A continuous intelligent sorting device for substandard products in food production and processing

Abstract

The application provides a substandard continuous intelligent sorting device for food production and processing, and relates to the technical field of food sorting. The support seat is internally rotatably connected with a driving rod at the bottom end. The rear side of the support seat is provided with sliding grooves at both ends. The sliding grooves are internally slidably connected with sliding blocks. The driving shaft is rotatably connected to the sliding blocks. The driving roller is fixedly connected to the circumferential outer wall of the driving shaft. The sorting belt is tightly connected to the driving roller. In the standby state, the sorting belt is loose, the sorting cylinder and the detection camera are in a non-fixed state, all core components can be directly and quickly disassembled, the convenience of replacing and maintaining the main components of the device is significantly improved, the problem that the fixed layout makes it difficult for the staff to quickly access and disassemble multiple camera equipment, which brings inconvenience to subsequent maintenance and replacement, prolongs the downtime of the equipment, and affects the production efficiency is solved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of food sorting, and particularly relates to a continuous intelligent substandard product sorting device for food production and processing. BACKGROUND

[0002] After food is completed through a production and processing link, the packaging integrity of the finished product needs to be strictly detected (problems such as damage and leakage are checked), and the packaged qualified product is accurately separated from the substandard product. This process needs to be realized by a professional food substandard product sorting device to ensure that the food finally flowing into the market meets the packaging safety standards.

[0003] In actual application, the existing food substandard product sorting device mostly relies on a camera device to detect the visual damage of food packaging. However, the camera device as an electronic component is prone to failure and damage in long-term high-frequency use. In addition, this kind of device usually needs to be configured with multiple camera devices, and in order to ensure the accuracy of the detection angle, the camera devices are usually fixedly installed at specific positions of the device. This fixed layout makes it difficult for workers to quickly access and disassemble multiple camera devices, which brings significant inconvenience to subsequent maintenance or replacement operations, not only prolongs the downtime of the device, but also may affect the food production efficiency. SUMMARY

[0004] The present application relates to a continuous intelligent substandard product sorting device for food production and processing, which only needs to drive the motor to rotate to quickly move the two drive rollers inward, cancel the tensioning of the sorting belt, make the loose sorting belt easy to disassemble, and facilitate the replacement or maintenance of the sorting belt. In the process of canceling the tensioning of the sorting belt, the corresponding structure also controls the lifting of the limiting sleeve to cancel the compression positioning of the limiting insert plate, cancels the fixation of the limiting insert plate and the sorting cylinder, facilitates the disassembly of the sorting cylinder, and facilitates the replacement or maintenance of the sorting cylinder. When the limiting sleeve is lifted to cancel the positioning of the sorting cylinder, the corresponding structure also controls the rear movement of the clamping strip, the clamping disc and the clamping turntable, so that the clamping turntable no longer clamps and positions the detection camera in the fixed sleeve, facilitating the replacement or maintenance of the detection camera.

[0005] The application provides a food production and processing substandard product continuous intelligent sorting device, which specifically comprises a supporting seat and a detection frame, a driving rod is rotatably installed at the bottom of the supporting seat, sliding grooves are formed in the left and right ends of the rear side of the supporting seat, sliding blocks are slidably installed in the sliding grooves, a driving shaft is rotatably installed on the sliding blocks, driving rollers are fixedly installed on the circumferential outer wall of the driving shaft, a sorting belt is tightly installed on the driving rollers, a supporting plate is fixedly installed at the middle position of the inner side of the detection frame, limiting plates are fixedly installed on the left and right sides of the top of the supporting plate, a conversion piece is slidably installed on the top of the supporting plate, a conversion plate is fixedly installed at the bottom end of the rear side of the conversion piece, a conversion groove is formed in the rear side of the conversion plate, a detection plate is fixedly installed at the top of the front side of the detection frame, a fixed sleeve is rotatably installed at the middle position of the front side of the detection plate, a detection camera is inserted into the fixed sleeve, clamping strips are slidably installed on the detection plate, stress grooves are formed in the bottom of the clamping strips, and clamping discs are fixedly installed at the front end of the clamping strips.

[0006] Further, two opposite wire teeth are symmetrically formed on the driving rod, a driving motor is fixedly installed on the right side of the supporting seat, and the output shaft of the driving motor is in spline connection with the right end of the driving rod.

[0007] Further, the driving rod is connected with the sliding block through the wire teeth, a transmission piece is fixedly installed on the inner side of the sliding block, a running motor is fixedly installed at the rear side of the sliding block on the left side, and the rear end of the driving shaft on the left side is in spline connection with the output shaft of the running motor.

[0008] Further, a collecting box is placed at the bottom front side and the bottom left end of the sorting belt, a transmission column is fixedly installed at the rear end of the transmission piece, and the transmission piece is slidably connected to the detection frame.

[0009] Further, a sorting cylinder is placed on the supporting plate, a sorting push plate is fixedly installed on the output end of the sorting cylinder, limiting insertion plates are fixedly installed on the left and right sides of the sorting cylinder, and the limiting insertion plates are inserted into the limiting plates.

[0010] Further, the conversion groove is in an inclined structure, the transmission column is slidably installed in the conversion groove, and a limiting sleeve is fixedly installed on the inner side of the conversion piece.

[0011] Further, the limiting sleeve is sleeved on the limiting plate and also presses on the limiting insertion plate, and a connecting plate is fixedly installed on the top of the conversion piece.

[0012] Further, a jacking block is fixedly installed at the middle position of the top of the connecting plate, and the top end of the jacking block is in an inclined structure.

[0013] Further, a locking bolt is threadedly mounted on the outer wall of the fixing sleeve.

[0014] Further, a spring is embedded between the rear side of the clamping disc and the front side of the detection plate.

[0015] The application provides a substandard continuous intelligent sorting device for food production and processing, which has the following beneficial effects.

[0016] 1. Only the driving motor needs to be started to rotate, so as to quickly drive the two driving rollers to move inward and cancel the tension of the sorting belt synchronously, at this time, the sorting belt is in a loose state, and a worker can easily disassemble it, thereby greatly simplifying the replacement or maintenance operation of the sorting belt.

[0017] 2. In the process of gradually canceling the tension of the sorting belt, the linkage structure of the device synchronously controls the upward movement of the limiting sleeve, so as to release the compression positioning of the limiting plate, which directly cancels the fixed relationship between the limiting plate and the sorting cylinder, so that the sorting cylinder has the condition of being quickly disassembled, thereby facilitating the replacement or maintenance of the sorting cylinder.

[0018] 3. When the limiting sleeve rises and completely releases the positioning of the sorting cylinder, the corresponding transmission structure of the device further controls the whole backward movement of the clamping strip, the clamping disc and the clamping disc, which makes the clamping disc escape from the clamping state of the detection camera, and no longer fixes the detection camera on the fixing sleeve, thereby providing convenience for the replacement or maintenance of the detection camera.

[0019] 4. Through single operation of the driving motor, the sorting device can be quickly switched to the standby detection state, in which the sorting belt remains loose, the sorting cylinder and the detection camera are in a non-fixed state, and all the core components can be directly and quickly disassembled, thereby significantly improving the convenience of replacement and maintenance of the device on these main components. DETAILED DESCRIPTION

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the application, the drawings of the embodiments will be briefly introduced below.

[0021] The drawings described in the following description only relate to some embodiments of the application, rather than limiting the application.

[0022] In the drawings:

[0023] Figure 1 a schematic view showing the overall structure of the application is shown;

[0024] Figure 2 a schematic view showing the overall structure of the application is shown; Figure 1 an enlarged structure schematic view of part A in the application is shown;

[0025] Figure 3 The application is shown in Figure 1 The rear side view structure schematic diagram of the application is shown in

[0026] Figure 4 The sliding block and sorting belt structure schematic diagram of the application is shown in

[0027] Figure 5 The detection frame structure schematic diagram of the application is shown in

[0028] Figure 6 The conversion piece and fixing sleeve structure schematic diagram of the application is shown in

[0029] Figure 7 The conversion piece and conversion plate structure schematic diagram of the application is shown in

[0030] Figure 8 The fixing sleeve half-section structure schematic diagram of the application is shown in

[0031] List of reference signs

[0032] 1, support seat; 101, driving rod; 102, driving motor; 103, sliding groove; 104, sliding block; 105, transmission piece; 106, running motor; 107, driving shaft; 108, driving roller; 109, sorting belt; 1010, transmission column;

[0033] 2, detection frame; 201, support plate; 202, limiting plate; 203, sorting cylinder; 204, sorting push plate; 205, limiting plug-in plate; 206, conversion piece; 207, conversion plate; 208, conversion groove; 209, limiting sleeve; 2010, connecting plate; 2011, push block; 2012, detection plate; 2013, fixing sleeve; 2014, detection camera; 2015, locking bolt; 2016, clamping strip; 2017, stress groove; 2018, clamping disc; 2019, clamping turntable. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0035] Please refer to Figures 1 to 8 Embodiment one:

[0036] The application provides a continuous substandard intelligent sorting device for food production and processing, which comprises a supporting seat 1 and a detection frame 2, a driving rod 101 is rotatably installed at the bottom of the supporting seat 1; sliding grooves 103 are formed at the left and right ends of the rear side of the supporting seat 1; sliding blocks 104 are slidably installed in the sliding grooves 103; a driving shaft 107 is rotatably installed on the sliding blocks 104; driving rollers 108 are fixedly installed on the circumferential outer wall of the driving shaft 107; a sorting belt 109 is tightly installed on the driving rollers 108; a supporting plate 201 is fixedly installed at the middle position of the inner side of the detection frame 2; limiting plates 202 are fixedly installed at the top of the left and right sides of the supporting plate 201; a conversion piece 206 is slidably installed at the top of the supporting plate 201; a conversion plate 207 is fixedly installed at the bottom of the rear side of the conversion piece 206; a conversion groove 208 is formed at the rear side of the conversion plate 207; a detection plate 2012 is fixedly installed at the top of the front side of the detection frame 2; a fixed sleeve 2013 is rotatably installed at the front side of the middle position of the detection plate 2012; a detection camera 2014 is inserted into the fixed sleeve 2013; clamping strips 2016 are slidably installed on the detection plate 2012; stress grooves 2017 are formed at the bottom of the clamping strips 2016; clamping discs 2018 are fixedly installed at the front ends of the clamping strips 2016; only the driving motor 102 needs to be rotated to quickly move the two driving rollers 108 inward, cancel the tensioning of the sorting belt 109, and make the loose sorting belt 109 easy to disassemble, thereby facilitating the replacement or maintenance of the sorting belt 109.

[0037] The running motor 106 is operated to drive the sorting belt 109 to run from right to left under the action of the driving shaft 107 and the driving roller 108, so that the detection camera 2014 detects the food packaging during the conveying process; if the food packaging is damaged, the transmission module in the detection camera 2014 can timely transmit a signal to the receiving module in the sorting cylinder 203, so that the sorting cylinder 203 controls the sorting push plate 204 to move forward and pushes the damaged food packaging into a suitable collection box, realizes substandard sorting, and the detection mechanism in the device has two sets, which can continuously and intelligently sort, and is not easy to miss the substandard products.

[0038] In the second embodiment, two opposite threads are symmetrically formed on the driving rod 101 based on the first embodiment; the right side of the support base 1 is fixedly installed with a driving motor 102; the output shaft of the driving motor 102 is in spline connection with the right end of the driving rod 101; the driving rod 101 is connected with the sliding block 104 through the threads; the inner side of the sliding block 104 is fixedly installed with a transmission member 105; the rear side of the left sliding block 104 is fixedly installed with a running motor 106; the rear end of the left driving shaft 107 is in spline connection with the output shaft of the running motor 106; one collecting box is placed on the bottom front side and the bottom left end of the sorting belt 109; the rear end of the transmission member 105 is fixedly installed with a transmission column 1010; the transmission member 105 is in sliding connection with the detection frame 2; the support plate 201 is placed with a sorting cylinder 203; the output end of the sorting cylinder 203 is fixedly installed with a sorting push plate 204; the left and right sides of the sorting cylinder 203 are fixedly installed with limiting insertion plates 205; the limiting insertion plates 205 are inserted into the limiting plates 202; in the process of canceling the tension of the sorting belt 109, the corresponding structure will also control the limiting sleeve 209 to rise to cancel the compression positioning of the limiting insertion plates 205, cancel the fixation of the limiting insertion plates 205 and the sorting cylinder 203, facilitate the disassembly of the sorting cylinder 203, and facilitate the replacement or maintenance of the sorting cylinder 203.

[0039] When the device needs to be maintained, the driving motor 102 can be started to rotate with the driving rod 101, so that the driving rod 101 moves the two sliding blocks 104, the two driving shafts 107 and the two driving rollers 108 inwardly relative to each other, so that the two driving rollers 108 cancel the tension of the sorting belt 109 through inward movement, which is beneficial to the disassembly, maintenance or replacement of the sorting belt 109 by the worker.

[0040] The embodiment three is based on the embodiment two, the conversion groove 208 is in an inclined structure; the transmission column 1010 is slidingly installed inside the conversion groove 208; the inner side of the conversion piece 206 is fixedly installed with a limiting sleeve 209; the limiting sleeve 209 is sleeved on the limiting plate 202 while also pressing on the limiting plug plate 205; the top of the conversion piece 206 is fixedly installed with a connecting plate 2010; the top of the connecting plate 2010 is fixedly installed with a jacking block 2011 at the central position; the top end of the jacking block 2011 is in an inclined structure; the outer wall of the fixing sleeve 2013 is threadedly installed with a locking bolt 2015; the rear end of the stress groove 2017 is in an inclined structure; the rear side of the clamping disc 2018 is embedded with a spring between the front side of the detection plate 2012; the front side of the clamping disc 2018 is rotationally installed with a clamping turntable 2019; the front side of the clamping turntable 2019 is clamped and fitted on the detection camera 2014; when the limiting sleeve 209 is lifted to cancel the positioning of the sorting cylinder 203, the corresponding structure will control the clamping strip 2016, the clamping disc 2018 and the clamping turntable 2019 to move backward, so that the clamping turntable 2019 no longer clamps and positions the detection camera 2014 on the fixing sleeve 2013, facilitating the replacement or maintenance of the detection camera 2014;

[0041] When the sliding block 104 moves inwards, the transmission member 105 and the transmission column 1010 will also move inwards, so that the transmission column 1010 moves upwards with the conversion plate 207, the conversion piece 206, the limiting sleeve 209 and the jacking block 2011 during the inward movement by utilizing the inclined structure of the conversion groove 208, so that the limiting sleeve 209 is no longer sleeved on the limiting plate 202 while also canceling the pressing of the limiting plug plate 205, so that the limiting plug plate 205 and the sorting cylinder 203 can move, facilitating the disassembly, maintenance or replacement of the sorting cylinder 203. Moreover, after the jacking block 2011 moves upwards to a certain position, it will push the inclined surface of the stress groove 2017, so that the stress groove 2017 moves backward with the clamping strip 2016, the clamping disc 2018 and the clamping turntable 2019 under stress, so that the clamping turntable 2019 no longer exerts clamping force on the detection camera 2014, canceling the positioning of the detection camera 2014, facilitating the disassembly of the detection camera 2014 from the inside of the fixing sleeve 2013, and facilitating the maintenance or replacement of the detection camera 2014.

[0042] The working principle of the embodiment is as follows: in use, the running motor 106 is started, the power of which is transmitted to the driving roller 108 through the driving shaft 107 to drive the sorting belt 109 to run, thereby realizing the conveying of the packaged food, and in the conveying process, the detection camera 2014 performs real-time visual detection on the moving food packaging, if it is found that the food packaging is damaged, the transmission module built in the detection camera 2014 will immediately send a signal to the receiving module of the sorting cylinder 203 to trigger the sorting cylinder 203 to control the sorting push plate 204 to move forward to push the substandard food with damaged packaging into the corresponding collection box, and the substandard sorting is completed, in addition, the device is equipped with two independent detection mechanisms, which can realize continuous intelligent sorting and effectively reduce the probability of missed detection of substandard products, when the device needs to be maintained, the driving motor 102 is started to drive the driving rod 101 to rotate, the driving rod 101 drives the two sliding blocks 104, the driving shaft 107 and the driving roller 108 to move inward oppositely by means of the opposite threads at the two ends, so that the driving roller 108 releases the tensioning force on the sorting belt 109, and the sorting belt 109 can be easily disassembled for maintenance or replacement, at the same time, the sliding block 104 moves inward, which synchronously drives the transmission part 105 and the transmission column 1010 to move inward; in the moving process of the transmission column 1010, the inclined structure of the conversion groove 208 pushes the conversion plate 207, the conversion part 206, the limiting sleeve 209 and the push block 2011 to move upward as a whole, this action not only makes the limiting sleeve 209 disengage from the limiting plate 202, but also releases the compression positioning of the limiting insert plate 205, so that the limiting insert plate 205 and the sorting cylinder 203 restore the active state, facilitating the disassembly of the sorting cylinder 203 for maintenance or replacement, when the push block 2011 moves upward to a specific position, it pushes the inclined surface of the stress groove 2017, the stress groove 2017 transmits the force to the clamping strip 2016 to drive the clamping disc 2018 and the clamping disc 2019 to move backward, so that the clamping disc 2019 no longer applies clamping force to the detection camera 2014, and the positioning state is released, at this time, the detection camera 2014 can be disassembled from the fixed sleeve 2013, facilitating the maintenance or replacement operation.

[0043] In this paper, the following points need attention:

[0044] 1. The drawings of the embodiments of the present application only relate to the structures involved in the embodiments of the present application, and other structures can refer to the usual design.

[0045] 2. In the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined to obtain new embodiments.

[0046] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A continuous intelligent sorting device for substandard products in food production and processing, comprising: Support seat (1) and detection frame (2), the inside bottom of the support seat (1) is rotatably installed with a drive rod (101); the left and right ends of the rear side of the support seat (1) are provided with sliding grooves (103); characterized in that the sliding grooves (103) are slidably installed with sliding blocks (104); the sliding blocks (104) are rotatably installed with drive shafts (107); the circumferential outer wall of the drive shafts (107) is fixedly installed with drive rollers (108); the drive rollers (108) are tensioned with sorting belts (109); the inside of the detection frame (2) is fixedly installed with a support plate (201) at the central position; the top of the support plate (201) is fixedly installed with limiting plates (202) at the left and right sides; the top of the support plate (201) is slidably installed with a conversion piece (206); the rear bottom of the conversion piece (206) is fixedly installed with a conversion plate (207); the rear side of the conversion plate (207) is provided with a conversion groove (208); the front top of the detection frame (2) is fixedly installed with a detection plate (2012); the front side of the detection plate (2012) is rotatably installed with a fixed sleeve (2013) at the central position; the inside of the fixed sleeve (2013) is inserted with a detection camera (2014); the detection plate (2012) is slidably installed with a clamping strip (2016); the bottom of the clamping strip (2016) is provided with a stress groove (2017); the front end of the clamping strip (2016) is fixedly provided with a clamping disc (2018); The support plate (201) is placed with a sorting cylinder (203); the output end of the sorting cylinder (203) is fixedly installed with a sorting push plate (204); the left and right sides of the sorting cylinder (203) are fixedly installed with limiting insertion plates (205); the limiting insertion plates (205) are inserted into the limiting plates (202); the conversion groove (208) is of an inclined structure; the inside of the conversion piece (206) is fixedly installed with a limiting sleeve (209); the limiting sleeve (209) is sleeved on the limiting plate (202) and also pressed on the limiting insertion plate (205); the top of the conversion piece (206) is fixedly installed with a connecting plate (2010); the top of the connecting plate (2010) is fixedly installed with a jacking block (2011) at the central position; the top end of the jacking block (2011) is of an inclined structure; the outer wall of the fixed sleeve (2013) is threadedly installed with a locking bolt (2015); the rear end of the stress groove (2017) is of an inclined structure; the rear side of the clamping disc (2018) and the front side of the detection plate (2012) are embedded with a spring; the front side of the clamping disc (2018) is rotatably installed with a clamping turntable (2019); the front side of the clamping turntable (2019) is clamped and attached to the detection camera (2014).

2. The continuous substandard sorting device for food production and processing according to claim 1, characterized in that, The drive rod (101) is symmetrically provided with two opposite threads; the right side of the support seat (1) is fixedly installed with a drive motor (102); the output shaft of the drive motor (102) is splined connected with the right end of the drive rod (101).

3. The continuous reject sorting device for food production according to claim 2, characterized in that, The driving rod (101) is connected with the sliding block (104) through a wire tooth, the inner side of the sliding block (104) is fixedly installed with a transmission part (105), the rear side of the sliding block (104) on the left side is fixedly installed with a running motor (106), and the rear end of the driving shaft (107) on the left side is in spline connection with the output shaft of the running motor (106).

4. The continuous substandard sorting device for food production and processing according to claim 3, characterized in that, The bottom front side and the bottom left end of the sorting belt (109) are both provided with a collecting box, the rear end of the transmission part (105) is fixedly installed with a transmission column (1010), the transmission part (105) is slidably connected on the detection frame (2), and the transmission column (1010) is slidably installed in the conversion groove (208).

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