Yeast culture preparation device and method for regulating intestinal health of ruminants
By using a puncture roller and a turning mechanism in a low-temperature vacuum drying equipment, the problem of the hard shell on the surface of yeast culture hindering the evaporation of internal moisture was solved, achieving efficient and low-damage drying of yeast culture and improving the drying efficiency and activity of yeast culture.
Patent Information
- Application Number
- CN202511210514.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-11-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the process of preparing yeast culture, existing low-temperature vacuum drying equipment causes the surface moisture of the yeast culture to evaporate rapidly, forming a hard shell that hinders the evaporation of internal moisture, resulting in low drying efficiency and damage to cell structure. Manual turning can easily damage the cells.
The turning mechanism includes a piercing roller and a turning assembly. The yeast culture is pierced and turned by the turning mechanism in the low-temperature vacuum drying oven. Combined with the drying temperature of 40℃-60℃, the piercing and turning amplitude is adjusted to avoid cell damage and improve drying efficiency.
This effectively avoids the hard shell on the surface of yeast culture hindering the evaporation of internal moisture, improves drying efficiency, reduces cell damage, and ensures the activity and quality of yeast culture.
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Figure CN120907313A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of yeast culture drying processing, in particular to a yeast culture preparation device and method for regulating the intestinal health of ruminants. BACKGROUND
[0002] Ruminants are a class of mammals with a special digestive system. In the process of evolution, they have formed a unique rumination mechanism to adapt to a diet mainly composed of grass. Meat sheep are the most common ruminants. Meat sheep farmers usually use high-concentrate diets and let the sheep graze freely. Although this feeding method can meet the fattening needs, high-concentrate diets can easily lead to impaired intestinal development in lambs, resulting in weakened digestion and absorption. In addition, high-concentrate diets can easily cause intestinal stress, leading to reduced immunity. Currently, to address the above issues, complex yeast cultures are generally added to the diet of meat sheep to improve and regulate the intestinal health of meat sheep.
[0003] Currently, the preparation process of complex yeast cultures includes the preparation of raw materials and equipment required for strain activation, strain activation and preparation of bacterial solution, strain activation and material mixing, solid-state pile fermentation, low-temperature vacuum drying, crushing and packaging, and index performance testing. Low-temperature vacuum drying is one of the most important processes in the preparation of complex yeast cultures. Compared to fluidized bed drying, it can better preserve the biological activity and physical and chemical properties of yeast, and is more suitable for the production of high-value-added and high-activity yeast products. Currently, low-temperature vacuum drying equipment is used for processing, i.e., placing the culture plate containing the culture into the drying equipment for low-temperature drying.
[0004] However, there are the following problems in the current low-temperature drying process: As the low-temperature drying process continues, the water on the surface of the yeast culture evaporates rapidly first, causing the concentration of solutes on the surface to rise suddenly and form a glassy gel film, i.e., a hard crust. The hard crust hinders the escape of internal water vapor, which can cause damage to the internal cell structure. In addition, heat transfer during the drying process is only through two ways: direct contact heat dissipation of the culture plate and exposure heat dissipation of the yeast culture surface. The internal yeast culture is difficult to dry completely, and the overall drying efficiency is low. To address this issue, manual turning of the yeast culture is used for processing. However, the turning process is hindered by the hard crust on the surface, and it is difficult for manual turning to control the turning amplitude. Large amplitude turning can easily cause damage to the cells in the yeast culture and reduce cell activity. SUMMARY
[0005] Therefore, it is necessary to provide a yeast culture preparation device for regulating the intestinal health of ruminants to solve the above problems of the prior art.
[0006] The application provides a yeast culture preparation device for adjusting the intestinal health of ruminants, comprising: a drying box, four support frames arranged in a matrix are fixedly arranged in the drying box, a plurality of support plates arranged equidistantly from top to bottom are fixedly arranged between the two support frames opposite to each other, and the two support plates adjacent to each other support the same culture plate.
[0007] A plurality of turnover mechanisms corresponding to the culture plates and used for turning over the yeast culture are arranged in the drying box, and the turnover mechanisms are located above the culture plates. The turnover mechanism comprises a moving frame, the lower end surfaces of the two support plates opposite to each other are fixedly provided with the moving frame, the lower end surfaces of the moving frame are provided with electric sliding blocks which slide forward and backward, and the two electric sliding blocks are jointly provided with a piercing roller and a turnover assembly which rotate from left to right.
[0008] When the electric sliding blocks move back and forth, the piercing roller rotates to the lower side first and pierces the crust on the surface of the yeast culture, and then the turnover assembly rotates to the lower side and turns over the yeast culture by a set amplitude.
[0009] The turnover mechanism further comprises an amplitude adjusting assembly arranged on the support frame and used for adjusting the piercing amplitude of the piercing roller and the turnover amplitude of the turnover assembly.
[0010] According to an advantageous embodiment, a rotating shaft penetrates through each of the two electric sliding blocks opposite to each other, the right rotating shaft is connected with the switching motor, rotating frames are fixedly arranged on the two rotating shafts, and two installation columns extending from left to right are jointly arranged between the two rotating frames opposite to each other.
[0011] The piercing roller is fixedly sleeved on the rear installation column, and a plurality of piercing cones are fixedly arranged on the circumferential surface of the piercing roller.
[0012] According to an advantageous embodiment, the turnover assembly comprises a rectangular box, the rectangular box is fixedly sleeved on the front installation column, and a turnover plate is slidably arranged in the rectangular box through a connecting block.
[0013] The turnover plate is inclined forward from top to bottom and has an arc shape, the turnover plate is provided with a sawtooth section and a solid section, and the sawtooth section and the solid section are arranged at intervals.
[0014] The rectangular box is provided with a reciprocating group for reciprocating the turnover plate left and right.
[0015] According to an advantageous embodiment, the amplitude adjusting assembly comprises sliding blocks, the sliding blocks slide up and down on the support frame, a lifting plate is fixedly arranged between the two sliding blocks opposite to each other, and a reference bar is fixedly arranged on the lifting plate.
[0016] According to an advantageous embodiment, a threaded rod is vertically arranged on the support frame along the axis, the threaded rod is connected to the motor after penetrating the upper end of the drying box, the threaded rod penetrates all the sliding blocks, and the threaded rod is threadedly connected with the sliding blocks.
[0017] According to an advantageous embodiment, a gear is fixedly arranged on the rear mounting column, a rack is fixedly arranged on the lifting plate, the rack is located between the culture plate and the adjacent reference bar, and the gear is engaged with the rack when the rear mounting column is attached to the upper end of the reference bar.
[0018] According to an advantageous embodiment, the reciprocating group comprises a fixed block, two fixed blocks are fixedly arranged in the rectangular box, the mounting column penetrates the fixed blocks, and a return spring is fixedly arranged between the fixed blocks and the corresponding connecting blocks.
[0019] All the connecting blocks in the same rectangular box are fixedly arranged with a horizontal moving bar, the horizontal moving bar slides through the fixed blocks and the rectangular box, the left end surface of the horizontal moving bar is fixedly arranged with an L-shaped block, the left side surface of the horizontal segment of the L-shaped block is a circular arc surface, the left side lifting plate is fixedly arranged with a matching plate, the right side surface of the matching plate is wavy, and the L-shaped block moves left and right through the cooperation between the left side surface of the L-shaped block and the wavy side surface of the matching plate.
[0020] According to an advantageous embodiment, the front mounting column is provided with a locking group for controlling the orientation of the turning plate, the locking group comprises a locking bar, the front mounting column is fixedly arranged with an L-shaped locking bar, the reference bar is provided with a guide groove at the end surface facing the culture plate, and the vertical segment of the locking bar maintains a vertical state when the horizontal segment of the locking bar slides into the guide groove.
[0021] According to an advantageous embodiment, the upper end surface of the rear part of the reference bar is provided with a link groove for guiding the locking bar into the guide groove.
[0022] In summary, the present application has at least one of the following beneficial effects: 1. The present application uses a low-temperature vacuum drying method with a drying temperature of 40-60 DEG C to dry the yeast culture material after solid-state fermentation, avoids the denaturation of the nutrient active substances produced by the yeast culture metabolism due to excessive temperature, improves the product quality of the yeast culture, and better realizes the effect of improving the intestinal health of ruminants.
[0023] 2. The present application pierces the hard shell of the yeast culture through the piercing roller, facilitates the evaporation and escape of internal moisture, reduces the obstruction of the hard shell during the subsequent turning process, and then turns the yeast culture through the turning assembly, so that the internal yeast culture can be exposed, auxiliary internal moisture evaporation and drying, improve the drying effect of the culture, and accelerate the drying efficiency.
[0024] III. In the piercing process and the turning process, the piercing amplitude and the turning amplitude are set by the amplitude adjusting assembly according to the thickness of the yeast culture, so as to avoid the problems of excessive piercing or excessive turning, cell damage or reduced cell activity in the yeast culture, and finally reduced effectiveness of the yeast culture. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor based on the provided drawings.
[0026] Figure 1 A perspective structural schematic diagram of a yeast culture preparation device for adjusting the health of the intestinal tract of ruminants is shown according to an embodiment of the present application.
[0027] Figure 2 A perspective structural schematic diagram of the support frame, the supporting plate and the turning mechanism is shown according to an embodiment of the present application.
[0028] Figure 3 A structural schematic diagram of the piercing roller, the turning assembly and the amplitude adjusting assembly is shown according to an embodiment of the present application.
[0029] Figure 4 A side view schematic diagram of the moving frame, the mounting column and the rotating frame is shown according to an embodiment of the present application.
[0030] Figure 5 A perspective structural schematic diagram of the rack, the reference bar and the mounting column is shown according to an embodiment of the present application.
[0031] Figure 6 A perspective structural schematic diagram of the locking bar, the guide slot and the rectangular box is shown according to an embodiment of the present application.
[0032] Figure 7 A partial sectional perspective structural schematic diagram of the rectangular box, the turning plate and the matching plate is shown according to an embodiment of the present application.
[0033] Figure 8 A structural schematic diagram of the threaded rod, the support frame and the lifting plate is shown according to an embodiment of the present application.
[0034] Wherein, the above-mentioned drawings include the following reference signs: 1, drying box; 2, support frame; 3, supporting plate; 4, turning mechanism; 40, moving frame; 400, electric sliding block; 401, piercing roller; 402, rotating shaft; 403, rotating frame; 404, mounting column; 405, piercing cone; 41, turning assembly; 410, rectangular box; 411, turning plate; 42, amplitude modulation assembly; 420, sliding block; 421, lifting plate; 422, reference bar; 423, threaded rod; 43, gear; 430, rack; 44, reciprocating group; 440, fixed block; 441, return spring; 442, transverse moving bar; 443, L-shaped block; 444, matching plate; 45, locking group; 450, locking bar; 451, guide groove; 452, engagement groove. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objectives, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application are described in detail below in conjunction with the drawings. In the following description, a large number of specific details are set forth in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the scope of the present application, so the present application is not limited to the specific embodiments disclosed below.
[0036] As shown in Figure 1 , Figure 2 and Figure 3 , a device for preparing a yeast culture for regulating the health of the intestinal tract of a ruminant, comprising: a drying box 1, four support frames 2 arranged in a matrix are fixedly arranged in the drying box 1, a plurality of supporting plates 3 arranged equidistantly from top to bottom are fixedly arranged between the left and right two support frames 2, and the front and rear two supporting plates 3 are matched to support the same culture dish.
[0037] As shown in Figure 2 , Figure 3 and Figure 4 , a plurality of turning mechanisms 4 for turning the yeast culture are arranged in the drying box 1 in one-to-one correspondence with the culture dishes, and the turning mechanisms 4 are located above the culture dishes. The turning mechanism 4 comprises a moving frame 40, the moving frame 40 is fixedly arranged at the lower end surface of the front and rear two supporting plates 3, the electric sliding blocks 400 are slidingly arranged at the lower end surface of the moving frame 40, and the piercing roller 401 and the turning assembly 41 with their axis extending from left to right are jointly rotatably arranged on the two electric sliding blocks 400.
[0038] When the electric sliding blocks 400 move back and forth, the piercing roller 401 is first rotated to switch to the lower side and pierce the crust on the surface of the yeast culture, and then the turning assembly 41 is rotated to switch to the lower side and turn the yeast culture by a set amplitude.
[0039] AsFigure 2 and Figure 3 As shown in the figure, the turnover mechanism 4 further comprises an amplitude adjusting assembly 42 arranged on the support frame 2 and used for adjusting the piercing amplitude of the piercing roller 401 and the turnover amplitude of the turnover assembly 41.
[0040] The drying box 1 adopts a low-temperature vacuum drying mode with a drying temperature of 40-60℃.
[0041] It should be noted that the rear inner wall of the drying box 1 and the upper sealing door of the drying box 1 are provided with abutting assemblies for abutting against the culture plates. When the sealing door of the drying box 1 is closed, the front-rear position of the culture plates is limited, avoiding the problem of deviation of the position of the culture plates in the subsequent process. This part is prior art, and prior art with the same function can be replaced, which will not be described here.
[0042] In operation, first, the culture plates containing yeast culture are placed on the corresponding support plates 3 in sequence by hand, and the sealing door is closed so that the front-rear position of the culture plates is limited. Then, the drying box 1 performs low-temperature vacuum drying on the yeast culture. During the vacuum drying process, the piercing roller 401 first contacts the yeast culture, and the electric sliding block 400 drives the piercing roller 401 to move back and forth, thereby piercing the crust layer of the yeast culture, facilitating the subsequent turnover process. After the piercing operation is completed, the turnover assembly 41 is switched so that the turnover assembly 41 contacts the yeast culture, and the electric sliding block 400 moves back and forth again, thereby causing the turnover assembly 41 to slightly turn over the yeast culture, facilitating the drying escape of the water in the yeast culture and improving the drying effect of the yeast culture.
[0043] Secondly, it should be noted that before the drying operation, the piercing amplitude and the turnover amplitude are adjusted by the amplitude adjusting assembly 42 according to the thickness of the yeast culture placed in the culture plate, so as to avoid excessive piercing or turnover, which may cause damage to the cells in the yeast culture or reduce the cell activity, thereby ultimately reducing the effectiveness of the yeast culture.
[0044] Additionally, it should be noted that the set turnover amplitude and piercing amplitude are known to those skilled in the art through repeated tests, and will not cause damage to the yeast culture under the corresponding operation amplitude. In specific operation, the survival rate of live bacteria in samples of the yeast culture before and after piercing can be detected, and the appropriate turnover amplitude and piercing amplitude can be determined after repeated tests.
[0045] As shown in the figure, the left and right opposite electric sliding blocks 400 are each provided with a rotating shaft 402 penetratingly arranged thereon, the right rotating shaft 402 is connected with an output shaft of a switching motor (not shown in the figure), and the two rotating shafts 402 are each fixedly provided with a rotating frame 403. Between the left and right opposite rotating frames 403, two mounting columns 404 extending from left to right are jointly arranged. Figure 4 and Figure 5 As shown in the figure, the left and right opposite electric sliding blocks 400 are each provided with a rotating shaft 402 penetratingly arranged thereon, the right rotating shaft 402 is connected with an output shaft of a switching motor (not shown in the figure), and the two rotating shafts 402 are each fixedly provided with a rotating frame 403. Between the left and right opposite rotating frames 403, two mounting columns 404 extending from left to right are jointly arranged.
[0046] The piercing roller 401 is fixedly sleeved on the rear mounting column 404, and a plurality of piercing cones 405 are fixedly arranged on the circumferential surface of the piercing roller 401.
[0047] As shown in Figure 3 and Figure 7 , the turning assembly 41 comprises a rectangular box 410, and the rectangular box 410 is fixedly sleeved on the front mounting column 404. The turning plate 411 is slidably arranged in the rectangular box 410 through a connecting block.
[0048] The turning plate 411 is inclined forward from top to bottom and has an arc shape. The turning plate 411 is provided with sawtooth segments and solid segments. The sawtooth segments and the solid segments are arranged at intervals. The turning effect is ensured by the solid segments, and the yeast culture is combed by the sawtooth segments while ensuring that the yeast culture can leak out from the middle of the sawtooth segments, thereby avoiding the problem of yeast culture accumulation caused by turning action.
[0049] As shown in Figure 3 and Figure 5 , the rectangular box 410 is provided with a reciprocating group 44 for reciprocating movement of the turning plate 411.
[0050] As shown in Figure 3 , Figure 4 and Figure 8 , the amplitude adjusting assembly 42 comprises a sliding block 420. The sliding block 420 is arranged on the support frame 2 to slide up and down. The lifting plate 421 is fixedly arranged on the lifting plate 421. The reference bar 422 is fixedly arranged on the lifting plate 421. The mounting column 404 is attached to the reference bar 422 as the adjustment reference.
[0051] As shown in Figure 1 and Figure 8 , the support frame 2 is rotatably penetrated by a threaded rod 423 with an axis vertical to the support frame 2. The threaded rod 423 penetrates the drying box 1 at the upper end and is connected to the motor. The threaded rod 423 penetrates all the sliding blocks 420, and the threaded rod 423 is threadedly connected with the sliding blocks 420.
[0052] In operation, first, the working range is adjusted according to the thickness of the yeast culture in the culture plate, the motor drives the threaded rod 423 to rotate, and through the threaded cooperation between the threaded rod 423 and the sliding block 420 thereon, the sliding block 420 drives the corresponding lifting plate 421 to move up and down synchronously, and the positions of the lifting plate 421 and the reference bar 422 are adjusted according to the required working range. During the switching of the motor, the reference bar 422 prevents the mounting column 404 from continuing to move downward, so that the reference bar 422 serves as a reference for switching the range, and finally controls the distance between the piercing cone 405 on the piercing roller 401 and the bottom of the culture plate and the distance between the turning plate 411 and the bottom of the culture plate.
[0053] After adjusting the working range, the switching motor is operated to make the rear mounting column 404 move downward and fit the reference bar 422, at this time the piercing roller 401 is put into operation, and the electric sliding block 400 moves back and forth, and the piercing roller 401 pierces the hard shell of the yeast culture in the process of moving with the electric sliding block 400, which facilitates the evaporation of water and the subsequent turning process, and avoids the problems of direct turning, such as damage to yeast cells in the yeast culture or reduction of viable cell count.
[0054] After the piercing process, the electric sliding block 400 is reset to move to the initial rear position, and then the switching motor is operated to make the front mounting column 404 fit the reference bar 422, and then the electric sliding block 400 continues to work, driving the rectangular box 410 and the turning plate 411 to move forward. In the process of moving forward, the turning plate 411 turns the yeast culture within a set range, and the reciprocating group 44 makes the turning plate 411 move left and right in the process of moving forward, so that the sawtooth section on the turning plate 411 can comb the yeast culture, and at the same time, the yeast culture can be in contact with the sawtooth section and the solid section, avoiding the problem of continuous turning of part of the yeast culture affecting its quality. In summary, the turning of the yeast culture assists the evaporation and drying of the internal moisture, reduces the time required for drying, and improves the uniformity of drying.
[0055] As shown in Figure 4 , Figure 5 and Figure 6 , the gear 43 is fixed on the rear mounting column 404, and the rack 430 is fixed on the lifting plate 421. The rack 430 is located between the culture plate and the adjacent reference bar 422. When the rear mounting column 404 fits the upper end of the reference bar 422, the gear 43 engages with the rack 430. In order to ensure that the gear 43 can engage with the rack 430 after moving, the rear part of the upper end of the rack 430 is a flat section.
[0056] When the rear mounting column 404 contacts the reference strip 422 and the piercing operation is performed, the electric sliding block 400 starts to drive the mounting column 404 to move forward. Initially, the mounting column 404 is located on the straight section of the rack 430. As the mounting column 404 moves forward, the gear 43 gradually engages with the rack 430, so that the gear 43 drives the rear mounting column 404 to rotate synchronously through the engagement between the gear 43 and the rack 430, so that the piercing roller 401 drives the piercing cone 405 to rotate synchronously, and the hard shell on the surface of the yeast culture is pierced. It needs to be pointed out that the straight section on the rack 430 makes the rear mounting column 404 drive the gear 43 to move downward and switch, and the gear 43 gradually engages with the rack 430.
[0057] As shown in Figure 3 and Figure 7 The reciprocating group 44 includes a fixed block 440. Two fixed blocks 440 are fixedly arranged in the rectangular box 410, and the mounting column 404 penetrates the fixed block 440. The fixed block 440 and the corresponding connecting block are jointly fixedly provided with a reset spring 441.
[0058] All the connecting blocks in the same rectangular box 410 are jointly fixedly provided with a horizontal moving strip 442, which slides through the fixed block 440 and the rectangular box 410. The left end surface of the horizontal moving strip 442 is fixedly provided with an L-shaped block 443. The horizontal section of the L-shaped block 443 is a circular arc surface. The left lifting plate 421 is fixedly provided with a matching plate 444, and the right side surface of the matching plate 444 is a wave shape. Through the cooperation between the left side surface of the L-shaped block 443 and the wave-shaped side surface of the matching plate 444, the L-shaped block 443 moves left and right reciprocatingly.
[0059] When the front mounting column 404 is attached to the reference strip 422 and is ready to perform the turning operation, the electric sliding block 400 drives the mounting column 404 to move forward. During the movement of the mounting column 404, the L-shaped block 443 is kept in contact with the matching plate 444 under the action of the reset spring 441. During the movement of the L-shaped block 443 along the wave-shaped side surface of the matching plate 444, when the L-shaped block 443 moves from the trough to the peak on the matching plate 444, the reset spring 441 is compressed. The L-shaped block 443 moves rightward. When the L-shaped block 443 moves from the peak to the trough on the matching plate 444, the leftward movement of the L-shaped block 443 is reset by the elastic force generated by the reset spring 441. During the movement of the electric sliding block 400, the L-shaped block 443 drives the turning plate 411 to move left and right reciprocatingly through the horizontal moving strip 442, and the turning plate 411 turns and combs the yeast culture.
[0060] As shown in Figure 6As shown, the front side mounting column 404 is provided with a locking group 45 for controlling the direction of the turnover plate 411, the locking group 45 includes a locking strip 450, the front side mounting column 404 is fixedly provided with an L-shaped locking strip 450, the reference strip 422 is provided with a guide groove 451 at the end face of the culture plate, when the horizontal section of the locking strip 450 slides into the guide groove 451, the vertical section of the locking strip 450 maintains a vertical state.
[0061] The upper end face of the rear side part of the reference strip 422 is provided with a connection groove 452 for guiding the locking strip 450 into the guide groove 451, the front side mounting column 404 is rotated and lowered in the connection groove 452 area, and the locking strip 450 is moved into the guide groove 451.
[0062] During the piercing process, the rectangular box 410 is located above the piercing roller 401, since the front side mounting column 404 is rotationally connected with the rotating frame 403, at this time the rectangular box 410 is adaptively rotated, ensuring that the piercing roller 401 still has a lowering space during the adjustment range process, avoiding the rectangular box 410 from pushing the upper culture plate, and in summary, through the above-mentioned manner, the adjustment process that can meet the required operation range is completed in the fixed space between the adjacent culture plates, avoiding the problem of reducing the overall space utilization in the drying box 1 caused by the need to adjust the distance between the adjacent culture plates.
[0063] After the piercing operation is completed, the electric sliding block 400 is reset to the rear side initial position, the switching motor is operated to lower the front side mounting column 404 and raise the rear side mounting column 404, the front side mounting column 404 is moved to contact the upper end face of the reference strip 422, the locking strip 450 is located in the connection groove 452, and at this time the lower end face of the locking strip 450 contacts the lower side wall of the guide groove 451, at this time the rectangular box 410 is in a vertical state, with the forward movement of the electric sliding block 400, the horizontal section of the locking strip 450 enters the guide groove 451, the vertical state of the rectangular box 410 is locked through the cooperation between the guide groove 451 and the locking strip 450, ensuring that the distance between the turnover plate 411 and the yeast culture is a set distance, avoiding the problem of excessive turnover.
[0064] It needs to be explained that the appropriate size of the piercing roller 401 and the piercing cone 405 can be selected according to the length and width of the culture plate, on the basis of the size of the culture plate being determined, the volume of the yeast culture in the culture plate is also determined, under the premise of ensuring the fermentation conditions, the thickness of the hard shell is also within a certain range, if the thickness of the hard shell is different due to differences in fermentation conditions, moisture content, etc., the piercing depth can be adjusted by the adjustment assembly 42 to ensure that the yeast culture below the hard shell does not contact the piercing cone 405.
[0065] To be more precise, even if the piercing cone 405 causes damage to a small amount of yeast culture, the amount of yeast culture that the piercing cone 405 can contact on the moving path is greatly reduced compared to the existing manual turning method, and thus the impact is very small and is an acceptable loss in actual operation, which is basically negligible compared to the benefits brought by the piercing roller 401 and the piercing cone 405 to the drying efficiency.
[0066] Meanwhile, compared with the prior art, the present scheme adds a turning mechanism 4, but all are conventional ordinary mechanical structure parts, and there are no high-cost precision parts, and only one-time investment is required for long-term use, so the cost of adding the above structure is low.
[0067] In addition, the present application also provides a working method of a yeast culture preparation device for adjusting the intestinal health of ruminants, comprising the following steps: S1, adjusting the reference: manually placing the culture plates for containing yeast culture on the corresponding supporting plates 3 in turn, and adjusting the vertical height of the lifting plate 421 through the amplitude adjusting assembly 42 according to the amount of yeast culture in the culture plate, so as to adjust the piercing amplitude of the piercing roller 401 and the turning amplitude of the turning assembly 41, and then closing the drying box 1.
[0068] S2, low-temperature drying: the drying box 1 uses a low-temperature vacuum drying method with a drying temperature of 40-60°C to dry the yeast culture in all culture plates.
[0069] S3, piercing the crust layer: after a period of continuous drying, the rear mounting column 404 is lowered and attached to the reference bar 422 by switching the motor, at which time the piercing roller 401 is put into operation, and the electric sliding block 400 moves back and forth, and the piercing roller 401 pierces the hard shell of the yeast culture surface during the movement of the electric sliding block 400.
[0070] S4, turning the yeast culture: after step S3, the electric sliding block 400 is reset to the initial position on the rear side, the front mounting column 404 is attached to the reference bar 422 by switching the motor, and then the electric sliding block 400 continues to work, driving the rectangular box 410 and the turning plate 411 to move forward, and in the process of moving forward, the turning plate 411 turns the yeast culture within the set amplitude, and the reciprocating group 44 makes the turning plate 411 move left and right during the forward movement.
[0071] S5, continuous drying: after step S4, the yeast culture in the culture plate is continuously dried for a period of time, and after the drying operation is completed, all the culture plates are manually taken out.
[0072] In the description of the present application, it is to be understood that the orientation words such as "front, back, upper, lower, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicated orientation or position relationship is generally based on the orientation or position relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, without making the opposite statement, these orientation words do not indicate and imply that the device or element indicated must have a particular orientation or be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer relative to the contour of each component.
[0073] In addition, the terms "first", "second", "one", "two" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second", "one", "two" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.
[0074] In the description of the present application, it is also necessary to point out that, unless otherwise explicitly specified and limited, the terms "set", "connected", "mounted", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0075] The embodiments of the specific embodiment are the preferred embodiments of the present application, which do not limit the protection scope of the present application, so that any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A yeast culture preparation device for modulating the gut health of a ruminant, characterized in that, The utility model relates to a drying box for yeast culture, which comprises: a drying box, four support frames arranged in a matrix are fixedly arranged in the drying box, a plurality of supporting plates arranged equidistantly from top to bottom are fixedly arranged between the two support frames opposite to each other, and the two supporting plates adjacent to each other support the same culture plate; a plurality of turnover mechanisms corresponding to the culture plates are arranged in the drying box and used for turning over the yeast culture, and the turnover mechanisms are located above the culture plates, the turnover mechanism comprises a moving frame, the moving frame is fixedly arranged on the lower end surfaces of the two supporting plates opposite to each other, electric sliding blocks are slidably arranged on the lower end surfaces of the moving frame in the front-rear direction, a piercing roller and a turnover assembly extending in the left-right direction are rotatably arranged on the two electric sliding blocks, and the piercing roller and the turnover assembly are arranged on the moving frame. The piercing roller is first rotated to the lower side to pierce the crust on the surface of the yeast culture, and then the turnover assembly is rotated to the lower side to turn over the yeast culture by a set amplitude. The turnover mechanism further comprises an amplitude adjusting assembly arranged on the support frame and used for adjusting the piercing amplitude of the piercing roller and the turnover amplitude of the turnover assembly.
2. A device for preparing a yeast culture for regulating the intestinal health of a ruminant according to claim 1, characterized in that: Rotating shafts are rotatably arranged on the two electric sliding blocks opposite to each other, rotating frames are fixedly arranged on the two rotating shafts, and two mounting columns extending in the left-right direction are rotatably arranged between the two rotating frames opposite to each other. The piercing roller is fixedly arranged on the rear mounting column, and a plurality of piercing cones are fixedly arranged on the circumferential surface of the piercing roller.
3. A device for preparing a yeast culture for regulating the intestinal health of a ruminant according to claim 2, characterized in that: The turnover assembly comprises a rectangular box, the rectangular box is fixedly arranged on the front mounting column, and a turnover plate is slidably arranged in the rectangular box through a connecting block. The turnover plate is inclined forward from top to bottom and has an arc shape, the turnover plate is provided with a sawtooth section and a solid section, and the sawtooth section and the solid section are arranged at intervals. The rectangular box is provided with a reciprocating assembly for reciprocating the turnover plate.
4. A device for preparing a yeast culture for regulating the intestinal health of a ruminant according to claim 3, characterized in that: The amplitude adjusting assembly comprises sliding blocks, the sliding blocks are arranged on the support frame and slide up and down, a lifting plate is fixedly arranged between the two sliding blocks opposite to each other, and a reference strip is fixedly arranged on the lifting plate.
5. A device for preparing a yeast culture for regulating the intestinal health of a ruminant according to claim 4, characterized in that: A threaded rod extending in the vertical direction is rotatably arranged on the support frame, the threaded rod penetrates all the sliding blocks, and the threaded rod is threadedly connected with the sliding blocks.
6. A device for preparing a yeast culture for regulating the intestinal health of a ruminant according to claim 4, characterized in that: A gear is fixedly arranged on the rear mounting column, a rack is fixedly arranged on the lifting plate, the rack is located between the culture plate and the adjacent reference strip, and the gear is engaged with the rack when the rear mounting column is in contact with the upper end of the reference strip.
7. A device for preparing a yeast culture for regulating the intestinal health of a ruminant according to claim 4, characterized in that: The reciprocating assembly comprises two fixed blocks, the two fixed blocks are fixedly arranged in the rectangular box, the mounting column penetrates the fixed blocks, and a return spring is fixedly arranged between the fixed blocks and the corresponding connecting block. A transverse strip is fixedly arranged on all the connecting blocks in the same rectangular box, the transverse strip slidably penetrates the fixed blocks and the rectangular box, an L-shaped block is fixedly arranged on the left end surface of the transverse strip, the horizontal section of the L-shaped block has a circular arc surface, a matching plate is fixedly arranged on the left lifting plate, the right side surface of the matching plate has a wave shape, the L-shaped block reciprocates leftward and rightward through the cooperation between the left side surface of the L-shaped block and the wave-shaped side surface of the matching plate.
8. A device for preparing a yeast culture for regulating the intestinal health of a ruminant according to claim 4, characterized in that: The front side of the mounting column is provided with a locking group for controlling the direction of the turning plate, the locking group comprises a locking strip, the front side of the mounting column is fixedly provided with an L-shaped locking strip, a guide groove is formed in the end face of the reference strip towards the culture plate, and when the horizontal segment of the locking strip slides into the guide groove, the vertical segment of the locking strip maintains a vertical state.
9. A device for preparing a yeast culture for regulating the intestinal health of a ruminant according to claim 8, characterized in that: An engaging groove for guiding the locking strip into the guide groove is formed in the upper end face of the rear side portion of the reference strip.
10. A method of operating a device for preparing a yeast culture for regulating the intestinal health of a ruminant, comprising the steps of: - providing a device for preparing a yeast culture for regulating the intestinal health of a ruminant according to any one of claims 1 to 9, - preparing a yeast culture for regulating the intestinal health of a ruminant using the device. The method comprises the following steps: S1, adjusting the reference: place the culture plates on the corresponding support plates in sequence, and adjust the piercing amplitude and the turning amplitude by the amplitude adjusting assembly according to the number of yeast cultures in the culture plates, and close the drying box; S2, low-temperature drying: the drying box dries the yeast cultures in all the culture plates; S3, piercing the crust layer: after a period of continuous drying, the piercing roller is put into operation, and the piercing roller pierces the hard shell on the surface of the yeast culture during the movement of the electric sliding block; S4, turning the yeast culture: after step S3, the electric sliding block is reset and drives the turning assembly to move forward, and the turning assembly turns the yeast culture within the set amplitude; S5, continuous drying: after step S4, the yeast culture in the culture plate is continuously dried for a period of time, and after the drying operation is completed, all the culture plates are manually taken out.