An assembly type bathroom external hanging component installation method
Patent Information
- Application Number
- CN202510869344.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2045-06-26
AI Technical Summary
[0006]本发明的目的就在于为了解决上述问题而提供一种装配式卫浴外挂构件安装工法,解决了传统工法在安全性、施工效率、安装精度和适用范围等方面不足的问题
[0016]本发明的有益效果:(1)本发明通过前期设计规划、工厂化生产、现场直接拼装,极大降低现场施工工作量,操作简便、施工快捷,相比传统装配式墙板外挂构件安装施工工期大大缩短,另外也可节省施工作业时间并大量减少现场施工作业人员数量。
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Figure CN120889428B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building construction, and in particular to a method for installing prefabricated bathroom external components. Background Technology
[0002] In the construction industry, the installation of prefabricated bathroom fixtures has always been a crucial step. However, with the development of the construction industry and the increasing demands for building safety and practicality, traditional installation methods for prefabricated bathroom fixtures have gradually revealed numerous problems.
[0003] In special locations such as hospitals, the safety hazards in restrooms are particularly prominent. The slippery environment makes users prone to accidents, and traditional installation methods cannot meet the special safety requirements of hospitals. At the same time, the sturdiness of traditional prefabricated wall panels is significantly insufficient, and their strength is insufficient to withstand large loads. This makes it easy for traditional external components to fall off or loosen, which not only affects safety but also damages the wall panels.
[0004] During construction, traditional methods rely on complex procedures such as on-site drilling, connection, and fixing. This not only increases the difficulty of construction but also leads to low efficiency and extended construction periods. Moreover, on-site drilling can easily damage tiles, and the hole size error is relatively large, making it difficult to guarantee installation accuracy. In addition, traditional installation methods have high requirements for the material of the secondary structure wall, making them unsuitable for various types of walls such as concrete structural walls, red brick walls, ALC panel walls, and light steel keel partition walls, thus greatly limiting their applicability.
[0005] In response to the problems mentioned above, there is an urgent need for a new installation method to address the shortcomings of traditional methods in terms of safety, construction efficiency, installation accuracy, and applicability, so as to meet the needs of modern building construction. Summary of the Invention
[0006] The purpose of this invention is to provide a prefabricated bathroom external component installation method to solve the above-mentioned problems, thereby addressing the shortcomings of traditional methods in terms of safety, construction efficiency, installation accuracy, and applicability.
[0007] To address the above problems, this invention provides a technical solution: a method for installing prefabricated bathroom external components, comprising the following steps: A. Preliminary technical preparation: Based on the design documents, prepare construction plans and detailed drawings, verify the dimensions of the secondary structure walls, and then conduct special detailed work on the reinforcement parts of external components such as safety shower seats and washbasins. The factory production end is informed, and the factory produces components according to the drawings. After random inspection and testing, the components are delivered according to the schedule. B. Measurement and layout: Based on the location in the design drawings, draw a one-meter line from the one-meter line control point of the secondary structure, with the error controlled within ±1mm; C. Installation of shower safety chair: The wall panel installation area is reinforced with fire-retardant board, and 8mm galvanized steel plate is attached to the inside and outside of the secondary structure wall. The chair is then connected with M8 stainless steel bolts and secured to the wall panel and wall as a whole with spring-loaded fastening sleeves. D. Installation of prefabricated wall panel washbasin: The washbasin is installed and fixed by using a reinforced plate with bent reinforcing back ribs as the base plate and through the main connection holes and pre-fixing holes left in the reinforced plate. In addition, a galvanized angle steel frame is used to fix the washbasin. E. Installation of external wall mounting components: "L"-shaped reinforcing plates with 90° bends at both ends are used and bolted to the steel plates inside and outside the secondary structure wall. The external mounting components are fixed to the reinforcing plates with self-tapping screws from tiles and wall panels to form an integral load-bearing structure.
[0008] Preferably, the holes in steps C to E are all drilled using an automatic drilling machine. The automatic drilling machine includes a base, a retractable walking mechanism, a lateral movement mechanism, a handrail, an adjustable drilling machine, and a longitudinal mechanism. The retractable walking mechanism is located on the lower side of the base, and the lateral movement mechanism is located on the upper side of the base. The handrail is fixedly connected to the upper left side of the base. The bottom of the longitudinal mechanism is fixedly connected to the upper moving part of the lateral movement mechanism, and the adjustable drilling machine is fixedly connected to the upper moving part of the longitudinal mechanism.
[0009] Preferably, the retractable walking mechanism includes a motor, a drive shaft, a worm gear, a worm wheel, a connecting shaft, a connecting seat, and walking wheels. The motor is fixedly connected to the interior of the left front side of the base. There are two connecting shafts, each movably connected to the interior of the left and right lower sides of the base. Connecting seats are fixedly connected to both ends of each connecting shaft, and walking wheels are fixedly connected to the exterior of each connecting seat. Worm wheels are fixedly connected to the exterior of the front side of each connecting shaft. The drive shaft is movably connected to the interior of the front side of the base. The center of the left side of the drive shaft is fixedly connected to the right output shaft of the motor. Worms are fixedly connected to the exterior of both the left and right sides of the drive shaft, and each worm gear is connected to a corresponding worm wheel.
[0010] Preferably, the motor is a geared motor.
[0011] Preferably, the transverse movement mechanism includes a second motor, a first transmission gear, a second transmission shaft, transmission gears, a first screw, guide grooves, and movable seats. There are two guide grooves, each located on the front and rear right sides of the base. A first screw is movably connected to the center of each guide groove, and a transmission gear is fixedly connected to the outer left side of each first screw. The second transmission shaft is movably connected to the inner left side of the base, and transmission gears are fixedly connected to the outer sides of both sides of the second transmission shaft, with each first transmission gear connected to its corresponding transmission gear. The second motor is fixedly connected to the inner left side of the base, and its right output shaft is fixedly connected to the center left side of one of the first screws. There are two movable seats, each movably connected to the inner lower sides of its corresponding guide groove. Threaded holes on the lower sides of each movable seat are connected to the corresponding first screw, and the upper right sides of each movable seat are fixedly connected to the bottom of the longitudinal mechanism.
[0012] Preferably, the second motor is a servo motor or a stepper motor.
[0013] Preferably, the adjustable lifting drill rig includes a column, a slide groove, a second screw, a slider, a ring, a rotary seat, a drilling machine, a spring pin, a socket, and a third motor. The lower exterior of the column is fixedly connected to the upper moving part of the longitudinal mechanism by screws. A vertical slide groove is provided on the side of the column. The third motor, which is a servo motor or a stepper motor, is fixedly connected to the lower interior of the column. The second screw is movably connected to the center of the slide groove, and its lower center is fixedly connected to the upper output shaft of the third motor. The slider is movably connected to the inside of the slide groove, and a threaded hole in the center of the slider connects to the second screw. The ring is movably connected to the outside of the column, and its interior is fixedly connected to the outside of the slider. A rotary seat is movably connected to the outside of the ring, and sockets are provided in the center of both the left and right sides of the ring. A spring pin is fixedly connected to the inside of the left side of the rotary seat, and the locking tongue of the spring pin connects to the corresponding socket. A drilling machine is fixedly connected to the front and rear exteriors of the rotary seat.
[0014] Preferably, the longitudinal mechanism includes a longitudinal seat, a longitudinal groove, a fourth motor, a third screw, a locking screw, a slot, and a longitudinal slide. The bottom of the longitudinal seat is fixedly connected to the upper moving part of the transverse mechanism. The upper side of the longitudinal seat has a longitudinal groove, and the fourth motor is fixedly connected to the outside of the longitudinal seat. The third screw is movably connected to the center of the longitudinal groove, and one side center of the third screw is fixedly connected to the output shaft of the fourth motor. The longitudinal slide is movably connected to the inside of the longitudinal groove. The threaded hole in the center of the longitudinal slide is connected to the third screw. A slot is opened in the center of the upper side of the longitudinal slide, and a locking screw is movably connected in the threaded hole on one side of the slot.
[0015] Preferably, the fourth motor is a servo motor or a stepper motor.
[0016] The beneficial effects of the present invention are: (1) The present invention greatly reduces the amount of on-site construction work through early design planning, factory production and on-site direct assembly. It is easy to operate and quick to construct. Compared with the traditional prefabricated wall panel external component installation construction period, it can greatly shorten the construction time and save construction time and greatly reduce the number of on-site construction workers.
[0017] (2) In this invention, the prefabricated bathroom external components are all manufactured in the factory in strict accordance with the design and are strictly inspected before leaving the factory, which greatly reduces the on-site construction steps and ensures the quality of the project.
[0018] (3) This invention uses a dual connection technology of locally increasing the strength of the prefabricated wall panel and fixing it with a continuous steel plate to distribute the structural stress of external components, safety handrails and other structures from the prefabricated wall panel itself to the entire prefabricated wall panel, which greatly enhances the safety of the prefabricated wall panel.
[0019] (4) The present invention achieves precise drilling by coordinating the retractable walking mechanism, the lateral movement mechanism, the adjustable lifting drilling machine and the longitudinal mechanism of the automatic drilling machine, ensuring the accuracy of the hole position, improving the convenience of drilling and the convenience of equipment transportation, and ensuring the stability and reliability of drilling. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of the present invention.
[0021] Figure 2 for Figure 1 A sectional view.
[0022] Figure 3 This is a schematic diagram of the retractable walking mechanism.
[0023] Figure 4 This is a schematic diagram of the transverse movement mechanism.
[0024] Figure 5 This is a schematic diagram of an adjustable drilling rig.
[0025] Figure 6 for Figure 5 Top view.
[0026] Figure 7 This is a schematic diagram of the longitudinal mechanism.
[0027] 1-Base; 2-Retractable walking mechanism; 3-Transverse movement mechanism; 4-Handrail frame; 5-Liftable adjustable drilling rig; 6-Longitudinal mechanism; 21-Motor 1; 22-Drive shaft 1; 23-Worm gear; 24-Worm wheel; 25-Connecting shaft; 26-Connecting seat; 27-Walking wheel; 31-Motor 2; 32-Drive gear 1; 33-Drive shaft 2; 34-Drive gear; 35-Screw 1; 36-Guide groove; 37-Moving seat; 51-Column; 52-Slide groove; 53-Screw 2; 54-Slider; 55-Ring body; 56-Rotating seat; 57-Drilling machine; 58-Spring pin; 59-Insertion hole; 510-Motor 3; 61-Longitudinal seat; 62-Longitudinal groove; 63-Motor 4; 64-Screw 3; 65-Locking screw; 66-Slot; 67-Longitudinal slide. Detailed Implementation
[0028] This specific implementation adopts the following technical solution: a method for installing prefabricated bathroom external components, including the following steps: A. Preliminary Technical Preparations Based on the project design drawings and relevant specifications, a detailed construction plan and detailed design guidelines were prepared. The actual dimensions of the secondary structural walls and bathrooms were verified on-site. The drawings were further refined, especially for special areas such as the safety shower bench and washbasin. After completion, all parties were notified to inspect and confirm the material samples. The refined drawings were then sent to the factory for technical briefing and production coordination. The factory produced the prefabricated bathroom external components according to the confirmed cutting and production drawings and material samples, strictly producing them in batches. After production, batch sampling inspections and in-factory assembly tests were conducted to ensure component quality. Components were delivered to the project site in batches and properly handed over according to the on-site construction progress. B. Surveying and Setting Out Draw a one-meter line from the one-meter line control point of the secondary structure, and accurately lay out the finished surface control line in the bathroom. The line is clear and the error is controlled within ±1mm. C. Installation of a safety shower seat / stool Fire-retardant boards are used to reinforce the wall panel installation area, and 8mm galvanized steel plates are attached to the inner and outer sides of the secondary structure wall. The bench is then connected with M8 stainless steel bolts and secured to the wall panel and wall as a whole with spring-loaded fastening sleeves. D. Installation of prefabricated wall panel washbasins Structural Design: The prefabricated wall panel washbasin installation structure consists of prefabricated wall panels, mounting frames, and fixing bolts. The installation and fixing structure uses a reinforcing plate with bent reinforcing back ribs to improve stability. The reinforcing plate has main connection holes and pre-fixing holes, which divides the installation into pre-fixing and fixing stages, improving the accuracy of installation dimensions and ensuring installation strength and efficiency. Installation and fixing technology of bent reinforced back ribs: In the preparation stage, when installing the washbasin in the prefabricated wall panel, first fix the bent reinforced back ribs. The reinforced plate is equipped with main connection holes and pre-fixing holes, which are perpendicular to the installation position of the mounting frame. The washbasin installation position is reinforced during the early design of the prefabricated wall panel. During installation, ensure that the reinforced plate and the mounting frame are installed to the position of the local reinforced flame-retardant plate. In the pre-fixing stage, the reinforced plate is first pre-fixed to the prefabricated wall panel with screws and pre-fixing holes. Then, the fixing bolts are passed through the main connection holes, and the prefabricated wall panel is installed in the corresponding position. The pre-drilled holes on the mounting frame are initially connected with the fixing bolts. The mounting frame is composed of horizontal galvanized angle steel and vertical galvanized angle steel connected with fixing bolts. In the fixing stage, the washbasin is installed on the mounting frame. After leveling and adjusting the height, the fixing bolts are tightened, and hardware accessories such as washbasin and faucet are installed. E. Installation of wall-mounted components The "L"-shaped connection of the reinforcing plate: The main installation structure of the prefabricated wall panel external connection reinforcement component is fixedly connected by the "L"-shaped connection formed by bending the two ends of the reinforcing plate at 90°. The overall installation support has high strength and the structure is safe and reliable. It works better with the reinforcing steel plate behind the building wall to better bear the force and transfer the force to the wall surface. The bent inner reinforcing plate creates a gap between the prefabricated wall panel and the building wall to achieve moisture-proof and breathable function. In addition, the fixing parts on the outer surface of the wall panel can extend the fasteners into the gap to make the outer surface decoration and the external component firmly integrated. Installation and fixing of the "L"-shaped connector reinforcement plate: The wall panel is locally reinforced at the installation position of the "L"-shaped connector and the external component according to the design drawings. The treated area is replaced with fire-retardant board instead of the original wall panel material to improve the strength of the wall panel and increase the installation stability of the external component. First, the outer surface reinforcement steel plate of the secondary structure wall is installed to the position shown in the drawings. Then, the bottom plate of the "L"-shaped connector is attached to the secondary structure wall. The outdoor reinforcement plate, the building wall and the indoor reinforcement plate are connected in sequence through the reserved connection holes using bolt assemblies to make the three connected and stable as a whole. During installation, pay attention to leveling the reinforcement plate before tightening. The outer surface of the indoor reinforcement plate is fixed to the reinforcement plate by passing self-tapping screws through the external component, tile, decorative wall panel and reinforcement plate in sequence. The self-tapping screws extend into the gap formed by the "L"-shaped connector to make the whole thing fixed to the reinforcement plate.
[0029] like Figure 1 and Figure 2As shown, the holes in steps C to E are all drilled using an automatic drilling machine. The specific structure of the automatic drilling machine includes a base 1, a retractable walking mechanism 2, a transverse movement mechanism 3, a handrail 4, a lifting adjustable drilling machine 5, and a longitudinal mechanism 6. The retractable walking mechanism 2 is located on the lower side of the base 1, the transverse movement mechanism 3 is located on the upper side of the base 1, and the handrail 4 is fixedly connected to the upper left side of the base 1. The bottom of the longitudinal mechanism 6 is fixedly connected to the upper moving part of the transverse movement mechanism 3, and the lifting adjustable drilling machine 5 is fixedly connected to the upper moving part of the longitudinal mechanism 6.
[0030] like Figure 3 As shown, the specific structure of the retractable walking mechanism 2 includes a motor 21, a transmission shaft 22, a worm gear 23, a worm wheel 24, a connecting shaft 25, a connecting seat 26, and a walking wheel 27. The motor 21 is fixedly connected to the interior of the left front side of the base 1. There are two connecting shafts 25, which are movably connected to the interior of the left and right lower sides of the base 1, respectively. The two ends of the two connecting shafts 25 are fixedly connected to the connecting seats 26, and the walking wheel 27 is fixedly connected to the exterior of the connecting seats 26. The worm wheel 24 is fixedly connected to the exterior of the front side of the two connecting shafts 25. The transmission shaft 22 is movably connected to the interior of the front side of the base 1. The center of the left side of the transmission shaft 22 is fixedly connected to the output shaft of the right side of the motor 21. The worm gear 23 is fixedly connected to the exterior of the left and right sides of the transmission shaft 22, and the worm gear 23 is connected to the corresponding worm wheel 24.
[0031] Among them, motor 21 is a geared motor.
[0032] like Figure 4 As shown, the specific structure of the transverse mechanism 3 includes a second motor 31, a first transmission gear 32, a second transmission shaft 33, a transmission gear 34, a first screw 35, a guide groove 36, and a movable seat 37. There are two guide grooves 36, each located on the right side of the base 1 at the front and rear positions. A first screw 35 is movably connected to the center of each guide groove 36, and a transmission gear 34 is fixedly connected to the outer left side of each first screw 35. The second transmission shaft 33 is movably connected to the inner left side of the base 1, and both outer sides of the second transmission shaft 33 are fixedly connected to… There is a transmission gear 32, and the transmission gear 32 is connected to the corresponding transmission gear 34; the second motor 31 is fixedly connected to the inside of the left side of the base 1, and the right output shaft of the second motor 31 is fixedly connected to the center of the left side of one of the screws 35; there are two movable seats 37, and the lower outer sides of the two movable seats 37 are respectively movably connected to the inside of the corresponding guide grooves 36. The threaded holes on the lower sides of the two movable seats 37 are respectively connected to the corresponding screws 35, and the upper right side of the two movable seats 37 is fixedly connected to the bottom of the longitudinal mechanism 6.
[0033] Among them, the second motor 31 is a servo motor or a stepper motor.
[0034] like Figure 5 and Figure 6 As shown, the specific structure of the adjustable drilling rig 5 includes a column 51, a slide groove 52, a second screw 53, a slider 54, a ring 55, a rotating seat 56, a drilling machine 57, a spring pin 58, a socket 59, and a third motor 510. The lower exterior of the column 51 is fixedly connected to the upper moving part of the longitudinal mechanism 6 by screws. The side of the column 51 has a vertical slide groove 52. The lower interior of the column 51 is fixedly connected to the third motor 510, which is a servo motor or a stepper motor. The second screw 53 is movably connected to the center of the slide groove 52, and the lower center of the second screw 53 is connected to the third motor 510. The upper output shaft is fixedly connected; the slider 54 is externally movably connected to the inside of the slide groove 52, and the threaded hole in the center of the slider 54 is connected to the screw 53; the ring body 55 is internally movably connected to the outside of the column 51, and the inside of the ring body 55 is fixedly connected to the outside of the slider 54. A rotating seat 56 is movably connected to the outside of the ring body 55, and insertion holes 59 are opened in the center of both the left and right sides of the ring body 55; a spring pin 58 is fixedly connected to the inside of the left side of the rotating seat 56, and the locking tongue of the spring pin 58 is connected to the corresponding insertion hole 59. Drilling machines 57 are fixedly connected to the outside of the front and rear sides of the rotating seat 56.
[0035] like Figure 7 As shown, the specific structure of the longitudinal mechanism 6 includes a longitudinal seat 61, a longitudinal groove 62, a motor 63, a screw 64, a locking screw 65, a slot 66, and a longitudinal slide 67. The bottom of the longitudinal seat 61 is fixedly connected to the upper moving part of the transverse mechanism 3. The longitudinal groove 62 is provided inside the upper side of the longitudinal seat 61, and the motor 63 is fixedly connected to the outside of the longitudinal seat 61. The screw 64 is movably connected to the center of the longitudinal groove 62, and one side center of the screw 64 is fixedly connected to the output shaft of the motor 63. The longitudinal slide 67 is movably connected to the inside of the longitudinal groove 62. The threaded hole in the center of the longitudinal slide 67 is connected to the screw 64. The slot 66 is opened in the center of the upper side of the longitudinal slide 67, and the locking screw 65 is movably connected in the threaded hole on one side of the slot 66.
[0036] Among them, the motor 463 is a servo motor or a stepper motor.
[0037] The invention is used as follows: It features a reasonable and simple structure, low production cost, and convenient installation. Before construction, a construction plan and detailed drawings are prepared based on the design documents. After verifying the dimensions of the secondary structure walls, specific details are added to the reinforcement parts of external components such as the safety shower bench and washbasin. The factory production end is then briefed, and the factory produces the components according to the drawings. After random sampling and testing, the components are delivered according to the schedule. Then, based on the position in the design drawings, a one-meter line is drawn from the one-meter line control point of the secondary structure, with the error controlled within ±1mm. Next, an automatic drilling machine is used to precisely drill the wall holes for the installation of the safety shower bench, the prefabricated wall panel washbasin, and the external wall components. To ensure accurate drilling, the automatic drilling machine is first moved to the required position via the retractable walking mechanism 2 and the handrail 4. Then, motor 21 starts, and the right output shaft drives the transmission shaft 22 to rotate. The worm gears 23 on both sides of the transmission shaft 22 mesh with the worm wheels 24 on the connecting shaft 25, driving the connecting shaft 25 to rotate. The connecting seats 26 at both ends of the connecting shaft 25 drive the walking wheels 27 to rotate and retract, thus ensuring that the base 1 descends to the ground, thereby ensuring the stability and reliability of drilling. The adjustable lifting drill 5 and the longitudinal mechanism 6 can precisely move the drill 57 to the required drilling position on the wall, and then cooperate with the horizontal moving mechanism. Structure 3 allows the drilling machine 57 to be close to the wall for drilling operations. The additional adjustable drilling machine 5 not only meets the need for lifting and moving the drilling machine 57, but also allows the rotating seat 56 to rotate around the column 51 via the ring 55 after pulling the spring pin 58 to disengage its locking tongue, thus enabling switching to another drilling machine 57 for drilling operations, improving drilling convenience. The additional locking screw 65 and slot 66 facilitate quick assembly of the adjustable drilling machine 5, improving transportation convenience. Next, the shower safety chair / stool is installed. First, the wall panel installation area is reinforced with fire-retardant board. 8mm galvanized steel sheets are attached to the inner and outer sides of the secondary structure wall and connected with M8 stainless steel bolts. Spring-loaded fastening sleeves are used to fix the stool to the wall panel and wall as a whole. Next, the prefabricated wall panel washbasin is installed, using a reinforced plate with bent reinforcing ribs as the base. It is installed and fixed through the main connection holes and pre-fixing holes on the reinforced plate, and further secured with a galvanized angle steel frame. Finally, the external wall-mounted components are installed. "L"-shaped reinforced plates with 90° bends at both ends are bolted to the inner and outer steel plates of the secondary structure wall. The external components are fixed to the reinforced plates with tiles and wall panel self-tapping screws, forming an integrated load-bearing structure.
[0038] The control method of this invention is either manual start-up or control through existing automation technology. The wiring diagram of the power element and the supply of power are common knowledge in the field. Furthermore, since this invention is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail here.
[0039] In the description of the invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.
[0040] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0041] The foregoing has shown and described the basic principles, main features, and advantages of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications may be made to the invention without departing from its spirit and scope. All such changes and modifications fall within the scope of the invention as claimed, which is defined by the appended claims and their equivalents.
Claims
1. A method for installing prefabricated bathroom external components, characterized in that: Includes the following steps: A. Preliminary technical preparation: Based on the design documents, prepare construction plans and detailed drawings, verify the dimensions of the secondary structure walls, conduct special detailed work on the reinforcement parts of the external components, hand them over to the factory production end, and the factory produces components according to the drawings. After random inspection and testing, deliver the components according to the schedule. B. Measurement and layout: Based on the location in the design drawings, draw a one-meter line from the one-meter line control point of the secondary structure, with the error controlled within ±1mm; C. Installation of shower safety chair: The wall panel installation area is reinforced with fire-retardant board, and 8mm galvanized steel plate is attached to the inside and outside of the secondary structure wall. The chair is then connected with M8 stainless steel bolts and secured to the wall panel and wall as a whole with spring-loaded fastening sleeves. D. Installation of prefabricated wall panel washbasin: The washbasin is installed and fixed by using a reinforced plate with bent reinforcing back ribs as the base plate and through the main connection holes and pre-fixing holes left in the reinforced plate. In addition, a galvanized angle steel frame is used to fix the washbasin. E. Installation of external wall mounting components: "L"-shaped reinforcing plates with 90° bends at both ends are used and bolted to the steel plates inside and outside the secondary structure wall. The external mounting components are fixed to the reinforcing plates with self-tapping screws from tiles and wall panels to form an overall load-bearing structure. The holes in steps C to E are all drilled by an automatic drilling machine. The specific structure of the automatic drilling machine includes a base (1), a retractable walking mechanism (2), a transverse movement mechanism (3), a handrail (4), a lifting adjustable drilling machine (5), and a longitudinal mechanism (6). The base (1) is provided with a retractable walking mechanism (2) on the lower side, and a horizontal movement mechanism (3) is provided on the upper side of the base (1). A handrail (4) is fixedly connected to the upper left side of the base (1). The bottom of the longitudinal mechanism (6) is fixedly connected to the upper moving part of the transverse mechanism (3), and an adjustable drilling rig (5) is fixedly connected to the upper moving part of the longitudinal mechanism (6). The specific structure of the retractable walking mechanism (2) includes a motor (21), a transmission shaft (22), a worm (23), a worm wheel (24), a connecting shaft (25), a connecting seat (26), and a walking wheel (27). A motor (21) is fixedly connected inside the left front side of the base (1); There are two connecting shafts (25). The two connecting shafts (25) are movably connected to the interior of the left and right lower sides of the base (1). The two ends of the two connecting shafts (25) are fixedly connected to the connecting seats (26), and the outside of the connecting seats (26) is fixedly connected to the walking wheels (27). The front outside of the two connecting shafts (25) is fixedly connected to the worm gear (24). The drive shaft (22) is movably connected to the front interior of the base (1). The center of the left side of the drive shaft (22) is fixedly connected to the output shaft of the right side of the motor (21). Worms (23) are fixedly connected to the outside of both sides of the drive shaft (22), and the worms (23) are respectively connected to the corresponding worm wheels (24).
2. The installation method for prefabricated bathroom external components according to claim 1, characterized in that: The motor 1 (21) is a geared motor.
3. The installation method for prefabricated bathroom external components according to claim 1, characterized in that: The specific structure of the transverse mechanism (3) includes a second motor (31), a first transmission gear (32), a second transmission shaft (33), a transmission gear (34), a first screw (35), a guide groove (36), and a movable seat (37). There are two guide grooves (36). The two guide grooves (36) are respectively opened on the front and rear positions of the right side of the base (1). The center of each guide groove (36) is movably connected to a screw (35), and the outer left side of the screw (35) is fixedly connected to a transmission gear (34). The second transmission shaft (33) is movably connected to the inside of the left side of the base (1). The first transmission gear (32) is fixedly connected to both sides of the second transmission shaft (33), and the first transmission gear (32) is connected to the corresponding transmission gear (34). The second motor (31) is fixedly connected to the inside of the left side of the base (1), and the right output shaft of the second motor (31) is fixedly connected to the center of the left side of one of the screws (35); There are two movable seats (37). The lower sides of the two movable seats (37) are movably connected to the interior of the corresponding guide grooves (36). The threaded holes on the lower sides of the two movable seats (37) are respectively connected to the corresponding screws (35). The upper right side of the two movable seats (37) is fixedly connected to the bottom of the longitudinal mechanism (6).
4. The installation method for prefabricated bathroom external components according to claim 3, characterized in that: The second motor (31) is a servo motor or a stepper motor.
5. The installation method for prefabricated bathroom external components according to claim 1, characterized in that: The specific structure of the adjustable drilling rig (5) includes a column (51), a slide (52), a second screw (53), a slider (54), a ring (55), a rotating seat (56), a drilling machine (57), a spring pin (58), a socket (59), and a third motor (510). The lower side of the column (51) is fixedly connected to the upper moving part of the longitudinal mechanism (6) by screws. The side of the column (51) is provided with a vertical sliding groove (52). The lower side of the column (51) is fixedly connected to a motor three (510), and the motor three (510) is a servo motor or a stepper motor. The second screw (53) is movably connected to the center of the slide groove (52), and the lower center of the second screw (53) is fixedly connected to the upper output shaft of the third motor (510); The slider (54) is externally connected to the inside of the slide groove (52), and the threaded hole in the center of the slider (54) is connected to the screw rod (53); The ring (55) is movably connected to the outside of the column (51), the inside of the ring (55) is fixedly connected to the outside of the slider (54), and a rotating seat (56) is movably connected to the outside of the ring (55). Insertion holes (59) are provided in the center of both the left and right sides of the ring (55). A spring pin (58) is fixedly connected inside the left side of the rotating seat (56), and the locking tongue of the spring pin (58) is connected to the corresponding insertion hole (59). A drilling machine (57) is fixedly connected to the front and rear sides of the rotating seat (56).
6. The installation method for prefabricated bathroom external components according to claim 1, characterized in that: The specific structure of the longitudinal mechanism (6) includes a longitudinal seat (61), a longitudinal groove (62), a motor (63), a screw (64), a locking screw (65), a slot (66), and a longitudinal slide (67). The bottom of the longitudinal seat (61) is fixedly connected to the upper moving part of the transverse mechanism (3). The upper side of the longitudinal seat (61) is provided with a longitudinal groove (62). The motor (63) is fixedly connected to the outside of the longitudinal seat (61). The screw three (64) is movably connected to the center of the longitudinal groove (62), and the center of one side of the screw three (64) is fixedly connected to the output shaft of the motor four (63); The longitudinal slide (67) is externally movably connected to the interior of the longitudinal groove (62). The threaded hole in the center of the longitudinal slide (67) is connected to the screw rod (64). A slot (66) is provided in the center of the upper side of the longitudinal slide (67), and a locking screw (65) is movably connected in the threaded hole on one side of the slot (66).
7. The installation method for prefabricated bathroom external components according to claim 6, characterized in that: The fourth motor (63) is a servo motor or a stepper motor.
Citation Information
Patent Citations
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