Chip pin shaping and correcting device
The chip pin shaping and correction device uses irregularly shaped extrusion airbags and correction blocks to automatically shape and correct chip pins, solving the problem of chip pin misalignment, improving correction efficiency and accuracy, and reducing the risk of breakage.
Patent Information
- Application Number
- CN202511114198.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-07
Smart Images

Figure CN120901185A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of chip pin alignment technology, specifically to a chip pin shaping and alignment device. Background Technology
[0002] A chip, also known as an integrated circuit, is a miniaturized form of circuitry, primarily including semiconductor devices and passive components, often manufactured on the surface of a semiconductor wafer. Pins, also called leads, are the connections from the internal circuitry of an integrated circuit to the external circuitry. All the pins constitute the interface of the chip. The end of the lead is soldered to the pads on the printed circuit board to form a solder joint. Pins can be divided into heels, toes, sides, etc.
[0003] Collisions during transportation, use, and disassembly of chip pins can cause the chip pins to bend or become misaligned, resulting in changes in the position of the chip pins. Pin deformation may prevent the pick-and-place machine from accurately picking up and positioning the chip, leading to inaccurate component placement.
[0004] Existing technologies for addressing chip pin misalignment often involve workers using tools to reshape and correct the chip pins. This method is inefficient and prone to errors and breakage due to excessive force. Chip pin correction equipment typically uses a capture and adjustment method, which cannot quickly correct multiple pins and is prone to damage due to capture failure. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a chip pin shaping and correction device, which solves the problems of low correction efficiency, easy errors, and breakage due to excessive force, as well as the inability of the device to quickly perform correction processing on multiple pins and the easy damage to pins due to capture failure.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A chip pin shaping and straightening device includes a work frame, on which a chip shaping module is provided. The multiple sets of chip shaping modules are used to extrude and shape deformed chips. The chip shaping module includes four mounting plates, and a forming component is installed on one side of each of the upper and lower mounting plates.
[0008] The forming component is configured as an irregularly shaped extrusion airbag that fits into the chip pins, and the bottom of the working frame is provided with multiple inflation modules for inflating multiple irregularly shaped extrusion airbags.
[0009] The working rack further comprises a chip correction module used in cooperation with the chip shaping module, the chip correction module comprises a mounting frame, and a plurality of correction blocks corresponding to the chip pins are fixed in the mounting frame;
[0010] The working rack is provided with a driving module for driving the upper and lower installation pressing plates to move close to or away from each other, and the driving module is assembled to adjust the distance between the upper and lower installation pressing plates.
[0011] The working rack is provided with a chip conveying module for automatically conveying the chip.
[0012] By arranging the installation pressing plate, the special-shaped extrusion air bag, the inflation module, the installation pressing plate, the correction block, the driving module and the chip conveying module, the driving module can drive the installation pressing plate to move up and down, the position of the upper and lower installation pressing plates can be adjusted, the movement of the installation pressing plate drives the special-shaped extrusion air bag to move synchronously, the position of the special-shaped extrusion air bag can be adjusted, and the chip pin can be shaped, further, by the inflation module, gas can be injected into the special-shaped extrusion air bag, the chip pin can be extruded during the inflation process of the special-shaped extrusion air bag, the chip pin can be adaptively adjusted along with the special-shaped extrusion air bag, and the chip pin can be fitted with the final shape of the air bag, and the shaping work of the chip pin can be realized.
[0013] The correction block is used in cooperation with the special-shaped extrusion air bag, the special-shaped extrusion air bag is used for adjusting the bending and skew of the chip pin, so that the chip pin can be reshaped to the original state, the correction block moves to fit the two side pins, and the two side pins are guided and corrected, so that the horizontally offset pin returns to the original position.
[0014] The conveying mechanism is used to realize the conveying work of the chip, so that the chip can automatically move to the inside of the chip shaping module and the chip correction module, and the continuous shaping and correction work of the chip can be facilitated.
[0015] Preferably, the inflation module comprises an air pump fixed at the bottom of the working rack and a multi-way air supply pipe, the air outlet pipe of the air pump is fixedly connected with the air inlet end of the multi-way air supply pipe, a plurality of air supply ends of the multi-way air supply pipe are fixedly provided with air supply hoses, and the other ends of the air supply hoses are connected with the air inlets of the adjacent special-shaped extrusion air bags.
[0016] Preferably, the two sides of the mounting frame are fixedly provided with sliding guide blocks, and the upper and lower ends of the sliding guide blocks are provided with inclined surfaces one.
[0017] Preferably, the upper and lower ends of the sliding guide blocks are fixedly provided with I-shaped sliding blocks, and the I-shaped sliding blocks are slidably arranged in the I-shaped sliding grooves arranged in the installation pressing plate.
[0018] Preferably, two supporting guide rods are slidingly arranged between the upper and lower mounting pressing plates, and the two supporting guide rods are fixedly installed on the surface of the working rack.
[0019] Preferably, the driving module comprises a moving support fixedly installed on the surface of the working rack, a pushing cylinder installed on the moving support, a connecting support fixed to the output end of the pushing cylinder, and an end of the connecting support connected with the upper mounting pressing plate.
[0020] Preferably, a supporting plate is installed on the surface of the working rack, a rotating connecting rod is rotatably installed on the supporting plate, sliding pushing rods are installed at both ends of the rotating connecting rod, and the sliding pushing rods are slidingly arranged in the strip-shaped slide channel formed on the side of the mounting pressing plate.
[0021] Preferably, the chip conveying module comprises a driving motor fixedly installed on the side of the working rack, and two conveying rollers rotatably installed on the working rack, one end of one of the conveying rollers is fixedly connected with the output shaft of the driving motor, and a conveying belt is sleeved on the outer surfaces of the two conveying rollers.
[0022] Preferably, a limiting plate for limiting and guiding the chip is installed on the working rack, and a plurality of suction members for suction fixing the chip are installed on the surface of the conveying belt.
[0023] Preferably, a plurality of the correction blocks are respectively arranged at the gap positions between the plurality of pins of the chip, and the correction blocks are arranged as tapered blocks.
[0024] The chip pin shaping and correcting device is provided.
[0025] 1. The chip pin shaping and correcting device is provided.
[0026] 2、The chip pin that the present application is inclined to the lateral offset is corrected by the guide module, and the chip pin is returned to the normal position, and the guide block is set as a taper, the guide block can correct the pin in different offset conditions, and the chip pin is prevented from being broken by forced pulling.
[0027] 3、The present application sets the sliding guide block and the I-shaped slider, and the sliding guide block can slide between the two installation plates when the installation plates move up and down, and the sliding guide block drives the installation frame to move towards the chip when the two installation plates move towards each other, and the installation frame drives the guide block to move synchronously, so that the offset chip pin can be corrected without additional operation, and the convenience is improved.
[0028] 4、The present application sets the push cylinder, the connecting bracket, the rotating connecting rod and the sliding push rod, and the push cylinder drives the connecting bracket to move up and down, and the connecting bracket drives the upper installation frame to move synchronously, so that the position of the upper installation frame can be adjusted, and the distance between the two installation frames can be adjusted, and the lower installation plate can move synchronously with the upper installation plate through the rotating connecting rod and the sliding push rod, so that the two installation plates can move towards or away from each other, and the stability of the installation plates is ensured.
[0029] 5、The present application sets the driving motor, the conveying roller, the conveying belt, the limiting plate and the adsorption accessory, and the driving motor drives the conveying roller to rotate, and the conveying roller drives the conveying belt to move, so that the chip can move to the inside of the chip shaping module and the chip correction module, and the chip can be continuously shaped and corrected, the limiting plate can limit and guide the chip, and the adsorption accessory can fix the chip, so that the stability of the chip during conveying is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is a perspective view of the present application.
[0031] Figure 2 It is another perspective view of the present application.
[0032] Figure 3 It is a structure diagram of the driving module of the present application.
[0033] Figure 4 Schematic diagram of the inflation module structure of the present application;
[0034] Figure 5 Schematic diagram of the driving module structure of the present application;
[0035] Figure 6 Schematic diagram of the chip shaping module structure of the present application;
[0036] Figure 7 Schematic diagram of the chip correction module structure of the present application;
[0037] Figure 8 Schematic diagram of the correction block structure of the present application;
[0038] Figure 9 Schematic diagram of the chip conveying module structure of the present application.
[0039] 1, work rack; 2, chip conveying module; 201, driving motor; 202, conveying roller; 203, conveying belt; 204, suction accessory; 205, limiting plate; 3, chip shaping module; 301, mounting pressing plate; 302, pressing piece; 303, supporting guide rod; 4, chip correction module; 401, mounting frame; 402, correction block; 403, sliding guide block; 404, I-shaped sliding block; 5, inflation module; 501, air extraction pump; 502, multi-way air supply pipe; 503, air supply hose; 6, driving module; 601, moving support; 602, pushing cylinder; 603, connecting support; 604, rotating connecting rod; 605, supporting plate; 606, sliding pushing rod. DETAILED DESCRIPTION
[0040] The technical solutions of the present application will be described clearly and completely below in combination with the drawings of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0041] Please refer to the drawings of the present application Figure 1 , the drawings of the present application Figure 2 and the drawings of the present application Figure 3 , the chip pin shaping and correcting device provided by the embodiments of the present application comprises a work rack 1, and a plurality of chip shaping modules 3 are arranged on the work rack 1, wherein the plurality of chip shaping modules 3 are used for extruding and shaping deformed chips, and each chip shaping module 3 comprises four mounting pressing plates 301, and a pressing piece 302 is arranged on the opposite side of each of the upper and lower mounting pressing plates 301.
[0042] By setting up mounting pressure plate 301 and forming part 302, the upper and lower mounting pressure plates 301 drive the forming part 302 to move closer to each other, so that the forming part 302 fits against the chip pins. The forming part 302 is used to squeeze and shape the chip pins, which can effectively improve the problem of chip pin misalignment and realize the shaping work of chip pins.
[0043] For details, please refer to the appendix. Figure 2 Appendix Figure 3 Appendix Figure 5 and attached Figure 6 The forming part 302 is configured as an irregular extrusion airbag that fits with the chip pin. The bottom of the working frame 1 is provided with multiple inflation modules 5 for inflating multiple irregular extrusion airbags. The inflation module 5 includes an air pump 501 fixed to the bottom of the working frame 1 and a multi-way air supply pipe 502. The air outlet of the air pump 501 is fixedly connected to the air inlet of the multi-way air supply pipe 502. Multiple air supply ends of the multi-way air supply pipe 502 are fixed with air supply hoses 503. The other end of the air supply hoses 503 is connected to the air inlet of the adjacent irregular extrusion airbag.
[0044] By configuring a shaped extrusion airbag, an air pump 501, a multi-port air supply pipe 502, and an air delivery hose 503, the air pump 501 can draw external gas into the multi-port air supply pipe 502, allowing the gas to enter the shaped extrusion airbag through the multi-port air supply pipe 502 and the air delivery hose 503. By inflating the shaped extrusion airbag, the chip pins can be shaped. At the same time, the shaped extrusion airbag is used for shaping to accommodate different chip pin misalignments. It can also effectively reduce the rigid force on the pins, helping the pins adapt to the force of the shaped extrusion airbag and be shaped, effectively reducing the possibility of breakage due to excessive force during the chip pin shaping process.
[0045] For details, please refer to the appendix. Figure 2 Appendix Figure 3 Appendix Figure 7 and attached Figure 8 The work frame 1 also includes a chip correction module 4 used in conjunction with the chip shaping module 3. The chip correction module 4 includes a mounting frame 401. Multiple correction blocks 402 corresponding to chip pins are fixed inside the mounting frame 401. The multiple correction blocks 402 are located at the gaps between multiple chip pins, and the correction blocks 402 are set as conical blocks.
[0046] By setting up the mounting frame 401 and the guide module, the movement of the mounting frame 401 drives the guide module to move synchronously. The guide module corrects the chip pins that have shifted or tilted laterally, bringing them back to their original normal position. At the same time, since the correction block 402 is set as a cone, it can guide and correct the pins according to different offset conditions, avoiding breakage caused by excessive force when forcibly prying them.
[0047] Specifically, please refer to the attached Figure 5 , the attached Figure 6 , the attached Figure 7 and the attached Figure 8 , both sides of the installation frame 401 are fixedly installed with sliding guide blocks 403, and the upper and lower ends of the sliding guide blocks 403 are provided with inclined surfaces one, and the side of the upper and lower installation pressing plates 301 abutting with the sliding guide blocks 403 is provided with the inclined surfaces two for cooperation;
[0048] By setting the sliding guide blocks 403, the inclined surface one and the inclined surface two are abutted when the upper and lower installation pressing plates 301 move, so that the sliding guide blocks 403 slide between the two installation pressing plates 301. When the upper and lower installation pressing plates 301 approach each other, the sliding guide blocks 403 drive the installation frame 401 to approach the chip, and the movement of the installation frame 401 drives the correction block 402 to move synchronously, so that the offset chip pin can be preliminarily corrected without additional operation, improving the convenience.
[0049] Specifically, please refer to the attached Figure 7 and the attached Figure 8 , the upper and lower ends of the sliding guide blocks 403 are fixedly provided with I-shaped sliding blocks 404, and the I-shaped sliding blocks 404 are slidably arranged in the I-shaped sliding grooves formed in the installation pressing plates 301;
[0050] By setting the I-shaped sliding blocks 404, the I-shaped sliding blocks 404 are set in the I-shaped shape to prevent the I-shaped sliding blocks 404 from falling off, and the I-shaped sliding blocks 404 can ensure that the sliding guide blocks 403 are always abutted with the installation frame 401, so that when the installation frame 401 moves away from each other, the sliding guide blocks 403 can drive the installation frame 401 and the correction block 402 to automatically return to the original position, facilitating the next correction work.
[0051] Specifically, please refer to the attached Figure 3 , the attached Figure 4 and the attached Figure 5 , two supporting guide rods 303 are slidably arranged between the upper and lower installation pressing plates 301, and the two supporting guide rods 303 are fixedly installed on the surface of the working rack 1;
[0052] By setting the supporting guide rods 303, the supporting guide rods 303 can further support and guide the installation pressing plates 301, avoiding the displacement of the installation pressing plates 301 during movement, and improving the stability.
[0053] Specifically, please refer to the attached Figure 1 and the attached Figure 2The work rack 1 is provided with a driving module 6 for driving the upper and lower two side installation pressing plates 301 to move close to or away from each other, the driving module 6 is assembled to adjust the distance between the upper and lower two side installation pressing plates 301, the driving module 6 comprises a moving bracket 601 fixedly installed on the surface of the work rack 1, a push cylinder 602 is installed on the moving bracket 601, a connecting bracket 603 is fixedly connected to the output end of the push cylinder 602, and the end of the connecting bracket 603 is connected with the upper installation pressing plate 301;
[0054] By arranging the push cylinder 602 and the connecting bracket 603, the connecting bracket 603 is driven to move up and down by the push cylinder 602, the upper installation frame 401 is driven to move synchronously by the connecting bracket 603 moving up and down, the position of the upper installation frame 401 is adjusted, and the distance between the two installation frames 401 is adjusted.
[0055] Specifically, please refer to the accompanying drawings Figure 5 The surface of the work rack 1 is provided with a support plate 605, the support plate 605 is rotatably installed with a rotating connecting rod 604, and the two ends of the rotating connecting rod 604 are both installed with a sliding push rod 606, and the sliding push rod 606 is slidably arranged in a strip-shaped slide formed in the side of the installation pressing plate 301;
[0056] By arranging the rotating connecting rod 604 and the sliding push rod 606, the lower installation pressing plate 301 is driven to move synchronously by the rotating connecting rod 604 and the sliding push rod 606 when the upper installation pressing plate 301 moves up and down, so that the two installation pressing plates 301 can move close to or away from each other synchronously, and the stable movement of the two side installation pressing plates 301 is ensured.
[0057] Specifically, please refer to the accompanying drawings Figure 1 , the accompanying drawings Figure 2 and the accompanying drawings Figure 9 , and the work rack 1 is provided with a chip conveying module 2 for automatically conveying the chips, the chip conveying module 2 comprises a driving motor 201 fixedly installed on the side of the work rack 1 and two conveying rollers 202 rotatably installed on the work rack 1, one end of one of the conveying rollers 202 is fixedly connected with the output shaft of the driving motor 201, and the outer surfaces of the two conveying rollers 202 are sleeved with a conveying belt 203;
[0058] By arranging the driving motor 201, the conveying roller 202 and the conveying belt 203, the conveying roller 202 is driven to rotate by the driving motor 201, and the conveying belt 203 is driven to move by the rotating of the conveying roller 202, so as to convey the chips, so that the chips can automatically move into the chip shaping module 3 and the chip correcting module 4, and the continuous shaping and correcting work of the chips is facilitated.
[0059] Specifically, please refer to the accompanying drawings Figure 1 and the accompanying drawings Figure 9The work rack 1 is provided with a limiting plate 205 for limiting and guiding the chip, and the surface of the conveying belt 203 is provided with a plurality of suction members 204 for adsorbing and fixing the chip;
[0060] By arranging the limiting plate 205 and the suction member 204, the limiting plate 205 can limit and guide the chip, avoiding the problem of deviation of the chip during conveying, and the suction member can adsorb and fix the chip, ensuring the stability of the chip during conveying.
[0061] Working principle:
[0062] S1, conveying work, the chip is placed on the conveying belt 203 through the suction member 204, the driving motor 201 is controlled to be turned on, the driving motor 201 drives the conveying roller 202 to rotate, the conveying roller 202 drives the conveying belt 203 to move, the chip is conveyed, and the chip can automatically move to the inside of the chip shaping module 3 and the chip correcting module 4;
[0063] S2, adjustment work, after the chip moves to the chip shaping module 3, the driving cylinder is controlled to be turned on, the connecting bracket 603 is driven to move downward by the pushing cylinder 602, the connecting bracket 603 moves downward to drive the upper mounting frame 401 to move downward synchronously, the upper mounting pressing plate 301 moves downward, and through the cooperation of the rotating connecting rod 604 and the sliding push rod 606, the lower mounting pressing plate 301 can be driven to move upward, so that the two mounting pressing plates 301 can be synchronously close to each other, the movement of the mounting pressing plate 301 drives the special-shaped extrusion air bag to move synchronously, and the position of the special-shaped extrusion air bag is adjusted.
[0064] S5, correction work, when the two mounting pressing plates 301 are close to each other, the sliding guide block 403 is driven to move by the I-shaped sliding block 404, so that the sliding guide block 403 drives the mounting frame 401 to move close to the chip, and at the same time, the mounting frame 401 drives the correcting block 402 to move synchronously, the correcting block 402 moves to be in close contact with the two pins, and the two pins are guided and corrected, so that the transversely deviated pin returns to the original position;
[0065] S4, shaping work, the air pump 501 is controlled to be turned on, the air pump 501 can suck external gas into the multi-way air pipe 502, so that the gas enters the special-shaped extrusion air bag through the multi-way air pipe 502 and the air hose 503, and the special-shaped extrusion air bag is inflated, so as to realize the shaping work of the chip pin.
[0066] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and deformations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A device for reshaping and straightening chip pins, characterized by, Including work rack (1), work rack (1) is equipped with multiple groups of chip shaping module (3) on it, chip shaping module (3) is used to extrude and shape the deformed chip, chip shaping module (3) includes four installation pressing plates (301), the opposite side of the upper and lower installation pressing plates (301) is equipped with pressure shaping part (302); The pressure shaping part (302) is set as a special-shaped extrusion air bag that is fitted with the chip pin, and the bottom of the work rack (1) is provided with a plurality of inflation modules (5) for inflating a plurality of special-shaped extrusion air bags. The work rack (1) further includes a chip correction module (4) used in cooperation with the chip shaping module (3), and the chip correction module (4) includes a mounting frame (401), and a plurality of correction blocks (402) corresponding to the chip pins are fixed in the mounting frame (401). The work rack (1) is provided with a driving module (6) for driving the upper and lower installation pressing plates (301) to approach or move away from each other, which is assembled for adjusting the distance between the upper and lower installation pressing plates (301). And the work rack (1) is provided with a chip conveying module (2) for automatically conveying the chip.
2. The chip pin reshaping and correcting apparatus according to claim 1, wherein: The inflation module (5) includes an air pump (501) fixed at the bottom of the work rack (1) and a multi-way air supply pipe (502), the air outlet pipe of the air pump (501) is fixedly connected with the air inlet end of the multi-way air supply pipe (502), and the plurality of air supply ends of the multi-way air supply pipe (502) are fixedly provided with air supply hoses (503), and the other end of the air supply hose (503) is connected with the air inlet of the adjacent special-shaped extrusion air bag.
3. The chip pin reshaping and correcting apparatus according to claim 1, wherein: Both sides of the mounting frame (401) are fixedly provided with sliding guide blocks (403), and both ends of the sliding guide blocks (403) are provided with inclined surfaces one, and the side of the upper and lower installation pressing plates (301) fitted with the sliding guide blocks (403) is provided with inclined surfaces two for cooperation.
4. The chip pin reshaping and correcting apparatus according to claim 3, wherein: Both ends of the sliding guide block (403) are fixedly provided with I-shaped sliding blocks (404), and the I-shaped sliding blocks (404) are slidably arranged in the I-shaped sliding grooves arranged on the installation pressing plate (301).
5. The chip pin reshaping and correcting apparatus according to claim 1, wherein: Two support guide rods (303) are slidably arranged between the upper and lower installation pressing plates (301), and the two support guide rods (303) are fixedly arranged on the surface of the work rack (1).
6. The chip pin reshaping and correcting apparatus according to claim 1, wherein: The driving module (6) includes a moving bracket (601) fixedly arranged on the surface of the work rack (1), a push cylinder (602) is arranged on the moving bracket (601), a connecting bracket (603) is fixedly arranged at the output end of the push cylinder (602), and the end of the connecting bracket (603) is connected with the upper installation pressing plate (301).
7. The chip pin reshaping and correcting apparatus according to claim 1, wherein: The surface of the working rack (1) is provided with a support plate (605), the support plate (605) is rotatably provided with a rotating connecting rod (604), both ends of the rotating connecting rod (604) are provided with a sliding push rod (606), and the sliding push rod (606) is slidably arranged in a strip-shaped slide provided on the side of the mounting pressing plate (301).
8. The chip pin reshaping and correcting apparatus of claim 1, wherein: The chip conveying module (2) comprises a driving motor (201) fixedly arranged on the side of the working rack (1), and two conveying rollers (202) rotatably arranged on the working rack (1), wherein one end of one of the conveying rollers (202) is fixedly connected with the output shaft of the driving motor (201), and the outer surfaces of the two conveying rollers (202) are sleeved with a conveying belt (203).
9. The chip pin reshaping and correcting apparatus according to claim 8, wherein: The working rack (1) is provided with a limiting plate (205) for limiting and guiding the chips, and the surface of the conveying belt (203) is provided with a plurality of suction members (204) for adsorbing and fixing the chips.
10. The chip pin reshaping and correcting apparatus of claim 1, wherein: A plurality of the correction blocks (402) are respectively arranged at the gap positions between the plurality of pins of the chip, and the correction block (402) is arranged as a tapered block.