Intelligent early warning type weighing device with protection
By combining the rotating frame, weighing components, feeding components, and discharging components of the intelligent early warning weighing device, accurate weighing of granules or powders is achieved, solving the problems of weighing errors and material waste, and improving the accuracy and consistency of weighing.
Patent Information
- Application Number
- CN202511155538.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2025-11-04
AI Technical Summary
Existing weighing devices have difficulty controlling the amount of material removed each time when weighing granules or powders, resulting in a large error between the weighing result and the required value, and excess material may be contaminated or wasted.
A protective intelligent early warning weighing device was designed. Through the cooperation of a rotating frame, weighing component, feeding component and discharging component, it can detect and control the addition and discharge of materials in real time. It uses weighing sensors and alarms to ensure weighing accuracy, and reduces material residue through a flip plate and a vibration motor.
It improves the accuracy of weighing, reduces material waste, lowers the error of weighing results, and ensures the precision and consistency of weighing results.
Smart Images

Figure CN120890533A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] Embodiments of the present application relate to the technical field of weighing apparatus, in particular, to a protected intelligent early warning type weighing apparatus. BACKGROUND
[0002] The weighing apparatus is a device for measuring the mass of an object, which mainly comprises a scale pan for bearing, a weighing sensor for force conversion, and a display instrument for displaying the weighing value. In pharmaceutical production, the weighing apparatus is used to accurately weigh the powdered and other materials, powders, granules, etc., so as to ensure the accuracy and consistency of the weight of the medicine when the medicine formula and the packaged medicine are prepared.
[0003] In the prior art, when the powdered materials, powders, granules, etc. of the medicine are weighed by the weighing apparatus, the weighing apparatus needs to be calibrated and cleaned before weighing to ensure that the operating environment is clean and dust-free, so as to avoid external factors interfering with the bearing effect. After preparation, the required weighing parameters such as target weight and accuracy requirement are set on the weighing apparatus, the material is sent from the corresponding storage container to the weighing container, and the material is taken out after the weight of the material reaches the set weight.
[0004] However, during the weighing process, especially when the granules or powders are weighed, when the weighed material is too much, the excess material needs to be taken out, but the taken-out material may be contaminated in the external environment. In order to avoid the contamination of the weighed material to the unweighed material, the part of the material can only be discarded, thereby causing waste. When the weighed material is less, the addition amount of the material is controlled, so that the weighing result has a large error. SUMMARY
[0005] In order to overcome the above defects, the present application provides a protected intelligent early warning type weighing apparatus, which solves the technical problem that it is difficult to control the amount of material taken out each time when the granules or powders are weighed in the prior art, resulting in a large error between the weighing result and the required value.
[0006] The technical scheme of the present application is as follows: A protected intelligent early warning type weighing apparatus, comprising a device rack, a support rack fixedly installed on the device rack, and a bearing rack fixedly installed on the top of the support rack, further comprising: A rotating frame rotatably installed on the bearing rack; A weighing assembly installed on the support rack for weighing the mass of the material; A through slot is provided on the top of the support rack and the bottom of the bearing rack, and the two through slots correspond to each other, and the through slot is located on the upper part of the weighing assembly; A support plate and a mounting plate are fixedly mounted on the rotating frame, and the support plate is located on the upper portion of the mounting plate; A plurality of blanking grooves are circumferentially and equiangularly formed on the mounting plate; A material adding assembly is mounted between the rotating frame and the support plate, and is used for adding a small amount of material when the weight of the material approaches the set weight; A material discharging assembly is mounted between the rotating frame and the support plate, and is used for discharging the material.
[0007] On the basis of the foregoing scheme, in order to weigh the material, the weighing assembly comprises: A sliding frame is slidingly mounted on the support frame; A first driving member is fixedly mounted on the support frame, and an output end of the first driving member is fixedly connected with the sliding frame; A load-bearing frame is slidingly mounted on the sliding frame; A weighing portion is mounted on the load-bearing frame, and is used for weighing the weight of the material.
[0008] On the basis of the foregoing scheme, in order to weigh the material, the weighing portion comprises: A first weighing sensor is fixedly mounted between the bottom of the load-bearing frame and the sliding frame; An alarm is fixedly mounted on the sliding frame; A collection box is arranged on the load-bearing frame.
[0009] On the basis of the foregoing scheme, in order to make the weight of the added material more accurate, the material adding assembly comprises: A plurality of material placing cylinders are fixedly mounted between the rotating frame and the support plate, and the plurality of material placing cylinders are circumferentially and equiangularly arranged around the axis of the rotating frame; A conveying cylinder is arranged at the bottom of each material placing cylinder, an input end of the conveying cylinder is in communication with the bottom of the material placing cylinder, and an output end of the conveying cylinder is provided with a feeding frame; A conveying portion is mounted in each conveying cylinder, and is used for conveying the material in the material placing cylinder out; A material adding weighing portion is arranged at the bottom of each conveying cylinder, and is used for weighing the added material.
[0010] On the basis of the foregoing scheme, in order to convey the material in the conveying cylinder out, the conveying portion comprises: Spiral conveying plates, each of the conveying cylinders is internally rotatably installed with the spiral conveying plates; Third motors, each of the conveying cylinder end portions is fixedly installed with the third motor, and an output end of the third motor is fixedly connected with the spiral conveying plate; Mounting frames, each of the material placing cylinders is fixedly installed with the mounting frame; Conveying grooves, each of the feeding frames is provided with the conveying groove on one side close to the discharging groove; Stop blocks, each of the feeding frames is internally slidably and sealingly installed with the stop block; Second driving members, each of the feeding frame bottoms is fixedly installed with the second driving member, and an output end of the second driving member is fixedly connected with the stop block; Feeding members, which are installed in the mounting frames and are used for pushing the materials during the discharging process.
[0011] On the basis of the foregoing scheme, in order to avoid the materials from being blocked in the material placing cylinders during the conveying process, the feeding members comprise: Belt pulleys and transmission belts, two of the belt pulleys are rotatably installed on each of the mounting frames, and the transmission belt is tightly sleeved between the two belt pulleys; First stirring frames, each of the material placing cylinders is internally rotatably installed with the first stirring frame, and one end of the first stirring frame is fixedly connected with one of the belt pulleys; Universal couplings, each of the mounting frames and the end portion of the conveying cylinder is rotatably installed with the universal coupling, one end of the universal coupling is fixedly connected with the other belt pulley, and the other end of the universal coupling is fixedly connected with the spiral conveying plate.
[0012] On the basis of the foregoing scheme, in order to determine the mass of the added materials, the material adding and weighing part comprises: Material adding hoppers, each of the conveying groove bottoms of the feeding frame side portions is provided with the material adding hopper, and the material adding hopper is located on the upper portion of the discharging groove; Flexible vibration isolation blocks, two of the flexible vibration isolation blocks are symmetrically and fixedly installed on the two sides of the material adding hopper, and a sliding block is fixedly installed on the bottom of each of the flexible vibration isolation blocks; Protective frames, the protective frame is sleeved on each of the sliding blocks, and the protective frame is fixedly installed on the mounting plate; Second weighing sensors, each of the sliding blocks and the mounting plate is fixedly installed with the second weighing sensor; Discharging members, each of the material adding hoppers is provided with the discharging member, which is used for discharging the weighed materials.
[0013] On the basis of the foregoing scheme, in order to completely discharge the material, the discharging member comprises: A fourth motor is fixedly installed on each of the material adding hoppers; A turnover plate is rotatably installed in each of the material adding hoppers, and the turnover plate is fixedly connected with the output end of the fourth motor; A vibration motor is fixedly installed on the side of each of the material adding hoppers.
[0014] On the basis of the foregoing scheme, in order to discharge the material into the collecting box, the discharging assembly comprises: A discharging hopper is fixedly installed between the rotating frame and the support plate, and a plurality of the discharging hoppers are arranged at equal angles in a circumferential shape around the rotating frame axis; the bottom of each of the discharging hoppers is fixedly installed with a discharging valve, and the plurality of discharging valves correspond to the plurality of discharging grooves one by one; A first motor is fixedly installed in the support frame, and the output end of the first motor is fixedly connected with the rotating frame; A second motor and a second stirring frame are fixedly installed on the top of each of the discharging hoppers, and the second stirring frame is rotatably installed in each of the discharging hoppers and is fixedly connected with the output end of the second motor.
[0015] The embodiment of the application has the following beneficial effects: 1、In the application, the material in the corresponding material placing cylinder is taken out, and the material is discharged into the material adding hopper through the setting of the conveying cylinder, and the material discharged through the conveying cylinder is weighed in real time; when the weight of the material entering the material adding hopper is close to the difference between the actual weight of the material in the collecting box and the set weight, the speed of the material entering the material adding hopper can be controlled, so that the discharging speed is controlled, and the material conveying to the material adding hopper can be stopped until the required weight is reached, and then the weighed material is added to the collecting box, so that the weight of the material in the collecting box is closer to the set weight value, thereby improving the weighing accuracy.
[0016] 2、In the application, when the material in the material adding hopper is added to the collecting box, the turnover plate is driven to swing by the fourth motor until the two sides of the turnover plate are separated from the inner wall of the material adding hopper, at which time the vibration motor is started, so that the material adding hopper vibrates, assisting the discharge of the material and reducing the possibility of the material adhering to the material adding hopper and the turnover plate, thereby reducing the residual rate of the material and improving the accuracy of the weighing result.
[0017] 3、The application, through the cooperation of the weighing assembly and the discharging assembly, first delivers material into the collecting box, detects the weight of the material entering the collecting box in real time, and when the weight of the material approaches the required weight value, the discharging assembly is closed, and then the feeding assembly is opened, and a certain amount of material is added into the collecting box according to the difference between the actual weight of the material in the collecting box and the required weight of the material, so as to ensure the accuracy of the weighing result and avoid the waste caused by taking out excess material. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments of the present application will be briefly introduced. Obviously, the drawings in the following description are only some example embodiments of the present application. For those skilled in the art, other drawings can be obtained according to the contents of the example embodiments of the present application and the drawings without paying creative labor.
[0019] Figure 1 It is a schematic diagram of the overall structure in the present application; Figure 2 It is a schematic diagram of the overall structure in the present application; Figure 3 It is a schematic diagram of the overall structure in the present application; Figure 4 It is a schematic diagram of the overall structure in the present application; Figure 5 It is a schematic diagram of the overall structure in the present application; Figure 6 It is a schematic diagram of the overall structure in the present application; Figure 7 It is a schematic diagram of the overall structure in the present application; Figure 8 It is a schematic diagram of the overall structure in the present application; Figure 9 It is a schematic diagram of the overall structure in the present application;
[0020] In the figure: 1, device rack; 2, support rack; 3, bearing rack; 4, rotating frame; 5, through slot; 6, support plate; 7, mounting plate; 8, blanking groove; 9, sliding frame; 10, first driving piece; 11, bearing frame; 12, first weighing sensor; 13, alarm; 14, collection box; 15, material placing cylinder; 16, conveying cylinder; 17, feeding frame; 18, spiral conveying plate; 19, third motor; 20, mounting frame; 21, conveying groove; 22, stop block; 23, second driving piece; 24, pulley; 25, transmission belt; 26, first stirring frame; 27, universal coupling; 28, material adding hopper; 29, flexible vibration isolation block; 30, sliding block; 31, protection frame; 32, second weighing sensor; 33, fourth motor; 34, overturning plate; 35, vibration motor; 36, discharging hopper; 37, discharging valve; 38, first motor; 39, second motor; 40, second stirring frame. DETAILED DESCRIPTION
[0021] The application will be further described below in conjunction with the drawings and examples. It can be understood that the specific examples described herein are only used to explain the application, and not to limit the application.
[0022] In order to make the drawing simple, only the parts related to the application are shown in each figure, which does not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, in some figures, only one of the parts with the same structure or function is shown, or only one of them is marked. In this paper, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0023] In this paper, it should be noted that unless otherwise specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0024] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature is "on", "above" and "over" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature is "under", "below" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.
[0025] In the description of the present embodiment, the terms "upper", "lower", "left", "right" and the like orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0026] In addition, in the description of the present application, the terms "first", "second" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0027] As Figures 1 to 9 shown, it shows a protected intelligent early warning type weighing device in an embodiment of the present application, which comprises a device rack 1, a supporting rack 2 fixedly installed on the device rack 1, a bearing rack 3 fixedly installed on the top of the supporting rack 2, a rotating frame 4, a weighing assembly, a through slot 5, a supporting plate 6, an installation plate 7, a discharging slot 8, a material adding assembly and a material discharging assembly, the rotating frame 4 is rotatably installed on the bearing rack 3, the weighing assembly is installed on the supporting rack 2 and is used for weighing the mass of the material, the weighing assembly comprises a sliding frame 9, a first driving member 10, a bearing frame 11 and a weighing part, the sliding frame 9 is slidingly installed on the supporting rack 2, the first driving member 10 is fixedly installed on the supporting rack 2, the output end of the first driving member 10 is fixedly connected with the sliding frame 9, the bearing frame 11 is slidingly installed on the sliding frame 9, and the weighing part is installed on the bearing frame 11 and is used for weighing the weight of the material.
[0028] Among them, the material refers to powder, granules or powdery and granular raw materials and other substances.
[0029] Specifically, when the material needs to be accurately weighed, it is first poured into the feeding assembly. Since the feeding hopper 36 in the feeding assembly is provided with a plurality of feeding hoppers, different types or properties of materials can be placed in the feeding hoppers, or the same type or shape of material can be placed in the feeding hoppers. After the material to be weighed is poured into the feeding hopper 36, the rotating frame 4 is driven to rotate, the mounting plate 7 and the supporting plate 6 are synchronously rotated by the rotation of the rotating frame 4, and the feeding hopper 36 and the material placing cylinder 15 are synchronously rotated, until the corresponding feeding hopper 36 and the material placing cylinder 15 are moved to the discharging position, the rotating frame 4 is stopped and locked, at this time, the discharging slot 8 at the bottom of the corresponding feeding hopper 36 and the material placing cylinder 15 is located above the through slot 5, then the first driving member 10 is opened, the sliding frame 9 and the weighing part on the sliding frame 9 are moved to the bottom of the through slot 5, at this time, the feeding assembly is opened, the material in the corresponding feeding hopper 36 is discharged into the weighing part through the through slot 5 and the discharging slot 8, at this time, the weighing part detects the mass of the material entering the weighing part in real time, when the weight of the material approaches the set weight value, the discharging is stopped, at this time, the feeding assembly is opened, a part of the material in the corresponding material placing cylinder 15 is discharged, and the part of the material is weighed, the mass of the part of the material is equal to the difference between the mass of the material entering the weighing part and the required mass of the material, then the part of the material is poured into the weighing part, so that the weighing result is more accurate. Then the first driving member 10 is opened, the sliding frame 9 is pushed to move, until the sliding frame 9 is moved to the material taking position, the weighed material is taken out.
[0030] If different raw materials need to be weighed at the same time and the raw materials need to be mixed, different raw materials can be put into different feeding hoppers 36 (but the materials in the adjacent two material placing cylinders 15 and feeding hoppers 36 must be the same material, if only one type of material is weighed, there is no above limitation), so that different materials can be fed respectively, and finally the materials are sent into the weighing part and weighed in sequence by the arrangement of the weighing part.
[0031] As shown in the above, Figure 3 , Figure 4 The weighing part includes a first weighing sensor 12, an alarm 13 and a collection box 14, the first weighing sensor 12 is fixedly installed between the load-bearing frame 11 and the sliding frame 9, the alarm 13 is fixedly installed on the sliding frame 9, and the collection box 14 is arranged on the load-bearing frame 11.
[0032] There is a gap between the load-bearing frame 11 and the sliding frame 9, and the first weighing sensor 12 is less disturbed by the arrangement of the load-bearing frame 11 and the sliding frame 9, so that the detection accuracy is improved.
[0033] Specifically, when the material needs to be weighed, the collection box 14 is installed on the bearing frame 11 in advance, and then the sliding frame 9 is moved to the bottom of the through slot 5 through the setting of the first driving element 10, at this time the collection box 14 is moved to the bottom of the through slot 5, and then the material can be poured into the collection box 14, and the first weighing sensor 12 detects the weight of the material entering the collection box 14 in real time, and when the weight of the material approaches the set weight value, the alarm 13 is triggered, and the corresponding discharge hopper 36 stops discharging.
[0034] As shown in Figures 5 to 8 The top of the support frame 2 and the bottom of the bearing frame 3 are both provided with a through slot 5, and the two through slots 5 correspond to each other. The through slot 5 is located at the upper part of the weighing assembly. The support plate 6 and the mounting plate 7 are both fixedly installed on the rotating frame 4. The support plate 6 is located at the upper part of the mounting plate 7. The mounting plate 7 is provided with a plurality of discharge grooves 8 at equal angles in a circumferential manner. The material adding assembly is installed between the rotating frame 4 and the support plate 6, and is used for adding a small amount of material when the weight of the material approaches the set weight. The material adding assembly comprises a material placing cylinder 15, a conveying cylinder 16, a conveying part and a material adding weighing part. A plurality of material placing cylinders 15 are fixedly installed between the rotating frame 4 and the support plate 6, and the plurality of material placing cylinders 15 are arranged at equal angles in a circumferential manner around the axis of the rotating frame 4. The bottom of each material placing cylinder 15 is provided with a conveying cylinder 16. The conveying cylinder 16 is provided in an inclined manner. The input end of the conveying cylinder 16 is in communication with the bottom of the material placing cylinder 15. The output end of the conveying cylinder 16 is provided with a feeding frame 17. The inside of each conveying cylinder 16 is provided with a conveying part, which is used for conveying the material in the material placing cylinder 15. The bottom of each conveying cylinder 16 is provided with a material adding weighing part, which is used for weighing the added material.
[0035] Specifically, when the material is added, the actual weight of the material in the collection box 14 is obtained through the setting of the first weighing sensor 12, so as to obtain the difference between the actual weight and the set weight. At this time, the conveying part is started, the material in the corresponding material placing cylinder 15 is taken out, and the material is discharged into the material adding weighing part through the setting of the conveying cylinder 16. Through the setting of the material adding weighing part, the material discharged through the conveying cylinder 16 is weighed in real time. When the weight of the material entering the material adding weighing part approaches the difference between the actual weight and the set weight of the material in the collection box 14, the speed of the conveying part can be controlled, so as to control the speed of discharging, until the required weight is reached, the conveying part is closed, and the weighed material is added to the collection box 14, so that the weight of the material in the collection box 14 is closer to the set weight value, thereby improving the accuracy of weighing.
[0036] The above, as Figures 6 to 8As shown, the conveying part comprises a spiral conveying plate 18, a third motor 19, a mounting frame 20, a conveying groove 21, a stop block 22, a second driving member 23 and a feeding member, the spiral conveying plate 18 is rotatably installed inside each conveying cylinder 16, the third motor 19 is fixedly installed at the end of each conveying cylinder 16, the output end of the third motor 19 is fixedly connected with the spiral conveying plate 18, the mounting frame 20 is fixedly installed on each feeding frame 17, the conveying groove 21 is formed on one side of each feeding frame 17 close to the discharging groove 8, the stop block 22 is slidingly and sealingly installed inside each feeding frame 17, the second driving member 23 is fixedly installed at the bottom of each feeding frame 17, the output end of the second driving member 23 is fixedly connected with the stop block 22, and the feeding member is installed inside the mounting frame 20 and used for pushing the material during the discharging process.
[0037] Specifically, when discharging the material in the feeding cylinder 15, the corresponding third motor 19 is started, the third motor 19 drives the spiral conveying plate 18 to rotate, at this time, the material in the feeding cylinder 15 is sent into the conveying cylinder 16 through the feeding end of the conveying cylinder 16, and then is discharged into the feeding frame 17 along with the arrangement of the spiral conveying plate 18, at this time, the second driving member 23 is started to move the stop block 22 away from the conveying groove 21, at this time, the material can be discharged into the feeding and weighing part through the conveying groove 21, when it is needed to stop the material from entering the conveying groove 21, the third motor 19 is closed and the second driving member 23 is started to push the stop block 22 to block the conveying groove 21.
[0038] Specifically, when discharging the material in the feeding cylinder 15, the corresponding third motor 19 is started, the third motor 19 drives the spiral conveying plate 18 to rotate, at this time, the material in the feeding cylinder 15 is sent into the conveying cylinder 16 through the feeding end of the conveying cylinder 16, and then is discharged into the feeding frame 17 along with the arrangement of the spiral conveying plate 18, at this time, the second driving member 23 is started to move the stop block 22 away from the conveying groove 21, at this time, the material can be discharged into the feeding and weighing part through the conveying groove 21, when it is needed to stop the material from entering the conveying groove 21, the third motor 19 is closed and the second driving member 23 is started to push the stop block 22 to block the conveying groove 21.
[0039] Specifically, when discharging the material in the feeding cylinder 15, the corresponding third motor 19 is started, the third motor 19 drives the spiral conveying plate 18 to rotate, at this time, the material in the feeding cylinder 15 is sent into the conveying cylinder 16 through the feeding end of the conveying cylinder 16, and then is discharged into the feeding frame 17 along with the arrangement of the spiral conveying plate 18, at this time, the second driving member 23 is started to move the stop block 22 away from the conveying groove 21, at this time, the material can be discharged into the feeding and weighing part through the conveying groove 21, when it is needed to stop the material from entering the conveying groove 21, the third motor 19 is closed and the second driving member 23 is started to push the stop block 22 to block the conveying groove 21. Figures 6 to 8 As shown, the feeding member comprises a pulley 24, a transmission belt 25, a first stirring frame 26 and a universal joint 27, two pulleys 24 are rotatably installed on each mounting frame 20, the transmission belt 25 is tightly sleeved between the two pulleys 24, the first stirring frame 26 is rotatably installed inside each feeding cylinder 15, one end of the first stirring frame 26 is fixedly connected with one of the pulleys 24, the universal joint 27 is rotatably installed between each mounting frame 20 and the end of the conveying cylinder 16, one end of the universal joint 27 is fixedly connected with the other pulley 24, and the other end of the universal joint 27 is fixedly connected with the spiral conveying plate 18.
[0040] Specifically, in order to improve the stability of the discharge, with the rotation of the spiral conveying plate 18, the spiral conveying plate 18 drives the universal joint 27 to rotate, thereby driving one of the pulleys 24 to rotate, through the arrangement of the transmission belt 25, the other pulley 24 can be driven to rotate at the same time, thereby driving the corresponding first stirring frame 26 to rotate, that is, the material in the material cylinder 15 can be stirred, thereby reducing the possibility of material caking and other phenomena, so that the material is difficult to rely on its own gravity to discharge, and the uniformity and stability of the material discharge are improved.
[0041] As shown above, Figure 7 , Figure 9 As shown above,
[0042] Among them, there is a gap between the sliding block 30 and the protective frame 31, and through the arrangement of the sliding block 30 and the protective frame 31, the second weighing sensor 32 is less disturbed, and the detection accuracy is improved.
[0043] Specifically, when the conveying groove 21 continuously discharges material into the material hopper 28, through the arrangement of the second weighing sensor 32, the weight of the material entering the material hopper 28 can be detected in real time, when the material approaches the required weight, the discharge speed can be slowed down until the required weight is reached, then the discharge can be stopped, and then the discharge member is opened, the weighed material can be added to the collection box 14.
[0044] Among them, as shown above, Figure 7 , Figure 9 As shown above,
[0045] Specifically, when the material in the material hopper 28 is added to the collection box 14, the turnover plate 34 is driven to swing by the fourth motor 33 until the two sides of the turnover plate 34 are separated from the inner wall of the material hopper 28, at which time the material in the material hopper 28 can fall into the collection box 14, at which time the vibration motor 35 is turned on, so that the material hopper 28 vibrates, assisting the discharge of the material and reducing the possibility of the material adhering to the material hopper 28 and the turnover plate 34, improving the accuracy of the weighing result. During the vibration, the influence of the vibration on the second weighing sensor 32 is reduced by the flexible vibration isolation block 29.
[0046] The position where the side wall of the material hopper 28 is in sliding fit with the turnover plate 34 is arranged in an arc shape, so as to better fit the two sides of the turnover plate 34, thereby reducing the possibility of material leakage.
[0047] As shown in Figure 5 The discharge assembly is installed between the rotating frame 4 and the support plate 6 and is used for material discharge. The discharge assembly includes a discharge hopper 36 and a first motor 38. A plurality of discharge hoppers 36 are fixedly installed between the rotating frame 4 and the support plate 6. The plurality of discharge hoppers 36 are arranged at equal angles in a circumferential shape with the axis of the rotating frame 4 as the center. A discharge valve 37 is fixedly installed at the bottom of each of the plurality of discharge hoppers 36. The plurality of discharge valves 37 correspond to the plurality of discharge grooves 8 one by one. The first motor 38 is fixedly installed inside the support frame 2. The output end of the first motor 38 is fixedly connected with the rotating frame 4. The discharge assembly further includes a second motor 39 and a second stirring frame 40. The second motor 39 is fixedly installed at the top of each of the plurality of discharge hoppers 36. The second stirring frame 40 is rotatably installed inside each of the plurality of discharge hoppers 36. The second stirring frame 40 is fixedly connected with the output end of the second motor 39.
[0048] Specifically, when the material is poured into the collection box 14, the discharge valve 37 at the bottom of the corresponding discharge hopper 36 is opened at this time, and the corresponding second motor 39 is also opened at this time, so as to drive the second stirring frame 40 to rotate, thereby assisting the discharge of the material. As the discharge of the material continuously proceeds, when the weight of the material in the collection box 14 approaches the required weight value, the alarm 13 at this time sends a signal. The discharge valve 37 is provided with a matched signal receiver. At this time, the discharge valve 37 at the corresponding position can be closed, and the weight of the material in the collection box 14 is less than the required weight. Then a certain amount of material is added to the collection box 14 until the set weight is reached.
[0049] The working principle or use process of the present application is as follows: When the material needs to be accurately weighed, the material is first poured into several discharge hoppers 36 and several material placing barrels 15. After the material to be weighed is poured into the discharge hoppers 36 and the material placing barrels 15, the second motor 39 is started to drive the second stirring frame 40 to rotate. The rotation of the rotating frame 4 drives the mounting plate 7 and the supporting plate 6 to rotate synchronously, thereby synchronously driving the discharge hoppers 36 and the material placing barrels 15 to rotate, until the corresponding discharge hoppers 36 and material placing barrels 15 are moved to the discharging position, the rotating frame 4 is stopped and locked, and at this time the discharging slot 8 at the bottom of the corresponding discharge hoppers 36 and material placing barrels 15 is located above the through slot 5.
[0050] Then the collection box 14 is moved to the collection position. The collection box 14 is first installed on the load-bearing frame 11, at this time the first driving member 10 is opened to move the sliding frame 9 to the bottom of the through slot 5, at this time the collection box 14 is moved to the bottom of the through slot 5, and the material can be poured into the collection box 14. At this time, the discharge valve 37 at the bottom of the corresponding discharge hoppers 36 is opened, and the corresponding second motor 39 is opened to drive the second stirring frame 40 to rotate, thereby assisting in discharging. As the material continuously enters the collection box 14, the first weighing sensor 12 detects the weight of the material entering the collection box 14 in real time. When the weight of the material approaches the set weight value, the alarm 13 is triggered, and the alarm 13 sends a signal. The discharge valve 37 is provided with a matching signal receiver, at this time the discharge valve 37 at the corresponding position is closed, and the weight of the material in the collection box 14 is less than the set weight.
[0051] At this time, the actual weight of the material in the collection box 14 is obtained through the setting of the first weighing sensor 12, thereby obtaining the difference between the actual weight and the set weight. At this time, the corresponding third motor 19 is opened, the third motor 19 drives the spiral conveying plate 18 to rotate, and the spiral conveying plate 18 drives the universal joint 27 to rotate, thereby driving one of the pulleys 24 to rotate. Through the setting of the transmission belt 25, the other pulley 24 can be driven to rotate at the same time, thereby driving the corresponding first stirring frame 26 to rotate, and the material in the material placing barrel 15 can be stirred, thereby reducing the possibility of material clumping. At this time, the material in the material placing barrel 15 is sent into the conveying cylinder 16 through the feeding end of the conveying cylinder 16, and then is discharged into the feeding frame 17 through the setting of the spiral conveying plate 18. At this time, the discharge block 22 is moved away from the conveying slot 21 by opening the second driving member 23, and at this time the material can be discharged into the feeding hopper 28 through the conveying slot 21. Through the setting of the second weighing sensor 32, the weight of the material entering the feeding hopper 28 can be detected in real time. When the material approaches the required weight, the discharging speed is slowed down until the required weight is reached, and then the third motor 19 is closed and the second driving member 23 is opened to push the discharge block 22 to block the conveying slot 21, thereby stopping the discharging.
[0052] Then the weighed material is added into the collecting box 14, at this time the fourth motor 33 is started to drive the turnover plate 34 to swing until the two sides of the turnover plate 34 are separated from the inner wall of the material adding hopper 28, then the fourth motor 33 is closed and locked, at this time the material in the material adding hopper 28 can fall into the collecting box 14, at the same time the vibration motor 35 is started to vibrate the material adding hopper 28, which can assist the material to be discharged, reduce the possibility of the material adhering to the material adding hopper 28 and the turnover plate 34, and improve the accuracy of the weighing result, then the first driving member 10 is started again to move the sliding frame 9 until the sliding frame 9 is moved to the material taking position, then the weighed material can be taken out.
[0053] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application but not limit the present application, although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.
Claims
1. A protective intelligent early warning weighing device, comprising a device frame (1), a support frame (2) fixedly mounted on the device frame (1), and a load-bearing frame (3) fixedly mounted on the top of the support frame (2), characterized in that, Also includes: Rotating frame (4), which is rotatably mounted on the bearing frame (3); Weighing assembly, which is mounted on the support frame (2) and is used to weigh the mass of materials; Through slot (5), the top of the support frame (2) and the bottom of the bearing frame (3) are provided with the through slot (5), the two through slots (5) correspond to each other, and the through slot (5) is located on the upper part of the weighing component; Support plate (6) and mounting plate (7), both the support plate (6) and the mounting plate (7) are fixedly mounted on the rotating frame (4), and the support plate (6) is located on the upper part of the mounting plate (7); The mounting plate (7) has several feeding grooves (8) arranged in a circular shape at equal angles. A feeding assembly is installed between the rotating frame (4) and the support plate (6) for adding a small amount of material when the material weight is close to the set weight; A material discharge assembly is installed between the rotating frame (4) and the support plate (6) for discharging materials.
2. The intelligent early warning weighing device with protection according to claim 1, characterized in that, The weighing component includes: The sliding frame (9) is slidably mounted on the support frame (2); The first driving component (10) is fixedly installed on the support frame (2), and the output end of the first driving component (10) is fixedly connected to the sliding frame (9); The load-bearing frame (11) is slidably mounted on the sliding frame (9). A weighing unit is installed on the load-bearing frame (11) and is used to weigh the material.
3. The intelligent early warning weighing device with protection according to claim 2, characterized in that, The weighing unit includes: The first weighing sensor (12) is fixedly installed between the bottom of the load-bearing frame (11) and the sliding frame (9). An alarm (13) is fixedly mounted on the sliding frame (9); Collection box (14) is mounted on the load-bearing frame (11).
4. The intelligent early warning weighing device with protection according to claim 3, characterized in that, The feeding assembly includes: A material placement cylinder (15) is fixedly installed between the rotating frame (4) and the support plate (6). The material placement cylinders (15) are arranged in a circular shape with equal angles around the axis of the rotating frame (4). Conveying cylinder (16), each of the feeding cylinders (15) is provided with a conveying cylinder (16) at the bottom, the input end of the conveying cylinder (16) is connected to the bottom of the feeding cylinder (15), and the output end of the conveying cylinder (16) is equipped with a feeding rack (17). The conveying unit is installed inside each of the conveying cylinders (16) for conveying the material in the material storage cylinder (15); The material weighing section is provided at the bottom of each of the conveying cylinders (16) for weighing the added material.
5. A protective intelligent early warning weighing device according to claim 4, characterized in that, The conveying unit includes: Spiral conveyor plate (18), each of the conveyor cylinders (16) is rotatably mounted with the spiral conveyor plate (18). The third motor (19) is fixedly installed at the end of each of the conveying cylinders (16), and the output end of the third motor (19) is fixedly connected to the spiral conveying plate (18); Mounting bracket (20), each of the material cylinders (15) is fixedly mounted with the mounting bracket (20); Conveying trough (21), each of the feeding racks (17) has the conveying trough (21) on the side near the unloading trough (8); The stop (22) is slidably and sealed inside each of the feed racks (17); The second driving component (23) is fixedly installed at the bottom of each of the feeding racks (17), and the output end of the second driving component (23) is fixedly connected to the stop block (22); A feeding component is installed inside the mounting frame (20) and is used to move the material during the feeding process.
6. A protective intelligent early warning weighing device according to claim 5, characterized in that, The feeding component includes: Pulleys (24) and drive belts (25), two pulleys (24) are rotatably mounted on each of the mounting brackets (20), and the drive belts (25) are tensioned between the two pulleys (24); The first stirring frame (26) is rotatably installed inside each of the feeding cylinders (15), and one end of the first stirring frame (26) is fixedly connected to one of the pulleys (24); Universal coupling (27) is rotatably mounted between the end of each mounting bracket (20) and the end of the conveying cylinder (16). One end of the universal coupling (27) is fixedly connected to another pulley (24), and the other end of the universal coupling (27) is fixedly connected to the spiral conveying plate (18).
7. A protective intelligent early warning weighing device according to claim 6, characterized in that, The feeding and weighing unit includes: Feeding hopper (28): The bottom of the conveying trough (21) on the side of each feeding rack (17) is provided with a feeding hopper (28), and the feeding hopper (28) is located above the unloading trough (8); Flexible vibration isolation blocks (29), two flexible vibration isolation blocks (29) are symmetrically and fixedly installed on both sides of the feeding hopper (28), and a slider (30) is fixedly installed at the bottom of each flexible vibration isolation block (29). A protective frame (31) is fitted on each of the sliders (30), and the protective frame (31) is fixedly installed on the mounting plate (7); The second weighing sensor (32) is fixedly installed between each of the sliders (30) and the mounting plate (7). The material feeding component is provided inside each feeding hopper (28) for discharging the weighed material.
8. A protective intelligent early warning weighing device according to claim 7, characterized in that, The feeding component includes: The fourth motor (33) is fixedly installed on each of the feeding hoppers (28); A tilting plate (34) is rotatably installed inside each of the feeding hoppers (28), and the tilting plate (34) is fixedly connected to the output end of the fourth motor (33); Vibration motor (35) is fixedly installed on the side of each feeding hopper (28).
9. A protective intelligent early warning weighing device according to claim 8, characterized in that, The feeding assembly includes: A feeding hopper (36) is fixedly installed between the rotating frame (4) and the support plate (6). The feeding hoppers (36) are arranged in a circular shape with equal angles around the axis of the rotating frame (4). A feeding valve (37) is fixedly installed at the bottom of each feeding hopper (36). The feeding valves (37) correspond one-to-one with the feeding troughs (8). The first motor (38) is fixedly installed inside the support frame (2), and the output end of the first motor (38) is fixedly connected to the rotating frame (4).
10. A protective intelligent early warning weighing device according to claim 9, characterized in that, It also includes a second motor (39) and a second stirring rack (40). The second motor (39) is fixedly installed on the top of each of the feeding hoppers (36), and the second stirring rack (40) is rotatably installed inside each of the feeding hoppers (36). The second stirring rack (40) is fixedly connected to the output end of the second motor (39).
Citation Information
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