Assembling equipment for inertia plate and inertia support and assembling method of assembling equipment

Abstract

The invention discloses assembling equipment for an inertia plate and an inertia support and an assembling method of the assembling equipment. An inertia support feeding mechanism, an inertia support transferring mechanism, an inertia plate feeding mechanism, an inertia plate turning-over mechanism, an assembling mechanism and a finished product tray loading mechanism are arranged on the workbench. Through the arrangement of the reversing assembly and the orientation assembly in the inertia support feeding mechanism, the orientation of the inertia support can be completed while feeding of the inertia support is completed, and positioning of the inertia plate is completed while the front face and the back face of the inertia plate are recognized through a visual camera in the inertia plate turning-over mechanism; therefore, it is ensured that the inertia support transfer mechanism can drive the positioned inertia support to be aligned with the positioned inertia plate, it is ensured that the inertia support and the inertia plate are smoothly assembled together, automatic assembly of the inertia assembly needed by the washing machine tractor is achieved, the manual assembly mode is replaced, the assembly efficiency is effectively improved, and meanwhile the labor cost can be reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of assembly equipment for inertia components in a washing machine tractor, in particular to an assembly equipment for an inertia plate and an inertia bracket and an assembly method thereof. BACKGROUND

[0002] The tractor is a key component for controlling the opening and closing of the drain valve and the disengagement of the brake disc in a fully automatic washing machine, so the quality of the tractor is particularly important for the quality of the whole machine. The tractor has a traction rope outside and a motor and a gear transmission system inside, which is driven by the traction rope to open and close the drain valve on the washing machine.

[0003] However, the existing tractors on the market are extremely diverse in function, size and operation mode, but one indispensable component in any tractor is the inertia component, which is composed of an inertia bracket and an inertia plate. The inertia bracket is provided with a cam portion, and the protrusions on the cam portion can interfere with the stop mechanism in the tractor, thereby locking the gear meshed with the inertia bracket through the inertia bracket, and the inertia plate is used to provide inertia force for the inertia bracket to prevent the inertia bracket from being locked.

[0004] Among them, the Chinese patent with the patent number ZL202422157612.3 discloses: "a tractor induction assembly and a drainage tractor, comprising a first shaft, an induction base, an induction cover and a plurality of induction gears; the induction base is rotatably arranged on the first shaft and can be in transmission with the motor of the tractor, and a plurality of gear columns are protruded on the upper side of the induction base; the induction cover is also rotatably arranged on the first shaft and covers the upper side of the induction base, and an induction gear ring is arranged on the inner side wall of the induction cover, and an output gear is also protruded on the top of the induction cover, and the induction cover can be in transmission with the brake assembly of the tractor through the output gear; the induction gear is rotatably arranged on the gear column of the induction base, and the induction gear is in meshing with the induction gear ring on the inner wall of the induction cover; the induction base and the induction cover are used to constitute the induction assembly, so as to realize the function of the induction assembly, and compared with the induction structure of the existing induction magnetic steel and metal induction ring on the market, the induction assembly has lighter weight and can effectively save production cost".

[0005] The setting of the inertia assembly in the washing machine tractor is described in the scheme as described in the above patent, and the connection between the inertia support and the inertia plate in the inertia assembly is achieved by matching the protruding connecting column on the inertia plate and the connecting hole opened on the inertia plate, and one of the connecting holes on the inertia plate is only opened on the opposite side, so when assembling the inertia support and the inertia plate, the opposite side of the inertia plate needs to be faced to the side of the inertia support provided with the connecting column, and the connecting column on the inertia support needs to be aligned with the connecting hole on the inertia plate, and then the two are combined to complete the assembly, and this process involves the two difficulties of aligning the front and back of the inertia plate and aligning the connecting column and the connecting hole, so in the original production process of the washing machine tractor, the assembly of the inertia assembly is completely assembled by manpower one by one, but such a process not only consumes a huge labor cost, but also has extremely low assembly efficiency, so it is urgently needed to develop a device for automatically assembling the inertia assembly in the washing machine tractor. SUMMARY

[0006] In order to overcome the lack of inertia assembly automatic assembly device in the washing machine tractor in the prior art, which leads to the need for manual assembly, the present application provides an assembly device for inertia plate and inertia support and an assembly method thereof.

[0007] The technical scheme for solving the technical problems of the present application is: an assembly device for inertia plate and inertia support, comprising: a workbench, wherein the workbench is provided with an inertia support feeding mechanism, an inertia support transfer mechanism, an inertia plate feeding mechanism, an inertia plate turning mechanism, an assembly mechanism and a finished product tray loading mechanism; the inertia support feeding mechanism comprises a vibrating tray for feeding the inertia support and a reversing assembly and a directional assembly for adjusting the direction of the inertia support; the inertia support transfer mechanism comprises a mechanical hand and a clamping assembly connected to the end of the mechanical hand, and the inertia support transfer mechanism is used for grabbing and moving the inertia support; the inertia plate feeding mechanism is used for feeding the inertia plate to the inertia plate turning mechanism; the inertia plate turning mechanism is used for turning the inertia plate, and the pre-assembly of the inertia support and the inertia plate is completed at the inertia plate turning mechanism; the assembly mechanism is used for the fastening assembly between the inertia support and the inertia plate; the finished product tray loading mechanism is used for loading and sealing the assembled inertia assembly; the inertia plate turning mechanism comprises a vibrating seat and a turning frame, and the vibrating seat can drive the turning frame to vibrate, so that the inertia plate on the turning frame is turned over; The inertia plate turning mechanism further comprises a visual camera fixed on the workbench by a support arm and arranged above the turning frame, so that the visual camera can identify the front and back of the inertia plate on the turning frame and position the inertia plate.

[0008] Further, the inertia support feeding mechanism further comprises a conveying track and a first vibrating device connected to the lower side of the conveying track, the starting end of the conveying track is connected to the vibrating tray through a reversing assembly, and the ending end of the conveying track is connected to a directional assembly, the reversing assembly comprises a reversing block and a first rotary air cylinder for driving the reversing block to rotate, so that the reversing block can drive the inertia support to rotate and reverse, to ensure that the protrusions on the cam portion of the inertia support are aligned in one direction before entering the conveying track; the directional assembly comprises a directional clamp jaw and a first pneumatic finger for driving the directional clamp jaw to clamp or release, so that the directional clamp jaw can clamp and position the inertia support leaving the conveying track.

[0009] Further, the inertia support feeding mechanism comprises a transition seat, the transition seat is provided with a transition channel, the transition channel is divided into a horizontal section connected to the vibrating tray and a vertical section connected to the conveying track, and the reversing block is arranged on the horizontal section, the transition seat is further provided with a horizontal push rod, a first telescopic air cylinder for driving the horizontal push rod, a vertical push rod and a first linear module for driving the vertical push rod, the horizontal push rod is arranged in the horizontal section of the transition channel and can move horizontally along the horizontal section of the transition channel under the driving of the first telescopic air cylinder, and the vertical push rod is arranged above the vertical section of the transition channel and can move vertically under the driving of the first linear module.

[0010] Further, the directional assembly further comprises a moving plate and a second linear module for driving the moving plate to translate, the directional clamp jaws and the first pneumatic fingers in the directional assembly are arranged in a plurality of groups, and the directional clamp jaws and the first pneumatic fingers in the plurality of groups are arranged on the upper side of the moving plate in a horizontal direction, the directional clamp jaws and the first pneumatic fingers can translate horizontally with the moving plate, so that each directional clamp jaw alternately aligns with the opening of the ending section of the conveying track during translation, so that the directional assembly can clamp and position multiple inertia supports at the same time.

[0011] Further, the upper side of the moving plate is provided with a mounting groove, the first pneumatic fingers are sequentially arranged and fixedly mounted on the mounting groove, and the first pneumatic fingers are vertically arranged, the directional clamping jaw is connected to the finger end of the top of the first pneumatic finger, the rear side of each first pneumatic finger is further provided with a directional seat, the top of the directional seat is forwardly protruded to be suspended above the directional clamping jaw, the front side of the top of the directional seat is further provided with a positioning groove with an opening facing forward, the inertial support can be embedded into the positioning groove, when one of the directional seats is aligned with the opening at the end of the conveying track by translating the first pneumatic finger, the positioning groove on the directional seat can be connected to the opening at the end of the conveying track, the opening of the positioning groove is located at the front side, and the groove bottom at the rear side of the positioning groove is arc-shaped, the cam portion on the inertial support can be embedded into the groove bottom of the positioning groove, the left side wall of the positioning groove is further provided with an abutting step, when the inertial support is connected to the positioning groove, the protruding block on the cam portion of the inertial support can abut against the abutting step, and then when the directional clamping jaw clamps the lower shaft portion of the inertial support, the inertial support can be positioned on the directional seat.

[0012] Further, the clamping assembly comprises an outer frame, the outer frame is rotatably connected to the end of the mechanical hand, a plurality of second pneumatic fingers and transfer clamping jaws connected to the finger ends of the second pneumatic fingers are transversely arranged and connected on the outer frame, the number of the transfer clamping jaws in the clamping assembly is consistent with the number of the directional clamping jaws in the directional assembly, and the arrangement spacing of the transfer clamping jaws is consistent with the arrangement spacing of the directional clamping jaws; a plurality of second telescopic cylinders are fixedly connected and vertically arranged on the outer frame, the piston rods of the second telescopic cylinders extend below the outer frame and are connected with lifting blocks, and the second pneumatic fingers are connected to the lifting blocks, so that the second pneumatic fingers and the transfer clamping jaws can be lifted relative to the outer frame under the driving of the second telescopic cylinders.

[0013] Further, the inertial plate feeding mechanism comprises a material box and a second vibration device connected to the lower side of the material box, the material box comprises a charging port at the top and a discharging port at one side, the material box is arranged at one side of the inertial plate turning mechanism, and the discharging port of the material box is located above the turning frame, so that the inertial plate in the material box can fall into the turning frame through the discharging port, a pushing brush is rotatably arranged near the discharging port in the material box, and a servo motor for driving the pushing brush is further arranged on the material box.

[0014] Further, the assembling mechanism comprises a fixed seat connected to the workbench and an assembling plate arranged above the fixed seat, the assembling plate is connected to the fixed seat through a plurality of supporting columns, the top of the assembling plate is further provided with an assembling plane, and the inertia assembly with the inertia bracket and the inertia plate preassembled can be abutted on the assembling plane under the driving of the inertia bracket transfer assembly, so as to realize the fastening assembly between the inertia bracket and the inertia plate.

[0015] Further, the finished product tray loading mechanism comprises a transversely arranged conveying belt, above the conveying belt, from left to right, are sequentially arranged a storage tray stacking assembly, a top cover stacking assembly and a cover assembly, and a tray loading position is further arranged on the conveying belt between the storage tray stacking assembly and the top cover stacking assembly. The storage tray stacking assembly comprises a storage tray bin arranged above the conveying belt, the storage tray bin is stacked with storage trays, both sides of the storage tray bin are provided with two third telescopic cylinders stacked up and down, the piston rod of the third telescopic cylinder is connected with a clamping block, the clamping block can clamp the protrusion on the lowermost storage tray in the storage tray bin, so that the stacked storage trays can be suspended above the conveying belt, and both sides of the storage tray bin are further provided with a fourth telescopic cylinder, the piston rod of the fourth telescopic cylinder is connected with the third telescopic cylinder, and the fourth telescopic cylinder can drive the third telescopic cylinder and the clamping block to ascend and descend relative to the conveying belt, so as to realize the ascending and descending of the stacked storage trays in the storage tray bin. The top cover stacking assembly comprises a top cover bin arranged above the conveying belt, the top cover bin is stacked with top covers, both sides of the top cover bin are further provided with a fifth telescopic cylinder, the piston rod of the fifth telescopic cylinder is connected with a supporting block, the supporting block can be supported on the lower side of the lowermost top cover in the top cover bin, so that the stacked top covers can be suspended above the conveying belt, and both sides of the top cover bin are further provided with a sixth telescopic cylinder, the piston rod of the sixth telescopic cylinder is connected with the fifth telescopic cylinder, and the sixth telescopic cylinder can drive the fifth telescopic cylinder and the supporting block to ascend and descend relative to the conveying belt, so as to realize the ascending and descending of the stacked top covers in the top cover bin. The cover assembly comprises four second rotary cylinders, the second rotary cylinders are symmetrically arranged on both sides of the conveying belt, the piston rod of the second rotary cylinder is connected with a limiting rod, the limiting rod can rotate with the second rotary cylinder and abut on the side of the four corners of the storage tray, so as to realize the positioning of the storage tray, the cover assembly further comprises a seventh telescopic cylinder arranged on both sides of the conveying belt, the seventh telescopic cylinder can drive the second rotary cylinder and the limiting rod to move away or close to the conveying belt, and the piston rod of the seventh telescopic cylinder is further connected with a cover plate, the cover plate can abut on the upper side of the top cover of the storage tray, so that the storage tray and the top cover are tightly covered.

[0016] The application also comprises an assembling method suitable for the above-mentioned assembling device for inertia plate and inertia support, which specifically comprises the following steps: S1, inertia support feeding and orientation: the inertia support stored in the vibrating tray moves to the transition seat along with the vibration arrangement, the inertia support first enters the transverse section of the transition channel, at this time the piston rod of the first telescopic cylinder is extended to drive the transverse push rod to move, the inertia support arranged in the first position is moved to the longitudinal section of the transition channel under the drive of the transverse push rod, then the first linear module drives the longitudinal push rod to move to push the inertia support to move above the reversing block, the first rotary cylinder drives the reversing block to rotate by 180 degrees to make the inertia support on the reversing block rotate to complete the reversing, then the inertia support after reversing is continuously forwarded along the longitudinal section of the transition channel under the push of the longitudinal push rod, and the inertia supports in the queue are arranged on the longitudinal section under the push of the longitudinal push rod, and since the reversing is completed, the protrusions of the cam portions of the inertia supports in the queue are all directed to the same side, and the queue of inertia supports is extended to the conveying track, and the conveying track is kept vibrating under the drive of the first vibrating device to make the queue of inertia supports gradually move from the starting end to the end section of the conveying track, and then the inertia support at the front of the queue can enter the orientation assembly, at this time the rightmost orientation seat of the orientation assembly is aligned with the conveying track, so that after the inertia support is embedded into the positioning groove of the orientation seat, the first pneumatic finger below the orientation seat drives the orientation clamping jaw to clamp, so that the inertia support is positioned on the orientation seat, then the second linear module drives the moving plate to move to make the next orientation seat aligned with the conveying track, and the next inertia support in the queue can be embedded into the next orientation seat to simultaneously clamp and position multiple inertia supports in the orientation assembly, finally the manipulator drives the clamping assembly to move above the orientation assembly, the orientation assembly is lowered to approach the orientation assembly under the drive of the manipulator, then the second pneumatic finger in the orientation assembly controls the transfer clamping jaw to clamp to clamp the inertia support after orientation, finally the first pneumatic finger is released and the orientation assembly is raised, at this time the inertia support positioned on the orientation assembly is transferred to the clamping assembly, and thus the feeding and positioning of the inertia support are completed; S2, inertia plate feeding and orientation: the second vibrating device drives the box to vibrate to make the inertia plates in the box move to the discharge port along with the vibration, but the inertia plates are blocked by the pushing brush near the discharge port, when the servo motor drives the pushing brush to rotate, the pushing brush pushes a certain number of inertia plates out of the discharge port, the inertia plates pushed out fall into the turning frame, the vibrating table below the turning frame drives the elastic bottom plate to vibrate to make the inertia plates in the turning frame dispersed, and the vision camera suspended above the turning frame captures the image on the turning frame to position each inertia plate, and thus the feeding and positioning of the inertia plate are completed; S3, pre-assembly: the manipulator drives the clamping assembly clamped by the inertia support to move above the turning frame, then according to the inertia plate positioned by the vision camera, the manipulator drives the clamping assembly to move slightly, so that one of the inertia supports on the clamping assembly is aligned with one of the end faces of the turning frame towards the correct inertia plate, then the second telescopic cylinder piston rod above the transfer clamp clamping the inertia support extends, drives the transfer clamp and the inertia support to descend and form a tight contact with the corresponding inertia plate to realize pre-assembly, then the second telescopic cylinder piston rod retracts to drive the pre-assembled inertia support and inertia plate to rise together, then the next inertia support is aligned with the next inertia plate, so as to complete the pre-assembly of each inertia support on the clamping assembly and the inertia plate in turn, and in the pre-assembly process, when there is no end face of the turning frame towards the correct inertia plate, the vibration table will start to drive the elastic bottom plate to vibrate for a short time, so that the inertia plate on it turns over, thus completing the pre-assembly of the inertia support and the inertia plate; S4, fastening assembly: the manipulator drives the clamping assembly to move above the assembly mechanism, so as to drive the inertia support pre-assembled with the inertia plate to move above the assembly mechanism, then the manipulator drives the entire clamping assembly to descend, so that the inertia support and the inertia plate clamped by the clamping assembly descend, then the pre-assembled inertia support and the inertia plate below the assembly plate will contact with the assembly plane as they descend, and as the clamping assembly descends, the connection between the inertia plate and the inertia support is more closely pressed by the assembly plate, thus completing the fastening assembly between the inertia support and the inertia plate; S5, storage disc feeding: the fourth telescopic cylinder piston rod of the storage disc stacking assembly retracts, drives the third telescopic cylinder and the clamp block to descend, so that the storage disc stack in the storage disc bin descends as a whole until the lowermost storage disc contacts with the conveying belt, then the third telescopic cylinder piston rod retracts to drive the clamp block away from the storage disc, so that the clamp block releases the clamping of the protrusion on the lowermost storage disc, then the fourth telescopic cylinder piston rod extends to make the clamp block move upwards and align with the protrusion on the second last storage disc below, the third telescopic cylinder piston rod extends to make the clamp block clamp the protrusion on the second last storage disc below, then the fourth telescopic cylinder piston rod continues to extend to make the second last storage disc and the storage disc stack thereon separate from the lowermost storage disc, at this time the lowermost storage disc will move to the disc loading position with the conveying belt and stop, thus completing the feeding of the storage disc; S6, disc loading: the manipulator drives the clamping assembly to move above the disc loading position of the conveying belt, then the manipulator drives the clamping assembly and the inertia assembly thereon to descend together, as the second pneumatic finger drives the transfer clamp to loosen, the assembled inertia assembly will fall into the storage disc at the disc loading position in a row, then the manipulator drives the clamping assembly to move back, and repeats the steps in S1~S5 above, so that the inertia assembly in a row covers the storage disc, thus completing the disc loading of the inertia assembly; S7, top cover loading and sealing: the filled storage tray moves to the lower side of the top cover stacking assembly with the conveyor belt, then the sixth telescopic cylinder piston rod extends to drive the fifth telescopic cylinder and the block to descend, so that the top cover stack in the top cover bin descends as a whole until the lowermost top cover can be placed on the storage tray below at this time, then the fifth telescopic cylinder piston rod retracts to drive the block away from the top cover, so that the block is released from the support of the lowermost top cover, then the piston rod of the sixth telescopic cylinder retracts to drive the block to move upwards and align with the lower side of the second last top cover below, the piston rod of the fifth telescopic cylinder extends again, so that the block is supported on the lower side of the second last top cover below, as the sixth telescopic cylinder piston rod continues to retract, the block drives the second last top cover below and the top cover stack on it to separate from the lowermost top cover, then the storage tray below the top cover bin moves to the sealing assembly with the top cover placed on it, the second rotary cylinder in the sealing assembly drives the limiting rod to abut against the peripheral side of the storage tray to limit the movement of the storage tray, then the seventh telescopic cylinder extends to drive the second rotary cylinder and the limiting rod to move in the direction away from the storage tray, and the sealing plate also approaches the storage tray, the sealing plate abuts against the top cover above the storage tray and gives it a downward pressure, so that the top cover and the storage tray form a tight cover. At this point, the loading and sealing of the top cover are completed.

[0017] The beneficial effects of the present application are: 1. By setting the reversing assembly and the directional assembly in the inertia support loading mechanism, the directional assembly can be completed while the inertia support is loaded, and the visual camera in the inertia plate flipping mechanism can recognize the front and back of the inertia plate and complete the positioning on the inertia plate at the same time, thereby ensuring that the inertia support transfer mechanism can align the positioned inertia support with the positioned inertia plate, ensuring that they are successfully assembled together, realizing the automatic assembly of the inertia assembly required by the washing machine tractor, replacing manual assembly, effectively improving assembly efficiency while reducing labor costs. 2. Multiple clamping positions are provided on the directional assembly and the clamping assembly, so that the inertia support transfer mechanism can clamp multiple completed and positioned inertia supports from the directional assembly at a time, thereby enabling the device to complete the assembly of multiple inertia assemblies in one trip, further improving work efficiency. 3. The inertia support and the inertia plate are divided into pre-assembly and fastening assembly two steps, which not only can ensure the correct relative position of the assembled inertia support and inertia plate, but also can avoid direct complete assembly on the flipping frame to cause damage to the flipping frame. 4. A finished product tray loading mechanism is also provided, which can automatically load the assembled inertia assembly into a tray and automatically align and seal the tray when it is full, realizing the true automation of the whole process of loading and unloading of the device. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic diagram of the present application.

[0019] Figure 2 is a structural schematic diagram of the inertia bracket feeding mechanism in the present application.

[0020] Figure 3 is a split schematic diagram of the reversing assembly, transition seat and push rod structure on the transition seat in the present application.

[0021] Figure 4 is a structural schematic diagram of the directional assembly in the present application.

[0022] Figure 5 is a split schematic diagram of the moving plate, first pneumatic finger and directional seat in the present application.

[0023] Figure 6 is a structural schematic diagram of the clamping assembly in the present application.

[0024] Figure 7 is a structural schematic diagram of the inertia plate feeding mechanism in the present application.

[0025] Figure 8 is a structural schematic diagram of the inertia plate turning mechanism in the present application.

[0026] Figure 9 is a structural schematic diagram of the finished product tray loading mechanism in the present application.

[0027] Figure 10 is a structural schematic diagram of the assembly mechanism in the present application.

[0028] Figure 11 is a structural schematic diagram of the storage tray stacking assembly in the present application.

[0029] Figure 12 is a structural schematic diagram of the top cover stacking assembly in the present application.

[0030] Figure 13 is a sectional view of the sealing cover assembly in the present application.

[0031] Figure 14 is a cooperation schematic diagram of the inertia bracket and inertia plate in the present application.

[0032] Figure 15 is a cooperation schematic diagram of the storage tray and top cover in the present application.

[0033] Label in the figure: 1, workbench; 2, Inertia bracket feeding mechanism; 21, Vibration tray; 22, Reversing assembly; 221, Reversing block; 222, First rotary cylinder; 23, Orientation assembly; 231, Orientation clamping jaw; 232, First pneumatic finger; 233, Moving plate; 2331, Mounting groove; 234, Second linear module; 235, Orientation seat; 2351, Positioning groove; 2352, Abutting step; 24, Conveying track; 25, First vibration device; 26, Transition seat; 261, Transition channel; 2611, Transverse section; 2612, Longitudinal section; 262, Transverse push rod; 2621, Matching groove; 263, First telescopic cylinder; 264, Longitudinal push rod; 265, First linear module; 266, Longitudinal moving plate; 267, Eighth telescopic cylinder; 3, Inertia bracket transfer mechanism; 31, Manipulator; 32, Clamping assembly; 321, Outer frame; 322, Second pneumatic finger; 323, Transfer clamping jaw; 324, Second telescopic cylinder; 325, Lifting block; 4, Inertia plate feeding mechanism; 41, Material box; 411, Filling port; 412, Discharge port; 42, Second vibration device; 43, Pushing brush; 44, Servo motor; 5, Inertia plate turning-over mechanism; 51, Vibration seat; 52, Turning-over frame; 521, Elastic bottom plate; 522, Border frame; 53, Visual camera; 54, Support arm; 6, Assembly mechanism; 61, Fixed seat; 62, Assembly plate; 621, Assembly plane; 63, Support column; 7, Finished product tray loading mechanism; 71, Conveying belt; 711, Tray loading position; 712, Positioning sensor; 72, Storage tray stacking assembly; 721, Storage tray bin; 722, Third telescopic cylinder; 723, Clamping block; 724, Fourth telescopic cylinder; 73, Top cover stacking assembly; 731, Top cover bin; 732, Fifth telescopic cylinder; 733, Supporting block; 734, Sixth telescopic cylinder; 74, Cover assembly; 741, Second rotary cylinder; 742, Limiting rod; 743, Seventh telescopic cylinder; 744, Cover plate; 100, Inertia bracket; 1001, Cam portion; 1002, Lugs; 1003, Long connecting column; 1004, Short connecting column; 200, Inertia plate; 2001, Long connecting hole; 2002, Short connecting hole; 300, Storage tray; 3001, Storage groove; 400, Top cover. DETAILED DESCRIPTION

[0034] Clearly, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the protection scope of the present application.

[0035] It should be understood that although the terms upper, middle, lower, top end, one end, etc. appear herein to describe various elements, the elements are not limited by these terms. These terms are only used to distinguish the elements from each other for the purpose of understanding, but are not used to define any directional or sequential limitation.

[0036] Embodiment One Referring to Figures 1 to 13As shown, an assembly device for inertia plate 200 and inertia support 100, comprising a workbench 1; the workbench 1 is provided with inertia support feeding mechanism 2, inertia support transfer mechanism 3, inertia plate feeding mechanism 4, inertia plate turning mechanism 5, assembly mechanism 6 and finished product tray loading mechanism 7; the inertia support feeding mechanism 2 comprises a vibrating tray 21 for feeding inertia support 100 and a reversing assembly 22 and a directional assembly 23 for adjusting the direction of inertia support 100; the inertia support transfer mechanism 3 comprises a mechanical hand 31 and a clamping assembly 32 connected to the end of the mechanical hand 31, the inertia support transfer mechanism 3 is used to grab inertia support 100 and move it; the inertia plate feeding mechanism 4 is used to feed inertia plate 200 to inertia plate turning mechanism 5; the inertia plate turning mechanism 5 is used to turn inertia plate 200, and the pre-assembly of inertia support 100 and inertia plate 200 is completed at the inertia plate turning mechanism 5; the assembly mechanism 6 is used for the fastening assembly between inertia support 100 and inertia plate 200; the finished product tray loading mechanism 7 comprises a transversely arranged conveying belt 71, above the conveying belt 71 are sequentially arranged from left to right a storage tray stacking assembly 72, a top cover stacking assembly 73 and a sealing cover assembly 74, and a tray loading position 711 is arranged on the conveying belt 71 between the storage tray stacking assembly 72 and the top cover stacking assembly 73, the finished product tray loading mechanism 7 is used for tray loading and sealing of the assembled inertia assembly; the inertia support feeding mechanism 2 further comprises a conveying track 24 and a first vibrating device 25 connected to the lower side of the conveying track 24, the starting end of the conveying track 24 is connected with the vibrating tray 21 through the reversing assembly 22, the end of the conveying track 24 is connected with the directional assembly 23, the reversing assembly 22 comprises a reversing block 221 and a first rotary air cylinder 222 for rotating the reversing block 221, so that the reversing block 221 can rotate the inertia support 100 to change direction, to ensure that the protrusions 1002 on the cam portion 1001 of the inertia support 100 are all aligned in one direction before entering the conveying track 24; the directional assembly 23 comprises directional clamping jaws 231 and first pneumatic fingers 232 for driving the directional clamping jaws 231 to clamp or release, so that the directional clamping jaws 231 can clamp and position the inertia support 100 leaving the conveying track 24; the inertia plate turning mechanism 5 comprises a vibrating seat 51 and a turning frame 52, the turning frame 52 is composed of an elastic bottom plate 521 and a frame 522 surrounding the elastic bottom plate 521, the turning frame 52 is connected to the upper side of the vibrating seat 51, and the elastic bottom plate 521 on the turning frame 52 is also in contact with the vibrating seat 51, so that the vibrating seat 51 can vibrate the elastic bottom plate 521, thereby turning the inertia plate 200 on the turning frame 52;The inertia plate turning mechanism 5 further comprises a visual camera 53 fixed on the workbench 1 through a support arm 54 and arranged right above the turning frame 52, and a light emitting device is arranged in the vibration seat 51, and the elastic bottom plate 521 of the turning frame 52 is configured of light-transmitting material, so that the visual camera 53 can identify the front and back of the inertia plate 200 on the turning frame 52 and position the inertia plate 200.

[0037] In combination Figure 2 and Figure 3 As shown in FIGS. 1, 2 and 3, in the embodiment, the inertia bracket feeding mechanism 2 comprises a transition seat 26, a transition channel 261 is formed in the transition seat 26, the transition channel 261 is divided into a horizontal section 2611 connected with the vibration tray 21 and a vertical section 2612 connected with the transportation track, the reversing block 221 is arranged on the horizontal section 2611, and the transition seat 26 is further provided with a horizontal push rod 262, a first telescopic cylinder 263 driving the horizontal push rod 262, a vertical push rod 264 and a first linear module 265 driving the vertical push rod 264, the horizontal push rod 262 is arranged in the horizontal section 2611 of the transition channel 261 and can move horizontally and reciprocally along the horizontal section 2611 of the transition channel 261 under the driving of the first telescopic cylinder 263, and the vertical push rod 264 is arranged above the vertical section 2612 of the transition channel 261 and can move vertically and reciprocally under the driving of the first linear module 265.

[0038] And as Figure 3As shown in FIG. 1, in the embodiment, the transition block is further provided with a through hole penetrating through the transition channel 261 in the longitudinal section 2612, and the reversing block 221 of the reversing assembly 22 penetrates through the through hole from below to extend into the transition channel 261. In the embodiment, the longitudinal push rod 264 is provided with two longitudinal push rods 264 arranged at intervals, one of which is arranged near the transition channel 261 in the longitudinal section 2611, and the other is arranged near the reversing assembly 22. The longitudinal push rod 264 near the transition channel 261 in the longitudinal section 2611 is used to push the inertia bracket 100 to the reversing assembly 22 under the driving of the first linear module 265, and the longitudinal push rod 264 near the reversing assembly 22 is used to push the inertia bracket 100 at the reversing assembly 22 to the transportation track. The slider of the first linear module 265 is further connected with a longitudinal moving plate 266, and the longitudinal push rod 264 is connected to the longitudinal moving plate 266 to realize transmission with the first linear module 265. The longitudinal moving plate 266 is further provided with an eighth telescopic cylinder 267, and the piston rod of the eighth telescopic cylinder 267 is connected with the longitudinal push rod 264. The eighth telescopic cylinder 267 can drive the longitudinal push rod 264 to move away from or close to the transition channel 261 in the longitudinal section 2612, so that when the longitudinal push rod 264 pushes the inertia bracket 100, the piston rod of the eighth telescopic cylinder 267 retracts to drive the longitudinal push rod 264 to move away from above the transition channel 261 in the longitudinal section 2612, so as to avoid interference with the inertia bracket 100 following behind during the process of the first linear module 265 driving the longitudinal push rod 264 to move back to the original position.

[0039] In combination Figure 4 and Figure 5 As shown in FIG. 1, in the embodiment, the orientation assembly 23 further includes a moving plate 233 and a second linear module 234 for driving the moving plate 233 to translate. The orientation clamping jaws 231 and the first pneumatic fingers 232 in the orientation assembly 23 are provided in several groups, and the several groups of orientation clamping jaws 231 and first pneumatic fingers 232 are arranged on the upper side of the moving plate 233 in a transverse arrangement. The orientation clamping jaws 231 and the first pneumatic fingers 232 can translate transversely with the moving plate 233, so that each of the orientation clamping jaws 231 alternately aligns with the opening of the end section of the transportation track 24 during translation, so that the orientation assembly 23 can simultaneously complete the clamping and positioning of multiple inertia brackets 100.

[0040] In combination Figure 4 and Figure 5As shown, in this embodiment, a mounting groove 2331 is formed on the upper side of the moving plate 233, and the first pneumatic fingers 232 are sequentially arranged and fixedly mounted on the mounting groove 2331, and the first pneumatic fingers 232 are vertically arranged, and the directional clamping jaw 231 is connected to the finger end of the top of the first pneumatic finger 232, and the rear side of each first pneumatic finger 232 is further provided with a directional seat 235, and the top of the directional seat 235 is forwardly protruded to be suspended above the directional clamping jaw 231, and the front side of the top of the directional seat 235 is further provided with a positioning groove 2351 with an opening facing forward, and the inertial support 100 can be embedded into the positioning groove 2351, and when one of the directional seats 235 is aligned with the opening of the tail end of the conveying track 24 by translating the first pneumatic finger 232, the positioning groove 2351 on the directional seat 235 can be butt-jointed with the opening of the tail end of the conveying track 24.

[0041] As shown in FIG. Figure 5 As shown in this embodiment, the opening of the positioning groove 2351 is located on the front side, and the groove bottom on the rear side of the positioning groove 2351 is arc-shaped, and the cam portion 1001 on the inertial support 100 can be embedded into the groove bottom of the positioning groove 2351, and the left side wall of the positioning groove 2351 is further provided with an abutting step 2352, and when the inertial support 100 is connected into the positioning groove 2351, the protruding block 1002 on the cam portion 1001 of the inertial support 100 can be abutted with the abutting step 2352, and then when the directional clamping jaw 231 grips the lower shaft portion of the inertial support 100, the inertial support 100 can be positioned on the directional seat 235.

[0042] As shown in FIG. Figure 6 As shown in this embodiment, the clamping assembly 32 comprises an outer frame 321, and the outer frame 321 is rotatably connected to the end of the mechanical hand 31, and a plurality of second pneumatic fingers 322 and transfer clamping jaws 323 connected to the finger end of the second pneumatic fingers 322 are transversely arranged and connected on the outer frame 321, and the number of the transfer clamping jaws 323 in the clamping assembly 32 is consistent with the number of the directional clamping jaws 231 in the directional assembly 23, and the arrangement spacing of the transfer clamping jaws 323 is also consistent with the arrangement spacing of the directional clamping jaws 231; and a plurality of second telescopic cylinders 324 vertically arranged are fixedly connected on the outer frame 321, and the piston rod of the second telescopic cylinder 324 extends below the outer frame 321 and is connected with a lifting block 325, and the second pneumatic fingers 322 are connected to the lifting block 325, so that the second pneumatic fingers 322 and the transfer clamping jaws 323 can be lifted relative to the outer frame 321 under the driving of the second telescopic cylinder 324.

[0043] As shown in FIG. Figure 7As shown in the figure, the inertial plate feeding mechanism 4 in this embodiment includes a material box 41 and a second vibration device 42 connected to the lower side of the material box 41. The material box 41 includes a loading port 411 at the top and a discharge port 412 on one side. The material box 41 is disposed on one side of the inertial plate flipping mechanism 5, and the discharge port 412 of the material box 41 is located above the flipping frame 52, so that the inertial plate 200 in the material box 41 can fall into the flipping frame 52 through the discharge port 412. A pushing roller brush 43 can also be rotatably disposed in the material box 41 near the discharge port 412. A servo motor 44 for driving the pushing roller brush 43 is also disposed on one side of the material box 41.

[0044] Among them, such as Figure 10 As shown in the figure, the assembly mechanism 6 in this embodiment includes a fixed base 61 connected to the workbench 1 and an assembly plate 62 disposed above the fixed base 61. The assembly plate 62 is connected to the fixed base 61 by a plurality of support columns 63. The top of the assembly plate 62 is also provided with an assembly plane 621. The inertial component pre-assembled by the inertial support 100 and the inertial plate 200 can be pressed against the assembly plane 621 under the drive of the inertial support 100 transfer component, so as to realize the fastening assembly between the inertial support 100 and the inertial plate 200.

[0045] Combination Figure 9 , Figure 11 , Figure 12 and Figure 13As shown, in the embodiment, the storage tray stacking assembly 72 comprises a storage tray bin 721 arranged above the conveying belt 71, the storage tray bin 721 is stacked with storage trays 300, two third telescopic cylinders 722 are arranged on the two sides of the storage tray bin 721 in a stacked manner, the piston rod of the third telescopic cylinder 722 is connected with a clamping block 723, the clamping block 723 can clamp the protrusion on the lowermost storage tray 300 in the storage tray bin 721, so that the stacked storage trays 300 can be suspended above the conveying belt 71, and a fourth telescopic cylinder 724 is further arranged on the two sides of the storage tray bin 721, the piston rod of the fourth telescopic cylinder 724 is connected with the third telescopic cylinder 722, the fourth telescopic cylinder 724 can drive the third telescopic cylinder 722 and the clamping block 723 to ascend and descend relative to the conveying belt 71, so as to drive the stacked storage trays 300 in the storage tray bin 721 to ascend and descend; the top cover stacking assembly 73 comprises a top cover bin 731 arranged above the conveying belt 71, the top cover bin 731 is stacked with top covers 400, a fifth telescopic cylinder 732 is further arranged on the two sides of the top cover bin 731, the piston rod of the fifth telescopic cylinder 732 is connected with a supporting block 733, the supporting block 733 can be supported on the lower side of the lowermost top cover 400 in the top cover bin 731, so that the stacked top covers 400 can be suspended above the conveying belt 71, and a sixth telescopic cylinder 734 is further arranged on the two sides of the top cover bin 731, the piston rod of the sixth telescopic cylinder 734 is connected with the fifth telescopic cylinder 732, the sixth telescopic cylinder 734 can drive the fifth telescopic cylinder 732 and the supporting block 733 to ascend and descend relative to the conveying belt 71, so as to drive the stacked top covers 400 in the top cover bin 731 to ascend and descend; the cover assembly 74 comprises four second rotary cylinders 741, the second rotary cylinders 741 are symmetrically arranged on the two sides of the conveying belt 71, the piston rod of the second rotary cylinder 741 is connected with a limiting rod 742, the limiting rod 742 can rotate with the second rotary cylinder 741 and abut on the side of the four corners of the storage tray 300, so as to position the storage tray 300, and the cover assembly 74 further comprises a seventh telescopic cylinder 743 arranged on the two sides of the conveying belt 71, the seventh telescopic cylinder 743 can drive the second rotary cylinder 741 and the limiting rod 742 to move away from or close to the conveying belt 71, and the piston rod of the seventh telescopic cylinder 743 is further connected with a cover plate 744, the cover plate 744 can abut on the upper side of the top cover 400 on the storage tray 300, so that the storage tray 300 and the top cover 400 are tightly covered.

[0046] Wherein as Figure 9As shown in the figure, in this embodiment, one to-position sensor 712 is arranged at each corner of the tray loading position 711 on the conveying belt 71, and when the storage tray 300 moves to the tray loading position 711 along the conveying belt 71, each to-position sensor 712 senses that the storage tray 300 has moved to the position, so as to control the conveying belt 71 to stop, so that the storage tray 300 can be temporarily left at the tray loading position 711.

[0047] The advantage of this embodiment is that the automatic feeding and positioning of the inertia bracket and the inertia plate can be realized by the mechanisms in the device, and the assembly of the two and the tray loading after the assembly can be automatically completed, so that the problem that the inertia bracket and the inertia plate must be manually assembled in the existing production process is solved, the labor cost is effectively saved, and the assembly efficiency is improved.

[0048] Embodiment Two This embodiment is a specific assembly method applied to the device in Embodiment One.

[0049] In this embodiment, an assembly method is included, which specifically includes the following steps: S1, the inertial support 100 is loaded and oriented: the inertial support 100 stored in the vibrating tray 21 moves to the transition seat 26 along with the vibration arrangement, the inertial support 100 first enters the transverse section 2611 of the transition channel 261, at this time the piston rod of the first telescopic cylinder 263 is extended to drive the transverse push rod 262 to move, the first-in-line inertial support 100 is moved to the longitudinal section 2612 of the transition channel 261 under the drive of the transverse push rod 262, then the longitudinal push rod 264 is driven to move by the first linear module 265 to push the inertial support 100 to move above the reversing block 221, the first rotary cylinder 222 drives the reversing block 221 to rotate 180 degrees to make the inertial support 100 on the reversing block 221 rotate to complete the reversing, then the inertial support 100 after reversing is continuously pushed along the longitudinal section 2612 of the transition channel 261 under the drive of the longitudinal push rod 264, with the subsequent inertial support 100 moving to the longitudinal section 2612 under the drive of the longitudinal push rod 264, the inertial supports 100 in the queue are arranged on the longitudinal section 2612, and since the reversing ensures that the lugs 1002 of the cam portions 1001 of the inertial supports 100 in the queue are all towards the same side, the queue of the inertial supports 100 is extended to the conveying track 24, and the conveying track 24 keeps vibrating under the drive of the first vibrating device 25 to make the queue of the inertial supports 100 gradually move from the starting end to the end section of the conveying track 24, so that the inertial support 100 at the front of the queue can enter the orientation assembly 23, at this time the rightmost orientation seat 235 on the orientation assembly 23 is aligned with the conveying track 24, so after the inertial support 100 is embedded into the positioning groove 2351 of the orientation seat 235, the first pneumatic finger 232 below the orientation seat 235 drives the orientation clamping jaw 231 to clamp, so that the inertial support 100 is positioned on the orientation seat 235, then the moving plate 233 is driven to move by the second linear module 234 to make the next orientation seat 235 aligned with the conveying track 24, so that the next inertial support 100 in the queue can be embedded into the next orientation seat 235, so as to realize the clamping and positioning of multiple inertial supports 100 by the orientation assembly 23 at the same time, finally the clamping assembly 32 is driven to move above the orientation assembly 23 by the mechanical hand 31, the entire orientation assembly 23 is lowered to approach the orientation assembly 23 under the drive of the mechanical hand 31, then the second pneumatic finger 322 in the orientation assembly 23 controls the transfer clamping jaw 323 to clamp to clamp the inertial support 100 after orientation, finally the first pneumatic finger 232 is released and the orientation assembly 23 is raised, at this time the inertial support 100 positioned on the orientation assembly 23 is transferred to the clamping assembly 32, thus the loading and positioning of the inertial support 100 are completed; S2, inertial plate 200 loading and orientation: the second vibration device 42 drives the material box 41 to vibrate, so that the inertial plate 200 in it moves towards the discharge port 412 with the vibration, but the inertial plate 200 will be blocked by the pushing brush 43 near the discharge port 412. When the servo motor 44 drives the pushing brush 43 to rotate, the pushing brush 43 pushes a certain number of inertial plates 200 out of the discharge port 412. The pushed-out inertial plate 200 falls into the turnover frame 52. The vibration table below the turnover frame 52 drives the elastic bottom plate 521 to vibrate, so that the inertial plates 200 in the turnover frame 52 are dispersed. At the same time, the vision camera 53 suspended above the turnover frame 52 captures the image on the turnover frame 52 to complete the positioning of each inertial plate 200 on it. Thus, the loading and orientation of the inertial plate 200 are completed. S3, pre-assembly: the manipulator 31 drives the clamping assembly 32 clamped by the inertial support 100 to move above the turnover frame 52, and then according to the inertial plate 200 positioned by the vision camera 53, the manipulator 31 drives the clamping assembly 32 to move slightly, so that one of the inertial supports 100 on the clamping assembly 32 is aligned with one of the inertial plates 200 on the turnover frame 52 with the correct end face orientation. Then the piston rod of the second telescopic cylinder 324 above the transfer clamp jaw 323 of the inertial support 100 is extended, driving the transfer clamp jaw 323 and the inertial support 100 to descend and form a tight fit with the corresponding inertial plate 200 to realize pre-assembly. Then the piston rod of the second telescopic cylinder 324 is retracted, driving the pre-assembled inertial support 100 and inertial plate 200 to rise together. Then the next inertial support 100 is aligned with the next inertial plate 200, so as to complete the pre-assembly of each inertial support 100 on the clamping assembly 32 with the inertial plate 200. During the pre-assembly process, when there is no inertial plate 200 with the correct end face orientation in the turnover frame 52, the vibration table will start to drive the elastic bottom plate 521 to vibrate for a short time, so that the inertial plate 200 on it turns over. Thus, the pre-assembly of the inertial support 100 and the inertial plate 200 is completed. S4, fastening assembly: the manipulator 31 drives the clamping assembly 32 to move above the assembly mechanism 6, so as to drive the inertial support 100 pre-assembled with the inertial plate 200 to move above the assembly mechanism 6. Then the manipulator 31 drives the entire clamping assembly 32 to descend, so that the inertial support 100 and the inertial plate 200 clamped thereby descend. Then the pre-assembled inertial plate 200 below the inertial support 100 will contact the assembly plane 621 as it descends. As the clamping assembly 32 descends, the connection between the inertial plate 200 and the inertial support 100 is made more compact under the extrusion of the assembly plate 62. Thus, the fastening assembly between the inertial support 100 and the inertial plate 200 is completed. S5, the storage tray 300 loading: the fourth telescopic cylinder 724 piston rod retraction on the storage tray stack assembly 72, driven third telescopic cylinder 722 and clamp block 723 down, so that the storage tray 300 stack located in the storage tray bin 721 as a whole down, until the lowermost storage tray 300 and the conveyor belt 71 contact, then the third telescopic cylinder 722 piston rod retraction driven clamp block 723 away from the storage tray 300, so that the clamp block 723 for the lowermost storage tray 300 on the protrusions of the clamping is released, then the fourth telescopic cylinder 724 piston rod extension so that the clamp block 723 up and align the next to last storage tray 300 on the protrusions, the third telescopic cylinder 722 piston rod extension, so that the clamp block 723 will be the next to last storage tray 300 on the protrusions clamped, then the fourth telescopic cylinder 724 piston rod continues to extend, so that the next to last storage tray 300 and its on the storage tray 300 stack and the lowermost storage tray 300 form separation, at this time the lowermost storage tray 300 will move with the conveyor belt 71 to the tray loading position 711 and stop, thus the storage tray 300 loading is completed; S6, tray loading: the manipulator 31 driven clamp assembly 32 moves to the tray loading position 711 above the conveyor belt 71, then the manipulator 31 driven clamp assembly 32 and its on the inertial assembly down together, with the second pneumatic fingers 322 driven transfer clamp jaw 323 open, the assembled inertia assembly will be a row of fall into the storage tray 300 at the tray loading position 711, then the manipulator 31 again driven clamp assembly 32 back, repeat the above S1~S5 steps, so that the row of inertia assembly full of storage tray 300, thus the inertia assembly tray loading is completed; S7, the top cover 400 loading and capping: filled storage tray 300 with the conveyor belt 71 to move to the top cover stack assembly 73 below, followed by the sixth telescopic cylinder 734 piston rod extension driven fifth telescopic cylinder 732 and the block 733 down, so that the top cover 400 located in the top cover warehouse 731 in the whole stack of the top cover 400 down, until the bottom of the top cover 400 can be set on the storage tray 300 located below at this time, followed by the fifth telescopic cylinder 732 piston rod retraction driven block 733 away from the top cover 400, so that the block 733 for the bottom of the top cover 400 to support the release, and then the sixth telescopic cylinder 734 piston rod retraction driven block 733 up to the next to the bottom of the top cover 400 under the side, the fifth telescopic cylinder 732 piston rod re-extension, so that the block 733 supported on the bottom of the next to the top cover 400 under the side, with the sixth telescopic cylinder 734 piston rod continues to retract, the block 733 driven by the bottom of the next to the top cover 400 and the top cover 400 stack from the bottom of the top cover 400 separation, followed by the storage tray 300 with the top cover 400 located in the top cover warehouse 731 below the capping assembly 74, capping assembly 74 in the second rotary cylinder 741 driven by the stop rod 742 close to the storage tray 300 of the side to limit the movement of the storage tray 300, followed by the seventh telescopic cylinder 743 extension, driven by the second rotary cylinder 741 and the stop rod 742 are close to the storage tray 300 in the direction of movement, and the capping plate 744 also close to the storage tray 300, capping plate 744 and the top cover 400 above the storage tray 300 abut and give it a down pressure, so that the top cover 400 and the storage tray 300 form a tight cover, thus completed the top cover 400 loading and capping.

[0050] The remaining structure, method and advantages of the embodiment are consistent with the above-mentioned implementation, hereinafter will not be described.

[0051] Example three Referring to Figure 14 The embodiment is the inertial assembly assembled by the assembly device in the above-mentioned embodiment one, which is composed of an inertial bracket and an inertial plate.

[0052] In the embodiment, the inertia support 100 is provided with a cam part 1001, and the outer ring of the cam part 1001 is further provided with a protrusion 1002, and the lower side of the cam part 1001 is further provided with a long connecting column 1003 and a short connecting column 1004, and the upper side of the inertia plate 200 is provided with a long connecting hole 2001 and a short connecting hole 2002, wherein the long connecting hole 2001 penetrates the front and back sides of the inertia plate 200, and the short connecting hole 2002 is only located on the back side of the inertia plate 200, so that the assembly between the inertia support 100 and the inertia plate 200 must be implemented by aligning the back side of the inertia plate 200 with the inertia support 100, and aligning the short connecting hole 2002 with the short connecting column 1004, and aligning the long connecting hole 2001 with the long connecting column 1003, and then assembling the inertia support 100 and the inertia plate 200. From the above analysis, in the assembly process of the inertia support 100 and the inertia plate 200, the positioning key of the inertia support 100 is the positioning of the long connecting column 1003 and the short connecting column 1004, and the positioning key of the inertia plate 200 is the positioning of the long connecting hole 2001 and the short connecting hole 2002 on the inertia plate 200; and in the assembly equipment of the first embodiment, the reversing assembly 22 and the directional assembly 23 are positioned by the positioning of the protrusion 1002 on the cam part 1001, and then the positioning of the long connecting column 1003 and the short connecting column 1004 is completed, and the inertia plate turning mechanism 5 directly positions the long connecting hole 2001 and the short connecting hole 2002 on the inertia plate 200 by the visual camera 53, and when the inertia support 100 and the inertia plate 200 are both positioned, the assembly of the two can be easily completed.

[0053] The rest of the structure, method and advantages of the embodiment are consistent with the above-mentioned first embodiment, and will not be repeated here.

[0054] Embodiment four Referring to Figure 15 The embodiment is a storage tray and a top cover involved in the assembly equipment in the above-mentioned first embodiment.

[0055] As Figure 15 In the embodiment, the storage tray 300 is provided with a storage groove 3001 for arranging and placing inertia assemblies, and the top cover 400 can be connected to the storage tray 300 and cover the storage groove 3001.

[0056] The rest of the structure, method and advantages of the embodiment are consistent with the above-mentioned first embodiment, and will not be repeated here.

[0057] The embodiments are only used for explaining the present application, and are not used for limiting the present application, and the person skilled in the art can make the modification of the embodiments without the creative contribution according to the need after reading the description, and as long as the modification is within the scope of the claims of the present application, it is protected by the patent law.

Claims

1. An assembly apparatus for inertial plates and inertial mounts, characterized by, Include: Workbench (1), which is provided with inertia bracket feeding mechanism (2), inertia bracket transfer mechanism (3), inertia plate feeding mechanism (4), inertia plate turning mechanism (5), assembly mechanism (6) and finished product tray mechanism (7); Inertia bracket feeding mechanism (2) includes vibration tray (21) for feeding inertia bracket (100) and reversing assembly (22) and directional assembly (23) for adjusting the direction of inertia bracket (100); Inertia bracket transfer mechanism (3) includes manipulator (31) and clamping assembly (32) connected to the end of manipulator (31), which is used to grab inertia bracket (100) and move it; Inertia plate feeding mechanism (4) is used to feed inertia plate (200) to inertia plate turning mechanism (5); Inertia plate turning mechanism (5) is used to turn inertia plate (200) and complete the pre-assembly of inertia bracket (100) and inertia plate (200) at the inertia plate turning mechanism (5); Assembly mechanism (6) is used for fastening assembly between inertia bracket (100) and inertia plate (200); Finished product tray mechanism (7) is used for tray and cover of assembled inertia assembly; The inertia plate turning mechanism (5) includes a vibrating seat (51) and a turning frame (52), the vibrating seat (51) can make the turning frame (52) vibrate, so that the inertia plate (200) on the turning frame (52) is turned over; The inertia plate turning mechanism (5) also includes a vision camera (53), which is fixed on the workbench (1) by a support arm (54) and is arranged above the turning frame (52), so that the vision camera (53) can identify the front and back of the inertia plate (200) on the turning frame (52) and position the inertia plate (200).

2. An assembly apparatus for inertial plates and brackets as claimed in claim 1, wherein: The inertia bracket feeding mechanism (2) further includes a conveying track (24) and a first vibrating device (25) connected to the lower side of the conveying track (24), the starting end of the conveying track (24) is connected with the vibrating tray (21) through the reversing assembly (22), and the tail end of the conveying track (24) is connected with the directional assembly (23), the reversing assembly (22) includes a reversing block (221) and a first rotary air cylinder (222) for rotating the reversing block (221), so that the reversing block (221) can rotate the inertia bracket (100) to ensure that the protrusions (1002) on the cam portion (1001) of the inertia bracket (100) are aligned in one direction before entering the conveying track (24); the directional assembly (23) includes a directional clamp jaw (231) and a first pneumatic finger (232) for driving the directional clamp jaw (231) to clamp or release, so that the directional clamp jaw (231) can clamp and position the inertia bracket (100) leaving the conveying track (24).

3. An apparatus for assembling inertia plate and inertia support according to claim 2, characterized in that: The inertial support feeding mechanism (2) comprises a transition seat (26), a transition channel (261) is formed on the transition seat (26), the transition channel (261) is divided into a transverse section (2611) connected with the vibrating material tray (21) and a longitudinal section (2612) connected with the conveying track, the reversing block (221) is located on the transverse section (2611), the transition seat (26) is further provided with a transverse push rod (262), a first telescopic cylinder (263) driving the transverse push rod (262), a longitudinal push rod (264) and a first linear module (265) driving the longitudinal push rod (264), the transverse push rod (262) is arranged in the transverse section (2611) of the transition channel (261) and can move transversely in the transverse section (2611) of the transition channel (261) under the driving of the first telescopic cylinder (263), and the longitudinal push rod (264) is arranged above the longitudinal section (2612) of the transition channel (261) and can move longitudinally under the driving of the first linear module (265).

4. An apparatus for assembling inertia plate and inertia support according to claim 3, characterized in that: The orientation assembly (23) further comprises a moving plate (233) and a second linear module (234) for driving the moving plate (233) to translate, the orientation assembly (23) is provided with a plurality of groups of orientation clamping jaws (231) and first pneumatic fingers (232), and the plurality of groups of orientation clamping jaws (231) and first pneumatic fingers (232) are arranged on the upper side of the moving plate (233) in a transverse direction, the orientation clamping jaws (231) and the first pneumatic fingers (232) can translate in a transverse direction with the moving plate (233), so that each orientation clamping jaw (231) is alternately aligned with the opening of the tail section of the conveying track (24) to enable the orientation assembly (23) to simultaneously complete the clamping and positioning of a plurality of inertial supports (100).

5. An apparatus for assembling inertia plate and inertia support according to claim 4, characterized in that: The moving plate (233) is provided with a mounting groove (2331) on the upper side, the first pneumatic fingers (232) are sequentially arranged and fixed on the mounting groove (2331), the first pneumatic fingers (232) are vertically arranged, the directional clamping jaw (231) is connected to the top of the first pneumatic fingers (232), the rear side of each first pneumatic finger (232) is provided with a directional seat (235), the top of the directional seat (235) is protruded forward to be suspended above the directional clamping jaw (231), the front side of the top of the directional seat (235) is provided with a positioning groove (2351) with an opening facing forward, the inertial support (100) can be embedded into the positioning groove (2351), when one of the directional seats (235) is aligned with the tail end opening of the conveying track (24) by the first pneumatic fingers (232) translation, the positioning groove (2351) on the directional seat (235) can be connected with the tail end opening of the conveying track (24), the opening of the positioning groove (2351) is located on the front side, the groove bottom on the rear side of the positioning groove (2351) is arc-shaped, the cam portion (1001) on the inertial support (100) can be embedded into the groove bottom of the positioning groove (2351), the left side wall of the positioning groove (2351) is provided with an abutting step (2352), when the inertial support (100) is connected to the positioning groove (2351), the protruding block (1002) on the cam portion (1001) of the inertial support (100) can abut against the abutting step (2352), when the directional clamping jaw (231) clamps the lower shaft portion of the inertial support (100), the inertial support (100) can be positioned on the directional seat (235).

6. An apparatus for assembling inertia plate and inertia support according to claim 5, characterized in that: The clamping assembly (32) comprises an outer frame (321), the outer frame (321) is rotatably connected to the end of the manipulator (31), a plurality of second pneumatic fingers (322) and transfer clamping jaws (323) connected to the ends of the second pneumatic fingers (322) are transversely arranged and connected on the outer frame (321), the number of the transfer clamping jaws (323) in the clamping assembly (32) is consistent with the number of the directional clamping jaws (231) in the directional assembly (23), and the arrangement spacing of the transfer clamping jaws (323) is consistent with the arrangement spacing of the directional clamping jaws (231); a plurality of vertically arranged second telescopic cylinders (324) are fixedly connected on the outer frame (321), the piston rods of the second telescopic cylinders (324) extend below the outer frame (321) and are connected with lifting blocks (325), the second pneumatic fingers (322) are connected to the lifting blocks (325), so that the second pneumatic fingers (322) and the transfer clamping jaws (323) can be lifted relative to the outer frame (321) under the driving of the second telescopic cylinders (324).

7. An apparatus for assembling inertia plate and inertia support according to claim 6, characterized in that: The inertial plate feeding mechanism (4) comprises a material box (41) and a second vibrating device (42) connected to the lower side of the material box (41), the material box (41) comprises a loading port (411) at the top and a discharging port (412) at one side, the material box (41) is arranged at one side of the inertial plate turning mechanism (5), and the discharging port (412) of the material box (41) is located above the turning frame (52), so that the inertial plate (200) in the material box (41) can fall into the turning frame (52) through the discharging port (412), and a pushing brush (43) can be rotatably arranged in the material box (41) near the discharging port (412), and the material box (41) is further provided with a servo motor (44) for driving the pushing brush (43).

8. An apparatus for assembling inertia plate and inertia support according to claim 7, characterized in that: The assembly mechanism (6) comprises a fixed seat (61) connected to the workbench (1) and an assembly plate (62) arranged above the fixed seat (61), the assembly plate (62) is connected to the fixed seat (61) by a plurality of supporting columns (63), and the top of the assembly plate (62) is further provided with an assembly plane (621), the inertial assembly of the inertial bracket (100) and the inertial plate (200) pre-assembled can be tightly arranged on the assembly plane (621) under the driving of the inertial bracket (100) shifting assembly, so as to realize the fastening assembly between the inertial bracket (100) and the inertial plate (200).

9. An apparatus for assembling inertia plate and inertia support according to claim 8, characterized in that: The finished product tray loading mechanism (7) comprises a transversely arranged conveying belt (71), a storage tray stacking assembly (72), a top cover stacking assembly (73) and a cover assembly (74) are sequentially arranged above the conveying belt (71) from left to right, and a tray loading position (711) is further arranged on the conveying belt (71) between the storage tray stacking assembly (72) and the top cover stacking assembly (73). The storage tray stacking assembly (72) comprises a storage tray bin (721) arranged above the conveying belt (71), a plurality of storage trays (300) are stacked in the storage tray bin (721), two third telescopic cylinders (722) are arranged on the two sides of the storage tray bin (721), a clamping block (723) is connected to the piston rod of the third telescopic cylinder (722), the clamping block (723) can clamp the protrusion on the lowermost storage tray (300) in the storage tray bin (721), so that the stacked storage trays (300) can be suspended above the conveying belt (71), and a fourth telescopic cylinder (724) is further arranged on the two sides of the storage tray bin (721), the third telescopic cylinder (722) is connected to the piston rod of the fourth telescopic cylinder (724), and the fourth telescopic cylinder (724) can drive the third telescopic cylinder (722) and the clamping block (723) to ascend and descend relative to the conveying belt (71), so as to realize the lifting of the stacked storage trays (300) in the storage tray bin (721). The top cover stacking assembly (73) comprises a top cover bin (731) arranged above the conveying belt (71), the top cover bin (731) is stacked with top covers (400), and fifth telescopic cylinders (732) are arranged on the two sides of the top cover bin (731), the piston rods of the fifth telescopic cylinders (732) are connected with supporting blocks (733), the supporting blocks (733) can be supported on the lower side of the lowermost top cover (400) in the top cover bin (731), so that the stacked top covers (400) can be suspended above the conveying belt (71), sixth telescopic cylinders (734) are further arranged on the two sides of the top cover bin (731), the fifth telescopic cylinders (732) are connected with the piston rods of the sixth telescopic cylinders (734), and the sixth telescopic cylinders (734) can drive the fifth telescopic cylinders (732) and the supporting blocks (733) to ascend and descend relative to the conveying belt (71), so that the top covers (400) stacked in the top cover bin (731) are driven to ascend and descend; The cover assembly (74) comprises four second rotary cylinders (741), and the second rotary cylinders (741) are symmetrically arranged on the two sides of the conveying belt (71), the piston rods of the second rotary cylinders (741) are connected with limiting rods (742), the limiting rods (742) can rotate with the second rotary cylinders (741) and abut against the side edges of the four corners of the storage disc (300), so as to realize positioning of the storage disc (300), the cover assembly (74) further comprises seventh telescopic cylinders (743) arranged on the two sides of the conveying belt (71), the seventh telescopic cylinders (743) can drive the second rotary cylinders (741) and the limiting rods (742) to move away from or close to the conveying belt (71), and the piston rods of the seventh telescopic cylinders (743) are further connected with cover plates (744), the cover plates (744) can abut against the upper side of the top cover (400) on the storage disc (300), so that the storage disc (300) and the top cover (400) are tightly covered.

10. An assembly method, suitable for use with the assembly apparatus for inertial plates and inertial supports as claimed in claim 9, characterized in that, Specifically comprising the following steps: S1, the inertial support (100) is loaded and oriented: the inertial support (100) stored in the vibrating tray (21) is moved to the transition seat (26) by the vibration arrangement, the inertial support (100) first enters the transverse section (2611) of the transition channel (261), at this time the piston rod of the first telescopic cylinder (263) is extended to drive the transverse push rod (262) to move, the first-in-line inertial support (100) is moved to the longitudinal section (2612) of the transition channel (261) under the drive of the transverse push rod (262), then the longitudinal push rod (264) is moved by the first linear module (265) to push the inertial support (100) to move above the reversing block (221), the first rotary cylinder (222) drives the reversing block (221) to rotate 180 degrees to make the inertial support (100) on the reversing block (221) rotate to complete the reversing, then the inertial support (100) after reversing is continuously advanced along the longitudinal section (2612) of the transition channel (261) under the push of the longitudinal push rod (264), as the subsequent inertial support (100) is moved to the longitudinal section (2612) under the push of the longitudinal push rod (264), the inertial supports (100) are arranged in a queue on the longitudinal section (2612), and as the inertial supports (100) are reversed, the protrusions (1002) of the cam portions (1001) of the inertial supports (100) in the queue are all directed to the same side, and the queue of the inertial supports (100) is extended to the conveying track (24), and the conveying track (24) is kept vibrating under the drive of the first vibrating device (25) to make the queue of the inertial supports (100) gradually move from the starting end of the conveying track (24) to the end section, and then the frontmost inertial support (100) in the queue can enter the orientation assembly (23), at this time the rightmost orientation seat (235) on the orientation assembly (23) is aligned with the conveying track (24), therefore after the inertial support (100) is fitted into the positioning groove (2351) of the orientation seat (235), the first pneumatic finger (232) below the orientation seat (235) drives the orientation clamping jaw (231) to clamp, so that the inertial support (100) is positioned on the orientation seat (235), then the moving plate (233) is moved by the second linear module (234) to make the next orientation seat (235) aligned with the conveying track (24), and the next inertial support (100) in the queue can be fitted into the next orientation seat (235), so that the orientation assembly (23) clamps and positions multiple inertial supports (100) at the same time, finally the gripper assembly (32) is moved above the orientation assembly (23) by the robot (31), the entire orientation assembly (23) is lowered to approach the orientation assembly (23) under the drive of the robot (31), then the second pneumatic finger (322) in the orientation assembly (23) controls the transfer clamping jaw (323) to clamp to clamp the inertial support (100) after orientation,Finally the first pneumatic finger (232) is released and the orientation assembly (23) is lifted, at this time the inertia support (100) after positioning on the orientation assembly (23) is transferred to the clamping assembly (32), and thus the feeding and positioning of the inertia support (100) are completed. S2, inertial plate (200) feeding and orientation: the second vibration device (42) drives the material box (41) to vibrate, so that the inertial plate (200) in the material box (41) moves towards the discharge port (412) along with the vibration, but the inertial plate (200) is blocked by the pushing roller brush (43) near the discharge port (412), when the servo motor (44) drives the pushing roller brush (43) to rotate, the pushing roller brush (43) pushes a certain number of inertial plates (200) out of the discharge port (412), and the pushed out inertial plates (200) fall into the turning frame (52), the vibration table below the turning frame (52) drives the turning frame (52) to vibrate, so that the inertial plates (200) in the turning frame (52) are dispersed, and the vision camera (53) suspended above the turning frame (52) captures the image on the turning frame (52) to complete positioning of each inertial plate (200) thereon, thus completing the feeding and positioning of the inertial plates (200); S3, pre-assembly: the manipulator (31) drives the clamping assembly (32) clamped by the inertia support (100) to move above the turnover frame (52), and then according to the inertia plate (200) positioned by the visual camera (53), the manipulator (31) drives the clamping assembly (32) to move slightly, so that one of the inertia supports (100) on the clamping assembly (32) is aligned with one of the end faces of the inertia plate (200) on the turnover frame (52) facing the correct direction, then the piston rod of the second telescopic cylinder (324) above the transfer clamp jaw (323) clamping the inertia support (100) is extended, driving the transfer clamp jaw (323) and the inertia support (100) to descend and form a tight contact with the corresponding inertia plate (200) to realize pre-assembly, then the piston rod of the second telescopic cylinder (324) is retracted to drive the pre-assembled inertia support (100) and inertia plate (200) to rise together, then the next inertia support (100) is aligned with the next inertia plate (200), so that the pre-assembly of each inertia support (100) on the clamping assembly (32) and the inertia plate (200) is completed in turn. During the pre-assembly process, when there is no end face of the inertia plate (200) facing the correct direction in the turnover frame (52), the vibration table will start to drive the turnover frame (52) to vibrate for a short time, so that the inertia plate (200) on it is turned over, thus completing the pre-assembly of the inertia support (100) and the inertia plate (200); S4, fastening assembly: the manipulator (31) drives the clamping assembly (32) to move above the assembly mechanism (6), so as to drive the inertia support (100) pre-assembled with the inertia plate (200) to move above the assembly mechanism (6), then the manipulator (31) drives the entire clamping assembly (32) to descend, so that the inertia support (100) and the inertia plate (200) clamped thereby descend, then the inertia plate (200) pre-assembled below the inertia support (100) will contact the assembly plane (621) as it descends, and as the clamping assembly (32) descends, the inertia plate (200) and the inertia support (100) are connected more tightly under the extrusion of the assembly plate (62), thus completing the fastening assembly between the inertia support (100) and the inertia plate (200); S5, the storage tray (300) loading: the fourth telescopic cylinder (724) piston rod retraction on the storage tray stack assembly (72), drive the third telescopic cylinder (722) and clamp block (723) down, so that the storage tray (300) in the storage tray warehouse (721) body drop, until the lowermost storage tray (300) and the conveyor belt (71) contact, then the third telescopic cylinder (722) piston rod retraction drive clamp block (723) away from the storage tray (300), so that the clamp block (723) for the lowermost storage tray (300) on the protrusions of the clamp is released, then the fourth telescopic cylinder (724) piston rod extension makes the clamp block (723) up and align the protrusions on the second last storage tray (300) below, the third telescopic cylinder (722) piston rod extension, so that the clamp block (723) will be the second last storage tray (300) on the protrusions of the clamp, then the fourth telescopic cylinder (724) piston rod continues to extend, so that the second last storage tray (300) and the storage tray (300) on it and the lowermost storage tray (300) form separation, at this time the lowermost storage tray (300) will move with the conveyor belt (71) to the tray loading position (711) and stop, thus the storage tray (300) loading is completed; S6, tray: the mechanical hand (31) drives the clamping assembly (32) to move above the tray position (711) of the conveying belt (71), then the mechanical hand (31) drives the clamping assembly (32) and the inertia assembly on it to drop together, with the second pneumatic finger (322) driving the transfer clamp jaw (323) to loosen, and the assembled inertia assembly will fall into the storage tray (300) at the tray position (711) in a row, then the mechanical hand (31) drives the clamping assembly (32) to move back, repeating the steps in S1~S5 above, so that the inertia assembly in a row covers the storage tray (300), thus completing the tray of the inertia assembly; S7, top cover (400) loading and sealing: the full storage tray (300) moves to the bottom of the top cover stacking assembly (73) with the conveying belt (71), then the sixth telescopic cylinder (734) piston rod extends to drive the fifth telescopic cylinder (732) and the block (733) to drop, so that the top cover (400) in the top cover warehouse (731) drops as a whole, until the lowermost top cover (400) can cover the storage tray (300) below, then the fifth telescopic cylinder (732) piston rod retracts to drive the block (733) away from the top cover (400), so that the block (733) is supported on the lowermost top cover (400), then the sixth telescopic cylinder (734) piston rod retracts to drive the block (733) to move upwards and align with the underside of the second last top cover (400) below, the fifth telescopic cylinder (732) piston rod extends again, so that the block (733) is supported on the underside of the second last top cover (400), with the continuous retraction of the sixth telescopic cylinder (734) piston rod, the block (733) drives the second last top cover (400) and the top cover (400) on it to separate from the lowermost top cover (400), then the storage tray (300) below the top cover warehouse (731) moves to the sealing assembly (74) with the top cover (400) on it, the second rotary cylinder (741) in the sealing assembly (74) drives the limiting rod (742) to abut against the side of the storage tray (300) to limit the movement of the storage tray (300), then the seventh telescopic cylinder (743) extends, drives the second rotary cylinder (741) and the limiting rod (742) to move in the direction away from the storage tray (300), and the sealing plate (744) also moves close to the storage tray (300), the sealing plate (744) abuts against the top cover (400) above the storage tray (300) and gives it a downward pressure, so that the top cover (400) and the storage tray (300) form a tight cover, thus completing the loading and sealing of the top cover (400).

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