Carpet corner smashing machine
By introducing a retractable and foldable movable and fixed structure into the carpet corner-tapping machine, the problems of corner-tapping deviation and manual handling safety hazards when dealing with larger carpets are solved, achieving a more efficient and safer corner-tapping operation.
Patent Information
- Application Number
- CN202511084140.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-11-04
AI Technical Summary
Existing carpet corner-smashing machines are prone to corner misalignment and safety hazards when handling larger carpets, especially when manually handling them.
A carpet corner-smashing machine has been designed, which includes a retractable and foldable movable structure and a fixed structure for supporting and fixing the carpet, avoiding carpet displacement and safety hazards caused by manual handling during corner smashing.
It effectively avoids positional deviation when the carpet corners are struck, improving safety and operational efficiency, and reducing labor intensity and production costs.
Smart Images

Figure CN120889119A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of carpet corner breaking machine, and particularly relates to a carpet corner breaking machine. BACKGROUND
[0002] The carpet corner breaking machine is developed based on the actual demand evolution in the process of carpet production and processing. In the traditional carpet processing, the processing of the carpet corners often depends on manual operation, which is not only low in efficiency, but also difficult to guarantee the processing accuracy, and is prone to problems such as irregular corners and size deviation, which greatly affects the overall quality and aesthetics of the carpet. At the same time, manual corner breaking is labor-intensive, and long-time operation will make workers easily tired, further reducing the work quality and efficiency and increasing the labor cost of enterprises. In addition, with the continuous improvement of market demand for the quality and individualization of carpet products, the traditional manual corner breaking method has been unable to meet the requirements of large-scale and high-quality production. Therefore, in order to improve the efficiency and quality of the carpet corner processing and reduce the production cost, the carpet corner breaking machine emerges as the times require, aiming to solve the many drawbacks of traditional manual corner breaking through automated and accurate operation and promote the development of the carpet processing industry.
[0003] At present, the existing carpet corner breaking machine needs manual holding of the carpet to send a corner of the carpet to the lower part of the carpet corner breaking machine for corner breaking process in the working process. However, the size of the carpet is different. When the carpet corner breaking of a larger carpet is encountered, the carpet may be displaced due to the lack of support and fixation under the influence of gravity, which leads to the corner breaking position being deviated, and the manual holding of the needle cylinder position of the carpet corner breaking machine is too close, which has safety hazards. Therefore, there is an urgent need for a carpet corner breaking machine with support and fixation functions. SUMMARY
[0004] The present application aims to provide a carpet corner breaking machine to solve the above problems.
[0005] The present application achieves the above-mentioned purposes through the following technical solutions:
[0006] A carpet corner breaking machine, comprising: a base, a rack is fixedly installed at the top end of the base, a corner breaking plate is arranged below the rack, a receiving groove is formed in the top surface of the base, a support plate is placed inside the receiving groove, a moving structure is connected to the bottom end of the support plate, and a fixing structure is arranged at the top end.
[0007] The moving structure comprises a moving groove formed in the inside of the base, a first moving arm is slidably connected inside the moving groove, a second moving arm is rotatably connected to the front end of the first moving arm through a locking bolt, and the end of the second moving arm away from the first moving arm is rotatably connected to the bottom surface of the support plate through the same locking bolt.
[0008] Further, the inner walls on both sides of the moving groove are provided with sliding grooves, sliding blocks are slidably connected in the sliding grooves, and the sliding blocks are fixedly installed on both sides of the first moving arm.
[0009] Further, the sum of the lengths of the first moving arm and the second moving arm is less than the length of the moving groove.
[0010] Further, when the support plate, the first moving arm and the second moving arm are in the unfolded state, the height of the support plate is consistent with the height of the angle beating plate.
[0011] Further, the fixed structure comprises a spring groove provided on the top surface of the support plate, a bottom plate is placed on the inner bottom surface of the spring groove, a top plate is fixedly installed on the top surface, a pull rod is fixedly connected to the top surface of the bottom plate, the pull rod is slidably penetrated through the top plate, a clamping plate is fixedly connected to the top surface, the clamping plate is located in the clamping plate groove provided on the top surface of the support plate, and a spring is sleeved on the outer wall of the pull rod, and the diameter of the spring is greater than the diameter of the pull rod.
[0012] Further, when the spring is in the stretched state, the clamping plate is located in the clamping plate groove, and the thickness of the clamping plate is equal to the depth of the clamping plate groove.
[0013] Compared with the prior art, the beneficial effects of the present application are that by arranging the foldable and storable moving structure in the base, the function of supporting the carpet during the process of beating the corners of the carpet is realized, the problem of beating the corners of the carpet is avoided, the problem of displacement of one corner of the carpet under the beating machine caused by the downward movement of the carpet under the influence of gravity during the beating of the corners of the large carpet is avoided, and the problem of beating deviation is caused. The carpet can be fixed during the beating of the corners of the carpet by arranging the fixed structure, the problem of safety hidden danger caused by manual holding is solved, and the use safety is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating labor intensity.
[0015] Figure 1 A support plate storage state perspective structure schematic diagram of a carpet corner beating machine is shown.
[0016] Figure 2 A support plate storage state cross-sectional schematic diagram of a carpet corner beating machine is shown.
[0017] Figure 3 A support plate unfolded state perspective structure schematic diagram of a carpet corner beating machine is shown.
[0018] Figure 4 Fig. 2 shows a cross-sectional view of the support plate of the carpet corner beater according to the present application in an unfolded state;
[0019] Figure 5 Fig. 3 shows a perspective view of the moving structure of the carpet corner beater according to the present application;
[0020] Figure 6 Fig. 4 shows a cross-sectional view of the support plate of the carpet corner beater according to the present application;
[0021] The reference signs are explained as follows:
[0022] 1, base; 2, support plate; 3, moving structure; 4, fixed structure; 301, moving groove; 302, sliding groove; 303, sliding block; 304, first moving arm; 305, second moving arm; 401, spring groove; 402, bottom plate; 403, top plate; 404, pull rod; 405, clamping plate; 406, spring. DETAILED DESCRIPTION
[0023] In the description of the present application, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application, in addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated, therefore, the features limited by "first", "second" and the like can be explicitly or implicitly included one or more, in the description of the present application, unless otherwise specified and limited, the meaning of "a plurality of" is two or more.
[0024] In the description of the present application, it needs to be understood that unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium; it can be the communication inside two elements, for those skilled in the art, the specific meaning of the above terms in the present application can be understood through specific circumstances.
[0025] The present application will be further described below in conjunction with the drawings:
[0026] As Figures 1-6As shown, a carpet corner breaking machine comprises a base 1, a rack is fixedly installed at the top end of the base 1, a corner breaking plate is arranged below the rack, a receiving groove is formed in the top surface of the base 1, a support plate 2 is placed inside the receiving groove, a moving structure 3 is connected to the bottom end of the support plate 2, and a fixing structure 4 is arranged at the top end;
[0027] The moving structure 3 comprises a moving groove 301 formed in the inside of the base 1, a first moving arm 304 is slidably connected inside the moving groove 301, and a second moving arm 305 is rotatably connected to the front end of the first moving arm 304 through a locking bolt, and the end of the second moving arm 305 away from the first moving arm 304 is rotatably connected to the bottom surface of the support plate 2 through the same locking bolt. By arranging the foldable moving structure 3 inside the base 1, the carpet can be supported during the carpet corner breaking process, avoiding the displacement of one corner of the carpet below the corner breaking machine caused by the downward movement of the carpet under the influence of gravity when breaking the corner of a large carpet, and the problem of corner breaking deviation. At the same time, by arranging the fixing structure, the carpet can be fixed during the corner breaking process, solving the safety hazard problem of manual holding and improving the use safety.
[0028] In some embodiments, sliding grooves 302 are formed in the inner walls on both sides of the moving groove 301, and sliding blocks 303 are slidably connected inside the sliding grooves 302 for accommodating the sliding blocks 303 and providing moving space for the sliding blocks 303. The sliding blocks 303 are fixedly installed on both sides of the first moving arm 304. This structure can move the first moving arm 304 back and forth inside the moving groove 301, and can also limit the first moving arm 304 to avoid it from coming out of the moving groove 301.
[0029] In some embodiments, the sum of the lengths of the first moving arm 304 and the second moving arm 305 is set to be less than the length of the moving groove 301, so that the moving structure 3 can be completely accommodated inside the moving groove 301 when it is accommodated, and the support plate 2 can also be accommodated inside the receiving groove. When the support plate 2, the first moving arm 304 and the second moving arm 305 are in the unfolded state, the height of the support plate 2 is consistent with the height of the corner breaking plate. This structure can keep the placing height consistent when breaking the corner of the carpet, avoiding the corner breaking deviation caused by the uneven height of the carpet.
[0030] In some embodiments, the fixed structure 4 comprises a spring groove 401 opened on the top surface of the support plate 2 for accommodating the spring 406, a bottom plate 402 placed on the inner bottom surface of the spring groove 401 for connecting the pull rod 404 while providing compression conditions for the compression spring 406, a top plate 403 fixedly installed on the top surface of the spring groove 401 for limiting the spring 406 to avoid the spring 406 from coming out of the spring groove 401, the pull rod 404 fixedly connected to the top surface of the bottom plate 402 and slidably penetrating through the top plate 403, and a clamping plate 405 fixedly connected to the outer wall of the pull rod 404 for clamping the carpet to play a fixing role, the clamping plate 405 being located inside the clamping plate groove opened on the top surface of the support plate 2, the spring 406 being sleeved on the outer wall of the pull rod 404 for providing pressure for clamping the carpet, the diameter of the spring 406 being greater than the diameter of the pull rod 404 to avoid the spring 406 from coming out of the top plate 403, the clamping plate 405 being located inside the clamping plate groove in the stretched state of the spring 406, and the thickness of the clamping plate 405 being equal to the depth of the clamping plate groove to enable the clamping plate 405 to be completely accommodated inside the clamping plate groove when no carpet is clamped.
[0031] Working principle: when in use, the support plate 2 is pulled outwards, the second moving arm 305 connected to the bottom end thereof drives the first moving arm 304 to move outwards from the moving groove 301, the sliding blocks 303 fixedly connected to the two sides of the first moving arm 304 slide forwards inside the sliding groove 302, since the support plate 2 is consistent in height with the bevel plate and only plays a supporting role, the sliding blocks 303 do not need to be fixed, even if sliding occurs during use, it does not affect the supporting role of the support plate 2 on the carpet, at this time, the second moving arm 305 is turned upwards until it forms a 90-degree angle with the first moving arm 304, the locking bolt is tightened for fixation, the support plate 2 is further turned upwards until it is parallel to the bevel plate, the locking bolt is tightened for fixation of the support plate 2, after positioning, the clamping plate 405 is pulled upwards, the bottom plate 402 drives the spring groove 401 to move upwards, the bottom plate 402 cooperates with the top plate 403 to compress the spring 406, at this time, the carpet is placed on the top surface of the support plate 2 and the bevel plate, the clamping plate 405 is loosened, the clamping plate 405 clamps the carpet under the action of the spring 406 to fix the carpet and prevent displacement, after use, the locking bolt is loosened to accommodate the moving structure 3, thereby reducing the occupied space.
[0032] The locking bolt and the spring are general standard parts or obtained through conventional experimental methods, so they are not described in detail here.
[0033] The above shows and describes the basic principles, main features and advantages of the present application, and those skilled in the art should understand that the present application is not limited to the above embodiments, the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application.
Claims
1. A carpet corner-tapping machine, comprising: The base (1) has a frame fixedly installed at the top of the base (1) and a corner plate is provided below the frame. The base (1) has a receiving groove on the top surface, a support plate (2) is placed inside the receiving groove, a movable structure (3) is connected to the bottom end of the support plate (2), and a fixed structure (4) is provided at the top end. The movable structure (3) includes a movable groove (301) opened inside the base (1). A first movable arm (304) is slidably connected inside the movable groove (301), and a second movable arm (305) is rotatably connected to the front end by a locking bolt. The end of the second movable arm (305) away from the first movable arm (304) is rotatably connected to the bottom surface of the support plate (2) by the same locking bolt.
2. The carpet corner-pressing machine according to claim 1, characterized in that: The inner walls on both sides of the movable groove (301) are provided with sliding grooves (302), and a slider (303) is slidably connected inside the sliding groove (302). The slider (303) is fixedly installed on both sides of the first movable arm (304).
3. The carpet corner-pressing machine according to claim 1, characterized in that: The sum of the lengths of the first movable arm (304) and the second movable arm (305) is less than the length of the movable groove (301).
4. The carpet corner-pressing machine according to claim 1, characterized in that: When the support plate (2), the first movable arm (304) and the second movable arm (305) are in the unfolded state, the height of the support plate (2) is the same as the height of the corner plate.
5. The carpet corner-pressing machine according to claim 1, characterized in that: The fixing structure (4) includes a spring groove (401) opened on the top surface of the support plate (2). A bottom plate (402) is placed on the bottom surface of the spring groove (401), and a top plate (403) is fixedly installed on the top surface. A pull rod (404) is fixedly connected to the top surface of the bottom plate (402). The pull rod (404) is slidably inserted through the top plate (403), and a clamping plate (405) is fixedly connected to the top surface. The clamping plate (405) is located inside the clamping plate groove opened on the top surface of the support plate (2). A spring (406) is sleeved on the outer wall of the pull rod (404). The diameter of the spring (406) is larger than the diameter of the pull rod (404).
6. The carpet corner-pressing machine according to claim 5, characterized in that: When the spring (406) is in the extended state, the clamping plate (405) is located inside the clamping plate groove, and the thickness of the clamping plate (405) is equal to the depth of the clamping plate groove.