Stable blanking device for production and blending of carbon black

By using a combination of vibratory feeding components, fans, and scraper components, along with automatic control, the problem of unstable material feeding in carbon black production has been solved, achieving stable and uniform material conveying, preventing agglomeration and blockage, and improving production efficiency and product quality.

CN120841235APending Publication Date: 2025-10-28TANGSHAN HEIMAO CARBON BLACK CO LTD
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Patent Information

Application Number
CN202511112162.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-08
Publication Date
2025-10-28

AI Technical Summary

Technical Problem

In traditional carbon black production, the feeding process is unstable and uneven, which easily leads to clumping and blockage, affecting production efficiency and product quality.

Method used

The system employs a vibratory feeding assembly and a blower working in tandem, combined with a scraping assembly and a heating wire. Parameters are monitored and adjusted in real time by an automatic control assembly to prevent material agglomeration and blockage.

Benefits of technology

This ensures stable and uniform material feeding, prevents clumping and blockage, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of carbon black production, in particular to a carbon black production blending stable discharging device which comprises a stock bin, a vibration feeding assembly, an automatic control assembly, a conveying pipeline and a fan, the vibration feeding assembly is arranged on the lower side of the stock bin, the automatic control assembly is arranged on the lower side of the vibration feeding assembly, and the conveying pipeline is arranged on the lower side of the automatic control assembly. The automatic control assembly is connected with the conveying pipeline, and the conveying pipeline is connected with the fan; the material scraping device further comprises a material scraping assembly, and the material scraping assembly is arranged in the material bin. Through the synergistic effect of the vibration feeding assembly and the draught fan, the stability and uniformity of material discharging are ensured; the material scraping outer rod and the material scraping inner rod are arranged, materials on the inner wall of the stock bin are scraped out, the materials are prevented from being blocked and adhered in the stock bin, and the heating wire is arranged and used for heating the carbon black raw material in the stock bin, so that the temperature of the carbon black raw material is maintained, the viscosity of the carbon black raw material is reduced, and blocking is further prevented.
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Description

Technical Field

[0001] This invention relates to the field of carbon black production technology, and in particular to a carbon black production reprocessing and stable feeding device. Background Technology

[0002] In the carbon black production process, stable material feeding in the reprocessing stage is crucial for ensuring production efficiency and product quality. However, traditional feeding devices often suffer from the following problems: 1. Unstable material feeding can easily cause material to clump together; 2. Uneven material feeding speed affects the continuity of the production line; 3. Material blockage is prone to occur, which can affect product quality. Summary of the Invention

[0003] The purpose of this invention is to provide a stable feeding device for carbon black production by reprocessing, so as to improve the problems existing in the prior art.

[0004] This invention provides a stable feeding device for carbon black production, comprising a silo, a vibrating feeder assembly, an automatic control assembly, a conveying pipeline, and a blower. The silo stores carbon black raw materials to be fed. The vibrating feeder assembly is located below the silo and is used to uniformly and stably convey the carbon black raw materials in the silo. The automatic control assembly is located below the vibrating feeder assembly and is used to monitor the feeding situation in real time and adjust the operating parameters of the vibrating feeder assembly. The automatic control assembly is connected to the conveying pipeline, which is used to convey the carbon black raw materials. The conveying pipeline is connected to the blower, which is used to pneumatically blow the carbon black raw materials in the conveying pipeline to prevent material agglomeration. The device also includes a scraper assembly located inside the silo, which is used to push the carbon black raw materials downwards.

[0005] More preferably, the scraping assembly includes an electric slide rail and a scraping structure. The electric slide rail is disposed in the hopper, and the scraping structure is connected to the electric slide rail. The electric slide rail drives the scraping structure to move the carbon black raw material in the hopper.

[0006] More preferably, the scraping structure includes an outer scraping rod and an inner scraping rod, the outer scraping rod and the inner scraping rod are slidably connected, the outer scraping rod is connected to the electric slide rail, and the inner scraping rod is located inside the outer scraping rod.

[0007] More preferably, a limiting block is provided on the outer scraper rod, and a locking block is provided at the end of the inner scraper rod. The locking block cooperates with the limiting block to limit the inner scraper rod.

[0008] More preferably, a heating wire is installed on the outer wall of the hopper, and the heating wire is used to heat the carbon black raw material in the hopper.

[0009] More preferably, the vibrating feeding assembly includes a feeding frame and a feeding plate. The feeding frame is disposed on the lower side of the hopper, the feeding plate is disposed inside the feeding frame, a vibrating motor is disposed inside the feeding plate, and a feeding groove is provided in the middle of the feeding plate.

[0010] More preferably, the automatic control component monitors the material feeding situation in real time through sensors and controls the operating parameters of the vibration motor and the fan through a controller.

[0011] Compared with the prior art, the present invention has the following advantages: The present invention ensures the stability and uniformity of material feeding through the coordinated action of the vibrating feeding component and the blower, while the blower can effectively prevent the material from agglomerating and clogging during the conveying process in the pipeline; by setting up the outer scraper rod and the inner scraper rod, the material on the inner wall of the hopper is scraped out, preventing the material from clogging and adhering to the hopper; and by setting up the heating wire, the carbon black raw material in the hopper is heated to maintain the temperature of the carbon black raw material and reduce its viscosity, further preventing clogging; by setting up the automatic control component, the production parameters are adjusted in real time, improving production efficiency. Attached Figure Description

[0012] The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Throughout the drawings, the same reference numerals denote the same parts.

[0013] Figure 1 This is an overall structural diagram of the present invention.

[0014] Figure 2 This is a cross-sectional structural diagram of the present invention.

[0015] Figure 3 This is a partial structural schematic diagram of the present invention.

[0016] In the diagram: 1. Hopper; 2. Vibrating feeder assembly; 21. Conveying frame; 22. Feeding plate; 23. Feeding trough; 3. Automatic control assembly; 4. Conveying pipeline; 5. Fan; 6. Electric slide rail; 7. Outer scraper rod; 8. Inner scraper rod; 9. Limiting block; 10. Locking block. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Unless otherwise defined, the technical or scientific terms used herein should have the ordinary meaning understood by those skilled in the art. The terms "comprising" and similar expressions used herein mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, but does not exclude other elements or objects.

[0018] Example 1: This invention provides a carbon black production reprocessing and stable feeding device, such as... Figures 1-3 As shown, the assembly includes a hopper 1, a vibrating feeder 2, an automatic control component 3, a conveying pipe 4, and a blower 5. The hopper 1 stores carbon black raw materials to be fed. The vibrating feeder 2 is located below the hopper 1 and is used to uniformly and stably convey the carbon black raw materials in the hopper 1. The automatic control component 3 is located below the vibrating feeder 2 and is used to monitor the feeding situation in real time and adjust the operating parameters of the vibrating feeder 2. The automatic control component 3 is connected to the conveying pipe 4, which is used to convey the carbon black raw materials. The conveying pipe 4 is connected to the blower 5, which is used to pneumatically blow the carbon black raw materials in the conveying pipe 4 to prevent the materials from clumping. The assembly also includes a scraper component, which is located inside the hopper 1 and is used to push the carbon black raw materials downward.

[0019] Furthermore, the scraping assembly includes an electric slide rail 6 and a scraping structure. The electric slide rail 6 is installed inside the hopper 1, and the scraping structure is connected to the electric slide rail 6. The electric slide rail 6 drives the scraping structure to move the carbon black raw material inside the hopper 1.

[0020] Furthermore, the scraping structure includes an outer scraping rod 7 and an inner scraping rod 8. The outer scraping rod 7 and the inner scraping rod 8 are slidably connected. The outer scraping rod 7 is connected to the electric slide rail 6, and the inner scraping rod 8 is located inside the outer scraping rod 7. The scraping structure is moved by the electric slide rail 6, so that the outer scraping rod 7 and the inner scraping rod 8 scrape the inner wall of the hopper 1, push the carbon black raw material downward, prevent the carbon black raw material from clogging, and also prevent the carbon black raw material from adhering to the inner wall of the hopper 1.

[0021] Furthermore, a limiting block 9 is provided on the outer scraper rod 7, and a locking block 10 is provided at the end of the inner scraper rod 8. The locking block 10 cooperates with the limiting block 9 to limit the inner scraper rod 8, so as to prevent the inner scraper rod 8 and the outer scraper rod 7 from separating.

[0022] Furthermore, a heating wire is installed on the outer wall of the hopper 1. The heating wire is used to heat the carbon black raw material in the hopper 1 to maintain the temperature of the carbon black raw material, reduce its viscosity, and further prevent blockage.

[0023] Furthermore, the vibrating feeder assembly 2 includes a feeding frame 21 and a feeding plate 22. The feeding frame 21 is located on the lower side of the hopper 1, and the feeding plate 22 is located inside the feeding frame 21. A vibrating motor is installed inside the feeding plate 22, and a feeding trough 23 is provided in the middle of the feeding plate 22.

[0024] Furthermore, the automatic control component 3 monitors the material feeding situation in real time through sensors and controls the operating parameters of the vibration motor and the fan 5 through the controller.

[0025] In one embodiment, a protective cover and a safety net are provided on the side of the conveying pipe 4 away from the blower 5 to prevent material splashing and accidental injury.

[0026] While embodiments of the present invention have been described in detail above, it will be apparent to those skilled in the art that various modifications and variations can be made to these embodiments. However, it should be understood that such modifications and variations fall within the scope and spirit of the invention as defined in the claims. Furthermore, the invention described herein may have other embodiments and can be implemented or carried out in various ways.

Claims

1. A carbon black production reprocessing and stable feeding device, characterized in that, The device includes a hopper (1), a vibrating feeder (2), an automatic control component (3), a conveying pipe (4), and a blower (5). The hopper (1) is used to store carbon black raw materials to be fed. The vibrating feeder (2) is located on the lower side of the hopper (1) and is used to uniformly and stably convey the carbon black raw materials in the hopper (1). The automatic control component (3) is located on the lower side of the vibrating feeder (2) and is used to monitor the feeding situation in real time and adjust the operating parameters of the vibrating feeder (2). The automatic control component (3) is connected to the conveying pipe (4) and is used to convey carbon black raw materials. The conveying pipe (4) is connected to the blower (5) and is used to pneumatically blow the carbon black raw materials in the conveying pipe (4) to prevent the materials from caking. The device also includes a scraper component, which is located inside the hopper (1) and is used to push the carbon black raw materials downward.

2. The carbon black production re-blending and stabilizing feeding device according to claim 1, characterized in that, The scraping assembly includes an electric slide rail (6) and a scraping structure. The electric slide rail (6) is located inside the hopper (1). The scraping structure is connected to the electric slide rail (6). The electric slide rail (6) drives the scraping structure to move the carbon black raw material inside the hopper (1).

3. The carbon black production re-blending and stabilizing feeding device according to claim 2, characterized in that, The scraping structure includes an outer scraping rod (7) and an inner scraping rod (8). The outer scraping rod (7) and the inner scraping rod (8) are slidably connected. The outer scraping rod (7) is connected to the electric slide rail (6), and the inner scraping rod (8) is located inside the outer scraping rod (7).

4. The carbon black production re-blending and stabilizing feeding device according to claim 3, characterized in that, The outer scraper rod (7) is provided with a limiting block (9), and the end of the inner scraper rod (8) is provided with a locking block (10). The locking block (10) cooperates with the limiting block (9) to limit the inner scraper rod (8).

5. A carbon black production re-blending and stabilizing feeding device according to claim 4, characterized in that, A heating wire is installed on the outer wall of the silo (1), and the heating wire is used to heat the carbon black raw material in the silo (1).

6. The carbon black production re-blending and stabilizing feeding device according to claim 5, characterized in that, The vibrating feeding assembly (2) includes a feeding frame (21) and a feeding plate (22). The feeding frame (21) is located on the lower side of the hopper (1). The feeding plate (22) is located inside the feeding frame (21). A vibrating motor is installed inside the feeding plate (22). A feeding groove (23) is opened in the middle of the feeding plate (22).

7. A carbon black production re-blending and stabilizing feeding device according to claim 6, characterized in that, The automatic control component (3) monitors the material feeding situation in real time through sensors and controls the operating parameters of the vibration motor and the fan (5) through the controller.