A metal plate bending machine based on unmanned operation
By combining automatic feeding components and a visual monitoring system, the unmanned metal sheet bending machine achieves efficient and precise feeding and bending, solving the problems of equipment cost and operation and maintenance efficiency, and improving production quality and safety.
Patent Information
- Application Number
- CN202511447577.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2045-10-11
AI Technical Summary
In unmanned metal sheet bending machines, the addition of lifting and pushing components increases equipment costs and maintenance complexity, affecting operational efficiency.
An automatic feeding assembly is adopted, which drives the transmission shaft and transmission wheel through the drive assembly to realize the reciprocating pushing and lifting motion of the sheet material, reducing the dependence on the lifting and pushing components. Combined with the vision monitoring assembly and information processing terminal, it realizes precise feeding and bending.
It reduced equipment costs, simplified maintenance procedures, improved operation and maintenance efficiency and production quality stability, and ensured the consistency of bending angle and dimensional accuracy of sheet metal.
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Figure CN120901127B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of metal plate processing, in particular to a metal plate bending machine based on unmanned operation. BACKGROUND
[0002] The metal plate bending machine is a special sheet metal processing equipment that provides power through hydraulic, mechanical or servo drive system, and applies specific pressure to the metal plate through the cooperation of the mold, so that plastic deformation occurs at the preset bending line, thereby processing a workpiece with complex geometric shape.
[0003] With the continuous improvement of production efficiency, processing precision, operation safety and large-scale production requirements of modern manufacturing industry, the traditional metal plate bending machine relying on manual operation gradually cannot meet the production demand of high rhythm and high standard, therefore, the metal plate bending machine with unmanned operation function emerges as the times require. This kind of bending machine retains the core processing capacity of traditional equipment, and realizes the whole process automation operation from metal plate taking, accurate positioning, bending processing to finished product unloading and stacking through integrating numerical control system, automatic feeding and discharging mechanism (such as mechanical arm, intelligent conveying belt), laser positioning and closed loop feedback system, without manual intervention.
[0004] Under the mode of unmanned operation, the metal plate bending machine needs to be configured with a set of lifting assembly and a set of pushing assembly, and through the cooperation of the two, the plate is accurately pushed from the feeding end to the bending processing point in a circulating operation mode. However, this configuration scheme has some problems, firstly, the addition of lifting assembly and pushing assembly will directly lead to the increase of the overall procurement cost and the later maintenance cost of the equipment; secondly, the addition of the extra components will prolong the equipment maintenance process, improve the technical complexity and time cost in the maintenance process, and have adverse effects on the overall operation and maintenance efficiency of the equipment. SUMMARY
[0005] The purpose of the present application is to provide a metal plate bending machine based on unmanned operation, to solve the problem that the lifting assembly and pushing assembly increase the cost of the equipment and prolong the maintenance process.
[0006] To achieve the above object, the present application provides the following technical scheme: A metal plate bending machine based on unmanned operation, comprising a processing table, a first mounting frame is fixedly installed in the middle of the processing table, a bending assembly is fixedly connected inside the first mounting frame, the bending assembly applies pressure to the processing point of the plate to make it bend, a conveying assembly is arranged directly below the bending assembly, an automatic feeding assembly is arranged on one side of the processing table, the automatic feeding assembly and the conveying assembly cooperate to transmit the plate to the directly below the bending assembly, a visual monitoring assembly is arranged on one side of the first mounting frame, a signal output end of the visual monitoring assembly is connected with an information processing terminal, a signal output end of the information processing terminal is connected with signal input ends of the bending assembly, the conveying assembly and the automatic feeding assembly.
[0007] The automatic feeding assembly comprises a driving assembly, a second mounting frame, a transmission shaft, two pairs of transmission wheels, a lifting transmission rod, a lifting plate, a pushing transmission rod and a pushing plate, the transmission shaft is rotatably connected inside the second mounting frame, each pair of transmission wheels is fixedly installed on the outside of one transmission shaft, the driving end of the driving assembly is in transmission connection with one end of the transmission shaft, each pair of transmission wheels is provided with a guide groove on one side, one end of the lifting transmission rod and the pushing transmission rod is rotatably connected on one side of the second mounting frame, the other side of the other end of the lifting transmission rod and the pushing transmission rod is arranged in the guide groove, the pushing plate is slidably connected to the bottom end inside the second mounting frame, one side of the lifting plate is slidably connected to one side of the pushing plate, the other side of the other end of the lifting transmission rod is slidably connected to the other side of the lifting plate, the other side of the other end of the pushing transmission rod is slidably connected to the other side of the pushing plate, one side of the lifting plate is fixedly connected with a material lifting rod, one end of the material lifting rod is fixedly connected with a pushing horizontal plate.
[0008] The driving assembly drives the transmission shaft to rotate, the transmission shaft drives the two pairs of transmission wheels to rotate, the pushing transmission rod drives the pushing plate to reciprocatingly push, the lifting plate reciprocatingly rises and falls on one side of the pushing plate under the transmission of the lifting transmission rod, the lifting plate drives the material lifting rod and the pushing horizontal plate to push the plate to be bent to one side of the conveying assembly, and the plate is reset after the pushing operation is completed.
[0009] Preferably, the driving assembly comprises a driving motor and a speed changer, the output end of the driving motor is in transmission connection with the input end of the speed changer, and the output end of the speed changer is in transmission connection with one end of the transmission shaft.
[0010] Preferably, the bending assembly comprises two groups of electric control telescopic rods, a transmission frame and a pressing plate, the driving ends of the two groups of electric control telescopic rods are fixedly connected to one end of the transmission frame, and the pressing plate is fixedly connected to the other end of the transmission frame.
[0011] Preferably, the transmission frame is symmetrically fixed with sliding blocks on both sides, the inner side of the first mounting frame is symmetrically fixed with sliding rails, and the sliding blocks are slidingly connected to the outer side of the sliding rails.
[0012] Preferably, the conveying assembly comprises a conveying frame, a plurality of conveying rollers and a bending groove, the bending groove is fixedly installed at the middle part of the conveying frame, and the plurality of conveying rollers are rotationally connected to the inside of the conveying frame.
[0013] Preferably, the end part of the conveying roller rotationally connected to the inside of the conveying frame near the edge is in transmission connection with the output end of another driving motor.
[0014] Preferably, the visual monitoring assembly comprises an adapter plate and a camera, the camera is fixedly installed on one side of the adapter plate, and one end of the adapter plate is fixedly connected to one side of the first mounting frame through bolts.
[0015] Preferably, the processing table is symmetrically fixed with an auxiliary conveyor on one side.
[0016] Preferably, the auxiliary conveyor comprises a mounting groove and a plurality of conveying rollers, and the plurality of conveying rollers are rotationally connected to the inside of the mounting groove.
[0017] Preferably, flexible sleeves are movably sleeved on the outer sides of the plurality of conveying rollers.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] 1. In the present application, reciprocating feeding is realized through the automatic feeding assembly, and the feeding operation can be completed without the cooperation of a group of lifting assemblies and a group of pushing assemblies, thereby reducing the mechanical transmission structure and the electric control coordination module required for the linkage of multiple assemblies, making the overall layout of the feeding system more compact, reducing the floor area of the equipment in the production workshop, and providing convenience for subsequent equipment installation, debugging, daily maintenance and repair. Maintenance personnel can directly focus on the core components of the automatic feeding assembly for maintenance, greatly shortening the maintenance time and improving the equipment operation and maintenance efficiency.
[0020] 2. In the present application, the mechanical arm places the plate to be bent on one side of the automatic feeding assembly, the assembly accurately pushes the plate to the bottom end of the conveying assembly and then resets. The visual monitoring assembly captures the spatial position of the plate and transmits it to the information processing terminal, and the terminal analyzes and sends control instructions to the conveying assembly and the bending assembly. The plate slides into the conveying frame, the driving motor of the conveying assembly drives the conveying roller to send it to the bending groove. The electric control telescopic rod of the bending assembly drives the transmission frame and the pressing plate to descend, and the pressing and bending are completed. The bending angle and size precision of each plate are kept highly consistent, which greatly reduces the product failure rate and improves the production quality stability.
[0021] 3、The present application, through the cooperation of the slide rail and the sliding block, the movement trajectory of the transmission frame and the pressing plate is strictly constrained, effectively avoiding the possible transverse deviation, inclination and other problems in the lifting process, ensuring that the pressing plate always acts vertically on the plate preset machining point, further improving the size accuracy and angle consistency of the pressing bending operation. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a three-dimensional structure schematic diagram of a metal plate bending machine based on unmanned operation according to the present application;
[0023] Figure 2 It is a three-dimensional structure schematic diagram of a processing table in a metal plate bending machine based on unmanned operation according to the present application;
[0024] Figure 3 It is a three-dimensional structure schematic diagram of an automatic feeding assembly in a metal plate bending machine based on unmanned operation according to the present application;
[0025] Figure 4 It is a reciprocating feeding process schematic diagram of an automatic feeding assembly in a metal plate bending machine based on unmanned operation according to the present application;
[0026] Figure 5 It is a three-dimensional structure schematic diagram of a bending assembly in a metal plate bending machine based on unmanned operation according to the present application;
[0027] Figure 6 It is Figure 5 It is a local enlarged schematic diagram of A in the middle;
[0028] Figure 7 It is a three-dimensional structure schematic diagram of a conveying assembly in a metal plate bending machine based on unmanned operation according to the present application;
[0029] Figure 8 It is a connection relationship schematic diagram between processing tables in a metal plate bending machine based on unmanned operation according to the present application;
[0030] Figure 9 It is a three-dimensional structure schematic diagram of an auxiliary conveyor in a metal plate bending machine based on unmanned operation according to the present application.
[0031] As shown in the figure, 1, processing table; 11, No. 1 mounting bracket; 111, slide rail; 2, bending assembly; 21, electric control telescopic rod; 22, transmission bracket; 221, sliding block; 23, pressing plate; 3, automatic feeding assembly; 31, driving assembly; 32, No. 2 mounting bracket; 33, transmission shaft; 34, transmission wheel; 341, guide groove; 35, lifting transmission rod; 36, lifting plate; 37, pushing transmission rod; 38, pushing plate; 39, ejector rod; 391, pushing cross plate; 4, visual monitoring assembly; 41, adapter plate; 42, camera; 5, information processing terminal; 6, conveying assembly; 61, conveying frame; 62, conveying roller; 63, bending groove; 7, auxiliary conveyor; 71, mounting groove; 72, conveying roller. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0033] Embodiment one: Figures 1-7 As shown in the figure, the metal plate bending machine based on unmanned operation in the present application comprises a processing table 1, the middle part of the processing table 1 is fixedly provided with a No. 1 mounting bracket 11, the inside of the No. 1 mounting bracket 11 is fixedly connected with a bending assembly 2, the bending assembly 2 applies pressure to the processing point of the plate to make it bend, the bending assembly 2 is provided below, the one side of the processing table 1 is provided with an automatic feeding assembly 3, the automatic feeding assembly 3 and the conveying assembly 6 are matched with each other to convey the plate to the position below the bending assembly 2, the one side of the No. 1 mounting bracket 11 is provided with a visual monitoring assembly 4, the signal output end of the visual monitoring assembly 4 is connected with an information processing terminal 5, the signal output end of the information processing terminal 5 is connected with the signal input ends of the bending assembly 2, the conveying assembly 6 and the automatic feeding assembly 3;
[0034] The automatic feeding assembly 3 comprises a driving assembly 31, a No.2 mounting frame 32, transmission shafts 33, two pairs of transmission wheels 34, a lifting transmission rod 35, a lifting plate 36, a pushing transmission rod 37 and a pushing plate 38. The transmission shafts 33 are rotationally connected to the interiors of the No.2 mounting frames 32. Each pair of transmission wheels 34 is fixedly installed on the outer side of one transmission shaft 33. The driving end of the driving assembly 31 is in transmission connection with one end of the transmission shaft 33. The two pairs of transmission wheels 34 are each provided with a guide slot 341 on one side. One end of the lifting transmission rod 35 and the pushing transmission rod 37 is rotationally connected to one side of the No.2 mounting frame 32. The other end of the lifting transmission rod 35 and the pushing transmission rod 37 is respectively arranged in the interior of the guide slot 341. The pushing plate 38 is slidably connected to the bottom end of the interior of the No.2 mounting frame 32. One side of the lifting plate 36 is slidably connected to one side of the pushing plate 38. The other side of the other end of the lifting transmission rod 35 is slidably connected to the other side of the lifting plate 36. The other side of the other end of the pushing transmission rod 37 is slidably connected to the other side of the pushing plate 38. One side of the lifting plate 36 is fixedly connected with a material pushing rod 39. One end of the material pushing rod 39 is fixedly connected with a pushing cross plate 391.
[0035] The driving assembly 31 drives the transmission shafts 33 to rotate. The transmission shafts 33 drive the two pairs of transmission wheels 34 to rotate. The pushing transmission rod 37 drives the pushing plate 38 to reciprocatingly push. The lifting plate 36 reciprocatingly rises and falls on one side of the pushing plate 38 under the transmission of the lifting transmission rod 35. The lifting plate 36 drives the material pushing rod 39 and the pushing cross plate 391 to push the plate to be bent to one side of the conveying assembly 6. After the pushing operation is completed, the lifting plate 36 is reset. The driving assembly 31 comprises a driving motor and a speed changer. The output end of the driving motor is in transmission connection with the input end of the speed changer. The output end of the speed changer is in transmission connection with one end of the transmission shaft 33.
[0036] In this embodiment, during the reciprocating feeding operation of the automatic feeding assembly 3, the action flow and component linkage logic are as follows:
[0037] Plate pushing stage
[0038] The driving motor in the driving assembly 31 is started, and the transmission is operated at a preset transmission ratio. The power after the transmission treatment is transmitted to the transmission shaft 33, and the transmission shaft 33 is uniformly rotated around its own axis. The transmission shaft 33 synchronously drives the two pairs of transmission wheels 34 assembled at both ends to synchronously rotate. One of the transmission wheels 34 is provided with a guide groove 341 on one side, and the guide groove 341 guides one end of the pushing transmission rod 37, and the other end of the pushing transmission rod 37 slides along the track of the guide groove 341, so that the pushing transmission rod 37 rotates around the hinge point. The other end of the pushing transmission rod 37 applies a driving force to the pushing plate 38, drives the pushing plate 38 to move in the horizontal direction towards the plate to be sent, and synchronously drives the pushing plate 391 to move forward, so as to jointly complete the pushing action of the plate. In this process, one end of the lifting transmission rod 35 is in contact with the pushing plate 38, but only slides along the horizontal contact surface on the other side of the pushing plate 38, and does not rotate around the hinge point, so it will not drive the lifting plate 36 to realize the lifting action, and its state corresponds to Figure 4 The middle right upper part flow.
[0039] The pushing plate 38 is pushed to the lifting plate 36, and the lifting plate 36 is lifted to the position above the plate to be bent.
[0040] After the plate pushing action is completed, the driving assembly 31 maintains power output, and the other transmission wheel 34 drives one end of the lifting transmission rod 35 through the guide groove 341 of the transmission wheel 34, and the other end of the lifting transmission rod 35 slides along the track of the guide groove 341, so that the lifting transmission rod 35 rotates around the hinge point. The other end of the lifting transmission rod 35 drives the lifting plate 36 to slide upward along the vertical guide surface on one side of the pushing plate 38, and synchronously drives the pushing plate 391 to vertically rise, until it moves to the upper region of the plate to be bent, and completes the lifting reset. In this stage, the pushing transmission rod 37 does not rotate around the hinge point, so the pushing plate 38 does not displace in the horizontal direction, and its state corresponds to Figure 4 The middle right lower part flow.
[0041] The pushing plate 38 is pushed to the lifting plate 36, and the lifting plate 36 is lifted to the position above the plate to be bent.
[0042] After the lifting reset is completed, the transmission shaft 33 continues to drive the transmission wheel 34 to rotate, and the transmission wheel 34 drives the pushing transmission rod 37 to rotate again through the guide groove 341. The other end of the pushing transmission rod 37 drives the pushing plate 38 to slide in the horizontal direction away from the plate, and the pushing plate 391 is synchronously reset with the pushing plate 38, and the horizontal reset of the pushing component is completed. In this process, one end of the lifting transmission rod 35 still slides along one side of the pushing plate 38, and the lifting plate 36 remains in a fixed state, and its state corresponds to Figure 4 The middle left lower part flow.
[0043] The pushing plate 38 is pushed to the lifting plate 36, and the lifting plate 36 is lifted to the position above the plate to be bent.
[0044] After the horizontal reset of the pushing component, the other transmission wheel 34 again pulls the lifting transmission rod 35 to rotate through the guide groove 341, and the lifting transmission rod 35 drives the lifting plate 36 to slide downward along the vertical guide surface on one side of the pushing plate 38, and the top pushing rod 39 and the pushing cross plate 391 vertically descend synchronously with the pushing plate 38, and finally return to the initial feeding position on one side of the plate material to be sent, preparing for the next pushing action. In this stage, the pushing transmission rod 37 remains stationary, and the pushing plate 38 does not slide horizontally, and its state corresponds to Figure 4 The upper left part of the flow.
[0045] Through the reciprocating feeding of the automatic feeding assembly 3, the cyclic feeding operation can be completed without the cooperation of a group of lifting assemblies and a group of pushing assemblies, the mechanical transmission structure and the electric control coordination module required by the multi-component linkage are reduced, the overall layout of the feeding system is more compact, not only reduces the floor area of the equipment in the production workshop, but also provides convenience for subsequent equipment installation, debugging, daily maintenance and maintenance. Maintenance personnel do not need to repeatedly check linkage faults among multiple components, but can directly focus on the core components of the automatic feeding assembly 3 for maintenance, greatly shortening the maintenance working hours and improving the equipment operation and maintenance efficiency.
[0046] In addition, the single reciprocating operation of the automatic feeding assembly 3 can ensure that the starting point and the ending point position of each feeding remain highly uniform through the preset mechanical limit and electric control calibration program, reduce the error accumulation risk caused by multi-component cooperation from the source, and further guarantee the stability and accuracy of the feeding link.
[0047] Example two: refer to Figures 1-7The metal plate bending machine based on unmanned operation is shown, including a processing table 1, the middle part of the processing table 1 is fixedly installed with a mounting frame 11, the inside of the mounting frame 11 is fixedly connected with a bending assembly 2, the bending assembly 2 applies pressure to the processing point of the plate to make it bend, the bottom of the bending assembly 2 is provided with a conveying assembly 6, one side of the processing table 1 is provided with an automatic feeding assembly 3, the automatic feeding assembly 3 and the conveying assembly 6 are matched with each other to transmit the plate to the bottom of the bending assembly 2, one side of the mounting frame 11 is provided with a visual monitoring assembly 4, the signal output end of the visual monitoring assembly 4 is connected with an information processing terminal 5, the signal output end of the information processing terminal 5 is connected with the signal input ends of the bending assembly 2, the conveying assembly 6 and the automatic feeding assembly 3; the bending assembly 2 comprises two groups of electric telescopic rods 21, a transmission frame 22 and a pressing plate 23, the driving end of the two groups of electric telescopic rods 21 is fixedly connected to one end of the transmission frame 22, the pressing plate 23 is fixedly connected to the other end of the transmission frame 22, the conveying assembly 6 comprises a conveying frame 61, a plurality of conveying rollers 62 and a bending groove 63, the bending groove 63 is fixedly installed in the middle part of the conveying frame 61, the plurality of conveying rollers 62 are rotatably connected inside the conveying frame 61, the end part of the conveying roller 62 rotatably connected to the conveying frame 61 near the edge is drivingly connected with the output end of another driving motor, the visual monitoring assembly 4 comprises a conversion plate 41 and a camera 42, the camera 42 is fixedly installed on one side of the conversion plate 41, one end of the conversion plate 41 is fixedly connected to one side of the mounting frame 11 through bolts.
[0048] In the embodiment, after the mechanical arm places the plate to be bent on one side of the automatic feeding assembly 3, the automatic feeding assembly 3 accurately pushes the plate to the bottom end of the conveying assembly 6, and resets immediately after the pushing action is completed, so as to prepare for the next feeding process. In this process, the visual monitoring assembly 4 captures and records the spatial position parameters of the plate in real time, and synchronously transmits the complete spatial data to the information processing terminal 5. Based on the received spatial position data of the plate, the information processing terminal 5 accurately analyzes through a preset algorithm, and respectively issues corresponding control instructions to the conveying assembly 6 and the bending assembly 2. Subsequently, the plate smoothly slides into the inside of the conveying frame 61, another driving motor built in the conveying assembly 6 starts to drive the conveying rollers 62 to rotate at a uniform speed according to the instruction speed, so as to accurately convey the plate to the specified processing position of the bending groove 63. Then, the electric telescopic rods 21 of the bending assembly 2 extend according to the preset stroke, drive the transmission frame 22 and the pressing plate 23 to vertically descend, the pressing plate 23 applies stable pressure to the preset processing point of the plate, and the accurate pressing and bending operation is completed.
[0049] The whole process does not need manual direct participation in the bending core link, fundamentally avoids the safety risks that may be faced in the manual operation process such as mechanical extrusion and plate springback, and significantly improves the safety protection level and overall operation efficiency of the bending process. Further, through the collaborative operation of the automatic equipment and the intelligent control system, the individual difference influence brought by manual operation can be effectively eliminated, the bending angle and size precision of each plate are kept highly consistent, the product failure rate is greatly reduced, and the production quality stability is improved.
[0050] Embodiment three: according to Figures 1-9 As shown in the figure, the metal plate bending machine based on unmanned operation in the application includes a processing table 1, the middle part of the processing table 1 is fixedly installed with a No. 1 mounting bracket 11, the inside of the No. 1 mounting bracket 11 is fixedly connected with a bending assembly 2, the bending assembly 2 applies pressure to the processing point of the plate to make it bend, the bending assembly 2 is provided below, the side of the processing table 1 is provided with an automatic feeding assembly 3, the automatic feeding assembly 3 and the conveying assembly 6 cooperate to transmit the plate to the below of the bending assembly 2, the side of the No. 1 mounting bracket 11 is provided with a visual monitoring assembly 4, the signal output end of the visual monitoring assembly 4 is connected with an information processing terminal 5, the signal output end of the information processing terminal 5 is connected with the signal input end of the bending assembly 2, the conveying assembly 6 and the automatic feeding assembly 3, the bending assembly 2 includes two groups of electric control telescopic rods 21, a transmission frame 22 and a pressing plate 23, the driving end of the two groups of electric control telescopic rods 21 is fixedly connected with one end of the transmission frame 22, the pressing plate 23 is fixedly connected with the other end of the transmission frame 22, the two sides of the transmission frame 22 are fixedly connected with sliding blocks 221, the inside of the No. 1 mounting bracket 11 is fixedly connected with sliding rails 111, the sliding blocks 221 are slidingly connected with the outside of the sliding rails 111, the side of the processing table 1 is fixedly connected with an auxiliary conveyor 7, the auxiliary conveyor 7 includes a mounting groove 71 and a plurality of conveying rollers 72, the plurality of conveying rollers 72 are rotatably connected with the inside of the mounting groove 71, and the outside of the plurality of conveying rollers 72 is movably sleeved with flexible sleeves.
[0051] In this embodiment, during the bending operation execution stage, the electric control telescopic rod 21 drives the transmission frame 22 and the pressing plate 23 to complete the precise height adjustment according to the control instruction issued by the information processing terminal 5. In this process, the sliding block 221 matched with the transmission frame 22 will make linear sliding along the sliding rail 111 fixed to the equipment rack, and through the cooperation of the sliding rail 111 and the sliding block 221, the movement track of the transmission frame 22 and the pressing plate 23 is strictly constrained, effectively avoiding the problems that may occur in the lifting process, such as lateral deviation and inclination, ensuring that the pressing plate 23 always acts vertically on the plate preset processing point, and further improving the size precision and angle consistency of the pressing and bending operation.
[0052] At the same time, when the automatic feeding assembly 3 performs the plate pushing action, the auxiliary conveyor 7 is started synchronously for cooperative work: the built-in conveying roller 72 rotates, and the flexible sleeve wrapped outside the conveying roller 72 directly contacts the side surface of the plate. The flexible contact design can greatly reduce the friction coefficient between the plate and the conveying component while providing pushing assistance and assisting the plate to smoothly enter the conveying assembly 6, thereby avoiding the surface scratch of the plate caused by rigid friction or the conveying jam caused by excessive pushing resistance. At the same time, the flexible sleeve can adapt to the slight ups and downs of the plate surface through its own deformation, ensure uniform contact pressure, and further improve the position stability in the plate conveying process, thereby laying a foundation for the accurate receiving of the conveying assembly 6 and the efficient work of the bending assembly 2.
[0053] The working principle and method of using the device are as follows: after the mechanical arm places the plate to be bent on one side of the automatic feeding assembly 3, the automatic feeding assembly 3 accurately pushes the plate to the bottom end of the conveying assembly 6, and resets immediately after the pushing action is completed, thereby preparing for the next feeding process. In this process, the vision monitoring assembly 4 captures and records the spatial position parameters of the plate in real time, and synchronously transmits the complete spatial data to the information processing terminal 5. Based on the received spatial position data of the plate, the information processing terminal 5 accurately analyzes through a preset algorithm, and respectively issues corresponding control instructions to the conveying assembly 6 and the bending assembly 2. Subsequently, the plate smoothly slides into the inside of the conveying frame 61, another drive motor built in the conveying assembly 6 is started, and the conveying roller 62 rotates at a uniform speed according to the instruction speed, thereby accurately conveying the plate to the specified machining position of the bending groove 63. Then, the electric control telescopic rod 21 of the bending assembly 2 extends according to the preset stroke, drives the transmission frame 22 and the pressing plate 23 to vertically descend, the pressing plate 23 applies stable pressure to the preset machining point of the plate, and the accurate pressing and bending operation is completed.
[0054] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A metal plate bending machine based on unmanned operation, comprising a machining table (1), characterized in that: The processing table (1), the middle part of the processing table (1) is fixedly installed with a No. 1 mounting bracket (11), the inside of the No. 1 mounting bracket (11) is fixedly connected with a bending assembly (2), the bending assembly (2) exerts pressure on the processing point of the plate to make it bend, the bending assembly (2) is provided with a conveying assembly (6) directly below, one side of the processing table (1) is provided with an automatic feeding assembly (3), the automatic feeding assembly (3) and the conveying assembly (6) are matched with each other to transmit the plate to the directly below of the bending assembly (2), one side of the No. 1 mounting bracket (11) is provided with a visual monitoring assembly (4), the signal output end of the visual monitoring assembly (4) is connected with an information processing terminal (5), the signal output end of the information processing terminal (5) is connected with the signal input end of the bending assembly (2), the conveying assembly (6) and the automatic feeding assembly (3); The automatic feeding assembly (3) includes a driving assembly (31), a No. 2 mounting bracket (32), a transmission shaft (33), two pairs of transmission wheels (34), a lifting transmission rod (35), a lifting plate (36), a pushing transmission rod (37) and a pushing plate (38), the transmission shaft (33) is rotatably connected in the inside of the No. 2 mounting bracket (32), each pair of the transmission wheels (34) is fixedly installed on the outside of a transmission shaft (33), the driving end of the driving assembly (31) is in transmission connection with one end of the transmission shaft (33), the sides of the two pairs of transmission wheels (34) are both provided with a guide groove (341), one end of the lifting transmission rod (35) and the pushing transmission rod (37) is rotatably connected on one side of the No. 2 mounting bracket (32), the other end of the lifting transmission rod (35) and the pushing transmission rod (37) is respectively arranged in the inside of the guide groove (341), the pushing plate (38) is slidably connected to the bottom end in the inside of the No. 2 mounting bracket (32), one side of the lifting plate (36) is slidably connected to one side of the pushing plate (38), the other side of the other end of the lifting transmission rod (35) is slidably connected to the other side of the lifting plate (36), the other side of the other end of the pushing transmission rod (37) is slidably connected to the other side of the pushing plate (38), one side of the lifting plate (36) is fixedly connected with a pushing rod (39), one end of the pushing rod (39) is fixedly connected with a pushing cross plate (391); The driving assembly (31) drives the transmission shaft (33) to rotate, the transmission shaft (33) drives the two pairs of transmission wheels (34) to rotate, the pushing transmission rod (37) drives the pushing plate (38) to reciprocatingly push, the lifting plate (36) reciprocatingly lifts on one side of the pushing plate (38) under the transmission of the lifting transmission rod (35), the lifting plate (36) drives the pushing rod (39) and the pushing cross plate (391) to push the plate to be bent to one side of the conveying assembly (6), and resets after the pushing operation is completed.
2. The metal plate bending machine based on unmanned operation according to claim 1, characterized in that: The driving assembly (31) comprises a driving motor and a transmission, the output end of the driving motor is in transmission connection with the input end of the transmission, and the output end of the transmission is in transmission connection with one end of a transmission shaft (33).
3. The metal plate bending machine based on unmanned operation according to claim 1, characterized in that: The bending assembly (2) comprises two groups of electric control telescopic rods (21), a transmission frame (22) and a pressing plate (23), the driving ends of the two groups of electric control telescopic rods (21) are fixedly connected to one end of the transmission frame (22), and the pressing plate (23) is fixedly connected to the other end of the transmission frame (22).
4. The metal plate bending machine based on unmanned operation according to claim 3, characterized in that: Both sides of the transmission frame (22) are fixedly connected with sliding blocks (221) in a symmetrical mode, the inner side of the first mounting frame (11) is fixedly connected with sliding rails (111) in a symmetrical mode, and the sliding blocks (221) are slidably connected to the outer side of the sliding rails (111).
5. The sheet metal bending machine based on unmanned operation according to claim 4, characterized in that: The conveying assembly (6) comprises a conveying frame (61), a plurality of conveying rollers (62) and a bending groove (63), the bending groove (63) is fixedly installed at the middle portion of the conveying frame (61), and the plurality of conveying rollers (62) are rotatably connected to the inside of the conveying frame (61).
6. The sheet metal bending machine based on unmanned operation according to claim 5, characterized in that: The end portion of the conveying roller (62) rotatably connected to the inside of the conveying frame (61) near the edge is in transmission connection with the output end of another driving motor.
7. The sheet metal bending machine based on unmanned operation according to claim 1, characterized in that: The visual monitoring assembly (4) comprises an adapter plate (41) and a camera (42), the camera (42) is fixedly installed on one side of the adapter plate (41), and one end of the adapter plate (41) is fixedly connected to one side of the first mounting frame (11) through bolts.
8. The metal plate bending machine based on unmanned operation according to claim 1, characterized in that: One side of the processing table (1) is fixedly connected with an auxiliary conveyor (7) in a symmetrical mode.
9. The sheet metal bending machine based on unmanned operation according to claim 8, characterized in that: The auxiliary conveyor (7) comprises a mounting groove (71) and a plurality of conveying rollers (72), and the plurality of conveying rollers (72) are rotatably connected to the inside of the mounting groove (71).
10. The sheet metal bending machine based on unmanned operation according to claim 9, characterized in that: Flexible sleeves are movably sleeved on the outer sides of the plurality of conveying rollers (72).
Citation Information
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