected to the second rotating rod 610. The first rotating frame 611 and the second rotating frame 612 are arranged in a cross configuration. A third rotating rod 613 is rotatably connected through the intersection of the first rotating frame 611 and the second rotating frame 612. A fourth rotating rod 614 is rotatably connected through the end of the second rotating frame 612 away from the second rotating rod 610. A third connecting bracket 615 is sleeved on the fourth rotating rod 614 and rotatably connected thereto. A support plate 616 is fixedly connected to the bottom of the third connecting bracket 615. A third slide rail 617 is fixedly connected to the top of the support plate 616 on the side away from the third connecting bracket 615. A second sliding block 618 is slidably connected to the inner wall of the third slide rail 617. A connecting bracket 67, with one end away from the first rotating rod 69, passes through and is rotatably connected to a fifth rotating rod 619. A fourth connecting bracket 620 is sleeved on the fifth rotating rod 619 and is rotatably connected to it. The bottom of the fourth connecting bracket 620 is fixedly connected to the second sliding block 618. The rotating column 61, with one end away from the second connecting plate 62, passes through one side of the inner wall of the cutting box 2 and is rotatably connected to the inner wall of the cutting box 2. Multiple sets of the first connecting bracket 67 are provided and are triangularly symmetrically distributed on the connecting rod 66. Multiple sets of the second connecting bracket 68 are provided and are triangularly symmetrically distributed on the sliding sleeve 64.
[0022] In use, after clamping one end of the pipe, before cutting, the other end of the pipe needs to be supported and fixed. The second pneumatic piston rod 63 is activated, and its movable end extends and retracts, pushing the connecting rod 66 to slide along the sliding sleeve 64. At this time, the first connecting bracket 67 and the second connecting bracket 68 move synchronously with the connecting rod 66 and the sliding sleeve 64. Through the scissor fork structure, the first rotating frame 611 and the second rotating frame 612 are driven to rotate around their respective first rotating rod 69 and second rotating rod 610. During the rotation, the fourth connecting bracket 620 drives the second sliding block 618 to slide on the inner wall of the third slide rail 617, ultimately realizing the expansion or contraction of the support plate 616. This allows for the support of pipes of different sizes, preventing the other end of the pipe from becoming unstable and cracking due to excessive length during the cutting process, thus affecting the cutting effect.
[0023] Please see Figures 1-11 The present invention provides a technical solution: the cleaning device 7 includes a connecting ring 71, a fourth slide rail 72 fixedly connected to one side of the connecting ring 71, a second electric slider 73 slidably connected to the inner wall of the fourth slide rail 72, an arc-shaped slide rail 78 fixedly connected to the side of the second electric slider 73 away from the fourth slide rail 72, a third electric slider 79 slidably connected to the inner wall of the arc-shaped slide rail 78, a fixed end of a third pneumatic piston rod 74 fixedly connected to the side of the third electric slider 79 away from the arc-shaped slide rail 78, an arc-shaped connecting pipe 75 fixedly connected to the movable end of the third pneumatic piston rod 74, a water spray pipe 76 uniformly connected to the top of the arc-shaped connecting pipe 75, a cleaning brush 77 uniformly fixedly connected to the portion of the top of the arc-shaped connecting pipe 75 located on one side of the water spray pipe 76, the connecting ring 71 fixedly connected to one side of the inner wall of the cutting box 2, and one side of the arc-shaped connecting pipe 75 connected to the first water pipe 13.
[0024] During use, because cutting generates a lot of debris, the first high-pressure water pump 12 is activated. The first high-pressure water pump 12 draws water from the bottom of the inner wall of the cutting box 2 and transports it through the first water pipe 13 to the inside of the arc-shaped connecting pipe 75. Then, the water is sprayed out through the spray pipe 76. At the same time, the second electric slider 73 is activated. The second electric slider 73 slides on the inner wall of the fourth slide rail 72, driving the arc-shaped slide rail 78 to move along the pipe. Then, the third pneumatic piston rod 74 is activated. The third pneumatic piston rod 74 extends and retracts, driving the arc-shaped connecting pipe 75 to move. The movement of the arc-shaped connecting pipe 75 drives the cleaning brush 77 to move closer to the pipe until the cleaning brush 77 moves to contact the pipe and stops moving. Then, the third electric slider 79 is activated. The third electric slider 79 slides on the inner wall of the arc-shaped slide rail 78, indirectly driving the water spray pipe 76 and the cleaning brush 77 to slide along the inner wall of the arc-shaped slide rail 78. Combined with the water sprayed from the water spray pipe 76, the debris attached to the pipe is scrubbed, thus cleaning the pipe without dead corners and improving the cleaning efficiency. The wastewater and debris after cleaning are filtered through the filter hole 11 at the bottom of the inner wall of the recycling box 8. The filtered water returns to the bottom of the inner wall of the cutting box 2 for water recycling. When the debris inside the recycling box 8 reaches a certain amount, the handle 10 is moved to pull out the recycling box 8 to collect the debris, and then it is inserted back into the cutting box 2 for the next recycling and filtration.
[0025] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A cutting device for gas pipeline installation, characterized in that: Includes a workbench (1), a cutting box (2) fixedly connected to the top of the workbench (1), a feed inlet (3) on one side of the cutting box (2), a clamping and fixing device (4) fixedly connected to the side of the cutting box (2), a support device (6) rotatably connected to one side of the inner wall of the cutting box (2), a cleaning device (7) fixedly connected to one side of the inner wall of the cutting box (2), a recycling box (8) penetrating and slidingly connected to one side of the cutting box (2), a filter hole (11) opened at the bottom of the inner wall of the recycling box (8), a handle (10) fixedly connected to the side of the recycling box (8), and the top of the inner wall of the cutting box (2) A moving mechanism (9) is fixedly connected. The part of the cutting box (2) located below the recycling box (8) is connected to the inlet of the first high-pressure water pump (12). The outlet of the first high-pressure water pump (12) is connected to the first water pipe (13). The first water pipe (13) passes through the cutting box (2) and extends into the cutting box (2). The part of the cutting box (2) located below the recycling box (8) is connected to the inlet of the second high-pressure water pump (14). The outlet of the second high-pressure water pump (14) is connected to the second water pipe (5). The second water pipe (5) passes through the cutting box (2) and extends into the cutting box (2).
2. The cutting equipment for gas pipeline installation according to claim 1, characterized in that: The moving mechanism (9) includes a first slide rail (91), a first electric slider (92) is slidably connected to the inner wall of the first slide rail (91), a first connecting plate (93) is fixedly connected to the bottom of the first electric slider (92), a temperature regulating mechanism (94) is fixedly connected to the top of the first connecting plate (93), a laser cutting head (95) is fixedly connected to the bottom of the first connecting plate (93), and the top of the first slide rail (91) is connected to the top of the inner wall of the cutting box (2).
3. The cutting equipment for gas pipeline installation according to claim 2, characterized in that: The temperature regulating mechanism (94) includes a connecting base (941), a connecting water tank (942) fixedly connected to the top of the connecting base (941), a third water pipe (943) connected to one side of the connecting water tank (942), a heating box (944) fixedly connected to one side of the connecting base (941), and a cooling box (945) fixedly connected to the portion of the side of the connecting base (941) located on the side of the heating box (944). The end of the third water pipe (943) away from the connecting water tank (942) is connected to the heating box (944), and the side of the heating box (944) closer to the cooling box (945) is connected to the heating box (944). A fourth water pipe (946) is connected to the cooling box (945), with the end of the fourth water pipe (946) away from the heating box (944) connected to the cooling box (945). The bottom of the cooling box (945) is connected to the inlet of a valve (947), and the outlet of the valve (947) is connected to a fifth water pipe (948). The end of the fifth water pipe (948) away from the valve (947) is connected to an annular connecting pipe (949). Cooling spray holes (9410) are evenly opened on the inner wall of the annular connecting pipe (949). The bottom of the cooling box (945) located on the side of the valve (947) is connected to a nozzle (9411).
4. The cutting equipment for gas pipeline installation according to claim 3, characterized in that: The connecting base (941) is fixedly connected to the top of the first connecting plate (93), the annular connecting pipe (949) is fixedly connected to the bottom of the first connecting plate (93), the annular connecting pipe (949) is sleeved on the outside of the laser cutting head (95), and one side of the connecting water tank (942) is connected to the second water pipe (5).
5. A cutting device for gas pipeline installation according to claim 1, characterized in that: The clamping and fixing device (4) includes a first bracket (41), a first guide port (42) is provided on the side of the first bracket (41), a rotating ring (43) is rotatably connected to one side of the first bracket (41), and a clamping box (44) is fixedly connected to the side of the rotating ring (43) away from the first bracket (41). A second guide port (45) is provided on both sides of the clamping box (44), a second slide rail (46) is fixedly connected to one side of the inner wall of the clamping box (44), a first sliding block (47) is slidably connected to the inner wall of the second slide rail (46), a first connecting block (48) is attached to the top of the first sliding block (47), and a fixed end of a first pneumatic piston rod (49) is fixedly connected to the side of the clamping box (44). The movable end of the first pneumatic piston rod (49) passes through the clamping box (44) and is fixedly connected to the first connecting block (48). A first connecting block (48) is fixedly connected to both sides of the first connecting block (48). Two connecting blocks (410), the fixed end of the telescopic rod (411) is fixedly connected to the side of the second connecting block (410) away from the first connecting block (48), the movable end of the telescopic rod (411) is fixedly connected to the third connecting block (412), the side of the second connecting block (410) is fixedly connected to the arc-shaped clamping plate (413), the driven gear ring (414) is sleeved and fixedly connected to the rotating ring (43), the side of the driven gear ring (414) is meshed with the driving gear (415), and the side of the driving gear (415) is fixedly connected to the drive shaft of the first motor (416).
6. A cutting device for gas pipeline installation according to claim 5, characterized in that: The first guide port (42) is connected to the feed port (3), the second guide port (45) is connected to the first guide port (42), the second slide rail (46), the first sliding block (47), the second connecting block (410), the telescopic rod (411) and the third connecting block (412) are all provided in multiple sets and are evenly distributed on one side of the second guide port (45), the first bracket (41) is fixedly connected to one side of the cutting box (2), and the first motor (416) is fixedly connected to the top of the workbench (1).
7. A cutting device for gas pipeline installation according to claim 1, characterized in that: The support device (6) includes a rotating column (61), one end of which is fixedly connected to a second connecting plate (62). A fixed end of a second pneumatic piston rod (63) is fixedly connected to the side of the second connecting plate (62) away from the rotating column (61). A connecting rod (66) is fixedly connected to the movable end of the second pneumatic piston rod (63). A sliding sleeve (64) is sleeved and slidably connected to the connecting rod (66). An L-shaped fixing rod (65) is fixedly connected to the side of the second connecting plate (62) located on one side of the second pneumatic piston rod (63). 65) The end of the connecting rod (66) away from the second connecting plate (62) is fixedly connected to the sliding sleeve (64). The end of the connecting rod (66) away from the second pneumatic piston rod (63) is fixedly connected to the first connecting bracket (67). The sliding sleeve (64) is fixedly connected to the second connecting bracket (68). The first connecting bracket (67) has a first rotating rod (69) that passes through and is rotatably connected to its side. The second connecting bracket (68) has a second rotating rod (610) that passes through and is rotatably connected to its side. The first rotating rod (611) is sleeved on and rotatably connected to the first rotating rod (69). A second rotating frame (612) is sleeved and rotatably connected to the second rotating rod (610). The first rotating frame (611) and the second rotating frame (612) are arranged crosswise. A third rotating rod (613) passes through and rotatably connects to the intersection of the first rotating frame (611) and the second rotating frame (612). A fourth rotating rod (614) passes through and rotatably connects to the end of the second rotating frame (612) away from the second rotating rod (610). A third connecting bracket (615) is sleeved and rotatably connected to the fourth rotating rod (614). The bottom of the third connecting bracket (615) A support plate (616) is fixedly connected to the top of the support plate (616) on the side away from the third connecting bracket (615). A third slide rail (617) is fixedly connected to the top of the support plate (616) on the side away from the third connecting bracket (615). A second sliding block (618) is slidably connected to the inner wall of the third slide rail (617). A fifth rotating rod (619) is rotatably connected to the end of the first connecting bracket (67) away from the first rotating rod (69). A fourth connecting bracket (620) is sleeved on the fifth rotating rod (619) and rotatably connected to it. The bottom of the fourth connecting bracket (620) is fixedly connected to the second sliding block (618).
8. A cutting device for gas pipeline installation according to claim 7, characterized in that: The end of the rotating column (61) away from the second connecting plate (62) passes through one side of the inner wall of the cutting box (2) and is rotatably connected to the inner wall of the cutting box (2). The first connecting bracket (67) is provided in multiple sets and is triangularly symmetrically distributed on the connecting rod (66). The second connecting bracket (68) is provided in multiple sets and is triangularly symmetrically distributed on the sliding sleeve (64).
9. A cutting device for gas pipeline installation according to claim 1, characterized in that: The cleaning device (7) includes a connecting ring (71), a fourth slide rail (72) is fixedly connected to one side of the connecting ring (71), a second electric slider (73) is slidably connected to the inner wall of the fourth slide rail (72), an arc-shaped slide rail (78) is fixedly connected to the side of the second electric slider (73) away from the fourth slide rail (72), a third electric slider (79) is slidably connected to the inner wall of the arc-shaped slide rail (78), a fixed end of a third pneumatic piston rod (74) is fixedly connected to the side of the third electric slider (79) away from the arc-shaped slide rail (78), an arc-shaped connecting pipe (75) is fixedly connected to the movable end of the third pneumatic piston rod (74), a water spray pipe (76) is evenly connected to the top of the arc-shaped connecting pipe (75) on one side of the water spray pipe (76), and a cleaning brush (77) is evenly fixedly connected to the top of the arc-shaped connecting pipe (75) on one side of the water spray pipe (76).
10. A cutting device for gas pipeline installation according to claim 9, characterized in that: The connecting ring (71) is fixedly connected to one side of the inner wall of the cutting box (2), and one side of the arc-shaped connecting pipe (75) is connected to the first water pipe (13).