A production method of a breathable and dry fabric
By combining modified modal fiber filaments and functional fiber filaments, the problem of coordinating breathability, sweat wicking and UV resistance in fabrics has been solved, achieving a comprehensive improvement in the performance of breathable and dry fabrics, especially with significant water resistance stability.
Patent Information
- Application Number
- CN202511423336.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2045-09-30
AI Technical Summary
Existing fabrics, while pursuing breathability and sweat-wicking properties, struggle to maintain softness and UV resistance, while also lacking sufficient water resistance, making it difficult to coordinate and improve their overall performance.
Modified modal fiber filaments, functional fiber filaments, and polyester fiber filaments are processed using an air jet texturing method and combined with circular knitting machine weaving. Modifiers and functional liquids are used to optimize fiber properties, enhancing breathability, perspiration wicking, and UV resistance.
It achieves a comprehensive and coordinated improvement in the overall performance of breathable and dry fabrics, significantly enhancing breathability, sweat-wicking properties, softness, and UV resistance, while also improving water resistance stability.
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Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of knitted fabric, and particularly relates to a production method of breathable and dry fabric. BACKGROUND
[0002] In the modern life of pursuing comfort and fashion, the performance of fabric is increasingly concerned. The breathable and dry fabric becomes the research hotspot in the current textile field because it can quickly absorb moisture and sweat, keep the skin dry, and has excellent breathability. In order to improve the breathability and sweat-releasing performance of the product, the existing fabric is easy to affect the softness and ultraviolet resistance of the product, and it is difficult to coordinate and improve the comprehensive performance of the product, and the water resistance of the product is poor, which further affects the use efficiency. SUMMARY
[0003] In view of the defects of the prior art, the purpose of the present application is to provide a production method of breathable and dry fabric to solve the problems in the background art.
[0004] The present application solves the technical problem by adopting the following technical scheme:
[0005] The present application provides a production method of breathable and dry fabric, comprising the following steps:
[0006] Step one, preparing raw materials according to weight parts:
[0007] 35-40 parts of modified modal fiber filaments, 25-30 parts of functional fiber filaments, and 10-15 parts of polyester fiber filaments;
[0008] Step two, processing the above raw materials into blended yarns by air jet texturing method, and then weaving by using a circular knitting machine to obtain breathable and dry fabric.
[0009] Preferably, the preparation method of the modified modal fiber filaments is:
[0010] S1: preparing mesoporous silica-montmorillonite uniform dispersion;
[0011] S2: adding nanocellulose into ethanol for ultrasonic dispersion according to a weight ratio of (3-5): 11, the ultrasonic power is 350-400 W, ultrasonic for 1 h, then adding 5-8% of methyltrimethoxysilane based on the total weight of ethanol, stirring at 50-55 DEG C for 1 h, the stirring speed is 350-400 r / min, after stirring, nanocellulose liquid is obtained;
[0012] Adding 25-30% of mesoporous silica-montmorillonite uniform dispersion based on the total weight of nanocellulose liquid into the nanocellulose liquid for sufficient stirring to obtain a modifier based on the nanocellulose uniform dispersion;
[0013] S3: the modal fiber filaments are immersed in a modifier based on the nanofiber combined with the modified mesophase at 8-11 times the total weight of the modal fiber filaments, and the immersion treatment is completed, and the surface moisture content is dried to less than 5%, to obtain modified modal fiber filaments.
[0014] Preferably, the pressure of the immersion treatment in S3 is 15-20 MPa, the treatment power is 450-500 W, and the treatment time is 1 h.
[0015] Preferably, the specific method for preparing the mesoporous silica-montmorillonite mesophase is as follows:
[0016] S1a: the mesoporous silica is placed in N,N-dimethylformamide at 5-8 times the total weight of the mesoporous silica, and then 5-10% of sodium dodecylaminopropionate based on the total weight of the mesoporous silica is added, ball milling is performed at a ball milling speed of 1000-1500 r / min for 2 h, and after the ball milling is completed, suction filtration and drying are performed to obtain modified mesoporous silica;
[0017] S1b: the montmorillonite is dispersed in a dispersing agent at 5-8 times the total weight of the montmorillonite, and after the dispersion treatment is completed, a dispersed montmorillonite agent is obtained;
[0018] S1c: the modified mesoporous silica and the dispersed montmorillonite agent are stirred uniformly at a weight ratio of 4:7, and then suction filtration and drying are performed to obtain a mesoporous silica-montmorillonite mesophase.
[0019] Preferably, the dispersing agent is composed of nano-alumina, silane coupling agent KH550, acetone, and sodium alginate solution at a mass ratio of (3-5):2:(7-11):(4-7); and the mass fraction of the sodium alginate solution is 5-8%.
[0020] Preferably, the dispersion power in S1b is 350-400 W, and the dispersion time is 1 h.
[0021] Preferably, the preparation method of the functional fiber filaments is as follows:
[0022] S11: polyethylene fiber filaments and a hydrochloric acid solution are reacted at a weight ratio of 5:(11-13) at a reaction temperature of 110-120°C for 3 h, and after the reaction is completed, water-based and drying are performed to obtain hydroxylated polyethylene fiber filaments;
[0023] S12: the hydroxylated polyethylene fiber filaments and a functional liquid are ultrasonically dispersed at a weight ratio of 5:(11-13), and after the ultrasonic dispersion treatment is completed, drying is performed until the moisture content is less than 5%, to obtain functional fiber filaments;
[0024] Preferably, the preparation method of the functional liquid is as follows:
[0025] The functional liquid is prepared by thoroughly mixing 3-5 parts by weight of silicon carbide, 1-3 parts by weight of silicon powder, 4-6 parts by weight of vinyltrimethoxysilane, 8-12 parts by weight of acetone and 2-3 parts by weight of ammonia.
[0026] Preferably, the ultrasonic dispersion treatment time is 10-20 min and the ultrasonic power is 350-400 W.
[0027] Preferably, the hydrochloric acid solution has a mass fraction of 15-20%.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] The breathable and dry fabric of this invention is made by using functional fiber filaments, modified modal fiber filaments, and polyester fiber filaments, processed by air jet deformation method, and then woven on a large circular knitting machine. The resulting breathable and dry fabric has breathability, sweat-wicking properties, softness, and UV resistance. The overall performance of the product is significantly improved, and the water resistance and stability of the product are also significantly enhanced.
[0030] Modified Modal fiber filaments are produced by impregnating Modal fiber filaments with a modifier based on a nanofiber composite homogeneous dispersion. The modifier based on the nanofiber composite homogeneous dispersion is nanocellulose, which is optimized by blending with ethanol and methyltrimethoxysilane. Simultaneously, it is further homogenized using a mesoporous silica-montmorillonite homogeneous dispersion. The mesoporous silica-montmorillonite homogeneous dispersion is made by ball milling mesoporous silica with N,N-dimethylformamide and sodium dodecylaminopropionate to optimize the hydrophobic effect of the mesoporous silica. Furthermore, the raw materials are improved through blending and homogenization. The dispersion of montmorillonite is improved by stirring, while the uniform dispersion of montmorillonite is achieved by using montmorillonite in combination with a uniform dispersion agent. The uniform dispersion agent contains nano-alumina, silane coupling agent KH550, acetone, and sodium alginate solution, which are blended and optimized. The uniform dispersion agent is used to better disperse and improve montmorillonite. The layered structure of montmorillonite is combined with the mesoporous silica system, and the uniform dispersion agent is blended with nano-alumina. At the same time, the interaction of raw materials in the modifier based on nanofiber combined uniform dispersion enhances the functional effects of modal fiber filaments in the system, such as breathability, perspiration wicking, and hydrophobicity.
[0031] The functional fiber filaments are made from polyethylene fiber filaments treated with hydrochloric acid solution, and then ultrasonically improved with a functional liquid. The functional liquid contains silicon carbide, silicon powder, vinyltrimethoxysilane, acetone, and ammonia, which are mixed together. With silicon carbide and silicon powder as the matrix, the system's performance stability and performance coordination are enhanced. In addition, the functional liquid contains vinyltrimethoxysilane and other raw materials that are synergistically formulated. Through the interaction of the raw materials in the functional liquid, the resulting functional fiber filaments strengthen the structural connectivity of the product and further enhance the product's performance. Detailed Implementation
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0033] The production method of the breathable and dry fabric in the embodiment comprises the following steps:
[0034] Step one, prepare raw materials according to weight parts:
[0035] 35-40 parts of modified modal fiber filaments, 25-30 parts of functional fiber filaments, and 10-15 parts of polyester fiber filaments;
[0036] Step two, process the above raw materials into blended yarns by air jet texturing method, and then weave by using a circular knitting machine to obtain the breathable and dry fabric.
[0037] The preparation method of the modified modal fiber filaments in the embodiment is:
[0038] S1: prepare mesoporous silica-montmorillonite uniform dispersion;
[0039] S2: add nanocellulose into ethanol for ultrasonic dispersion according to a weight ratio of (3-5):11, the ultrasonic power is 350-400 W, ultrasonic for 1 h, then add 5-8% of methyltrimethoxysilane based on the total weight of ethanol, stir at 50-55℃ for 1 h, the stirring speed is 350-400 r / min, after stirring, nanocellulose liquid is obtained;
[0040] Add 25-30% of mesoporous silica-montmorillonite uniform dispersion based on the total weight of nanocellulose liquid into the nanocellulose liquid for sufficient stirring to obtain a modifier based on nanocellulose combined uniform dispersion;
[0041] S3: immerse the modal fiber filaments into the modifier based on nanocellulose combined uniform dispersion for 8-11 times of the total weight of the modal fiber filaments for treatment, after treatment, dry until the surface moisture content is less than 5%, and then the modified modal fiber filaments are obtained.
[0042] The pressure of the immersion treatment in S3 of the embodiment is 15-20 MPa, the treatment power is 450-500 W, and the treatment time is 1 h.
[0043] The specific method for preparing the mesoporous silica-montmorillonite uniform dispersion in the embodiment is:
[0044] S1a: the mesoporous silica is placed in N,N-dimethylformamide which is 5-8 times of the total weight of the mesoporous silica, then 5-10% of the total weight of the mesoporous silica of sodium dodecyl amino propionate is added, ball milling treatment is performed at a ball milling speed of 1000-1500 r / min for 2 h, after the ball milling, filtration and drying are performed to obtain the modified mesoporous silica;
[0045] S1b: the montmorillonite is added into the dispersant which is 5-8 times of the total weight of the montmorillonite for dispersing treatment, and the dispersed montmorillonite is obtained after the treatment;
[0046] S1c: the modified mesoporous silica and the dispersed montmorillonite are stirred uniformly at a weight ratio of 4:7, then filtration and drying are performed to obtain the mesoporous silica-montmorillonite dispersion body.
[0047] The dispersant of the embodiment is composed of nano-alumina, silane coupling agent KH550, acetone and sodium alginate solution at a mass ratio of (3-5):2:(7-11):(4-7); the mass fraction of the sodium alginate solution is 5-8%.
[0048] In S1b of the embodiment, the dispersing power is 350-400 W, and the dispersing time is 1 h.
[0049] The preparation method of the functional fiber filament of the embodiment is as follows:
[0050] S11: the polyethylene fiber filament and the hydrochloric acid solution are reacted at a weight ratio of 5:(11-13) at a reaction temperature of 110-120℃ for 3 h, and then water washing and drying are performed to obtain the hydroxylated polyethylene fiber filament;
[0051] S12: the hydroxylated polyethylene fiber filament and the functional liquid are ultrasonically dispersed at a weight ratio of 5:(11-13), and then drying is performed until the water content is less than 5% to obtain the functional fiber filament;
[0052] The preparation method of the functional liquid is as follows:
[0053] 3-5 parts by weight of silicon carbide, 1-3 parts by weight of silicon powder, 4-6 parts by weight of vinyl trimethoxysilane, 8-12 parts by weight of acetone and 2-3 parts by weight of ammonia water are fully blended to prepare the functional liquid.
[0054] The ultrasonic dispersion time of the embodiment is 10-20 min, and the ultrasonic power is 350-400 W.
[0055] The mass fraction of the hydrochloric acid solution of the embodiment is 15-20%.
[0056] Embodiment 1: a production method of a breathable and dry fabric, comprising the following steps:
[0057] Step one, prepare raw materials according to weight parts:
[0058] Modified modal fiber filament 35 parts, functional fiber filament 25 parts, polyester fiber filament 10 parts;
[0059] Step two, the above raw materials are processed into blended yarn by air jet texturing method, and then knitted on a circular knitting machine to obtain a breathable and dry fabric.
[0060] The preparation method of the modified modal fiber filament of the embodiment is:
[0061] S1: prepare mesoporous silica-montmorillonite dispersion;
[0062] S2: add nanocellulose into ethanol with a weight ratio of 3:11 and ultrasonic dispersion, the ultrasonic power is 350W, ultrasonic for 1h, then add 5% of methyltrimethoxysilane based on the total weight of ethanol, stir at 50℃ for 1h, the stirring speed is 350r / min, after stirring, nanocellulose liquid is obtained;
[0063] Add 25% of mesoporous silica-montmorillonite dispersion based on the total weight of nanocellulose liquid into the nanocellulose liquid and stir well to obtain a modifier based on nanocellulose combined dispersion;
[0064] S3: immerse the modal fiber filament into the modifier based on nanocellulose combined dispersion with 8 times of the total weight of the modal fiber filament, after treatment, dry to less than 5% of surface moisture content, and then the modified modal fiber filament is obtained.
[0065] The pressure of the immersion treatment in S3 of the embodiment is 15MPa, the treatment power is 450W, and the treatment time is 1h.
[0066] The specific method for preparing the mesoporous silica-montmorillonite dispersion of the embodiment is:
[0067] S1a: put the mesoporous silica into N,N-dimethylformamide with 5 times of the total weight of the mesoporous silica, then add 5% of sodium dodecylaminopropionate based on the total weight of the mesoporous silica, ball mill treatment, the ball mill speed is 1000r / min, ball mill for 2h, after ball mill, suction filtration and drying, modified mesoporous silica is obtained;
[0068] S1b: disperse the montmorillonite into the dispersing agent with 5 times of the total weight of the montmorillonite, after treatment, disperse montmorillonite agent is obtained;
[0069] S1c: stir the modified mesoporous silica and the disperse montmorillonite agent uniformly according to a weight ratio of 4:7, then suction filtration and drying, mesoporous silica-montmorillonite dispersion is obtained.
[0070] The uniform dispersing agent of the embodiment is composed of nano-alumina, silane coupling agent KH550, acetone and sodium alginate solution in a mass ratio of 3:2:7:4; the mass fraction of the sodium alginate solution is 5%.
[0071] The uniform dispersion power of the uniform dispersion treatment in S1b of the embodiment is 350 W, and the uniform dispersion time is 1 h.
[0072] The preparation method of the functional fiber filament of the embodiment is:
[0073] S11: polyethylene fiber filaments and hydrochloric acid solution are reacted and treated in a weight ratio of 5:11, the reaction temperature is 110 DEG C, the reaction time is 3 h, after the reaction, water washing and drying are performed to obtain hydroxylated polyethylene fiber filaments;
[0074] S12: the hydroxylated polyethylene fiber filaments and the functional liquid are ultrasonically dispersed and treated in a weight ratio of 5:11, after the treatment, drying is performed until the water content is less than 5%, to obtain functional fiber filaments;
[0075] The preparation method of the functional liquid is:
[0076] 3 parts by weight of silicon carbide, 1 part by weight of silicon powder, 4 parts by weight of vinyl trimethoxysilane, 8 parts by weight of acetone and 2 parts by weight of ammonia water are fully blended to prepare the functional liquid.
[0077] The ultrasonic dispersion treatment time of the embodiment is 10 min, and the ultrasonic power is 350 W.
[0078] The mass fraction of the hydrochloric acid solution of the embodiment is 15%.
[0079] Embodiment 2: a production method of a breathable and dry fabric, comprising the following steps:
[0080] Step one: prepare raw materials according to weight parts:
[0081] 40 parts of modified modal fiber filaments, 30 parts of functional fiber filaments and 15 parts of polyester fiber filaments;
[0082] Step two: the above raw materials are processed into blended yarns by air jet texturing method, and then a circular knitting machine is used for knitting to obtain a breathable and dry fabric.
[0083] The preparation method of the modified modal fiber filaments of the embodiment is:
[0084] S1: prepare mesoporous silica-montmorillonite uniform dispersion body;
[0085] S2: The nanocellulose was added into ethanol in a weight ratio of 5:11 and uniformly dispersed by ultrasonic, the ultrasonic power was 400W, and the ultrasonic time was 1h. Then, 8% of methyltrimethoxysilane based on the total weight of ethanol was added, and the mixture was stirred at 55℃ for 1h at a stirring speed of 400r / min. After stirring, the nanocellulose solution was obtained;
[0086] The mesoporous silica-montmorillonite dispersion body was added into the nanocellulose solution in an amount of 30% based on the total weight of the nanocellulose solution, and the mixture was stirred to obtain a modifier based on the nanocellulose combined dispersion body;
[0087] S3: The modal fiber filament was immersed in the modifier based on the nanocellulose combined dispersion body in an amount of 11 times based on the total weight of the modal fiber filament, and the treatment was completed. After drying to a surface moisture content of less than 5%, the modified modal fiber filament was obtained.
[0088] The pressure of the immersion treatment in S3 of the embodiment was 20MPa, the treatment power was 500W, and the treatment time was 1h.
[0089] The specific method for preparing the mesoporous silica-montmorillonite dispersion body in the embodiment was as follows:
[0090] S1a: The mesoporous silica was placed in N,N-dimethylformamide in an amount of 8 times based on the total weight of the mesoporous silica, and 10% of sodium dodecylaminopropionate based on the total weight of the mesoporous silica was added. The mixture was ball milled at a ball milling speed of 1500r / min for 2h. After ball milling, the mixture was suction filtered and dried to obtain modified mesoporous silica.
[0091] S1b: The montmorillonite was dispersed in a dispersing agent in an amount of 8 times based on the total weight of the montmorillonite, and the dispersion was completed to obtain a dispersed montmorillonite agent.
[0092] S1c: The modified mesoporous silica and the dispersed montmorillonite agent were uniformly stirred in a weight ratio of 4:7, and then suction filtered and dried to obtain a mesoporous silica-montmorillonite dispersion body.
[0093] The dispersing agent in the embodiment was composed of nanometer alumina, silane coupling agent KH550, acetone and sodium alginate solution in a mass ratio of 5:2:11:7. The mass fraction of the sodium alginate solution was 8%.
[0094] The dispersion power in S1b of the embodiment was 400W, and the dispersion time was 1h.
[0095] The preparation method of the functional fiber filament in the embodiment was as follows:
[0096] S11: the polyethylene fiber filament, hydrochloric acid solution is reacted and treated according to the weight ratio of 5:13, the reaction temperature is 120 DEG C, the reaction is 3h, the reaction is over, water, and dried to obtain the hydroxylated polyethylene fiber filament;
[0097] S12: the hydroxylated polyethylene fiber filament, functional liquid is ultrasonically dispersed and treated according to the weight ratio of 5:13, the treatment is over, and dried to less than 5% of the water content, to obtain the functional fiber filament;
[0098] The preparation method of the functional liquid is as follows:
[0099] 5 parts by weight of silicon carbide, 3 parts by weight of silicon powder, 6 parts by weight of vinyl trimethoxysilane, 12 parts by weight of acetone and 3 parts by weight of ammonia are fully blended to prepare the functional liquid.
[0100] The ultrasonic dispersion treatment time of this embodiment is 20 min, and the ultrasonic power is 400 W.
[0101] The mass fraction of the hydrochloric acid solution of this embodiment is 20%.
[0102] Example 3: a production method of a breathable and dry fabric, comprising the following steps:
[0103] Step one, prepare raw materials according to weight parts:
[0104] Modified modal fiber filament 37.5 parts, functional fiber filament 27.5 parts, polyester fiber filament 12.5 parts;
[0105] Step two, the above raw materials are processed into blended yarn by air jet texturing method, and then knitted on a circular knitting machine to obtain a breathable and dry fabric.
[0106] The preparation method of the modified modal fiber filament of this embodiment is as follows:
[0107] S1: prepare mesoporous silica-montmorillonite dispersion;
[0108] S2: add nanocellulose into ethanol and ultrasonically disperse uniformly according to the weight ratio of 4:11, the ultrasonic power is 375 W, ultrasonic for 1h, then add 6.5% of the total weight of the nanocellulose liquid of methyl trimethoxysilane, stir at 52.5 DEG C for 1h, the stirring speed is 375r / min, after stirring, the nanocellulose liquid is obtained;
[0109] Add 27.5% of the total weight of the nanocellulose liquid of the mesoporous silica-montmorillonite dispersion into the nanocellulose liquid and stir fully to obtain a modifier based on the nanocellulose combined dispersion;
[0110] S3: The modal fiber is immersed in a modifier based on the nanofiber combined with the modified mesoporous body at 9 times the total weight of the modal fiber, and the immersion treatment is completed. The modified modal fiber filament is obtained after drying to a surface moisture content of less than 5%.
[0111] The pressure of the immersion treatment in S3 of this embodiment is 17.5 MPa, the treatment power is 475 W, and the treatment time is 1 h.
[0112] The specific method for preparing the mesoporous silica-montmorillonite mesoporous body in this embodiment is as follows:
[0113] S1a: The mesoporous silica is placed in N,N-dimethylformamide at 6.5 times the total weight of the mesoporous silica, and then 7.5% of sodium dodecylaminopropionate based on the total weight of the mesoporous silica is added. Ball milling treatment is performed at a ball milling speed of 1250 r / min for 2 h. After the ball milling treatment is completed, the product is extracted and dried to obtain modified mesoporous silica.
[0114] S1b: The montmorillonite is dispersed in a dispersing agent at 6.5 times the total weight of the montmorillonite, and the dispersion treatment is completed to obtain a dispersed montmorillonite agent.
[0115] S1c: The modified mesoporous silica and the dispersed montmorillonite agent are stirred uniformly at a weight ratio of 4:7, and then extracted and dried to obtain a mesoporous silica-montmorillonite mesoporous body.
[0116] The dispersing agent in this embodiment is composed of nanometer alumina, silane coupling agent KH550, acetone, and sodium alginate solution at a mass ratio of 4:2:9:5.5. The mass fraction of the sodium alginate solution is 6.5%.
[0117] The dispersion power in S1b of this embodiment is 375 W, and the dispersion time is 1 h.
[0118] The preparation method of the functional fiber filament in this embodiment is as follows:
[0119] S11: The polyethylene fiber filament and the hydrochloric acid solution are reacted at a weight ratio of 5:12 at a reaction temperature of 115°C for 3 h. After the reaction is completed, the product is washed with water and dried to obtain a hydroxylated polyethylene fiber filament.
[0120] S12: The hydroxylated polyethylene fiber filament and the functional liquid are ultrasonically dispersed at a weight ratio of 5:12. After the treatment is completed, the product is dried to a moisture content of less than 5% to obtain a functional fiber filament.
[0121] The preparation method of the functional liquid is as follows:
[0122] 4 parts by weight of silicon carbide, 2 parts by weight of silicon powder, 5 parts by weight of vinyltrimethoxysilane, 10 parts by weight of acetone, and 2.5 parts by weight of ammonia water are sufficiently blended to prepare a functional liquid.
[0123] The ultrasonic dispersion treatment time of this example is 15 min, and the ultrasonic power is 375 W.
[0124] The mass fraction of the hydrochloric acid solution of this example is 17.5%.
[0125] Comparative Example 1:
[0126] The difference between this example and Example 3 is that no modified modal fiber filaments are added.
[0127] Comparative Example 2:
[0128] The difference between this example and Example 3 is that no modifier infiltration treatment based on nanofiber combined with a uniform dispersoid is used in the preparation of the modified modal fiber filaments.
[0129] Comparative Example 3:
[0130] The difference between this example and Example 3 is that no mesoporous silica-montmorillonite dispersoid is added in the preparation of the modifier based on nanofiber combined with a uniform dispersoid.
[0131] Comparative Example 4:
[0132] The difference between this example and Example 3 is that no modified mesoporous silica is added in the preparation of the mesoporous silica-montmorillonite dispersoid.
[0133] Comparative Example 5:
[0134] The difference between this example and Example 3 is that no dispersing montmorillonite agent is added in the preparation of the mesoporous silica-montmorillonite dispersoid.
[0135] Comparative Example 6:
[0136] The difference between this example and Example 3 is that no dispersing agent is added in the preparation of the dispersing montmorillonite agent.
[0137] Comparative Example 7:
[0138] The difference between this example and Example 3 is that no nanometer alumina and sodium alginate solution is added in the dispersing agent.
[0139] Comparative Example 8:
[0140] The difference between this example and Example 3 is that the preparation method of the nanocellulose liquid is different, and no nanocellulose is added. The specific preparation method is: add 6:5% of methyltrimethoxysilane based on the total weight of ethanol to ethanol, and stir uniformly.
[0141] Comparative Example 9:
[0142] The difference between this example and Example 3 is that no functional fiber filaments are added.
[0143] Comparative Example 10:
[0144] The difference between Example 3 is that the functional liquid is not added in the functional fiber filament preparation for ultrasonic dispersion treatment.
[0145] Comparative Example 11:
[0146] The difference between Example 3 is that the functional liquid is not added in the functional liquid, silicon carbide, and silicon powder.
[0147] Comparative Example 12:
[0148] The difference between Example 3 is that the functional liquid is not added in the functional liquid, vinyl trimethoxysilane, and ammonia.
[0149] The air permeability, sweat releasing property, softness, and ultraviolet resistance of the products of Examples 1-3 and Comparative Examples 1-12 were tested, and the test results are shown in Table 1.
[0150] Table 1: Performance test results of the products of Examples 1-3 and Comparative Examples 1-12:
[0151]
[0152] As can be seen from Comparative Examples 1-12 and Examples 1-3, the product of Example 3 has excellent air permeability, sweat releasing property, softness, and ultraviolet resistance, the air permeability of Example 3 can be as high as 653 mm / s, the ultraviolet protection factor is as high as 88.9, the softness is as low as 7.4 mN, and the moisture evaporation rate is as high as 0.45 g / h;
[0153] As can be seen from Comparative Examples 1-12 and Example 3, without adding one of the modified modal fiber filaments and the functional fiber filaments, the performance of the product is significantly deteriorated, and the performance of the product is obviously improved by blending and coordinating the two.
[0154] In the preparation of the modified modal fiber filaments, the modifier based on the nanofiber combined with the dispersoid is not used for infiltration treatment, in the preparation of the modifier based on the nanofiber combined with the dispersoid, the mesoporous silica-montmorillonite dispersoid is not added, in the preparation of the mesoporous silica-montmorillonite dispersoid, the modified mesoporous silica is not added, in the preparation of the mesoporous silica-montmorillonite dispersoid, the dispersing montmorillonite agent is not added, in the preparation of the dispersing montmorillonite agent, the dispersing agent is not added, in the dispersing agent, the nanometer alumina and sodium alginate solution are not added, and the preparation method of the nanocellulose solution is different, and the performance of the product has a different degree of deterioration trend.
[0155] The modified modal fiber filament and the functional fiber filament prepared by the specific method of the application have the most remarkable performance effect, and the performance effect of the product is not obvious if other methods are used instead of the specific method of the application.
[0156] The performance of the product has a different degree of deterioration trend, and the functional fiber filament prepared by the specific method of the application has the most remarkable performance effect.
[0157] Meanwhile, the water resistance of the products of examples 1-3 and comparative examples 1-12 is tested, and the test results are shown in table 2.
[0158] Table 2: Water resistance test results of products of examples 1-3 and comparative examples 1-12
[0159]
[0160] From comparative examples 1-12 and example 3, it can be seen that the water contact angle and the static water pressure resistance of the product have a significant deterioration trend when one of the modified modal fiber filament and the functional fiber filament is not added to the product. Only when the modified modal fiber filament and the functional fiber filament of the application are blended and cooperated, the water resistance of the product is the most excellent. At the same time, the performance of the product has a deterioration trend when the modified modal fiber filament and the functional fiber filament prepared by different methods are used, and the performance effect of the product is the most remarkable only when the raw materials and process of the application are used.
[0161] It is apparent to those skilled in the art that the application is not limited to the details of the foregoing exemplary embodiments, and that the application can be implemented in other particular forms without departing from the spirit or essential characteristics of the application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, and the scope of the application is defined by the appended claims rather than the foregoing description, and it is intended to include all changes falling within the meaning and range of equivalents of the claims.
[0162] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.
Claims
1. A method for producing a breathable and dry fabric, characterized by, It comprises the following steps: Step one, prepare raw materials according to weight parts: Modified modal fiber filament 35-40 parts, functional fiber filament 25-30 parts, polyester fiber filament 10-15 parts; The preparation method of the modified modal fiber filament is: S1: prepare mesoporous silica-montmorillonite uniform dispersion, the specific method is: S1a: put the mesoporous silica into N,N-dimethylformamide which is 5-8 times of the total weight of mesoporous silica, then add 5-10% of the total weight of mesoporous silica of sodium dodecyl amino propionate, ball mill treatment, ball mill speed 1000-1500r / min, ball mill for 2h, after ball mill, filter and dry to get modified mesoporous silica; S1b: add montmorillonite to the dispersing agent which is 5-8 times of the total weight of montmorillonite, and disperse, after treatment, get the dispersed montmorillonite agent; The dispersing agent is composed of nano-alumina, silane coupling agent KH550, acetone and sodium alginate solution according to the mass ratio of (3-5):2:(7-11):(4-7); the mass fraction of sodium alginate solution is 5-8%; S1c: stir the modified mesoporous silica and the dispersed montmorillonite agent uniformly according to the weight ratio of 4:7, then filter and dry to get mesoporous silica-montmorillonite uniform dispersion; S2: add nano-cellulose into ethanol according to the weight ratio of (3-5):11, ultrasonic dispersion uniformly, ultrasonic power is 350-400W, ultrasonic for 1h, then add 5-8% of the total weight of ethanol of methyl trimethoxysilane, stir at 50-55℃ for 1h, stirring speed is 350-400r / min, after stirring, get nano-cellulose liquid; Add 25-30% of the total weight of nano-cellulose liquid of mesoporous silica-montmorillonite uniform dispersion into nano-cellulose liquid and stir well to get the modifier based on nano-fiber combined uniform dispersion; S3: put the modal fiber filament into the modifier based on nano-fiber combined uniform dispersion which is 8-11 times of the total weight of modal fiber filament for infiltration treatment, after treatment, dry to the surface moisture content below 5%, then get the modified modal fiber filament; The preparation method of the functional fiber filament is: S11: react polyethylene fiber filament and hydrochloric acid solution according to the weight ratio of 5:(11-13), reaction temperature is 110-120℃, reaction for 3h, after reaction, water and dry to get hydroxylated polyethylene fiber filament; S12: ultrasonic dispersion treatment of hydroxylated polyethylene fiber filament and functional liquid according to the weight ratio of 5:(11-13), after treatment, dry to the moisture content below 5% to get the functional fiber filament; The preparation method of the functional liquid is: Mix 3-5 parts by weight of silicon carbide, 1-3 parts by weight of silicon powder, 4-6 parts by weight of vinyl trimethoxysilane, 8-12 parts by weight of acetone and 2-3 parts by weight of ammonia water to prepare the functional liquid; Step two, process the above raw materials into blended yarn by air jet texturing method, then weave by circular knitting machine to get breathable and dry fabric.
2. The method of producing a breathable dry fabric according to claim 1, wherein The pressure of the infiltration treatment in S3 is 15-20 MPa, the treatment power is 450-500 W, and the treatment time is 1 h.
3. The method of producing a breathable dry fabric according to claim 1, wherein The diffusion power of the diffusion treatment in S1b is 350-400 W, and the diffusion time is 1 h.
4. The method of producing a breathable dry fabric according to claim 1, wherein The ultrasonic dispersion treatment time is 10-20 min, and the ultrasonic power is 350-400 W.
5. The method of producing a breathable dry fabric according to claim 1, wherein The mass fraction of the hydrochloric acid solution is 15-20%.
Citation Information
Patent Citations
Breathable and sweat-discharging skin-friendly fabric and preparation method thereof
CN111893630A