Polymer waterproof coiled material with hook-and-loop fastener and preparation method of polymer waterproof coiled material
By using modified self-adhesive bitumen and hook and loop fasteners in polymer waterproof membranes, the problem of insufficient peel strength in polymer waterproof membranes has been solved, achieving higher peel strength and ease of construction, and improving the waterproofing effect of tunnel engineering.
Patent Information
- Application Number
- CN202511132965.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-08-13
AI Technical Summary
The existing polymer waterproof membranes have insufficient peel strength, resulting in poor waterproofing performance and affecting the safety and durability of tunnel projects.
Modified self-adhesive asphalt adhesive is used as the upper and lower adhesive waterproof layers. Carbon black, silica, silane coupling agent and calcium 5-methylphenol-2-sulfonate are added to the adhesive to enhance the adhesion of the hook and loop fastener. The hook and loop fastener structure is designed to improve the ease of construction.
It improves the peel strength of polymer waterproof membrane, enhances construction efficiency and waterproofing effect, and ensures the safety and durability of engineering structures.
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Figure CN120902403A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of waterproofing membranes, in particular, to a high polymer waterproofing membrane with a touch fastener tape and a preparation method thereof. BACKGROUND
[0002] China has a vast territory and a large-scale infrastructure, and waterproofing is an indispensable key link in infrastructure. In the construction of highways and railways in mountainous areas, the number of tunnel projects is large due to the limitation of topography and geomorphology, and the waterproofing effect of the tunnel directly affects the safety and durability of the project. In tunnel projects, waterproofing boards need to be laid after the primary support, and the waterproofing boards need to be fixed by nailing and hot-melt pads, which is slow and requires ensuring the quality of hot-melt.
[0003] The high polymer waterproofing membrane with a touch fastener tape has good deformation adaptability, and the touch fastener tape has a magic tape structure. During construction, the magic tape hook surface layer is quickly fixed on the tunnel primary support by nailing. The magic tape hook surface layer is thin and has a light load, making it easy to construct. After completion, the main body of the high polymer waterproofing membrane is directly bonded to the magic tape hook surface layer through the magic tape loop surface layer, which can greatly reduce the time for hot-melt pad construction of the waterproofing board. However, the high polymer waterproofing membrane has the problem of poor peel strength, which can lead to waterproofing failure during application and affect the safety of the engineering structure. Therefore, it is of great significance to propose a high polymer waterproofing membrane with high peel strength. SUMMARY
[0004] The present application proposes a high polymer waterproofing membrane with a touch fastener tape and a preparation method thereof, which solves the problem of low peel strength of the high polymer waterproofing membrane in the prior art.
[0005] The technical solution of the present application is as follows: The present application proposes a high polymer waterproofing membrane with a touch fastener tape, which is composed of a touch fastener tape, a high polymer sheet layer, a barrier layer, an upper adhesive waterproofing layer, a film-based high polymer layer, a lower adhesive waterproofing layer, and an anti-adhesion layer from top to bottom. The touch fastener tape is a magic tape, which includes a magic tape hook surface layer and a magic tape loop surface layer. One side of the high polymer waterproofing membrane is provided with a lap joint opening, which is formed by separating the high polymer sheet layer and the upper adhesive waterproofing layer. An isolation film is arranged on the lower surface of the lap joint opening to separate the high polymer sheet layer and the upper adhesive waterproofing layer. The upper surface of the other side of the lap joint opening of the high polymer sheet layer is not provided with a touch fastener tape. The upper adhesive waterproofing layer and the lower adhesive waterproofing layer are both modified self-adhesive asphalt materials.
[0006] The raw materials of the modified self-adhesive asphalt compound include the following components by weight: asphalt 35-50 parts, softening agent 10-20 parts, styrene-butadiene-styrene block copolymer 3-15 parts, styrene-butadiene rubber 1-5 parts, butyl rubber 1-5 parts, tackifying resin 1-5 parts, devulcanized rubber powder 5-15 parts, filler 15-25 parts, and compatibilizer 1-5 parts, wherein the raw materials of the filler include carbon black, silicon dioxide, silane coupling agent, and calcium 5-methylphenol-2-sulfonate.
[0007] As a further technical solution, the size of the isolation film is 10-20 cm.
[0008] As a further technical solution, the width of the area without the hook face layer or the rough face layer in the high polymer sheet layer is 10-20 cm.
[0009] As a further technical solution, the material of the isolation layer is a silicon-coated oil isolation film.
[0010] As a further technical solution, the mass ratio of the carbon black, silicon dioxide, silane coupling agent, and calcium 5-methylphenol-2-sulfonate is 8:8:0.1:0.4-0.6.
[0011] As a further technical solution, the softening agent includes one or more of aromatic oil, naphthenic oil, and machine oil.
[0012] As a further technical solution, the tackifying resin includes one or more of hydrogenated rosin phenol, styrene-based resin, alkyl phenolic resin, and terpene phenolic resin.
[0013] As a further technical solution, the devulcanized rubber powder includes one or more of waste tire rubber powder, waste styrene-butadiene rubber devulcanized rubber powder, and waste butyl rubber devulcanized rubber powder.
[0014] As a further technical solution, the compatibilizer includes one or both of maleic anhydride grafted polyethylene and maleic anhydride grafted polypropylene.
[0015] As a further technical solution, the styrene-butadiene rubber includes a first styrene-butadiene rubber and a second styrene-butadiene rubber, wherein the glass transition temperature of the first styrene-butadiene rubber is lower than that of the second styrene-butadiene rubber.
[0016] As a further technical solution, the glass transition temperature of the first styrene-butadiene rubber is -15°C, the glass transition temperature of the second styrene-butadiene rubber is 7°C, and the mass ratio of the first styrene-butadiene rubber to the second styrene-butadiene rubber is 4:2-4.
[0017] As a further technical solution, the hook face layer and the rough face layer are both made of synthetic fibers, and the synthetic fibers are composed of polyamide fibers and polyester fibers.
[0018] As a further technical solution, the raw material of the high polymer sheet layer comprises the following components by weight: EPDM 40-50 parts, polypropylene random copolymer 20-30 parts, low density polyethylene 5-10 parts, antioxidant 0.5-1.5 parts, plasticizer 1-2 parts.
[0019] As a further technical solution, the antioxidant comprises one or more of antioxidant 1010, antioxidant 1076, and antioxidant 168.
[0020] As a further technical solution, the plasticizer comprises one or both of epoxy soybean oil and dioctyl phthalate.
[0021] As a further technical solution, the film-based high polymer layer is one of a polyethylene film and a polyester film.
[0022] As a further technical solution, the isolation layer is one of a polyethylene silicon-coated film, a polyethylene terephthalate silicon-coated film, and a polypropylene silicon-coated film.
[0023] As a further technical solution, the thickness of the barrier layer is 50-150 µm.
[0024] As a further technical solution, the preparation method of the hook surface layer of the magic tape comprises the following steps: using a double needle bed knitting machine to knit polyester fibers into a gray fabric with an upright loop structure, heat setting at 150-180°C for 30s, trimming, and obtaining a magic tape hook surface layer with a fiber height of 0.2-1.5 mm; the knitting parameters are 20-30 yarns per cm. 2 .
[0025] As a further technical solution, the preparation method of the hook surface layer of the magic tape comprises the following steps: using a double needle bed knitting machine to knit polyester fibers into a gray fabric with an upright loop structure, heat setting at 150-180°C for 30s, trimming, and obtaining a magic tape hook surface layer with a fiber height of 0.2-1.5 mm; the knitting parameters are 20-30 yarns per cm.
[0026] The application also proposes a preparation method of a high polymer waterproof roll with a touch fastener tape, comprising the following steps: S1, uniformly mixing the raw materials of the modified self-adhesive asphalt compound at 150-175°C to obtain an upper adhesive waterproof layer material and a lower adhesive waterproof layer material, respectively; S2, sequentially compounding from top to bottom in the order of touch fastener tape, high polymer sheet layer, and barrier layer to obtain a high polymer waterproof roll semi-finished product; S3, coating the lower surface of the barrier layer of the high polymer waterproof roll material semi-product with a waterproof layer adhesive material to obtain an upper waterproof layer adhesive, and coating the lower surface of the upper waterproof layer adhesive with a film-based polymer layer; S4, coating the lower surface of the film-based polymer layer with a lower waterproof layer adhesive material to obtain a lower waterproof layer adhesive, and coating the lower surface of the lower waterproof layer adhesive with a non-stick layer to obtain a high polymer waterproof roll material with a Velcro tape; The high polymer waterproof roll material is provided with a lap joint opening on one side, the lap joint opening is formed by separating the high polymer sheet layer and the upper waterproof layer adhesive, the lower surface of the lap joint opening is provided with a separation film to separate the high polymer sheet layer from the upper waterproof layer adhesive, and the upper surface of the other side of the lap joint opening of the high polymer sheet layer is not provided with a Velcro tape, thereby obtaining a high polymer waterproof roll material with a Velcro tape.
[0027] The working principle and beneficial effects of the present application are as follows: In the present application, a high polymer waterproof roll material with a Velcro tape is prepared, and the fillers added to the upper waterproof layer adhesive and the lower waterproof layer adhesive of the high polymer waterproof roll material include carbon black, silicon dioxide, a silane coupling agent, and calcium 5-methylphenol-2-sulfonate, which can improve the peel strength of the high polymer waterproof roll material, and the design of the Velcro tape structure can improve the convenience of construction. In the present application, the calcium 5-methylphenol-2-sulfonate generates hydrogen bonding force through the hydroxyl group, the calcium sulfonate group, and the carbon black and silicon dioxide, so that the carbon black and silicon dioxide are uniformly distributed in the asphalt binder, and the silane coupling agent further strengthens the force between the carbon black, silicon dioxide, and the asphalt binder on the basis of uniform dispersion, thereby improving the peel strength of the waterproof roll material. BRIEF DESCRIPTION OF DRAWINGS
[0028] The present application will be further described in detail below in conjunction with the drawings and specific embodiments.
[0029] Figure 1 The structure of Example 1 of the present application is shown in the figure. In the figure: 1-Velcro tape, 2-high polymer sheet layer, 3-barrier layer, 4-upper waterproof layer adhesive, 5-film-based polymer layer, 6-lower waterproof layer adhesive, 7-non-stick layer, 8-separation film DETAILED DESCRIPTION The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0030] In the following examples and comparative examples: 70# asphalt, manufacturer: Maoming Petrochemical; Styrene-butadiene-styrene block copolymer, model: 796E, manufacturer: Balin Petrochemical; First butadiene rubber, model: AL-3001A, manufacturer: Japan A&L; Second butadiene rubber, model: SN-307R, manufacturer: Japan A&L; Butyl rubber, model: 301, manufacturer: Shanghai Yinxi Rubber Industry Co., Ltd.; Waste tire rubber powder, model: DT-XJ71, manufacturer: Lingshou County Detong Mineral Product Processing Factory; Maleic anhydride grafted polyethylene, model: 900E, manufacturer: Nanjing Feiteng New Material Technology Co., Ltd.; Ethylene propylene diene rubber, model: EPDM, manufacturer: United States Dow; Polypropylene random copolymer, model 8681, manufacturer: Li Changrong Chemical Industry (Fuju); Low-density polyethylene, model: 4203, manufacturer: United States Dow; The film-based polymer layer is a polyethylene film, and the thickness of the polyethylene film is 50 μm; The release layer is a polyethylene terephthalate siliconized film, and the thickness of the polyethylene terephthalate film is 0.06 mm; Polyester fiber: model: BPFS-001, manufacturer: Hangzhou Hosi Times Trading Co., Ltd.
[0031] Example 1 A polymer waterproof roll with a hook-and-loop tape, from top to bottom, is a hook-and-loop tape, a polymer sheet layer, a barrier layer, a glue-coated waterproof layer, a film-based polymer layer, a lower glue-coated waterproof layer, and an anti-sticking layer. The hook-and-loop tape is a Velcro, which includes a Velcro hook surface layer and a Velcro loop surface layer. One side of the polymer waterproof roll is provided with a lap joint opening, which is formed by separating the polymer sheet layer and the glue-coated waterproof layer. An isolating film is arranged on the lower surface of the lap joint opening to separate the polymer sheet layer and the glue-coated waterproof layer. The upper surface of the other side of the lap joint opening of the polymer sheet layer is not provided with a hook-and-loop tape. The glue-coated waterproof layer and the lower glue-coated waterproof layer are both modified self-adhesive asphalt materials. The raw materials of the modified self-adhesive asphalt material include the following components by weight: 70# asphalt 40 parts, cyclopentane 12 parts, styrene-butadiene-styrene block copolymer 4 parts, first butadiene rubber 2 parts, butyl rubber 4 parts, hydrogenated rosin phenol 2 parts, waste tire rubber powder 10 parts, filler 15 parts, and maleic anhydride grafted polyethylene 1 part. The hook-and-loop tape is a Velcro, which includes a Velcro hook surface layer and a Velcro loop surface layer. The preparation method of the filler comprises the following steps: adding silane coupling agent KH-550 and calcium 5-methylphenol-2-sulfonate into ethanol and uniformly dispersing, then mixing carbon black and silicon dioxide for 1.5 hours, and drying to obtain the filler; wherein the mass-volume ratio of the silane coupling agent KH-550, the calcium 5-methylphenol-2-sulfonate and the ethanol is 1g:7mL; the mass ratio of the carbon black, the silicon dioxide, the silane coupling agent and the calcium 5-methylphenol-2-sulfonate is 8:8:0.1:0.4; The raw material of the polymer sheet layer comprises the following components in parts by weight: ethylene-propylene-diene rubber 42 parts, polypropylene random copolymer 26 parts, low-density polyethylene 6 parts, antioxidant 1010 0.5 parts, and epoxy soybean oil 1 part; The preparation method of the polymer sheet layer comprises the following steps: melt-extruding the raw material of the polymer sheet layer through a double-screw extruder to obtain the polymer sheet layer; The preparation method of the magic tape hook surface layer comprises the following steps: weaving polyester fibers into a fabric with an upright loop structure by using a double needle bed knitting machine, heat setting at 150 DEG C for 30s, trimming, and obtaining the magic tape hook surface layer with a fiber height of 0.8mm; the weaving parameters are that the number of warp and weft yarns per centimeter is 25; 2 ; The preparation method of the magic tape hook surface layer comprises the following steps: weaving polyester fibers into a fabric with an upright loop structure by using a double needle bed knitting machine, heat setting at 150 DEG C for 30s, trimming, and obtaining the magic tape hook surface layer with a fiber height of 0.8mm; the weaving parameters are that the number of warp and weft yarns per centimeter is 25; A preparation method of a polymer waterproof roll with a touch fastener tape, comprising the following steps: S1, uniformly mixing raw materials of the modified self-adhesive asphalt compound at 160 DEG C to obtain an upper adhesive waterproof layer material and a lower adhesive waterproof layer material, respectively; S2, sequentially compounding from top to bottom as the magic tape hook surface layer, the magic tape hook surface layer, the polymer sheet layer, and the barrier layer to obtain a polymer waterproof roll semi-finished product, wherein the thickness of the polymer sheet layer is 1.2mm, and the thickness of the barrier layer is 80μm; S3, coating the upper adhesive waterproof layer material on the lower surface of the isolation layer in the polymer waterproof roll semi-finished product to obtain an upper adhesive waterproof layer with a thickness of 0.7mm, and covering a film-based polymer layer with a thickness of 50μm on the lower surface of the upper adhesive waterproof layer; wherein the same end of the polymer sheet layer and the upper adhesive waterproof layer is provided with an isolation layer of 10cm; the upper surface of the other side of the polymer sheet layer is not provided with the hook surface layer and the hook surface layer for 10cm; S4, coating the lower surface of the film-based polymer layer with a lower adhesive waterproof layer material to obtain a lower adhesive waterproof layer with a thickness of 0.7 mm, and covering the lower surface of the lower adhesive waterproof layer with a release layer (polyethylene film) with a thickness of 0.1 mm; The polymer waterproof coiled material has a lap opening on one side, the lap opening is formed by separating the polymer sheet layer and the upper adhesive waterproof layer, the lower surface of the lap opening is provided with a release film to separate the polymer sheet layer from the upper adhesive waterproof layer, and the upper surface of the other side of the lap opening of the polymer sheet layer is not provided with a hook-and-loop tape, thereby obtaining a polymer waterproof coiled material with a hook-and-loop tape, and a structural schematic diagram is shown in Figure 1 .
[0032] Example 2 A polymer waterproof coiled material with a hook-and-loop tape, from top to bottom, is sequentially a hook-and-loop tape, a polymer sheet layer, a barrier layer, an upper adhesive waterproof layer, a film-based polymer layer, a lower adhesive waterproof layer, and a release layer, the upper adhesive waterproof layer and the lower adhesive waterproof layer are both modified self-adhesive asphalt materials; The raw materials of the modified self-adhesive asphalt material include the following components by weight: 70# asphalt 45 parts, cyclopentane 11 parts, styrene-butadiene-styrene block copolymer 7 parts, first butadiene rubber 3 parts, butyl rubber 5 parts, hydrogenated rosin phenol 3 parts, waste tire rubber powder 9 parts, filler 16 parts, and maleic anhydride grafted polyethylene 2 parts, wherein the hook-and-loop tape is a Velcro, and the Velcro includes a Velcro hook layer and a Velcro loop layer; The preparation method of the filler includes the following steps: adding silane coupling agent KH-550 and calcium 5-methylphenol-2-sulfonate into ethanol and dispersing uniformly, then adding carbon black and silicon dioxide and mixing for 1.5 hours, and drying to obtain the filler; the mass-volume ratio of the silane coupling agent KH-550, the calcium 5-methylphenol-2-sulfonate, and the ethanol is 1g:7mL; the mass ratio of the carbon black, the silicon dioxide, the silane coupling agent KH-550, and the calcium 5-methylphenol-2-sulfonate is 8:8:0.1:0.4; The raw materials of the polymer sheet layer include the following components by weight: ethylene-propylene-diene rubber 45 parts, polypropylene random copolymer 25 parts, low-density polyethylene 7 parts, antioxidant 1010 0.7 parts, and epoxy soybean oil 0.9 parts; The preparation method of the polymer sheet layer includes the following steps: melt-extruding the raw materials of the polymer sheet layer through a double-screw extruder to obtain the polymer sheet layer; The preparation method of the Velcro hook layer includes the following steps: using a double-needle bed knitting machine to knit polyester fibers into a gray fabric with an upright loop structure, cutting the top of the upright loop, heat setting at 150°C for 30 seconds, trimming, and obtaining a Velcro hook layer with a hook layer height of 0.7 mm; the knitting parameters are that the number of warp and weft yarns per centimeter is 25, and the hook layer has 110 hooks per cm 2 ; The preparation method of the magic tape face layer comprises the following steps: using a double-knitting machine to weave terylene fibers to obtain a base cloth with a face structure, heat setting at 150 DEG C for 30s, trimming, and obtaining a magic tape face layer with a fiber height of 0.9mm; the knitting parameters are 25 yarns per cm. A preparation method of a polymer waterproof roll with a hook-and-loop tape, comprising the following steps: S1, after the raw materials of the modified self-adhesive asphalt compound are uniformly mixed at 160 DEG C, the upper and lower self-adhesive waterproof layer materials are obtained respectively; S2, after being sequentially compounded from top to bottom as the magic tape hook face layer, the magic tape face layer, the polymer sheet layer and the barrier layer, a polymer waterproof roll semi-finished product is obtained, the thickness of the polymer sheet layer is 1.2mm, and the thickness of the barrier layer is 80μm; S3, after the upper self-adhesive waterproof layer with a thickness of 0.7mm is coated on the lower surface of the isolation layer in the polymer waterproof roll semi-finished product, and the film-based polymer layer with a thickness of 50μm is covered on the lower surface of the upper self-adhesive waterproof layer, one end of the polymer sheet layer and the upper self-adhesive waterproof layer is provided with an isolation layer with a length of 12cm; the upper surface of the other end of the polymer sheet layer is not provided with the hook face layer and the face layer with a length of 12cm; S4, after the lower self-adhesive waterproof layer material is coated on the lower surface of the film-based polymer layer, the lower self-adhesive waterproof layer with a thickness of 0.7mm is obtained, and the release layer (polyethylene film) with a thickness of 0.1mm is covered on the lower surface of the lower self-adhesive waterproof layer; The polymer waterproof roll is provided with a lap opening on one side, the lap opening is formed by separating the polymer sheet layer and the upper self-adhesive waterproof layer, the lower surface of the lap opening is provided with an isolation film to isolate the polymer sheet layer and the upper self-adhesive waterproof layer, the upper surface of the other side of the lap opening of the polymer sheet layer is not provided with the hook-and-loop tape, and a polymer waterproof roll with a hook-and-loop tape is obtained.
[0033] Example 3 A polymer waterproof roll with a hook-and-loop tape, sequentially from top to bottom, is the hook-and-loop tape, the polymer sheet layer, the barrier layer, the upper self-adhesive waterproof layer, the film-based polymer layer, the lower self-adhesive waterproof layer, and the release layer, the upper and lower self-adhesive waterproof layers are modified self-adhesive asphalt compounds; The raw materials of the modified self-adhesive asphalt compound include the following components by weight: 70# asphalt 47 parts, cyclopentane 10 parts, styrene-butadiene-styrene block copolymer 9 parts, first butadiene rubber 2 parts, butyl rubber 3 parts, hydrogenated rosin phenol 4 parts, waste tire rubber powder 6 parts, filler 20 parts, and maleic anhydride grafted polyethylene 3 parts, wherein the hook-and-loop tape is a magic tape, and the magic tape includes a magic tape hook face layer and a magic tape face layer; The preparation method of the filler comprises the following steps: uniformly mixing silane coupling agent KH-550 and calcium 5-methylphenol-2-sulfonate in ethanol, then mixing carbon black and silicon dioxide for 1.5 hours, and drying to obtain the filler; the mass-volume ratio of the silane coupling agent KH-550, the calcium 5-methylphenol-2-sulfonate and the ethanol is 1g:7mL; the mass ratio of the carbon black, the silicon dioxide, the silane coupling agent KH-550 and the calcium 5-methylphenol-2-sulfonate is 8:8:0.1:0.4; The raw material of the polymer sheet layer comprises the following components in parts by weight: ethylene-propylene-diene rubber 48 parts, polypropylene random copolymer 22 parts, low-density polyethylene 9 parts, antioxidant 1010 0.6 parts, and epoxy soybean oil 0.9 parts; The preparation method of the polymer sheet layer comprises the following steps: melt-extruding the polymer sheet layer material through a double-screw extruder to obtain the polymer sheet layer; The preparation method of the magic tape hook layer comprises the following steps: weaving polyester fibers into a fabric with an upright loop structure by using a double-knitting bed weaving machine, heat setting at 150 DEG C for 30s, trimming, and obtaining the magic tape hook layer with a fiber height of 0.8mm; the weaving parameters are that the number of warp and weft yarns per centimeter is 25; 2 ; The preparation method of the magic tape loop layer comprises the following steps: weaving polyester fibers into a fabric with a loop structure by using a double-knitting bed weaving machine, heat setting at 150 DEG C for 30s, trimming, and obtaining the magic tape loop layer with a fiber height of 0.8mm; the weaving parameters are that the number of warp and weft yarns per centimeter is 25; A preparation method of a polymer waterproof roll with a touch fastener tape, comprising the following steps: S1, uniformly mixing raw materials of the modified self-adhesive asphalt compound at 160 DEG C to obtain an upper adhesive waterproof layer material and a lower adhesive waterproof layer material, respectively; S2, sequentially compounding from top to bottom as the magic tape hook layer, the magic tape loop layer, the polymer sheet layer and the barrier layer to obtain a polymer waterproof roll semi-finished product, wherein the thickness of the polymer sheet layer is 1.2mm, and the thickness of the barrier layer is 80μm; S3, coating the upper adhesive waterproof layer material on the lower surface of the isolation layer in the polymer waterproof roll semi-finished product to obtain an upper adhesive waterproof layer with a thickness of 0.7mm, and covering a film-based polymer layer with a thickness of 50μm on the lower surface of the upper adhesive waterproof layer; one end of the polymer sheet layer and the upper adhesive waterproof layer is provided with an isolation layer with a length of 15cm; the upper surface of the other end of the polymer sheet layer is not provided with the hook layer and the loop layer with a length of 15cm; S4, coating the lower surface of the film-based polymer layer with a lower adhesive waterproof layer material to obtain a lower adhesive waterproof layer with a thickness of 0.7mm, and covering the lower surface of the lower adhesive waterproof layer with a release layer (polyethylene film) with a thickness of 0.1mm; The polymer waterproofing membrane has a lap opening on one side, which is formed by separating the lap opening from the upper adhesive waterproof layer, and the lower surface of the lap opening is provided with a release film to separate the polymer sheet layer from the upper adhesive waterproof layer, and the upper surface of the other side of the lap opening of the polymer sheet layer is not provided with a hook-and-loop fastener, thereby obtaining a polymer waterproofing membrane with a hook-and-loop fastener.
[0034] Example 4 A polymer waterproofing membrane with a hook-and-loop fastener, from top to bottom, is a hook-and-loop fastener, a polymer sheet layer, a barrier layer, an upper adhesive waterproof layer, a film-based polymer layer, a lower adhesive waterproof layer, and a release layer, and the upper and lower adhesive waterproof layers are both modified self-adhesive asphalt compounds. The raw materials of the modified self-adhesive asphalt compound include the following components by weight: 70# asphalt 52 parts, cyclopentane 15 parts, styrene-butadiene-styrene block copolymer 10 parts, first butadiene rubber 4 parts, butyl rubber 4 parts, hydrogenated rosin phenol 1 part, waste tire rubber powder 13 parts, filler 22 parts, and maleic anhydride grafted polyethylene 1 part, wherein the hook-and-loop fastener is a Velcro, and the Velcro includes a Velcro hook layer and a Velcro loop layer. The preparation method of the filler includes the following steps: adding silane coupling agent KH-550 and calcium 5-methylphenol-2-sulfonate into ethanol and dispersing uniformly, then adding carbon black and silicon dioxide and mixing for 1.5h, and drying to obtain the filler; wherein the mass-volume ratio of silane coupling agent KH-550, calcium 5-methylphenol-2-sulfonate and ethanol is 1g:7mL; the mass ratio of carbon black, silicon dioxide, silane coupling agent KH-550 and calcium 5-methylphenol-2-sulfonate is 8:8:0.1:0.4. The raw materials of the polymer sheet layer include the following components by weight: ternary ethylene-propylene-diene rubber 45 parts, polypropylene random copolymer 27 parts, low-density polyethylene 8 parts, antioxidant 1010 0.6 parts, and epoxy soybean oil 0.9 parts. The preparation method of the polymer sheet layer includes the following steps: melt extruding the above-mentioned polymer sheet layer material through a double-screw extruder to obtain the polymer sheet layer. The preparation method of the Velcro hook layer includes the following steps: using a double-needle bed knitting machine to knit polyester fibers into a gray fabric with an upright loop structure, cutting the top of the upright loop, and heat setting at 150℃ for 30s to obtain a Velcro hook layer with a hook layer height of 1mm; the knitting parameters are 25 threads of warp and weft yarns per centimeter, and the hook layer has 110 hooks per cm. 2 ; The preparation method of the magic tape face layer comprises the following steps: using a double-knitting bed knitting machine to weave terylene fibers to obtain a base cloth with a face structure, heat setting at 150 DEG C for 30s, trimming, and obtaining a magic tape face layer with a face height of 1mm; the knitting parameters are that the number of warp and weft yarns per centimeter is 25; A preparation method of a polymer waterproof roll with a hook-and-loop tape, comprising the following steps: S1, after mixing the raw materials of the modified self-adhesive asphalt compound at 160 DEG C, the upper and lower self-adhesive waterproof layer materials are obtained respectively; S2, after sequentially compounding the magic tape hook face layer, the magic tape face layer, the polymer sheet layer and the barrier layer from top to bottom, a polymer waterproof roll semi-finished product is obtained, the thickness of the polymer sheet layer is 1.2mm, and the thickness of the barrier layer is 80mu m; S3, after coating the upper self-adhesive waterproof layer material on the lower surface of the isolation layer in the polymer waterproof roll semi-finished product, an upper self-adhesive waterproof layer with a thickness of 0.7mm is obtained, and a film-based polymer layer with a thickness of 50mu m is covered on the lower surface of the upper self-adhesive waterproof layer; one end of the polymer sheet layer and the upper self-adhesive waterproof layer is provided with an isolation layer with a length of 20cm; the upper surface of the other end of the polymer sheet layer is not provided with a hook face layer and a face layer for 20cm; S4, after coating the lower self-adhesive waterproof layer material on the lower surface of the film-based polymer layer, a lower self-adhesive waterproof layer with a thickness of 0.7mm is obtained, and a release layer (polyethylene film) with a thickness of 0.1mm is covered on the lower surface of the lower self-adhesive waterproof layer; Wherein, one side of the polymer waterproof roll is provided with a lap opening, the lap opening is formed by separating the polymer sheet layer and the upper self-adhesive waterproof layer, the lower surface of the lap opening is provided with an isolation film to isolate the polymer sheet layer and the upper self-adhesive waterproof layer, and the upper surface of the other side of the lap opening of the polymer sheet layer is not provided with a hook-and-loop tape, thereby obtaining a polymer waterproof roll with a hook-and-loop tape.
[0035] Example 5 The difference between this embodiment and example 4 is that the mass ratio of carbon black, silicon dioxide, silane coupling agent KH-550 and calcium 5-methylphenol-2-sulfonate is 8:8:0.1:0.5.
[0036] Example 6 The difference between this embodiment and example 4 is that the mass ratio of carbon black, silicon dioxide, silane coupling agent KH-550 and calcium 5-methylphenol-2-sulfonate is 8:8:0.1:0.6.
[0037] Example 7 The difference between this embodiment and example 4 is that the first butadiene-styrene rubber is replaced by an equal amount of second butadiene-styrene rubber.
[0038] Example 8 The difference between the present embodiment and embodiment 4 is only that the first styrene-butadiene rubber is replaced by an equal amount of first styrene-butadiene rubber and second styrene-butadiene rubber with a mass ratio of 2:1.
[0039] Example 9 The difference between the present embodiment and embodiment 4 is only that the first styrene-butadiene rubber is replaced by an equal amount of first styrene-butadiene rubber and second styrene-butadiene rubber with a mass ratio of 4:3.
[0040] Example 10 The difference between the present embodiment and embodiment 4 is only that the first styrene-butadiene rubber is replaced by an equal amount of first styrene-butadiene rubber and second styrene-butadiene rubber with a mass ratio of 1:1.
[0041] Comparative Example 1 The difference between the present comparative example and embodiment 4 is only that the calcium 5-methylphenol-2-sulfonate is replaced by an equal amount of silane coupling agent KH-550.
[0042] Comparative Example 2 The difference between the present comparative example and embodiment 4 is only that the silane coupling agent KH-550 is replaced by an equal amount of calcium 5-methylphenol-2-sulfonate.
[0043] Comparative Example 3 The difference between the present comparative example and embodiment 4 is only that the filler is carbon black and silicon dioxide with a mass ratio of 1:1.
[0044] Experimental Example 1 1. The peel strength between the membranes and the peel strength between the membranes and the post-cast concrete were tested according to the method of GB / T 23457-2017 “Pre-laid waterproofing membrane”, and the test results were the average values of 5 samples; the test results are shown in Table 1 below.
[0045] 2. The peel strength between the Magic Tape hook surface layer and the Magic Tape hair surface layer was tested according to the method of GB / T 23315-2009 “Buckle bag”, and the test results were the average values of 4 samples; the test results are shown in Table 2 below.
[0046] Table 1 Performance test results of waterproofing membranes in Examples 4-10 and Comparative Examples 1-3
[0047] Compared with Comparative Examples 1-3, the peel strength between the membranes and the peel strength between the membranes and the post-cast concrete of Examples 4-6 are higher than those of Comparative Examples 1-3, which shows that by adding silane coupling agent KH-550 and calcium 5-methylphenol-2-sulfonate to the filler of the adhesive waterproofing layer, the peel strength between the membranes and the peel strength between the membranes and the post-cast concrete can be improved.
[0048] Compared with examples 4 and 7, the roll-to-roll peel strength and the roll-to-post-cast-concrete peel strength of examples 8-10 are higher than those of examples 4 and 7, which indicates that the addition of the butyl rubber composed of the first butyl rubber and the second butyl rubber to the adhesive waterproof layer can improve the roll-to-roll peel strength and the roll-to-post-cast-concrete peel strength of the adhesive waterproof layer.
[0049] Table 2: peel strength measurement results of the hook surface layer and the loop surface layer of the Velcro in examples 1-4
[0050] As shown in Table 2, the peel strength of the hook surface layer and the loop surface layer of the Velcro in example 4, the peel strength after 1000 times of engagement and disengagement, and the peel strength after 3000 times of engagement and disengagement are all higher than those of examples 1-3.
[0051] The above only describes the preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A polymer waterproofing membrane with hook and loop fastener, characterized by, From top to bottom, it is in turn a hook-and-loop fastener, a polymer sheet layer, a barrier layer, a waterproof layer with upper adhesive, a film-based polymer layer, a waterproof layer with lower adhesive, and an anti-adhesion layer; the hook-and-loop fastener is a magic tape, the magic tape includes a magic tape hook surface layer and a magic tape nap surface layer, one side of the polymer waterproof roll is provided with a lap joint opening, the lap joint opening is formed by separating the polymer sheet layer and the waterproof layer with upper adhesive, the lower surface of the lap joint opening is provided with a release film to separate the polymer sheet layer and the waterproof layer with upper adhesive, the other side of the upper surface of the lap joint opening of the polymer sheet layer is not provided with a hook-and-loop fastener; the waterproof layer with upper adhesive and the waterproof layer with lower adhesive are both modified self-adhesive asphalt materials; The raw materials of the modified self-adhesive asphalt material include the following components in parts by weight: asphalt 35-50 parts, softening agent 10-20 parts, styrene-butadiene-styrene block copolymer 3-15 parts, styrene-butadiene rubber 1-5 parts, butyl rubber 1-5 parts, tackifying resin 1-5 parts, devulcanized rubber powder 5-15 parts, filler 15-25 parts, and compatibilizer 1-5 parts; the raw materials of the filler include carbon black, silicon dioxide, silane coupling agent, and calcium 5-methylphenol-2-sulfonate.
2. The polymer waterproofing membrane with hook and loop fastener according to claim 1, wherein The mass ratio of the carbon black, silicon dioxide, silane coupling agent, and calcium 5-methylphenol-2-sulfonate is 8:8:0.1:0.4-0.
6.
3. The polymer waterproofing membrane with hook and loop fastener according to claim 1, wherein The softening agent includes one or more of aromatic oil, naphthenic oil, and machine oil; The tackifying resin includes one or more of hydrogenated rosin phenol, styrene-based resin, alkyl phenolic resin, and terpene phenolic resin; The devulcanized rubber powder includes one or more of waste tire rubber powder, waste styrene-butadiene rubber devulcanized rubber powder, and waste butyl rubber devulcanized rubber powder; The compatibilizer includes one or both of maleic anhydride grafted polyethylene and maleic anhydride grafted polypropylene.
4. The polymer waterproofing membrane with hook and loop fastener according to claim 1, wherein The styrene-butadiene rubber includes a first styrene-butadiene rubber and a second styrene-butadiene rubber, wherein the glass transition temperature of the first styrene-butadiene rubber is lower than that of the second styrene-butadiene rubber; the glass transition temperature of the first styrene-butadiene rubber is -15°C, the glass transition temperature of the second styrene-butadiene rubber is 7°C, and the mass ratio of the first styrene-butadiene rubber to the second styrene-butadiene rubber is 4:2-4.
5. The polymer waterproofing membrane with hook and loop fastener according to claim 1, wherein The hook surface layer and the nap surface layer are both made of synthetic fibers, which are composed of polyamide fibers and polyester fibers.
6. The polymer waterproofing membrane with hook and loop fastener according to claim 1, wherein The polymer sheet layer is a thermoplastic polyolefin sheet, and the raw materials of the thermoplastic polyolefin sheet include the following components in parts by weight: ethylene-propylene-diene rubber 40-50 parts, polypropylene random copolymer 20-30 parts, low-density polyethylene 5-10 parts, antioxidant 0.5-1.5 parts, and plasticizer 1-2 parts.
7. The polymer waterproofing membrane with hook and loop fastener according to claim 6, wherein The antioxidant includes one or more of antioxidant 1010, antioxidant 1076, and antioxidant 168; The plasticizer includes one or both of epoxidized soybean oil and dioctyl phthalate.
8. The polymer waterproofing membrane with hook and loop fastener according to claim 1, wherein The film-based polymer layer is one of a polyethylene film and a polyester film.
9. The polymer waterproofing membrane with hook and loop fastener according to claim 1, wherein The release layer is one of a polyethylene silicon-coated film, a polyethylene terephthalate silicon-coated film, and a polypropylene silicon-coated film.
10. A method for producing a polymer waterproofing membrane with hook-and-loop fastener tape, for producing a polymer waterproofing membrane with hook-and-loop fastener tape according to any one of claims 1 to 9, characterized in that, The method includes the following steps: S1, the raw materials of the modified self-adhesive asphalt compound are mixed uniformly at 150-175 DEG C, to obtain an upper adhesive waterproof layer material and a lower adhesive waterproof layer material respectively; S2, after compounding in the order of from top to bottom as a hook-and-loop fastener, a polymer sheet layer, and a barrier layer, a polymer waterproof roll half-finished product is obtained; S3, after coating the upper adhesive waterproof layer material on the lower surface of the barrier layer in the polymer waterproof roll half-finished product, an upper adhesive waterproof layer is obtained, and a film-based polymer layer is coated on the lower surface of the upper adhesive waterproof layer; S4, after coating the lower adhesive waterproof layer material on the lower surface of the film-based polymer layer, a lower adhesive waterproof layer is obtained, and a release layer is coated on the lower surface of the lower adhesive waterproof layer, to obtain a polymer waterproof roll with a hook-and-loop fastener; One side of the polymer waterproof roll is provided with a lap opening, the lap opening is formed by separating the polymer sheet layer and the upper adhesive waterproof layer, the lower surface of the lap opening is provided with a release film to isolate the polymer sheet layer from the upper adhesive waterproof layer, the upper surface of the other side of the lap opening of the polymer sheet layer is not provided with a hook-and-loop fastener, to obtain a polymer waterproof roll with a hook-and-loop fastener.
Citation Information
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