Automatic pushing and supporting device for high-temperature metallurgical slag tank stewing cover, slag tank and use method
By designing an automatic push-and-pull device for the slag pot cover in high-temperature metallurgical slag pots, precise pushing, pulling, and sealing of the slag pots are achieved, solving the safety hazards and low efficiency problems in the transportation of slag pots, and improving the sealing performance and automation adaptability of the slag pots.
Patent Information
- Application Number
- CN202511354969.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-09-22
AI Technical Summary
Existing slag hoppers lack top sealing devices during transportation, leading to the leakage of liquid substances and heat loss, posing safety hazards and low efficiency. Traditional slag covering operations are highly dangerous and have poor sealing performance, making them difficult to adapt to the needs of automated production lines.
An automatic pushing and supporting device for the slag cover of a high-temperature metallurgical slag pot was designed. It adopts a pushing mechanism, a guiding mechanism and a positioning module, combined with a laser sensor and a PLC control system to achieve precise pushing, pulling and sealing of the slag cover. The sealing is achieved using a sealing plate made of graphite material or ceramic fiber composite material, and it has thermal expansion compensation and intelligent correction functions.
It achieves efficient sealing of slag pots, preventing liquid outflow and heat loss, improving safety and efficiency, and is suitable for automated production lines, meeting the needs of metallurgical and industrial solid waste resource utilization.
Smart Images

Figure CN120843753B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of slag pots, in particular to an automatic pushing and supporting device for a high-temperature metallurgical slag pot cover, a slag pot and a use method. BACKGROUND
[0002] A slag pot containing molten steel is prone to cause safety hazards during transportation because there is no top sealing device, and the heat of the liquid substance stored in the slag pot is lost at a faster rate if there is no top sealing device, resulting in unnecessary reheating work, resource waste and low efficiency. Therefore, a slag cover needs to be provided on the top of the slag pot to seal it.
[0003] Traditional displacement operation of the slag cover mainly relies on manual or simple mechanical pushing and pulling, which has the following defects: high risk of operation in a high-temperature environment, easy to cause scalding of personnel; easy to deviate during pushing and pulling of the slag cover, poor sealing, resulting in heat loss and escape of harmful gases; and low manual efficiency, difficult to adapt to the needs of an automatic production line. SUMMARY
[0004] The present application is proposed to solve the problems in the prior art and provides an automatic pushing and supporting device for a high-temperature metallurgical slag pot cover, a slag pot and a use method.
[0005] To achieve the above-mentioned purpose, the present application adopts the following technical solutions:
[0006] An automatic pushing and supporting device for a high-temperature metallurgical slag pot cover, comprising a rack, further comprising:
[0007] A pushing and supporting mechanism, which is provided with two groups and is arranged on both sides of the rack, for pushing and supporting the slag cover body;
[0008] A guide mechanism, which comprises two groups of symmetrically arranged guide rails and guide seats, the two groups of guide rails are arranged on both sides of the slag cover body, and the guide seat comprises a base and a roller group arranged on the base;
[0009] and a positioning module, which is electrically connected with the pushing and supporting mechanism, for positioning the position of the slag cover body after being pushed by the pushing and supporting mechanism;
[0010] The lower side of the slag cover body is provided with a sealing assembly.
[0011] Preferably, the pushing and supporting mechanism comprises a support base fixed on the frame, a hydraulic cylinder arranged on the support base, and an extension rod connected with the hydraulic cylinder in sliding mode, one end of the extension rod away from the hydraulic cylinder is connected with the slag cover body in rotation mode through a pin shaft, the extension rod comprises a first rod body connected with the hydraulic cylinder in sliding mode, a second rod body connected with the slag cover body in activity mode through a pin shaft, and an elastic extension sleeve arranged between the first rod body and the second rod body, a push rod is fixed on the first rod body, and a stop base is arranged on the frame and abuts against the slag cover body in activity mode.
[0012] Preferably, the positioning module comprises a laser sensor and a PLC control system, the laser sensor is used to detect the position of the slag cover body in real time and feed back the position information to the PLC control system, and the PLC control system dynamically adjusts the stroke of the extension rod according to the position information.
[0013] Preferably, the roller group is connected in sliding mode in the guide rail, and a thermal expansion gap of 5-8 mm is reserved between the guide rail and the roller group.
[0014] Preferably, the PLC control system of the positioning module is built-in intelligent deviation correction algorithm, when the laser sensor detects that the offset amount of the slag cover body is greater than 3 mm, the extension rod fine adjustment program is automatically triggered, and the differential control of the extension rods of the two hydraulic cylinders is controlled.
[0015] The stroke of the push rod on the offset side is shortened and the stroke of the push rod on the opposite side is simultaneously lengthened.
[0016] Preferably, the sealing assembly comprises a rotating ring connected in rotation mode in the slag cover body, a plurality of connecting pieces connected in activity mode with the rotating ring, and a sealing plate arranged at one end of the connecting piece away from the rotating ring, the rotating ring is provided with a stress plate abutting against the push rod in activity mode, and the sealing plate is made of graphite material or ceramic fiber composite material.
[0017] Preferably, each connecting piece comprises two rotating plates and a swing rod arranged between the two rotating plates through a pin shaft, and the two rotating plates are connected in rotation mode with the rotating ring and the sealing plate respectively.
[0018] Preferably, a plurality of movable grooves are arranged at the bottom of the sealing plate, a movable block is connected in sliding mode in each movable groove, a first elastic element is arranged between the movable block and the inner wall of the movable groove, a recess is arranged on the movable block, a positioning block is connected in sliding mode in the recess, a second elastic element is arranged between the inner wall of the recess and the inner wall of the positioning block, a steel wire rope is fixed on the positioning block, and one end of the steel wire rope away from the positioning block passes through the movable block, the sealing plate and the slag cover body in sequence and is connected with the first rod body.
[0019] The slag tank comprises the automatic pushing and supporting device of the high-temperature metallurgical slag tank cover, a U-shaped support fixed on a rack, and a slag tank body rotatably connected in the U-shaped support through a rotating shaft, a driving motor arranged on the U-shaped support and used to drive the slag tank body to rotate, a sealing plate movably abutting against the top of the slag tank body, a first recess hole in the top of the slag tank body and matched with a movable block, and a second recess hole in the inner wall of the first recess hole and matched with a positioning block.
[0020] The application further discloses a use method of the slag tank.
[0021] S1: initial positioning
[0022] The driving motor rotates the slag tank body to a horizontal position;
[0023] The hydraulic oil cylinder synchronously extends the telescopic rods to push the slag cover body to translate along the guide seat;
[0024] S2: travel monitoring
[0025] The laser sensor scans the three-dimensional pose of the slag cover body in real time, and when the offset is greater than 3 mm, the PLC control system triggers a correction program, the telescopic rods on the two sides are differentially displaced, and the pose of the slag cover body is adjusted;
[0026] S3: sealing linkage
[0027] The slag cover body abuts against the stop seat under the pushing of the telescopic rods, at this time, the slag cover body is located directly above the slag tank body, the telescopic rods continue to move towards the slag cover body, the elastic telescopic sleeve is automatically contracted under the condition that the second rod body cannot move, the push rod compresses the stress plate to make the rotating ring rotate, the rotating ring pushes the sealing plate downward through the connecting piece, and the sealing surface of the sealing plate abuts against the top wall of the slag tank body;
[0028] S4: positioning locking
[0029] The first rod body is displaced relative to the second rod body, the steel wire rope is no longer tensioned, the movable block is pushed into the first recess hole by the first elastic element, the positioning block is clamped into the second recess hole by the second elastic element, the connection and locking of the slag cover body and the slag tank body are realized, and the slag cover body seals the slag tank body.
[0030] Compared with the prior art, the application provides the automatic pushing and supporting device of the high-temperature metallurgical slag tank cover, the slag tank and the use method, and has the following beneficial effects.
[0031] 1. The high-temperature metallurgical slag pot cover automatic pushing and supporting device, the slag pot and the use method, through the cooperation of the pushing and supporting mechanism and the guide mechanism, realize the accurate pushing and pulling and sealing of the high-temperature slag pot cover, have the functions of thermal expansion compensation and intelligent correction, significantly improve the operation safety and efficiency, and are suitable for the fields of metallurgical and industrial solid waste resource utilization;
[0032] 2. The high-temperature metallurgical slag pot cover automatic pushing and supporting device, the slag pot and the use method, through the abutment of the slag cover body and the stop seat, when the slag cover body is placed directly above the slag pot body, the pushing rod and the stress plate outside the rotating ring abut, and when the rotating ring rotates, the sealing plate is driven downward by the connecting piece, realizing efficient conversion of horizontal pushing force to vertical sealing force, avoiding the abutment and wear of the sealing plate with the top of the slag pot body when the slag cover body is initially horizontally moved, affecting the service life and use effect, thereby ensuring the sealing performance of the slag pot, avoiding heat loss and harmful gas overflow, and meeting the needs of automatic production lines;
[0033] 3. The high-temperature metallurgical slag pot cover automatic pushing and supporting device, the slag pot and the use method, through the displacement of the first rod body relative to the second rod body, when the elastic expansion sleeve is compressed, the steel wire rope is no longer tensioned, the first elastic element pushes the movable block to embed into the first recess, and the second elastic element releases the positioning block to be clamped into the second recess, realizing the connection and forced locking of the slag cover body and the slag pot body, and avoiding the accidental opening of the cover to cause high-temperature molten slag leakage. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 The structure of the present application is shown in the following figure Figure 1 ;
[0035] Figure 2 The structure of the present application is shown in the following figure Figure 1 ;
[0036] Figure 3 The structure of the present application is shown in the following figure Figure 2 ;
[0037] Figure 4 The structure of the present application is shown in the following figure Figure 3 ;
[0038] Figure 5 The cross-sectional structure of the present application is shown in the following figure
[0039] Figure 6 The structure of the present application is shown in the following figure Figure 5 ;
[0040] Figure 7 The structure of the present application is shown in the following figure
[0041] Figure 8 The structure of the present application is shown in the following figure
[0042] Figure 9 Part structure schematic view of the pushing and supporting mechanism of the present application;
[0043] Figure 10 Section structure schematic view of the sealing plate and the slag tank body of the present application;
[0044] Figure 11 Section structure schematic view of the movable groove of the present application;
[0045] Figure 12 Working block diagram of the positioning module of the present application.
[0046] In the figure: 1, frame; 101, blocking seat; 2, pushing and supporting mechanism; 201, supporting seat; 202, hydraulic oil cylinder; 203, telescopic rod; 2031, first rod body; 2032, second rod body; 2033, elastic telescopic sleeve; 2034, push rod; 3, slag cover body; 4, guide rail; 5, guide seat; 501, base; 502, roller set; 6, positioning module; 601, laser sensor; 602, PLC control system; 7, rotating ring; 701, connecting piece; 7011, rotating plate; 7012, swing rod; 702, sealing plate; 703, stress plate; 8, movable groove; 801, movable block; 802, first elastic element; 9, groove; 901, positioning block; 902, second elastic element; 10, steel wire rope; 11, U-shaped support; 111, driving motor; 12, slag tank body; 121, first recess; 122, second recess. DETAILED DESCRIPTION
[0047] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application.
[0048] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0049] As Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 8 , Figure 9 and Figure 12As shown, the embodiment proposes an automatic pushing and supporting device for high-temperature metallurgical slag tank slagging cover, which comprises a rack 1, and further comprises a pushing and supporting mechanism 2, a guide mechanism and a positioning module 6. The device adopts a bilateral symmetry design, and the pushing and supporting mechanism 2 is provided with two groups and is arranged on the two sides of the rack 1, and is used for pushing and supporting the slag cover body 3. The guide mechanism comprises two groups of symmetrically arranged guide rails 4 and guide seats 5, and the two groups of guide rails 4 are arranged on the two sides of the slag cover body 3. The guide seat 5 comprises a base 501 and a roller set 502 arranged on the base 501. The pushing and supporting mechanism 2 operates and pushes the slag cover body 3 to move along the guide rail 4. The roller set 502 rolls in the guide rail 4 to reduce the friction resistance. The positioning module 6 is electrically connected with the pushing and supporting mechanism 2, and is used for positioning the position of the slag cover body 3 after being pushed by the pushing and supporting mechanism 2. Wherein, the lower side of the slag cover body 3 is integrated with a sealing assembly to realize dynamic sealing with the slag tank body 12.
[0050] In order to ensure the normal work of the guide mechanism under high-temperature working condition, a 5-8mm thermal expansion gap is reserved between the roller set 502 and the guide rail 4, which can avoid the mechanism from being stuck.
[0051] It should be noted that in order to make the slag cover body 3 move accurately, the pushing and supporting mechanism 2 adopts a modular design, which is composed of a supporting seat 201, a hydraulic oil cylinder 202 and an extension rod 203. The hydraulic oil cylinder 202 and the extension rod 203 should be made of high-temperature resistant material to avoid deformation under high temperature. The supporting seat 201 is fixed on the rack 1 by high-strength bolts. The hydraulic oil cylinder 202 is connected with an external hydraulic station through a high-pressure hose. The extension rod 203 adopts a split design. The first rod body 2031 is connected with the oil cylinder piston rod through a flange. The second rod body 2032 is hinged with the slag cover body 3 through a pin shaft. An elastic expansion sleeve 2033 is arranged between the first rod body 2031 and the second rod body 2032. A push rod 2034 is welded on the first rod body 2031, and the end thereof is processed into a spherical contact head, which forms rolling contact with the stress plate 703. With the operation of the hydraulic oil cylinder 202, the piston rod of the hydraulic oil cylinder 202 drives the displacement of the extension rod 203, so that the end of the extension rod 203 applies a pushing force to the slag cover body 3. The slag cover body 3 moves along the guide mechanism until the side of the slag cover body 3 away from the hydraulic oil cylinder 202 abuts against the stop seat 101 on the rack 1. At this time, the slag cover body 3 is pushed to the butt joint position of the slag tank body 12. At this time, the slag cover body 3 is placed directly above the slag tank body 12.
[0052] Further, the positioning module 6 comprises a laser sensor 601 and a PLC control system 602, the laser sensor 601 is arranged on the rack 1 and is used to detect the position of the slag cover body 3 in real time and feed back the position information to the PLC control system 602, the installation mode and working mode of the laser sensor 601 are prior art and will not be described here again, the PLC control system 602 dynamically adjusts the stroke of the telescopic rod 203 according to the position information; the PLC control system 602 of the positioning module 6 is built-in intelligent correction algorithm, when the laser sensor 601 detects that the slag cover body 3 offset amount > 3mm, the automatic trigger telescopic rod 203 fine adjustment program, differential control of the telescopic rod 203 of the two hydraulic oil cylinders 202;
[0053] The laser sensor 601 detects the slag cover body 3 offset amount, and then calculates and analyzes the offset angle, shortens the offset side push rod stroke and synchronously lengthens the opposite side push rod stroke;
[0054] Realize the precise push-pull and sealing of the high-temperature slag ladle slag cover, have the functions of thermal expansion compensation and intelligent correction, significantly improve the operation safety and efficiency, and are suitable for metallurgical and industrial solid waste resource utilization fields.
[0055] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 9 , as a preferred embodiment, on the basis of the above mode, further, the sealing assembly comprises a rotating ring 7 rotatably connected in the slag cover body 3, a plurality of connecting pieces 701 movably connected with the rotating ring 7 and a sealing plate 702 arranged at one end of the connecting piece 701 away from the rotating ring 7, the rotating ring 7 is provided with a stress plate 703 movably abutting against the push rod 2034, and the sealing plate 702 is made of graphite material or ceramic fiber composite material;
[0056] Specifically, when the pushing and supporting mechanism 2 is working, the telescopic rod 203 pushes the slag cover body 3 to move upwardly relative to the slag tank body 12, and after the second rod body 2032 at the end of the telescopic rod 203 pushes the slag cover body 3 to abut against the stop seat 101, the second rod body 2032 cannot continue to move, and with the first rod body 2031 continuing to move horizontally, the first rod body 2031 extrudes the elastic telescopic sleeve 2033, so that the first rod body 2031 moves relative to the second rod body 2032, the first rod body 2031 is provided with a pushing rod 2034 abutting against the stress plate 703 outside the rotating ring 7, after the pushing rod 2034 abuts against the stress plate 703, the rotating ring 7 rotates relative to the slag cover body 3, the rotating ring 7 presses the sealing plate 702 downwardly through the connecting piece 701, so that the sealing plate 702 moves downwardly relative to the slag cover body 3, the sealing plate 702 and the slag cover body 3 are slidably arranged in the key groove, so that the sealing plate 702 moves vertically downwardly under stress and abuts against the top of the slag tank body 12, thereby realizing the sealing work of the slag tank body 12; the microporous structure of the graphite material expands at high temperature, which can fill the gap of the sealing interface, and the nanometer whisker interweaving structure of the ceramic fiber composite material can block the gas channel, and the air leakage rate at 1500℃ is only 1 / 3 of that of the graphite material, thereby effectively preventing the loss of heat energy in the slag tank and the overflow of harmful gas.
[0057] It should be noted that each connecting piece 701 includes two rotating plates 7011 and a swing rod 7012 arranged between the two rotating plates 7011 through a pin shaft, and the two rotating plates 7011 are respectively rotatably connected with the rotating ring 7 and the sealing plate 702; when the rotating ring 7 rotates, the angle automatically moves relative to the rotating plate 7011, so that the swing rod 7012 can smoothly convert the rotating force of the rotating ring 7 into the downward pushing force of the sealing plate 702, thereby realizing the efficient conversion of the horizontal pushing force into the vertical sealing force, avoiding the abrasion of the sealing plate 702 when it initially moves horizontally with the slag cover body 3 and abuts against the top of the slag tank body 12, affecting the service life and use effect, thereby ensuring the sealing performance of the slag tank, preventing the loss of heat energy and the overflow of harmful gas, and meeting the needs of the automatic production line.
[0058] As shown in Figure 1 , Figure 3 , Figure 9 , Figure 10 and Figure 11 , as a preferred embodiment, on the basis of the above-mentioned mode, further, the bottom of the sealing plate 702 is provided with a plurality of movable grooves 8, each movable groove 8 is slidably connected with a movable block 801, a first elastic element 802 is arranged between the movable block 801 and the inner wall of the movable groove 8, a recess 9 is formed in the movable block 801, a positioning block 901 is slidably connected in the recess 9, a second elastic element 902 is arranged between the inner wall of the recess 9 and the inner wall of the positioning block 901, a steel wire rope 10 is fixedly arranged on the positioning block 901, one end of the steel wire rope 10 away from the positioning block 901 passes through the movable block 801, the sealing plate 702 and the slag cover body 3 in sequence and is connected with the first rod body 2031.
[0059] Further, the application discloses a slag ladle, which comprises the automatic pushing and supporting device for the slag ladle cover of high-temperature metallurgical slag ladle, and further comprises a U-shaped support 11 fixed on the frame 1 and a slag ladle body 12 rotatably connected in the U-shaped support 11 through a rotating shaft, a driving motor 111 is arranged on the U-shaped support 11 and used for driving the slag ladle body 12 to rotate, a sealing plate 702 is movably abutted against the top of the slag ladle body 12, the top of the slag ladle body 12 is provided with a first recess hole 121 matched with a movable block 801, and a second recess hole 122 matched with a positioning block 901 is arranged on the inner wall of the first recess hole 121, and an extrusion inclined surface is arranged on the bottom of the positioning block 901.
[0060] Specifically, the first rod body 2031 is displaced relative to the second rod body 2032, the steel wire rope 10 is no longer tensioned, the steel wire rope 10 no longer exerts a pulling force on the positioning block 901, after the slag cover body 3 is aligned with the slag ladle body 12, the sealing plate 702 is displaced relative to the slag ladle body 12 and is abutted against the top of the slag ladle body 12, the movable block 801 at the bottom of the sealing plate 702 drives the positioning block 901 to be inserted into the first recess hole 121, the extrusion inclined surface of the positioning block 901 is stressed and avoids the top of the slag ladle body 12 during the period, until the positioning block 901 is aligned with the second recess hole 122, at this time, the positioning block 901 is reset and inserted into the second recess hole 122 under the elastic force of the second elastic element 902, the connection of the slag cover body 3 and the slag ladle body 12 is forcedly locked, and leakage of high-temperature molten slag caused by accidental opening of the slag cover is avoided; when it is needed to remove the slag cover body 3 at the top of the slag ladle body 12, a worker controls the piston rod of the hydraulic cylinder 202 to be retracted, the first rod body 2031 no longer compresses the elastic telescopic sleeve 2033, the first rod body 2031 exerts a force on the steel wire rope 10, so that the positioning block 901 is firstly retracted into the groove 9, then the positioning block 901 transmits the force to the movable block 801, so that the movable block 801 is retracted into the movable groove 8, and at this time, the rotary ring 7 drives the sealing plate 702 to move upwards through the connecting piece 701, so that the sealing plate 702 is no longer abutted against the top of the slag ladle body 12, then the telescopic rod 203 drives the slag cover body 3 to move back, and during the period, the sealing plate 702 cannot be abraded against the top of the slag ladle body 12; when it is needed to pour out the molten liquid slag in the slag ladle body 12, the driving motor 111 is controlled to operate, so that the output shaft of the driving motor 111 drives the slag ladle body 12 to be overturned relative to the U-shaped support 11, and the molten liquid slag in the slag ladle body 12 is poured out.
[0061] The application further discloses a use method of the slag ladle.
[0062] S1: initial positioning
[0063] The driving motor 111 rotates the slag ladle body 12 to a horizontal position;
[0064] The hydraulic cylinder 202 synchronously extends the telescopic rod 203 to push the slag cover body 3 to translate along the guide seat 5.
[0065] S2: travel monitoring:
[0066] The laser sensor 601 scans the three-dimensional pose of the slag cover body 3 in real time, when the offset is greater than 3 mm, the PLC control system 602 triggers the correction program, the telescopic rods 203 on both sides are differentially displaced, and the pose of the slag cover body 3 is adjusted.
[0067] S3: sealing linkage:
[0068] The slag cover body 3 is abutted against the stop seat 101 under the pushing of the telescopic rod 203, at this time, the slag cover body 3 is placed directly above the slag tank body 12, along with the telescopic rod 203 continuing to move to the slag cover body 3, in the case that the second rod body 2032 cannot move, the elastic telescopic sleeve 2033 automatically shrinks, the push rod 2034 compresses the stressed plate 703 to make the rotating ring 7 rotate, the rotating ring 7 pushes the sealing plate 702 downward through the connecting piece 701, and the sealing surface of the sealing plate 702 is abutted against the top wall of the slag tank body 12.
[0069] S4: positioning and locking:
[0070] The first rod body 2031 is displaced relative to the second rod body 2032, the steel wire rope 10 is no longer tensioned, the first elastic element 802 pushes the movable block 801 to be embedded into the first recess hole 121, the second elastic element 902 releases the positioning block 901 to be clamped into the second recess hole 122, the connection and locking of the slag cover body 3 and the slag tank body 12 are realized, and the slag cover body 3 seals the slag tank body 12.
[0071] The drawings in the specification of the present application are only of a schematic nature, the size and shape of each component shown are not actual limits, and are only a kind of schematic representation. In the actual implementation process, each component can be reasonably configured and adjusted according to specific needs and actual conditions.
[0072] The above is only the preferred specific implementation mode of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A high-temperature metallurgical slag tank slagging cover automatic pushing and supporting device, comprising a rack (1), characterized in that, Also include: Pushing and supporting mechanism (2), which is provided with two groups and is respectively arranged on both sides of the rack (1), for pushing and supporting the slag cover body (3); The guide mechanism includes two groups of symmetrically arranged guide rails (4) and guide seats (5), and the two groups of guide rails (4) are respectively arranged on both sides of the slag cover body (3). The guide seat (5) includes a base (501) and a roller set (502) arranged on the base (501); And a positioning module (6) electrically connected with the pushing and supporting mechanism (2) for positioning the position of the slag cover body (3) pushed by the pushing and supporting mechanism (2); Wherein, the lower side of the slag cover body (3) is provided with a sealing assembly; The pushing and supporting mechanism (2) includes a support seat (201) fixed on the rack (1), a hydraulic oil cylinder (202) arranged on the support seat (201), and a telescopic rod (203) slidably connected with the hydraulic oil cylinder (202). One end of the telescopic rod (203) away from the hydraulic oil cylinder (202) is rotatably connected with the slag cover body (3) through a pin shaft. The telescopic rod (203) includes a first rod body (2031) slidably connected with the hydraulic oil cylinder (202), a second rod body (2032) movably connected with the slag cover body (3) through a pin shaft, and an elastic telescopic sleeve (2033) arranged between the first rod body (2031) and the second rod body (2032). A push rod (2034) is fixedly arranged on the first rod body (2031). A stop seat (101) is arranged on the rack (1) and movably abuts against the slag cover body (3). The sealing assembly includes a rotating ring (7) rotatably connected in the slag cover body (3), a plurality of connecting pieces (701) movably connected with the rotating ring (7), and a sealing plate (702) arranged at one end of the connecting piece (701) away from the rotating ring (7). The rotating ring (7) is provided with a stress plate (703) movably abutting against the push rod (2034). The sealing plate (702) is made of graphite material or ceramic fiber composite material; The bottom of the sealing plate (702) is provided with a plurality of movable grooves (8). Each movable groove (8) is slidably connected with a movable block (801). A first elastic element (802) is arranged between the movable block (801) and the inner wall of the movable groove (8). A recess (9) is arranged on the movable block (801). A positioning block (901) is slidably connected in the recess (9). A second elastic element (902) is arranged between the inner wall of the recess (9) and the inner wall of the positioning block (901). A steel wire rope (10) is fixedly arranged on the positioning block (901). One end of the steel wire rope (10) away from the positioning block (901) passes through the movable block (801), the sealing plate (702) and the slag cover body (3) in sequence and is connected with the first rod body (2031). Each of the connecting pieces (701) comprises two rotating plates (7011) and a swing rod (7012) arranged between the two rotating plates (7011) through a pin shaft, and the two rotating plates (7011) are respectively rotationally connected with the rotating ring (7) and the sealing plate (702).
2. A high-temperature metallurgical slag tank slagging cover automatic pushing and supporting device according to claim 1, characterized in that, The positioning module (6) comprises a laser sensor (601) and a PLC control system (602), the laser sensor (601) is used for detecting the position of the slag cover body (3) in real time and feeding back position information to the PLC control system (602), and the PLC control system (602) dynamically adjusts the stroke of the telescopic rod (203) according to the position information.
3. A high-temperature metallurgical slag tank slagging cover automatic pushing and supporting device according to claim 2, characterized in that, The roller group (502) is slidingly connected in the guide rail (4), and a thermal expansion gap of 5-8 mm is reserved between the guide rail (4) and the roller group (502).
4. The automatic pushing and supporting device for the slag cover of the high-temperature metallurgical slag ladle according to claim 3, characterized in that, The PLC control system (602) of the positioning module (6) is provided with an intelligent deviation correction algorithm, when the laser sensor (601) detects that the offset of the slag cover body (3) is greater than 3 mm, the telescopic rod (203) fine adjustment program is automatically triggered to differentially control the telescopic rods (203) of the two hydraulic oil cylinders (202); the stroke of the offset side push rod is shortened and the stroke of the opposite side push rod is simultaneously lengthened.
5. A slag pot comprising the automatic pushing and supporting device for the cover of a high-temperature metallurgical slag pot according to claim 4, characterized in that, Further comprising a U-shaped support (11) fixed on the rack (1) and a slag tank body (12) rotationally connected in the U-shaped support (11) through a rotating shaft, a driving motor (111) for driving the slag tank body (12) to rotate is arranged on the U-shaped support (11), the sealing plate (702) is movably abutted with the top of the slag tank body (12), the top of the slag tank body (12) is provided with a first recess (121) matched with the movable block (801), and the inner wall of the first recess (121) is provided with a second recess (122) matched with the positioning block (901).
6. A method of using the slag pot of claim 5, wherein, The method comprises the following steps: S1: initial positioning: The driving motor (111) rotates the slag tank body (12) to a horizontal position; The hydraulic oil cylinder (202) synchronously extends the telescopic rod (203) to push the slag cover body (3) to translate along the guide seat (5); S2: travel monitoring: The laser sensor (601) scans the three-dimensional pose of the slag cover body (3) in real time, when the offset is greater than 3 mm, the PLC control system (602) triggers the deviation correction program, and the telescopic rods (203) on the two sides are differentially displaced to adjust the pose of the slag cover body (3); S3: sealing linkage: The slag cover body (3) is abutted with the stop seat (101) under the pushing of the telescopic rod (203), at this time, the slag cover body (3) is located directly above the slag tank body (12), with the telescopic rod (203) continuing to move towards the slag cover body (3), the elastic telescopic sleeve (2033) automatically shrinks under the condition that the second rod body (2032) cannot move, the push rod (2034) presses the stress plate (703) to make the rotating ring (7) rotate, the rotating ring (7) pushes the sealing plate (702) downward through the connecting piece (701), and the sealing surface of the sealing plate (702) is abutted with the top wall of the slag tank body (12); S4: positioning locking: When the first rod body (2031) is displaced relative to the second rod body (2032), the steel wire rope (10) is no longer tensioned, the first elastic element (802) pushes the movable block (801) to be embedded in the first recess (121), and the second elastic element (902) releases the positioning block (901) to be clamped into the second recess (122), so that the connection and locking of the slag cover body (3) and the slag pot body (12) are realized, and the slag cover body (3) performs the sealing work on the slag pot body (12).
Citation Information
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