Power transmission member and electrical connection assembly
By connecting the power transmission component, which is encased in an insulator, to the conductive component, the problems of high temperature rise during current transmission and inconvenient connection are solved, achieving a low temperature rise and low cost electrical connection effect.
Patent Information
- Application Number
- CN202410535813.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-10-31
AI Technical Summary
In existing technologies, the use of large-section conventional wires for current transmission between the battery pack and power source of new energy electric vehicles leads to increased temperature, which can easily cause fires and is costly. Furthermore, the electrical connection is inconvenient and the size is too large when multiple conductive components are connected.
The power transmission component includes a first metal busbar and a second metal busbar, which are encased in an insulator for electrical isolation. The exposed part of the connection end is connected to the conductive component. Multiple metal busbars can be electrically connected to multiple conductive components, simplifying operation and reducing size.
It achieves low-temperature rise and low-cost current transmission, simplifies electrical connection operations, and reduces the size of electrical connection products.
Smart Images

Figure CN120879252A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a power transmission device, including an electrical connection assembly of the power transmission device and an electrical connection product including the electrical connection assembly. Background Technology
[0002] In existing technologies, conventional wires with large cross-sections are typically used to transmit current between the battery pack and the power source in new energy electric vehicles. Since the charging current of the battery pack can reach as high as 1000A, this results in a high temperature rise in conventional wires, making it difficult to meet requirements and sometimes even causing fires. Furthermore, conventional wires use copper cores, and large-section copper cores are very expensive.
[0003] In existing technologies, aluminum busbar wires are typically used instead of traditional copper core wires to reduce wire temperature rise and cost. However, existing aluminum busbar wires consist of only a single aluminum busbar. When multiple different conductive components need to be electrically connected separately, multiple aluminum busbar wires are required, which makes electrical connections inconvenient and results in overly large and expensive electrical connection products. Summary of the Invention
[0004] The purpose of this invention is to solve at least one aspect of the aforementioned problems and defects existing in the prior art.
[0005] According to one aspect of the present invention, a power transmission device is provided. The power transmission device includes: a first metal busbar having a first connection terminal for electrical connection with a first conductive component; a second metal busbar having a second connection terminal for electrical connection with a second conductive component; and an insulator, wherein the first metal busbar and the second metal busbar are enclosed within the insulator and electrically isolated by the insulator. The first connection terminal and the second connection terminal are enclosed within the insulator and do not protrude from the insulator.
[0006] According to an exemplary embodiment of the present invention, a first opening is formed on the top and / or bottom surface of the end of the insulator, and a portion of the first connecting end is exposed through the first opening to be electrically connected to the first conductive component; a second opening is formed on the top and / or bottom surface of the end of the insulator, and a portion of the second connecting end is exposed through the second opening to be electrically connected to the second conductive component.
[0007] According to another exemplary embodiment of the present invention, the first connecting end of the first metal busbar is exposed from the insulator only at the first opening; and / or the second connecting end of the second metal busbar is exposed from the insulator only at the second opening.
[0008] According to another exemplary embodiment of the present invention, the first connecting end of the first metal busbar has a first end face perpendicular to the length direction of the power transmission component, the first end face being enclosed in the insulator and not exposed from the insulator; and / or the second connecting end of the second metal busbar has a second end face perpendicular to the length direction of the power transmission component, the second end face being enclosed in the insulator and not exposed from the insulator.
[0009] According to another exemplary embodiment of the present invention, the first end face of the first connection end and the second end face of the second connection end are flush, such that the first end face of the first connection end and the second end face of the second connection end are located in the same plane perpendicular to the length direction of the power transmission component.
[0010] According to another exemplary embodiment of the present invention, the first connecting end of the first metal busbar has a first end face perpendicular to the length direction of the power transmission component, the first end face not being enclosed in the insulator and exposed from the insulator; and / or the second connecting end of the second metal busbar has a second end face perpendicular to the length direction of the power transmission component, the second end face not being enclosed in the insulator and exposed from the insulator.
[0011] According to another exemplary embodiment of the present invention, the first end face of the first connection end and the second end face of the second connection end are separated by a predetermined distance in the length direction of the power transmission component, so as to increase the creepage distance between the first end face of the first connection end and the second end face of the second connection end.
[0012] According to another exemplary embodiment of the present invention, the power transmission component is flat, and the first metal busbar and the second metal busbar are flat aluminum busbars or flat copper busbars.
[0013] According to another exemplary embodiment of the present invention, the first metal bar is stacked on top of the second metal bar in the thickness direction of the power transmission component.
[0014] According to another exemplary embodiment of the present invention, the width of the first connecting end of the first metal busbar is not greater than half the width of the first metal busbar and is biased on one side of the width direction of the power transmission member; the width of the second connecting end of the second metal busbar is not greater than half the width of the second metal busbar and is biased on the other side of the width direction of the power transmission member.
[0015] According to another exemplary embodiment of the present invention, the first connecting end of the first metal busbar and the second connecting end of the second metal busbar are spaced apart in the thickness direction of the power transmission component; the first connecting end of the first metal busbar and the second connecting end of the second metal busbar are spaced apart in the width direction of the power transmission component.
[0016] According to another exemplary embodiment of the present invention, a first recess corresponding to the first connecting end is formed on one of the top surface and the bottom surface of the end of the insulator, and a second recess corresponding to the second connecting end is formed on the other of the top surface and the bottom surface of the end of the insulator.
[0017] According to another exemplary embodiment of the present invention, the first metal busbar and the second metal busbar are arranged side by side in the width direction of the power transmission component.
[0018] According to another exemplary embodiment of the present invention, the first metal busbar and the second metal busbar are spaced apart in the width direction of the power transmission component; and the top and bottom surfaces of the first metal busbar are respectively flush with the top and bottom surfaces of the second metal busbar.
[0019] According to another exemplary embodiment of the present invention, the width of the first connecting end of the first metal busbar is equal to the width of the first metal busbar; and / or the width of the second connecting end of the second metal busbar is equal to the width of the second metal busbar.
[0020] According to another aspect of the present invention, an electrical connection assembly is provided. The electrical connection assembly includes: the aforementioned power transmission element; a first conductive component electrically connected to a first connection terminal of the first metal busbar; and a second conductive component electrically connected to a second connection terminal of the second metal busbar.
[0021] According to an exemplary embodiment of the present invention, the first connecting end of the first metal busbar has a first weld portion exposed through a first opening in the insulator, and the first conductive component is welded to the first weld portion of the first connecting end; the second connecting end of the second metal busbar has a second weld portion exposed through a second opening in the insulator, and the second conductive component is welded to the second weld portion of the second connecting end.
[0022] According to another exemplary embodiment of the present invention, the first welded portion and the second welded portion are respectively located on the top surfaces of the first connecting end and the second connecting end, and the first conductive component and the second conductive component are located on the top side of the power transmission component; or the first welded portion and the second welded portion are respectively located on the bottom surfaces of the first connecting end and the second connecting end, and the first conductive component and the second conductive component are located on the bottom side of the power transmission component.
[0023] According to another exemplary embodiment of the present invention, the first welded portion and the second welded portion are respectively located on the top surface of the first connecting end and the bottom surface of the second connecting end, and the first conductive component and the second conductive component are respectively located on the top side and the bottom side of the power transmission component; or the first welded portion and the second welded portion are respectively located on the bottom surface of the first connecting end and the top surface of the second connecting end, and the first conductive component and the second conductive component are respectively located on the bottom side and the top side of the power transmission component.
[0024] According to another exemplary embodiment of the present invention, the first conductive component is cylindrical, with one end welded to a first welded portion of the first metal busbar and the other end extending from the insulator for electrical contact with a first terminal of the charging socket; the second conductive component is cylindrical, with one end welded to a second welded portion of the second metal busbar and the other end extending from the insulator for electrical contact with a second terminal of the charging socket.
[0025] According to another exemplary embodiment of the present invention, the first conductive component and the second conductive component are respectively a first terminal and a second terminal for charging in the charging socket, the first terminal and the second terminal are arranged side by side in the width direction of the power transmission component; one end of the first terminal is flat and is directly welded to the first welding part of the first metal busbar, and one end of the second terminal is flat and is directly welded to the first welding part of the second metal busbar.
[0026] In the foregoing exemplary embodiments of the present invention, the power transmission component has multiple metal bars that can be electrically connected to multiple conductive components respectively, which not only simplifies the electrical connection operation, but also reduces the size and cost.
[0027] Other objects and advantages of the invention will become apparent from the following description of the invention with reference to the accompanying drawings, and will help to provide a comprehensive understanding of the invention. Attached Figure Description
[0028] Figure 1 A perspective view of a power transmission device according to an exemplary embodiment of the present invention is shown;
[0029] Figure 2 show Figure 1 A cross-sectional view of the power transmission component shown;
[0030] Figure 3 show Figure 1 An exploded view of the power transmission components shown.
[0031] Figure 4A perspective view of a power transmission device according to another exemplary embodiment of the present invention is shown;
[0032] Figure 5 show Figure 4 A cross-sectional view of the power transmission component shown;
[0033] Figure 6 A perspective view of a power transmission device according to yet another exemplary embodiment of the present invention is shown;
[0034] Figure 7 show Figure 6 A cross-sectional view of the power transmission component shown;
[0035] Figure 8 A perspective view of an electrical connection assembly according to an exemplary embodiment of the present invention is shown;
[0036] Figure 9 show Figure 8 An exploded view of the electrical connection assembly shown;
[0037] Figure 10 A perspective view of an electrical connection assembly according to another exemplary embodiment of the present invention is shown;
[0038] Figure 11 show Figure 10 An exploded view of the electrical connection assembly shown;
[0039] Figure 12 show Figure 10 A cross-sectional view of the electrical connection assembly shown;
[0040] Figure 13 A perspective view of an electrical connection assembly according to an exemplary embodiment of the present invention is shown;
[0041] Figure 14 show Figure 13 An exploded view of the electrical connection assembly shown;
[0042] Figure 15 A perspective view of an electrical connection assembly according to another exemplary embodiment of the present invention is shown;
[0043] Figure 16 show Figure 15 An exploded view of the electrical connection assembly shown;
[0044] Figure 17 A perspective view of an electrical connection assembly according to yet another exemplary embodiment of the present invention is shown;
[0045] Figure 18 show Figure 17 An exploded view of the electrical connection assembly shown;
[0046] Figure 19 This diagram shows a perspective view of an electrical connection product according to an exemplary embodiment of the present invention.
[0047] Figure 20 show Figure 19 An exploded view of the electrical connection product shown.
[0048] Figure 21 show Figure 19 The diagram shows a three-dimensional representation of an electrical connection product, with the rear housing removed to reveal the internal electrical connection structure.
[0049] Figure 22 An exploded view of an electrical connection product according to another exemplary embodiment of the present invention is shown;
[0050] Figure 23 This diagram shows a perspective view of an electrical connection product according to an exemplary embodiment of the present invention.
[0051] Figure 24 show Figure 23 An exploded view of the electrical connection product shown.
[0052] Figure 25 show Figure 23 A cross-sectional view of the electrical connection product shown.
[0053] Figure 26 show Figure 23 The diagram shows the assembly of the power transmission components, the first terminal, and the second terminal of the electrical connection product.
[0054] Figure 27 show Figure 23 An exploded view of the power transmission component, first terminal, and second terminal of the electrical connection product shown.
[0055] Figure 28 show Figure 23 Another exploded view of the power transmission component, first terminal, and second terminal of the electrical connection product shown;
[0056] Figure 29 A perspective view of an electrical connection product according to another exemplary embodiment of the present invention is shown;
[0057] Figure 30 show Figure 29 An exploded view of the electrical connection product shown;
[0058] Figure 31 show Figure 29 Another exploded view of the electrical connection product shown;
[0059] Figure 32 show Figure 29 A cross-sectional view of the electrical connection product shown.
[0060] Figure 33 show Figure 29 A cross-sectional view of the bolt assembly of the electrical connection product shown. Detailed Implementation
[0061] The technical solution of the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. In this specification, the same or similar reference numerals indicate the same or similar components. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the overall inventive concept of the present invention and should not be construed as a limitation thereof.
[0062] Furthermore, in the following detailed description, numerous specific details are set forth for ease of explanation to provide a thorough understanding of the embodiments disclosed herein. However, it will be apparent that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and apparatuses are illustrated to simplify the figures.
[0063] According to a general technical concept of the present invention, a power transmission device is provided. The power transmission device includes: a first metal busbar having a first connection terminal for electrical connection with a first conductive component; a second metal busbar having a second connection terminal for electrical connection with a second conductive component; and an insulator, wherein the first metal busbar and the second metal busbar are enclosed within the insulator and electrically isolated by the insulator. The first connection terminal and the second connection terminal are enclosed within the insulator and do not protrude from the insulator.
[0064] According to another general technical concept of the present invention, an electrical connection assembly is provided. The electrical connection assembly includes: the aforementioned power transmission component; a first conductive component electrically connected to a first connection terminal of the first metal busbar; and a second conductive component electrically connected to a second connection terminal of the second metal busbar.
[0065] According to another general technical concept of the present invention, an electrical connection assembly is provided. The electrical connection assembly includes: a power transmission component, a first conductive component, and a second conductive component. The power transmission component is flat and includes: a first metal busbar having a first connection end; a second metal busbar having a second connection end; and an insulator, wherein the first metal busbar and the second metal busbar are enclosed within the insulator and electrically isolated by the insulator. The first conductive component is electrically connected to the first connection end of the first metal busbar. The second conductive component is electrically connected to the second connection end of the second metal busbar. The first connection end and the second connection end are enclosed within the insulator and do not protrude from the insulator.
[0066] According to another general technical concept of the present invention, an electrical connection product is provided. The electrical connection product includes: a housing; a first terminal and a second terminal disposed within the housing; and the aforementioned electrical connection assembly, wherein a first conductive member and a second conductive member are disposed within the housing and a power transmission element extends from the housing. One end of the first terminal is electrically connected to the first conductive member for connection to a first metal busbar via the first conductive member, and one end of the second terminal is electrically connected to the second conductive member for connection to a second metal busbar via the second conductive member.
[0067] According to another general technical concept of the present invention, an electrical connection product is provided. The electrical connection product includes: a housing; and the aforementioned electrical connection assembly, wherein a first conductive component and a second conductive component are inserted into the housing and a power transmission component is led out from the housing.
[0068] According to another general technical concept of the present invention, an electrical connection product is provided. The electrical connection product includes: a housing; a first terminal and a second terminal inserted into the housing; and a power transmission element including an insulator and a first metal bus and a second metal bus enclosed within and electrically isolated by the insulator. The first metal bus has a first connection end electrically connected to the first terminal, and the second metal bus has a second connection end electrically connected to the second terminal. The first and second connection ends are enclosed within the insulator and do not protrude from the insulator.
[0069] Figure 1 A perspective view of a power transmission device 1 according to an exemplary embodiment of the present invention is shown; Figure 2 show Figure 1 A cross-sectional view of the power transmission component 1 shown; Figure 3 show Figure 1 An exploded view of the power transmission component 1 shown; Figure 4 A perspective view of a power transmission device 1 according to another exemplary embodiment of the present invention is shown; Figure 5 show Figure 4 A cross-sectional view of the power transmission component 1 shown; Figure 6 A perspective view of a power transmission device 1 according to yet another exemplary embodiment of the present invention is shown; Figure 7 show Figure 6 A cross-sectional view of the power transmission component 1 shown; Figure 8 A perspective view of an electrical connection assembly according to an exemplary embodiment of the present invention is shown; Figure 9 show Figure 8 An exploded view of the electrical connection assembly shown; Figure 10A perspective view of an electrical connection assembly according to another exemplary embodiment of the present invention is shown; Figure 11 show Figure 10 An exploded view of the electrical connection assembly shown;
[0070] Figure 12 show Figure 10 A cross-sectional view of the electrical connection assembly shown; Figure 13 A perspective view of an electrical connection assembly according to an exemplary embodiment of the present invention is shown; Figure 14 show Figure 13 An exploded view of the electrical connection assembly shown; Figure 15 A perspective view of an electrical connection assembly according to another exemplary embodiment of the present invention is shown; Figure 16 show Figure 15 An exploded view of the electrical connection assembly shown; Figure 17 A perspective view of an electrical connection assembly according to yet another exemplary embodiment of the present invention is shown; Figure 18 show Figure 17 An exploded view of the electrical connection assembly shown.
[0071] like Figures 1 to 18 As shown, in an exemplary embodiment of the present invention, a power transmission device 1 is disclosed. The power transmission device 1 includes a first metal busbar 11, a second metal busbar 12, and an insulator 13. The first metal busbar 11 has a first connection end 110 for electrical connection with a first conductive component 21. The second metal busbar 12 has a second connection end 120 for electrical connection with a second conductive component 22. The first metal busbar 11 and the second metal busbar 12 are enclosed in the insulator 13 and electrically isolated by the insulator 13. In the illustrated embodiment, the first connection end 110 and the second connection end 120 are enclosed in the insulator 13 and do not protrude from the insulator 13.
[0072] like Figures 1 to 18 As shown in the illustrated embodiment, a first opening 131a is formed on the top and / or bottom surface of the end of the insulator 13, and a portion of the first connecting end 110 is exposed through the first opening 131a for electrical connection with the first conductive member 21. A second opening 132a is formed on the top and / or bottom surface of the end of the insulator 13, and a portion of the second connecting end 120 is exposed through the second opening 132a for electrical connection with the second conductive member 22.
[0073] like Figures 1 to 3 As shown in the illustrated embodiment, the first connecting end 110 of the first metal busbar 11 is exposed from the insulator 13 only at the first opening 131a. The second connecting end 120 of the second metal busbar 12 is exposed from the insulator 13 only at the second opening 132a.
[0074] like Figures 1 to 3 As shown in the illustrated embodiment, the first connecting end 110 of the first metal busbar 11 has a first end face 110a perpendicular to the length direction of the power transmission component 1. The first end face 110a is enclosed in the insulator 13 and does not protrude from the insulator 13. The second connecting end 120 of the second metal busbar 12 has a second end face 120a perpendicular to the length direction of the power transmission component 1. The second end face 120a is enclosed in the insulator 13 and does not protrude from the insulator 13.
[0075] like Figures 1 to 3 As shown in the illustrated embodiment, the first end face 110a of the first connection end 110 and the second end face 120a of the second connection end 120 are flush, such that the first end face 110a of the first connection end 110 and the second end face 120a of the second connection end 120 are located in the same plane perpendicular to the length direction of the power transmission component 1.
[0076] like Figure 4 and Figure 5 As shown in the illustrated embodiment, the first connecting end 110 of the first metal busbar 11 has a first end face 110a perpendicular to the length direction of the power transmission component 1, and the first end face 110a is not enclosed in the insulator 13 and protrudes from the insulator 13. The second connecting end 120 of the second metal busbar 12 has a second end face 120a perpendicular to the length direction of the power transmission component 1, and the second end face 120a is not enclosed in the insulator 13 and protrudes from the insulator 13.
[0077] like Figure 4 and Figure 5 As shown in the illustrated embodiment, the first end face 110a of the first connection end 110 and the second end face 120a of the second connection end 120 are separated by a predetermined distance in the length direction of the power transmission member 1, so as to increase the creepage distance between the first end face 110a of the first connection end 110 and the second end face 120a of the second connection end 120.
[0078] like Figures 1 to 18 As shown, in the illustrated embodiment, the power transmission component 1 is flat, and the first metal busbar 11 and the second metal busbar 12 are flat aluminum busbars or flat copper busbars.
[0079] like Figure 1-5 and Figure 8-18 As shown, in the illustrated embodiment, the first metal bar 11 is stacked on top of the second metal bar 12 in the thickness direction of the power transmission component 1.
[0080] like Figure 1-5 and Figure 8-18As shown in the illustrated embodiment, the width of the first connecting end 110 of the first metal busbar 11 is no greater than half the width of the first metal busbar 11 and is biased to one side in the width direction of the power transmission member 1. The width of the second connecting end 120 of the second metal busbar 12 is no greater than half the width of the second metal busbar 12 and is biased to the other side in the width direction of the power transmission member 1.
[0081] like Figure 1-5 and Figure 8-18 As shown in the illustrated embodiment, the first connecting end 110 of the first metal busbar 11 and the second connecting end 120 of the second metal busbar 12 are spaced apart in the thickness direction of the power transmission member 1. The first connecting end 110 of the first metal busbar 11 and the second connecting end 120 of the second metal busbar 12 are spaced apart in the width direction of the power transmission member 1.
[0082] like Figure 1-5 and Figure 8-18 As shown in the illustrated embodiment, a first recess 131 corresponding to the first connecting end 110 is formed on one of the top and bottom surfaces of the end of the insulator 13, and a second recess 132 corresponding to the second connecting end 120 is formed on the other of the top and bottom surfaces of the end of the insulator 13.
[0083] like Figure 6 and Figure 7 As shown, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are arranged side by side in the width direction of the power transmission component 1.
[0084] like Figure 6 and Figure 7 As shown in the illustrated embodiment, the first metal busbar 11 and the second metal busbar 12 are spaced apart in the width direction of the power transmission component 1. The top and bottom surfaces of the first metal busbar 11 are flush with the top and bottom surfaces of the second metal busbar 12, respectively.
[0085] like Figure 6 and Figure 7 As shown in the illustrated embodiment, the width of the first connecting end 110 of the first metal bar 11 is equal to the width of the first metal bar 11. The width of the second connecting end 120 of the second metal bar 12 is equal to the width of the second metal bar 12.
[0086] like Figures 1 to 18 As shown, in another exemplary embodiment of the present invention, an electrical connection assembly is also disclosed. This electrical connection assembly includes: a power transmission component 1, a first conductive component 21, and a second conductive component 22. The first conductive component 21 is electrically connected to a first connection terminal 110 of a first metal busbar 11. The second conductive component 22 is electrically connected to a second connection terminal 120 of a second metal busbar 12.
[0087] like Figures 1 to 18 As shown in the illustrated embodiment, the first connecting end 110 of the first metal busbar 11 has a first weld portion 11a exposed through a first opening 131a of the insulator 13, and the first conductive component 21 is welded to the first weld portion 11a of the first connecting end 110. The second connecting end 120 of the second metal busbar 12 has a second weld portion 12a exposed through a second opening 132a of the insulator 13, and the second conductive component 22 is welded to the second weld portion 12a of the second connecting end 120.
[0088] like Figure 8 and Figure 9 As shown in the illustrated embodiment, the first welding portion 11a and the second welding portion 12a are respectively located on the top surfaces of the first connecting end 110 and the second connecting end 120, and the first conductive component 21 and the second conductive component 22 are located on the top side of the power transmission component 1. However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, the first welding portion 11a and the second welding portion 12a are respectively located on the bottom surfaces of the first connecting end 110 and the second connecting end 120, and the first conductive component 21 and the second conductive component 22 are located on the bottom side of the power transmission component 1.
[0089] like Figures 10 to 12 As shown in the illustrated embodiment, the first welding portion 11a and the second welding portion 12a are respectively located on the bottom surface of the first connecting end 110 and the top surface of the second connecting end 120, and the first conductive component 21 and the second conductive component 22 are respectively located on the bottom side and the top side of the power transmission component 1. However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, the first welding portion 11a and the second welding portion 12a are respectively located on the top surface of the first connecting end 110 and the bottom surface of the second connecting end 120, and the first conductive component 21 and the second conductive component 22 are respectively located on the top side and the bottom side of the power transmission component 1.
[0090] like Figures 1 to 16 As shown in the illustrated embodiment, the first conductive component 21 is cylindrical, with one end welded to the first weld portion 11a of the first metal busbar 11, and the other end extending from the insulator 13 for electrical contact with the first terminal 31 of the charging socket. The second conductive component 22 is cylindrical, with one end welded to the second weld portion 12a of the second metal busbar 12, and the other end extending from the insulator 13 for electrical contact with the second terminal 32 of the charging socket.
[0091] like Figure 17 and Figure 18As shown in the illustrated embodiment, the first conductive component 21 and the second conductive component 22 are respectively the first terminal 31 and the second terminal 32 for charging within the charging socket. The first terminal 31 and the second terminal 32 are arranged side by side in the width direction of the power transmission component 1. One end of the first terminal 31 is flat and is directly welded to the first welding portion 11a of the first metal busbar 11, and one end of the second terminal 32 is flat and is directly welded to the first welding portion 12a of the second metal busbar 12.
[0092] like Figures 1 to 18 As shown, in another exemplary embodiment of the present invention, an electrical connection assembly is also disclosed. This electrical connection assembly includes: a power transmission component 1, a first conductive component 21, and a second conductive component 22. The power transmission component 1 is flat. The power transmission component 1 includes: a first metal busbar 11, a second metal busbar 12, and an insulator 13. The first metal busbar 11 has a first connection end 110. The second metal busbar 12 has a second connection end 120. The first metal busbar 11 and the second metal busbar 12 are enclosed in the insulator 13 and electrically isolated by the insulator 13. The first conductive component 21 is electrically connected to the first connection end 110 of the first metal busbar 11. The second conductive component 22 is electrically connected to the second connection end 120 of the second metal busbar 12. The first connection end 110 and the second connection end 120 are enclosed in the insulator 13 and do not protrude from the insulator 13.
[0093] like Figures 1 to 18 As shown in the illustrated embodiment, a first opening 131a is formed on the top and / or bottom surface of the end of the insulator 13. The first connecting end 110 has a first weld portion 11a exposed from the first opening 131a, and the first conductive component 21 is welded to the first weld portion 11a. A second opening 132a is formed on the top and / or bottom surface of the end of the insulator 13. The second connecting end 120 has a second weld portion 12a exposed from the second opening 132a, and the second conductive component 22 is welded to the second weld portion 12a.
[0094] like Figures 1 to 18 As shown in the illustrated embodiment, the first connecting end 110 of the first metal busbar 11 is exposed from the insulator 13 only at the first opening 131a. The second connecting end 120 of the second metal busbar 12 is exposed from the insulator 13 only at the second opening 132a.
[0095] like Figures 1 to 3As shown in the illustrated embodiment, the first connecting end 110 of the first metal busbar 11 has a first end face 110a perpendicular to the length direction of the power transmission component 1, and the first end face 110a is enclosed in the insulator 13. The second connecting end 120 of the second metal busbar 12 has a second end face 120a perpendicular to the length direction of the power transmission component 1, and the second end face 120a is enclosed in the insulator 13.
[0096] like Figures 1 to 18 As shown in the illustrated embodiment, the first metal busbar 11 and the second metal busbar 12 are flat aluminum busbars or flat copper busbars.
[0097] like Figure 8-9 and Figure 13-14 As shown in the illustrated embodiment, the first conductive component 21 and the second conductive component 22 are located on the top side of the power transmission component 1 and are respectively welded to the top surfaces of the first connecting end 110 and the second connecting end 120. However, the present invention is not limited to the illustrated embodiment. For example, in another exemplary embodiment of the present invention, the second conductive component 22 and the second conductive component 22 are located on the bottom side of the power transmission component 1 and are respectively welded to the bottom surfaces of the second connecting end 120 and the second connecting end 120.
[0098] like Figure 10-12 and Figure 15-16 As shown in the illustrated embodiment, one of the first conductive component 21 and the second conductive component 22 is located on the top side of the power transmission component 1 and is soldered to the top surface of one of the first connecting end 110 and the second connecting end 120. The other of the first conductive component 21 and the second conductive component 22 is located on the bottom side of the power transmission component 1 and is soldered to the bottom surface of the other of the first connecting end 110 and the second connecting end 120.
[0099] like Figure 1-5 and Figure 8-16 As shown, in the illustrated embodiment, the first metal bar 11 is stacked on top of the second metal bar 12 in the thickness direction of the power transmission component 1.
[0100] like Figure 1-5 and Figure 8-16 As shown in the illustrated embodiment, the width of the first connecting end 110 of the first metal busbar 11 is no greater than half the width of the first metal busbar 11 and is biased to one side in the width direction of the power transmission member 1. The width of the second connecting end 120 of the second metal busbar 12 is no greater than half the width of the second metal busbar 12 and is biased to the other side in the width direction of the power transmission member 1.
[0101] like Figure 1-5 and Figure 8-16As shown in the illustrated embodiment, the first connecting end 110 of the first metal busbar 11 and the second connecting end 120 of the second metal busbar 12 are spaced apart in the thickness direction of the power transmission member 1. The first connecting end 110 of the first metal busbar 11 and the second connecting end 120 of the second metal busbar 12 are spaced apart in the width direction of the power transmission member 1.
[0102] like Figure 1-5 and Figure 8-16 As shown in the illustrated embodiment, a first recess 131 corresponding to the first connecting end 110 is formed on one of the top and bottom surfaces of the end of the insulator 13, and a second recess 132 corresponding to the second connecting end 120 is formed on the other of the top and bottom surfaces of the end of the insulator 13.
[0103] like Figure 6 and Figure 7 As shown, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are arranged side by side in the width direction of the power transmission component 1.
[0104] like Figure 6 and Figure 7 As shown in the illustrated embodiment, the first metal busbar 11 and the second metal busbar 12 are spaced apart in the width direction of the power transmission component 1. The top and bottom surfaces of the first metal busbar 11 are flush with the top and bottom surfaces of the second metal busbar 12, respectively.
[0105] Figure 19 This diagram shows a perspective view of an electrical connection product according to an exemplary embodiment of the present invention. Figure 20 show Figure 19 An exploded view of the electrical connection product shown. Figure 21 show Figure 19 The diagram shows a three-dimensional representation of an electrical connection product, with the rear housing removed to reveal the internal electrical connection structure.
[0106] like Figures 19 to 21 As shown, in another exemplary embodiment of the present invention, an electrical connection product is also disclosed. This electrical connection product includes: a housing 5, a first terminal 31, a second terminal 32, and the aforementioned electrical connection assembly. The first terminal 31 and the second terminal 32 are inserted into the housing 5. A first conductive component 21 and a second conductive component 22 of the electrical connection assembly are disposed in the housing 5, and their power transmission element 1 extends out from the housing 5. One end of the first terminal 31 is electrically connected to the first conductive component 21 to be connected to a first metal busbar 11 via the first conductive component 21. One end of the second terminal 32 is electrically connected to the second conductive component 22 to be connected to a second metal busbar 12 via the second conductive component 22.
[0107] like Figures 19 to 21As shown in the illustrated embodiment, the first conductive component 21 is cylindrical, with one end welded to the first connection end 110 of the first metal busbar 11, and the other end extending from the insulator 13 of the power transmission component 1 and making electrical contact with the first terminal 31. The second conductive component 22 is cylindrical, with one end welded to the second connection end 120 of the second metal busbar 12, and the other end extending from the insulator 13 of the power transmission component 1 and making electrical contact with the second terminal 32.
[0108] like Figures 19 to 21 As shown in the illustrated embodiment, the housing 5 has a front end and a rear end opposite each other in its longitudinal direction Y. An insertion port 53 is formed at the rear end of the housing 5. The ends of the first conductive member 21, the second conductive member 22, and the power transmission member 1 are inserted into the housing 5 along the longitudinal direction Y of the housing 5 via the insertion port 53.
[0109] like Figures 19 to 21 As shown, in the illustrated embodiment, the electrical connection product further includes a first nut 41b and a first bolt 41a. The first nut 41b is fixed to the first terminal 31. The first bolt 41a passes through the first conductive member 21 and the first terminal 31 and is threadedly connected to the first nut 41b to fasten the first terminal 31 to the first conductive member 21.
[0110] like Figures 19 to 21 As shown, in the illustrated embodiment, the housing 5 has a top and a bottom opposite each other in its height direction Z, and a first mounting hole 51 is formed on the top or bottom of the housing 5, through which a first bolt 41a enters the housing 5.
[0111] like Figures 19 to 21 As shown, in the illustrated embodiment, the electrical connection product further includes a second nut 42b and a second bolt 42a. The second nut 42b is secured to the second terminal 32. The second bolt 42a passes through the second conductive member 22 and the second terminal 32 and is threadedly connected to the second nut 42b to fasten the second terminal 32 to the second conductive member 22.
[0112] like Figures 19 to 21 As shown in the illustrated embodiment, the housing 5 has a top and a bottom opposite each other in its height direction Z, and a second mounting hole 52 is formed on the top or bottom of the housing 5, through which a second bolt 42a enters the housing 5.
[0113] like Figures 19 to 21 As shown, in the illustrated embodiment, the first terminal 31 and the second terminal 32 are arranged side by side in the transverse X direction of the housing 5 and extend along the longitudinal Y direction of the housing 5, and the power transmission component 1 is led out from the rear end of the housing 5 along the longitudinal Y direction of the housing 5.
[0114] like Figures 19 to 21As shown in the illustrated embodiment, the electrical connection product is a charging socket suitable for mating with a charging gun, and the first terminal 31 and the second terminal 32 are the charging terminals of the charging socket.
[0115] Figure 22 An exploded view of an electrical connection product according to another exemplary embodiment of the present invention is shown.
[0116] like Figure 17-18 and Figure 22 As shown, in another exemplary embodiment of the present invention, an electrical connection product is also disclosed. The electrical connection product includes a housing 5 and an electrical connection assembly. A first conductive component 21 and a second conductive component 22 of the electrical connection assembly are inserted into the housing 5, and a power transmission component 1 of the electrical connection assembly extends out from the housing 5.
[0117] like Figure 17-18 and Figure 22 As shown in the illustrated embodiment, the first conductive component 21 and the second conductive component 22 are respectively the first terminal 31 and the second terminal 32 of the electrical connection product. One end of the first terminal 31 is flat and is directly soldered to the first connection end 110 of the first metal busbar 11 of the power transmission component 1, and one end of the second terminal 32 is flat and is directly soldered to the second connection end 120 of the second metal busbar 12 of the power transmission component 1.
[0118] like Figure 17-18 and Figure 22 As shown, in the illustrated embodiment, the first terminal 31 and the second terminal 32 are arranged side by side in the transverse X direction of the housing 5 and extend along the longitudinal Y direction of the housing 5, and the power transmission element 1 is led out from the housing 5 along the longitudinal Y direction of the housing 5.
[0119] like Figure 17-18 and Figure 22 As shown in the illustrated embodiment, the electrical connection product is a charging socket suitable for mating with a charging gun, and the first conductive component 21 and the second conductive component 22 are respectively the first terminal 31 and the second terminal 32 inside the charging socket for charging.
[0120] Figure 23 This diagram shows a perspective view of an electrical connection product according to an exemplary embodiment of the present invention. Figure 24 show Figure 23 An exploded view of the electrical connection product shown. Figure 25 show Figure 23 A cross-sectional view of the electrical connection product shown. Figure 26 show Figure 23 The diagram shows the assembly of the power transmission component 1, the first terminal 31, and the second terminal 32 of the electrical connection product. Figure 27 show Figure 23An exploded view of the power transmission component 1, the first terminal 31, and the second terminal 32 of the electrical connection product shown. Figure 28 show Figure 23 Another exploded view of the power transmission component 1, the first terminal 31, and the second terminal 32 of the electrical connection product shown.
[0121] like Figures 23 to 28 As shown, in another exemplary embodiment of the present invention, an electrical connection product is also disclosed. The electrical connection product includes a housing 5, a first terminal 31, a second terminal 32, and a power transmission component 1. The first terminal 31 and the second terminal 32 are inserted into the housing 5. The power transmission component 1 includes an insulator 13 and a first metal busbar 11 and a second metal busbar 12 enclosed in and electrically isolated from the insulator 13. The first metal busbar 11 has a first connection end 110 electrically connected to the first terminal 31, and the second metal busbar 12 has a second connection end 120 electrically connected to the second terminal 32. The first connection end 110 and the second connection end 120 are enclosed in the insulator 13 and do not protrude from the insulator 13.
[0122] like Figures 23 to 28 As shown in the illustrated embodiment, the first terminal 31 and the second terminal 32 extend along the longitudinal direction Y of the housing 5, and the power transmission member 1 extends along the transverse direction X of the housing 5, such that the extension direction of the power transmission member 1 is perpendicular to the extension direction of the first terminal 31 and the second terminal 32.
[0123] like Figures 23 to 28 As shown in the illustrated embodiment, the rear ends of the first terminal 31 and the second terminal 32 are offset by a first spacing and a second spacing in the longitudinal direction Y and the transverse direction X of the housing 5, respectively. The first connecting end 110 and the second connecting end 120 are offset by a first spacing and a second spacing in the longitudinal direction Y and the transverse direction X of the housing 5, respectively. The rear end of the first terminal 31 is electrically connected to the first connecting end 110, and the rear end of the second terminal 32 is electrically connected to the first connecting end 110.
[0124] like Figures 23 to 28 As shown in the illustrated embodiment, the power transmission component 1 is flat, and the first metal busbar 11 and the second metal busbar 12 are flat aluminum busbars or flat copper busbars.
[0125] like Figures 23 to 28 As shown, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are arranged side by side in the width direction of the power transmission component 1.
[0126] However, the present invention is not limited to the illustrated embodiments. For example, in another exemplary embodiment of the present invention, the first metal busbar 11 may be stacked above the second metal busbar 12 in the thickness direction of the power transmission component 1. In this case, please refer to... Figure 1-3The width of the first connecting end 110 of the first metal busbar 11 is not greater than half the width of the first metal busbar 11 and is biased to one side in the width direction of the power transmission member 1. The width of the second connecting end 120 of the second metal busbar 12 is not greater than half the width of the second metal busbar 12 and is biased to the other side in the width direction of the power transmission member 1.
[0127] like Figures 23 to 28 As shown in the illustrated embodiment, the electrical connection product further includes a first conductive component 21 and a second conductive component 22. The first conductive component 21 is electrically connected between the first connection end 110 of the first metal busbar 11 and the rear end of the first terminal 31. The second conductive component 22 is electrically connected between the second connection end 120 of the second metal busbar 12 and the rear end of the second terminal 32. In the illustrated embodiment, the first conductive component 21, the second conductive component 22, the first terminal 31, and the second terminal 32 can be copper components, and the first metal busbar 11 and the second metal busbar 12 can be aluminum busbars.
[0128] like Figures 23 to 28 As shown, in the illustrated embodiment, the first conductive component 21 is cylindrical, with one end welded to the first connection end 110 of the first metal busbar 11, and the other end extending from the insulator 13 for electrical contact with the first terminal 31.
[0129] like Figures 23 to 28 As shown, in the illustrated embodiment, the electrical connection product further includes a first nut 41b and a first bolt 41a. The first nut 41b is secured to the rear end of the first terminal 31. The first bolt 41a passes through the first conductive member 21 and the first terminal 31 and is threadedly connected to the first nut 41b to fasten the first conductive member 21 to the first terminal 31.
[0130] like Figures 23 to 28 As shown, in the illustrated embodiment, the second conductive component 22 is cylindrical, with one end welded to the second connection end 120 of the second metal busbar 12, and the other end extending from the insulator 13 for electrical contact with the second terminal 32.
[0131] like Figures 23 to 28 As shown in the illustrated embodiment, the electrical connection product further includes a second nut 42b and a second bolt 42a. The second nut 42b is secured to the rear end of the second terminal 32. The second bolt 42a passes through the second conductive member 22 and the second terminal 32 and is threadedly connected to the second nut 42b to fasten the second conductive member 22 to the second terminal 32.
[0132] like Figures 23 to 28As shown in the illustrated embodiment, the housing 5 has two opposing sides in its transverse X direction and a top side and a bottom side in its height Z direction. An insertion port 53 is formed on one transverse X side of the housing 5, and a first mounting hole 51 and a second mounting hole 52 are formed on the top or bottom side of the housing 5. The end of the power transmission component 1 and the first conductive component 21 and the second conductive component 22 are inserted into the housing 5 through the insertion port 53, and the first bolt 41a and the second bolt 42a enter the housing 5 through the first mounting hole 51 and the second mounting hole 52, respectively.
[0133] like Figures 23 to 28 As shown in the illustrated embodiment, the electrical connection product is a charging socket suitable for mating with a charging gun, and the first terminal 31 and the second terminal 32 are the charging terminals of the charging socket.
[0134] Figure 29 A perspective view of an electrical connection product according to another exemplary embodiment of the present invention is shown; Figure 30 show Figure 29 An exploded view of the electrical connection product shown;
[0135] Figure 31 show Figure 29 Another exploded view of the electrical connection product shown; Figure 32 show Figure 29 A cross-sectional view of the electrical connection product shown. Figure 33 show Figure 29 A cross-sectional view of the bolt assembly of the electrical connection product shown.
[0136] like Figures 29 to 33 As shown in the illustrated embodiment, in another exemplary embodiment of the present invention, an electrical connection product is also disclosed. This electrical connection product includes a housing 5, a first terminal 31, a second terminal 32, and a power transmission component 1. The first terminal 31 and the second terminal 32 are inserted into the housing 5. The power transmission component 1 includes an insulator 13 and a first metal busbar 11 and a second metal busbar 12 enclosed in and electrically isolated from the insulator 13. The first metal busbar 11 has a first connection end 110 electrically connected to the first terminal 31, and the second metal busbar 12 has a second connection end 120 electrically connected to the second terminal 32. The first connection end 110 and the second connection end 120 are enclosed in the insulator 13 and do not protrude from the insulator 13.
[0137] like Figures 29 to 33 As shown in the illustrated embodiment, the first terminal 31 and the second terminal 32 extend along the longitudinal direction Y of the housing 5, and the power transmission member 1 extends along the transverse direction X of the housing 5, such that the extension direction of the power transmission member 1 is perpendicular to the extension direction of the first terminal 31 and the second terminal 32.
[0138] like Figures 29 to 33 As shown in the illustrated embodiment, the rear ends of the first terminal 31 and the second terminal 32 are offset by a first spacing and a second spacing in the longitudinal direction Y and the transverse direction X of the housing 5, respectively. The first connecting end 110 and the second connecting end 120 are offset by a first spacing and a second spacing in the longitudinal direction Y and the transverse direction X of the housing 5, respectively. The rear end of the first terminal 31 is electrically connected to the first connecting end 110, and the rear end of the second terminal 32 is electrically connected to the first connecting end 110.
[0139] like Figures 29 to 33 As shown in the illustrated embodiment, the power transmission component 1 is flat, and the first metal busbar 11 and the second metal busbar 12 are flat aluminum busbars or flat copper busbars.
[0140] like Figures 29 to 33 As shown, in the illustrated embodiment, the first metal bar 11 and the second metal bar 12 are arranged side by side in the width direction of the power transmission component 1.
[0141] However, the present invention is not limited to the illustrated embodiments. For example, in another exemplary embodiment of the present invention, the first metal busbar 11 may be stacked above the second metal busbar 12 in the thickness direction of the power transmission component 1. In this case, please refer to... Figure 1-3 The width of the first connecting end 110 of the first metal busbar 11 is not greater than half the width of the first metal busbar 11 and is biased to one side in the width direction of the power transmission member 1. The width of the second connecting end 120 of the second metal busbar 12 is not greater than half the width of the second metal busbar 12 and is biased to the other side in the width direction of the power transmission member 1.
[0142] like Figures 29 to 33 As shown in the illustrated embodiment, the electrical connection product further includes a first conductive component 21 and a second conductive component 22. The first conductive component 21 is electrically connected between the first connection end 110 of the first metal busbar 11 and the rear end of the first terminal 31. The second conductive component 22 is electrically connected between the second connection end 120 of the second metal busbar 12 and the rear end of the second terminal 32. In the illustrated embodiment, the first conductive component 21, the second conductive component 22, the first terminal 31, and the second terminal 32 can be copper components, and the first metal busbar 11 and the second metal busbar 12 can be aluminum busbars.
[0143] like Figures 29 to 33 As shown, in the illustrated embodiment, the first conductive component 21 is cylindrical, with one end welded to the first connection end 110 of the first metal busbar 11, and the other end extending from the insulator 13 for electrical contact with the first terminal 31.
[0144] like Figures 29 to 33As shown, in the illustrated embodiment, the electrical connection product further includes a first nut 41b and a first bolt 41a. The first nut 41b is secured to the rear end of the first terminal 31. The first bolt 41a passes through the first conductive member 21 and the first terminal 31 and is threadedly connected to the first nut 41b to fasten the first conductive member 21 to the first terminal 31.
[0145] like Figures 29 to 33 As shown, in the illustrated embodiment, the second conductive component 22 is cylindrical, with one end welded to the second connection end 120 of the second metal busbar 12, and the other end extending from the insulator 13 for electrical contact with the second terminal 32.
[0146] like Figures 29 to 33 As shown in the illustrated embodiment, the electrical connection product further includes a second nut 42b and a second bolt 42a. The second nut 42b is secured to the rear end of the second terminal 32. The second bolt 42a passes through the second conductive member 22 and the second terminal 32 and is threadedly connected to the second nut 42b to fasten the second conductive member 22 to the second terminal 32.
[0147] like Figures 29 to 33 As shown in the illustrated embodiment, the housing 5 has a top side and a bottom side opposite each other in its height direction Z, and a first mounting hole 51 and a second mounting hole 52 are formed on the top side or the bottom side of the housing 5. The power transmission component 1 is located outside the housing 5, and the first conductive component 21 and the second conductive component 22 extend into the housing 5 through the first mounting hole 51 and the second mounting hole 52, respectively. The heads of the first bolt 41a and the second bolt 42a are located outside the housing 5 and abut against the outside of the insulator 13 of the power transmission component 1.
[0148] like Figures 29 to 33 As shown in the illustrated embodiment, a first insulating layer 71 is formed on the head of the first bolt 41a, and the head of the first bolt 41a is enclosed in the first insulating layer 71. A second insulating layer 72 is formed on the head of the second bolt 42a, and the head of the second bolt 42a is enclosed in the second insulating layer 72.
[0149] like Figures 29 to 33 As shown in the illustrated embodiment, the first insulating layer 71 has a first engagement portion 71a for engaging with an operating tool (not shown) and a first flange portion 71b for abutting against the power transmission component 1. A first sealing ring mounting groove is formed on the bottom surface of the first flange portion 71b of the first insulating layer 71, and a first sealing ring 61a is mounted in the first sealing ring mounting groove. The first sealing ring 61a is pressed between the first insulating layer 71 of the first bolt 41a and the insulator 13 of the power transmission component 1 to achieve a seal between the two.
[0150] like Figures 29 to 33As shown in the illustrated embodiment, the second insulating layer 72 has a second engagement portion 72a for engaging with an operating tool and a second flange portion 72b for abutting against the power transmission component 1. A second sealing ring mounting groove is formed on the bottom surface of the second flange portion 72b of the second insulating layer 72, and a second sealing ring 62a is installed in the second sealing ring mounting groove. The second sealing ring 62a is pressed between the second insulating layer 72 of the second bolt 42a and the insulator 13 of the power transmission component 1 to achieve a seal between the two.
[0151] like Figures 29 to 33 As shown in the illustrated embodiment, a first sealing ring mounting groove is formed on the housing 5, surrounding the first mounting hole 51. A first sealing ring 61b is installed in the first sealing ring mounting groove, and the first sealing ring 61b is pressed between the housing 5 and the insulator 13 of the power transmission component 1 to achieve a seal between the two.
[0152] like Figures 29 to 33 As shown in the illustrated embodiment, a second sealing ring mounting groove is formed on the housing 5, surrounding the second mounting hole 52. A second sealing ring 62b is installed in the second sealing ring mounting groove, and the second sealing ring 62b is pressed between the housing 5 and the insulator 13 of the power transmission component 1 to achieve a seal between the two.
[0153] like Figures 29 to 33 As shown in the illustrated embodiment, the electrical connection product is a charging socket suitable for mating with a charging gun, and the first terminal 31 and the second terminal 32 are the charging terminals of the charging socket.
[0154] Those skilled in the art will understand that the embodiments described above are exemplary and can be improved upon. The structures described in the various embodiments can be freely combined without causing structural or principle conflicts, and these changes should fall within the protection scope of this invention.
[0155] Although the invention has been described in conjunction with the accompanying drawings, the embodiments disclosed in the drawings are intended to illustrate preferred embodiments of the invention and should not be construed as limiting the invention.
[0156] While some embodiments of the general concept of the invention have been shown and described, those skilled in the art will understand that changes may be made to these embodiments without departing from the principles and spirit of the general concept of the invention, the scope of which is defined by the claims and their equivalents.
[0157] It should be noted that the word "comprising" does not exclude other elements or steps, and the words "a" or "an" do not exclude multiple elements. Furthermore, any reference numerals in the claims should not be construed as limiting the scope of the invention.
Claims
1. A power transmission device, characterized in that, include: The first metal busbar (11) has a first connection end (110) for electrical connection with the first conductive component (21); The second metal busbar (12) has a second connection end (120) for electrical connection with the second conductive component (22); and An insulator (13) is provided, in which the first metal busbar (11) and the second metal busbar (12) are enclosed and electrically isolated by the insulator (13). The first connection end (110) and the second connection end (120) are enclosed in the insulator (13) and do not protrude from the insulator (13).
2. The power transmission device according to claim 1, characterized in that: A first opening (131a) is formed on the top and / or bottom surface of the end of the insulator (13), and a portion of the first connection end (110) is exposed through the first opening (131a) to be electrically connected to the first conductive component (21). A second opening (132a) is formed on the top and / or bottom surface of the end of the insulator (13), and a portion of the second connection end (120) is exposed through the second opening (132a) to be electrically connected to the second conductive component (22).
3. The power transmission device according to claim 2, characterized in that: The first connecting end (110) of the first metal busbar (11) is exposed from the insulator (13) only at the first opening (131a); and / or The second connection end (120) of the second metal busbar (12) is exposed from the insulator (13) only at the second opening (132a).
4. The power transmission device according to claim 2, characterized in that: The first connecting end (110) of the first metal busbar (11) has a first end face (110a) perpendicular to the length direction of the power transmission component (1), and the first end face (110a) is enclosed in the insulator (13) and does not protrude from the insulator (13); and / or The second connection end (120) of the second metal busbar (12) has a second end face (120a) perpendicular to the length direction of the power transmission component (1). The second end face (120a) is enclosed in the insulator (13) and does not protrude from the insulator (13).
5. The power transmission device according to claim 4, characterized in that: The first end face (110a) of the first connecting end (110) and the second end face (120a) of the second connecting end (120) are flush, such that the first end face (110a) of the first connecting end (110) and the second end face (120a) of the second connecting end (120) are located in the same plane perpendicular to the length direction of the power transmission component (1).
6. The power transmission device according to claim 2, characterized in that: The first connecting end (110) of the first metal busbar (11) has a first end face (110a) perpendicular to the length direction of the power transmission component (1), the first end face (110a) is not enclosed in the insulator (13) and is exposed from the insulator (13); and / or The second connection end (120) of the second metal busbar (12) has a second end face (120a) perpendicular to the length direction of the power transmission component (1), and the second end face (120a) is not enclosed in the insulator (13) and is exposed from the insulator (13).
7. The power transmission device according to claim 6, characterized in that: The first end face (110a) of the first connection end (110) and the second end face (120a) of the second connection end (120) are separated by a predetermined distance in the length direction of the power transmission component (1) to increase the creepage distance between the first end face (110a) of the first connection end (110) and the second end face (120a) of the second connection end (120).
8. The power transmission device according to claim 1, characterized in that: The power transmission component (1) is flat, and the first metal busbar (11) and the second metal busbar (12) are flat aluminum busbars or flat copper busbars.
9. The power transmission device according to any one of claims 1-8, characterized in that: The first metal bar (11) is stacked on top of the second metal bar (12) in the thickness direction of the power transmission component (1).
10. The power transmission device according to claim 9, characterized in that: The width of the first connecting end (110) of the first metal bar (11) is not greater than half the width of the first metal bar (11) and is biased to one side of the width direction of the power transmission component (1). The width of the second connection end (120) of the second metal bar (12) is not greater than half the width of the second metal bar (12) and is biased on the other side of the width direction of the power transmission component (1).
11. The power transmission device according to claim 10, characterized in that: The first connecting end (110) of the first metal busbar (11) and the second connecting end (120) of the second metal busbar (12) are spaced apart in the thickness direction of the power transmission component (1); The first connecting end (110) of the first metal bar (11) and the second connecting end (120) of the second metal bar (12) are spaced apart in the width direction of the power transmission component (1).
12. The power transmission device according to claim 10, characterized in that: A first recess (131) corresponding to the first connecting end (110) is formed on one of the top and bottom surfaces of the end of the insulator (13), and a second recess (132) corresponding to the second connecting end (120) is formed on the other of the top and bottom surfaces of the end of the insulator (13).
13. The power transmission device according to any one of claims 1-8, characterized in that: The first metal bar (11) and the second metal bar (12) are arranged side by side in the width direction of the power transmission component (1).
14. The power transmission device according to claim 13, characterized in that: The first metal busbar (11) and the second metal busbar (12) are spaced apart in the width direction of the power transmission component (1); and The top and bottom surfaces of the first metal bar (11) are flush with the top and bottom surfaces of the second metal bar (12), respectively.
15. The power transmission device according to claim 14, characterized in that: The width of the first connecting end (110) of the first metal bar (11) is equal to the width of the first metal bar (11); and / or The width of the second connecting end (120) of the second metal bar (12) is equal to the width of the second metal bar (12).
16. An electrical connection assembly, characterized in that, include: The power transmission device (1) according to any one of claims 1-15; The first conductive component (21) is electrically connected to the first connection terminal (110) of the first metal busbar (11); and The second conductive component (22) is electrically connected to the second connection terminal (120) of the second metal busbar (12).
17. The electrical connection assembly according to claim 16, characterized in that: The first connecting end (110) of the first metal busbar (11) has a first weld portion (11a) exposed through a first opening (131a) of the insulator (13), and the first conductive component (21) is welded to the first weld portion (11a) of the first connecting end (110). The second connection end (120) of the second metal busbar (12) has a second weld portion (12a) exposed through a second opening (132a) of the insulator (13), and the second conductive component (22) is welded to the second weld portion (12a) of the second connection end (120).
18. The electrical connection assembly according to claim 17, characterized in that: The first welding portion (11a) and the second welding portion (12a) are respectively located on the top surfaces of the first connecting end (110) and the second connecting end (120), and the first conductive component (21) and the second conductive component (22) are located on the top side of the power transmission component (1); or The first welding part (11a) and the second welding part (12a) are located on the bottom surfaces of the first connecting end (110) and the second connecting end (120), respectively, and the first conductive component (21) and the second conductive component (22) are located on the bottom side of the power transmission component (1).
19. The electrical connection assembly according to claim 17, characterized in that: The first welding part (11a) and the second welding part (12a) are respectively located on the top surface of the first connecting end (110) and the bottom surface of the second connecting end (120), and the first conductive component (21) and the second conductive component (22) are respectively located on the top side and the bottom side of the power transmission component (1); or The first welding part (11a) and the second welding part (12a) are located on the bottom surface of the first connecting end (110) and the top surface of the second connecting end (120), respectively. The first conductive component (21) and the second conductive component (22) are located on the bottom side and the top side of the power transmission component (1), respectively.
20. The electrical connection assembly according to claim 17, characterized in that: The first conductive component (21) is cylindrical, with one end welded to the first weld portion (11a) of the first metal busbar (11), and the other end extending out of the insulator (13) for electrical contact with the first terminal (31) of the charging base. The second conductive component (22) is cylindrical, with one end welded to the second weld portion (12a) of the second metal busbar (12), and the other end extending from the insulator (13) for electrical contact with the second terminal (32) of the charging base.
21. The electrical connection assembly according to claim 17, characterized in that: The first conductive component (21) and the second conductive component (22) are respectively the first terminal (31) and the second terminal (32) for charging in the charging socket. The first terminal (31) and the second terminal (32) are arranged side by side in the width direction of the power transmission component (1). One end of the first terminal (31) is flat and is directly welded to the first welding part (11a) of the first metal busbar (11), and one end of the second terminal (32) is flat and is directly welded to the first welding part (12a) of the second metal busbar (12).
Citation Information
Cited By
Power transmission component and electrical connection arrangement
DE102025116191A1