Side cutting machine for ALC plate production line
The integrated design of the side-cutting machine, which combines peeling, surface finishing, and milling functions, solves the problems of low efficiency and high cost in ALC board production lines, achieving the goal of high-efficiency production and high-quality finished products.
Patent Information
- Application Number
- CN202410557283.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-11-07
AI Technical Summary
Traditional ALC board production lines have a simple workflow, resulting in low production efficiency, large space requirements, and high costs, which cannot meet the production needs of enterprises.
Design an integrated side-cutting machine, including a frame, a horizontal cutting device, a scraping device, and a milling device, integrating the functions of skin breaking, surface finishing, and milling into one, to achieve a multi-stage operation process with progressively increasing precision.
By integrating multiple tasks into one workstation, the process can be optimized, production costs reduced, and finished product quality and yield improved, meeting the company's requirements for reducing energy consumption and increasing production.
Smart Images
Figure CN120902124A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of prefabricated building equipment, in particular to a side cutting machine for ALC plate production line. BACKGROUND
[0002] The ALC plate is mainly processed and manufactured on the factory production line, and the blank body after demolding is longitudinally cut into layers of ALC plates. After longitudinal cutting, the surface needs to be broken, finished, and milled. For the above operation process, the traditional operation structure is single, and the operation task is completed in multiple stations in turn. The production efficiency is low, the operation space requirement is large, the production cost is high, and it does not meet the production requirements of enterprises. How to design a device that integrates skin breaking, surface finishing and milling has become an engineering problem that needs to be solved in this industry. SUMMARY
[0003] The purpose of the present application is to provide a side cutting machine for ALC plate production line, which integrates surface finishing and milling of ALC plate after longitudinal cutting by integrated operation equipment, improves production efficiency and optimizes production process.
[0004] The present application achieves the above-mentioned purpose by the following technical scheme: A side cutting machine for ALC plate production line comprises a rack, a horizontal cutting device, a surface scraping device and a milling device.
[0005] The rack comprises a rectangular frame and a skin breaking device. The rectangular frame is welded by a portal frame and longitudinal beams, and a plurality of columns are arranged between the longitudinal beams. The skin breaking device is arranged on the portal frame, and the skin breaking device comprises a fixed frame and a skin breaking knife. The fixed frame is fixedly welded with the portal frame, and the skin breaking knives are arrayed on the fixed frame.
[0006] The horizontal cutting device comprises a support, a first guide rod, a second guide rod, an adjusting rod, a first cylinder, a first support rod, a second support rod and a steel wire hanging rod. The support is fixedly connected with one end of the first guide rod and the second guide rod, respectively. The other end of the first guide rod and the second guide rod is connected with the column of the rack through a moving pair. The middle of the support is fixedly connected with one end of the adjusting rod, and the support seat of the adjusting rod is fixedly connected with the rack. The upper end of the support is fixedly connected with the first support rod, and two groups of first cylinders are fixedly connected on the first support rod. The lower end of the support is fixedly connected with the second support rod, and two groups of steel wire hanging rods are fixedly connected on the second support rod.
[0007] The horizontal cutting device has two groups, which are symmetrically arranged on the rack. The ends of the first cylinders on the same side are respectively hooked to one end of a steel wire, and then the steel wire is sequentially connected to the other end of the first cylinder on the other side through the steel wire hanging rods on the bottom of the two sides. The ALC plate can be cut at the bottom by tightening the steel wire through the first cylinder, so as to separate it from the side plate.
[0008] The scraping device comprises a first scraping group, a second scraping group and a third scraping group. The first scraping group comprises a first scraper, a second scraper, a first guide rail sliding block device and a second cylinder. The first scraper is fixedly installed on a column of a rack, and the second scraper is a movable piece connected with the column of the rack through the first guide rail sliding block device and the second cylinder. The first guide rail sliding block device and the second cylinder are two groups and jointly drive the second scraper to move laterally.
[0009] The second scraping group and the third scraping group have the same structure as the first scraping group, and the scraping groups scrape the side surface of the ALC plate in sequence, and the precision is gradually improved.
[0010] The milling device comprises a first milling device, a second milling device, a third milling device and a fourth milling device. The first milling device comprises a milling cutter, a milling cutter holder, an upper hook plate, a cutter holder movable plate, a third cylinder, a fourth cylinder and a second guide rail sliding block device. The milling cutter holder is connected with the column of the rack through the second guide rail sliding block device, and the third cylinder is further connected between the milling cutter holder and the column of the rack. The third cylinder and the second guide rail sliding block device are two groups. The upper end of the milling cutter holder is fixedly connected with the upper hook plate, one end of the upper hook plate is hinged with the milling cutter, the other end of the milling cutter is hinged with one end of the cutter holder movable plate, the middle of the cutter holder movable plate is hinged with the cutter holder, and the fourth cylinder is further hinged between the end of the cutter holder movable plate and the cutter holder. The fourth cylinder can tighten the milling cutter by driving the cutter holder movable plate.
[0011] The first milling device is symmetrically arranged on both sides of the rack, and the milling cutters jointly perform the slotting operation on both sides of the ALC plate. The second milling device, the third milling device and the fourth milling device have the same structure as the first milling device, and sequentially perform the slotting operation on the ALC plate, and the precision is gradually improved.
[0012] An inclined plate and a waste scraping device are further arranged on the rack, and the inclined plate is fixedly installed at the bottom of the rack. The waste scraping device comprises a support pipe, a scraper holder, a scraper and a spring. The support pipe is fixedly connected with the rack, the scraper holder is hinged with the support pipe through a rotating pair, and the scraper is fixedly installed on the scraper holder. The spring is further connected between the scraper holder and the support pipe, a limiting plate is welded on the pin shaft of the scraper holder, the limiting plate and a limiting bolt on the support pipe jointly constitute a limiting device, the limiting device cooperates with the spring to ensure that the scraper can contact the surface of the side plate.
[0013] Compared with the prior art, the present application has the following advantages: 1. The side cutting machine for the ALC plate production line integrates the cutting, surface finishing and milling, completes the required operation requirements at one station, optimizes the process flow, reduces the production cost, and meets the requirements of enterprises to reduce consumption and increase production.
[0014] 2. The surface finishing and groove milling operation process of the side cutting machine for the ALC plate production line, which is carried out multiple times, and the precision is gradually improved. Through the operation mode, not only the finished product quality of the ALC plate is improved, but also the yield is improved and the loss is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is one of the schematic diagrams of the side cutting machine for the ALC plate production line.
[0016] Figure 2 It is the second schematic diagram of the side cutting machine for the ALC plate production line.
[0017] Figure 3 It is the third schematic diagram of the side cutting machine for the ALC plate production line.
[0018] Figure 4 It is one of the partial schematic diagrams of the side cutting machine for the ALC plate production line.
[0019] Figure 5 It is the second partial schematic diagram of the side cutting machine for the ALC plate production line.
[0020] Figure 6 It is the fourth schematic diagram of the side cutting machine for the ALC plate production line.
[0021] Figure 7 It is the fifth schematic diagram of the side cutting machine for the ALC plate production line. EMBODIMENT
[0022] The technical solutions of the present application are further described below through the accompanying Figures 1 to 7 and examples.
[0023] The side cutting machine for the ALC plate production line comprises a rack 1, a horizontal cutting device 2, a surface scraping device 3 and a groove milling device 4. Figure 1 The rack 1 comprises a rectangular frame 5 and a skin breaking device 6. The rectangular frame 5 is welded by a portal frame 7 and longitudinal beams 8, and a plurality of vertical columns 9 are arranged between the longitudinal beams 8. The skin breaking device 6 is arranged on the portal frame 7, and the skin breaking device 6 comprises a fixed frame 10 and a skin breaking knife 11. The fixed frame 10 is fixedly welded with the portal frame 7, and the skin breaking knife 11 is arrayed on the fixed frame 10.
[0024] Figure 1 The horizontal cutting device 2 comprises a horizontal cutting frame 12, a horizontal cutting knife 13 and a horizontal cutting motor 14. The horizontal cutting frame 12 is fixedly welded with the rack 1, and the horizontal cutting knife 13 is arrayed on the horizontal cutting frame 12. The horizontal cutting motor 14 is arranged on the horizontal cutting frame 12 and drives the horizontal cutting knife 13 to rotate. Figure 2 、 Figure 3 The surface scraping device 3 comprises a surface scraping frame 15, a surface scraping knife 16 and a surface scraping motor 17. The surface scraping frame 15 is fixedly welded with the rack 1, and the surface scraping knife 16 is arrayed on the surface scraping frame 15. The surface scraping motor 17 is arranged on the surface scraping frame 15 and drives the surface scraping knife 16 to rotate.
[0025] The groove milling device 4 comprises a groove milling frame 18, a groove milling knife 19 and a groove milling motor 20. The groove milling frame 18 is fixedly welded with the rack 1, and the groove milling knife 19 is arrayed on the groove milling frame 18. The groove milling motor 20 is arranged on the groove milling frame 18 and drives the groove milling knife 19 to rotate. Figure 1 、Figure 2 、 Figure 3 , the horizontal cutting device 2 includes a support 12, a first guide rod 13, a second guide rod 14, an adjusting rod 15, a first cylinder 16, a first support rod 17, a second support rod 18, a steel wire hanging rod 19. The support 12 is fixedly connected with one end of the first guide rod 13 and the second guide rod 14 respectively, the other end of the first guide rod 13 is connected with the column 9 of the rack 1 through a first moving pair 46, the second guide rod 14 is connected with the column 9 of the rack 1 through a second moving pair 47, the middle of the support 12 is fixedly connected with one end of the adjusting rod 15, and the support of the adjusting rod 15 is fixedly connected with the rack 1. The upper end of the support 12 is fixedly connected with the first support rod 17, and two groups of first cylinders 16 are fixedly connected on the first support rod 17; the lower end of the support 12 is fixedly connected with the second support rod 18, and two groups of steel wire hanging rods 19 are fixedly connected on the second support rod 18. The adjusting rod 15 can adjust the distance between the two support rods through the rotating end flange plate 20.
[0026] Comparison Figure 1 、 Figure 2 、 Figure 3 , the horizontal cutting device 2 is two groups, symmetrically arranged on the rack 1, and the end of the first cylinder 16 on the same side is respectively hooked to one end of a steel wire, and then the steel wire is sequentially connected to the end of the first cylinder 16 on the other side through the steel wire hanging rod 19 on both sides of the bottom. The ALC plate 56 can be cut by tightening the steel wire through the first cylinder 16, so as to separate it from the side plate 57.
[0027] Comparison Figure 1 、 Figure 2 、 Figure 4 、 Figure 6 , the scraping device 3 includes a first scraper group 21, a second scraper group 22, and a third scraper group 23. The first scraper group 21 includes a first scraper 24, a second scraper 25, a first guide rail sliding block device 26, and a second cylinder 27. The first scraper 24 is fixedly installed on the column 9 of the rack 1, the second scraper 25 is a movable piece, the second scraper 25 is fixedly connected with the sliding block of the first guide rail sliding block device 26, and the guide rail of the first guide rail sliding block device 26 is fixedly connected with the column 9 of the rack 1; the second scraper 25 is further hinged with the piston rod head of the second cylinder 27 through a first rotating pair 48, and the cylinder body of the second cylinder 27 is fixedly connected with the column 9 of the rack 1. The first guide rail sliding block device 26 and the second cylinder 27 are two groups, which jointly drive the second scraper 25 to move horizontally.
[0028] Comparison Figure 1 、 Figure 6 , the second scraper group 22 and the third scraper group 23 have the same structure as the first scraper group 21, and the scraper groups sequentially scrape the side of the ALC plate 56, and the accuracy gradually increases.
[0029] By comparison Figure 1 , Figure 5 , Figure 6 , the first milling device 28 includes a milling cutter 32, a milling cutter holder 33, an upper hook plate 34, a cutter holder movable plate 35, a third cylinder 36, a fourth cylinder 37, a second guide rail sliding block 38. The milling cutter holder 33 is fixedly connected with the sliding block of the second guide rail sliding block device 38, and the guide rail of the second guide rail sliding block device 38 is fixedly connected with the column 9 of the rack 1. The milling cutter holder 33 is hinged with the piston rod head of the third cylinder 36 through a second rotary pair 49, and the cylinder body of the third cylinder 36 is fixedly connected with the column 9 of the rack 1. The third cylinder 36 and the second guide rail sliding block 38 are two groups, which jointly drive the milling cutter 32 to move transversely. The upper end of the milling cutter holder 33 is fixedly connected with the upper hook plate 34, the upper hook plate 34 is hinged with one end of the milling cutter 32 through a third rotary pair 50, the other end of the milling cutter 32 is hinged with one end of the cutter holder movable plate 35 through a fourth rotary pair 51, the middle of the cutter holder movable plate 35 is hinged with the milling cutter holder 33 through a fifth rotary pair 52, the tail end of the cutter holder movable plate 35 is hinged with one end of the fourth cylinder 37 through a sixth rotary pair 53, the other end of the fourth cylinder 37 is hinged with the milling cutter holder 33 through a seventh rotary pair 54, and the fourth cylinder 37 can tighten the milling cutter 32 by driving the cutter holder movable plate 35.
[0030] By comparison Figure 1 , Figure 5 , Figure 6 , the first milling device 28 is symmetrically arranged on both sides of the rack 1, and the milling cutter 32 jointly performs slotting operation on both sides of the ALC plate 56. The second milling device 29, the third milling device 30 and the fourth milling device 31 have the same structure as the first milling device 28, and sequentially perform slotting operation on the ALC plate 56, and the precision is gradually improved.
[0031] By comparison Figure 1 , Figure 7 , the rack 1 is further provided with an inclined plate 39 and a waste scraping device 40, and the inclined plate 39 is fixedly installed at the bottom of the rack 1. The waste scraping device 40 includes a support pipe 41, a scraper holder 42, a scraper 43 and a spring 44. The support pipe 41 is fixedly connected with the rack 1, the scraper holder 42 is hinged with the support pipe 41 through an eighth rotary pair 55, and the scraper 43 is fixedly installed on the scraper holder 42. The spring 44 is further connected between the scraper holder 42 and the support pipe 41, a limit plate 45 is welded on the pin shaft of the scraper holder 42, the limit plate 45 and the limiting bolt on the support pipe 41 jointly constitute a limiting device, the limiting device cooperates with the spring 44 to ensure that the scraper 43 can contact the surface of the side plate 57.
[0032] Control Figure 1 The side cutting machine for producing the ALC plate 56 slowly enters the working position by the conveyor to convey the ALC plate 56 on the side plate 57, the first skin breaking knife 11 cuts off the skin on the surface of the ALC plate 56, and then the stretched steel wire separates the bottom of the ALC plate 56 from the side plate 57; further, the ALC plate 56 is sequentially subjected to the surface scraping and groove milling operation processes; finally, the waste scraping device 40 at the end of the rack 1 cleans the waste on the surface of the side plate 57.
[0033] In addition to the technical features described in the specification, they are known to those skilled in the art and technology.
Claims
1. A side cutting machine for ALC plate production line comprising a rack, a horizontal cutting device, a surface scraping device, a slot milling device, characterized in that: the rack comprises a rectangular frame, a skin breaking device; the rectangular frame is welded by a portal frame and longitudinal beams, and a plurality of columns are arranged between the longitudinal beams; the skin breaking device is arranged on the portal frame, and comprises a fixed frame and a skin breaking knife; the fixed frame is fixedly welded with the portal frame, and the skin breaking knife is arrayed on the fixed frame; the horizontal cutting device comprises a support, a first guide rod, a second guide rod, an adjusting rod, a first cylinder, a first support rod, a second support rod and a steel wire hanging rod; one end of the support is fixedly connected with the first guide rod and the second guide rod respectively, the other end of the first guide rod and the second guide rod is connected with the column of the rack through a moving pair, one end of the adjusting rod is fixedly connected with the support, and the support base of the adjusting rod is fixedly connected with the rack; the upper end of the support is fixedly connected with the first support rod, and two groups of first cylinders are fixedly connected on the first support rod; the lower end of the support is fixedly connected with the second support rod, and two groups of steel wire hanging rods are fixedly connected on the second support rod.
2. A side cutter for an ALC board production line according to claim 1, characterized in that: The horizontal cutting device has two groups and is symmetrically arranged on the rack; the end of the first cylinder on the same side is respectively hooked to one end of a steel wire, and then the steel wire is sequentially connected to the end of the first cylinder on the other side through the steel wire hanging rods on the two sides of the bottom.
3. A side cutter for ALC panel production line according to claim 1 characterized in that: The surface scraping device comprises a first scraping knife group, a second scraping knife group and a third scraping knife group; the first scraping knife group comprises a first scraping knife, a second scraping knife, a first guide rail sliding block device and a second cylinder; the first scraping knife is fixedly installed on the column of the rack, the second scraping knife is a movable piece and is connected with the column of the rack through the first guide rail sliding block device and the second cylinder; the first guide rail sliding block device and the second cylinder have two groups and jointly drive the second scraping knife to move transversely; the second scraping knife group and the third scraping knife group have the same structure as the first scraping knife group, and the scraping knife groups sequentially scrape the side surface of the ALC plate.
4. A side cutter for ALC panel production line according to claim 1 characterized in that: The slot milling device comprises a first slot milling device, a second slot milling device, a third slot milling device and a fourth slot milling device; the first slot milling device comprises a milling cutter, a milling cutter holder, an upper hook plate, a cutter holder movable plate, a third cylinder, a fourth cylinder and a second guide rail sliding block device; the milling cutter holder is connected with the column of the rack through the second guide rail sliding block device, the third cylinder is further connected between the milling cutter holder and the column of the rack, the third cylinder and the second guide rail sliding block device have two groups; the upper end of the milling cutter holder is fixedly connected with the upper hook plate, the upper hook plate is hingedly connected with one end of the milling cutter, the other end of the milling cutter is hingedly connected with one end of the cutter holder movable plate, the middle of the cutter holder movable plate is hingedly connected with the cutter holder, and the fourth cylinder is further hingedly connected between the end of the cutter holder movable plate and the cutter holder; the fourth cylinder can tighten the milling cutter by driving the cutter holder movable plate; the first slot milling device is symmetrically arranged on the two sides of the rack and collectively mills slots on the two sides of the ALC plate; the second slot milling device, the third slot milling device and the fourth slot milling device have the same structure as the first slot milling device and sequentially mill slots on the ALC plate.
5. A side cutter for ALC panel production line as claimed in claim 1 characterized in that: The rack is further provided with an inclined plate and a waste scraping device, the inclined plate is fixedly installed at the bottom of the rack, the waste scraping device comprises a support pipe, a scraper frame, a scraper and a spring, the support pipe is fixedly connected with the rack, the scraper frame is hingedly connected with the support pipe through a rotary pair, the scraper is fixedly installed on the scraper frame, the spring is further connected between the scraper frame and the support pipe, a limiting plate is welded on the pin shaft of the scraper frame, and the limiting plate and a limiting bolt on the support pipe jointly constitute a limiting device.