Polymorphic turnover detection device with environment change function
By designing a multi-form folding detection device, and combining a robotic arm and a pneumatic system to simulate different environments, the problem of existing devices being unable to evaluate the folding performance of electronic products under extreme conditions has been solved. This enables a comprehensive evaluation of products under high temperature, low temperature and humid conditions, improving the accuracy and reliability of the detection.
Patent Information
- Application Number
- CN202511119075.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-07
AI Technical Summary
Existing folding detection devices cannot simulate the performance changes of electronic products in extreme environments, resulting in an inability to accurately assess the flexibility and fatigue resistance of products in high-temperature and humid or low-temperature and dry environments, which affects the appearance quality and touch performance of products.
A multi-form folding detection device was designed. By combining a mounting box, a transport unit, a folding clamping unit, a transformation unit, and a detection unit, the device can evaluate the folding performance of products under high temperature, low temperature, and humid environments. It uses a robotic arm, a rotary motor, an electric telescopic rod, and a pneumatic system to simulate different environments, and combines probes to detect dents and smoothness.
It enables a comprehensive evaluation of the folding performance of electronic products under different environmental conditions, and can detect dents and smoothness, improving the accuracy and reliability of the evaluation and ensuring the reliability of products in extreme environments.
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Figure CN120908006A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of product detection, and in particular to a multi-form folding detection device with environmental change function. BACKGROUND
[0002] With the rapid development of intelligent electronic product technology, consumers' requirements for the performance and quality of electronic products are increasing. As an important interface for users to interact with electronic products, electronic products not only need to have display performance such as high resolution and high color saturation, but also need to have good flexibility and durability to adapt to various use scenarios and operation modes, among which folding operation is one of the common use behaviors.
[0003] At present, the existing electronic product folding detection devices on the market can only perform folding tests on products in normal temperature and humidity environments, and cannot simulate various complex environmental conditions that may be encountered in actual use. However, electronic products will face various extreme environments in actual use, such as high-temperature and humid summer outdoor environments, low-temperature and dry winter indoor environments, etc. These environmental factors will have a significant impact on the physical and chemical properties of electronic products, and thus affect the performance and life of the products during folding.
[0004] Folding tests in normal temperature and humidity environments can detect the flexibility and fatigue resistance of products under ideal conditions, but cannot accurately evaluate the performance changes and potential problems of products under extreme environments. For example, in a high-temperature and humid environment, the product material may soften and swell, causing the product to be more prone to indentation, deformation, and other problems during folding; while in a low-temperature and dry environment, the product material may become brittle and hard, with reduced impact resistance, and is prone to cracking or even breaking during folding. Therefore, the existing folding detection devices cannot meet the demand for performance evaluation of electronic products under complex environmental conditions.
[0005] When folding tests are performed on electronic products in a high-temperature and humid environment, the products will exhibit a series of performance changes different from those in a normal temperature and humidity environment. During multiple folding processes, the products are prone to indentation detection problems. This is because in a high-temperature and humid environment, the flexibility of the product material increases, but the resistance to deformation decreases. When the product is subjected to folding force, the material is prone to local plastic deformation, forming indentations. These indentations not only affect the appearance quality of the product, but also may affect the touch performance and display effect of the product. For example, indentations may cause abnormal touch signals, resulting in touch insensitivity or false touch; at the same time, indentations may also cause changes in the internal optical structure of the product, leading to color difference, uneven brightness, and other phenomena in the display image, so indentation quality inspection of products in a high-temperature and humid environment is very important for performance inspection. SUMMARY
[0006] The present application aims to provide a multi-form folding detection device with environmental change function to solve the problems in the prior art.
[0007] To achieve the above object, the present application provides the following technical solutions: The multi-form folding detection device with environmental change function comprises a mounting box, a transportation unit, a folding clamping unit, a change unit and a detection unit.
[0008] The mounting box is used for mounting and fixing the transportation unit and the folding unit. The transportation unit is used for transporting products. The folding clamping unit is used for folding detection of products. The change unit is used for changing the detection of products in different environments. The detection unit is used for detecting the folding performance of products in different environments. When the products are transported to the designated position and height by the transportation unit, the products are calibrated by the folding clamping unit. The different folding detection environments are changed by the change unit. The folding performance of products in different environments is detected by the detection unit. Thus, the folding evaluation of products is completed.
[0009] Further, the transportation unit comprises a fixed plate, a first electric telescopic rod, a pull plate, a long plate and a first electric push plate. The fixed plate is fixedly connected with the long plate through a connecting rod. The fixed end of the first electric telescopic rod is fixedly connected with the fixed plate. The telescopic end of the first electric telescopic rod is fixedly connected with the pull plate. The pull plate is slidingly connected with the long plate. The fixed end of the first electric push plate is fixedly installed on the mounting box. The telescopic end of the first electric push plate is fixedly connected with the long plate.
[0010] After the product to be detected is transported to the pull plate, the controller controls the first electric telescopic rod to start. The pull plate is pulled to move backward along the long plate. After completion, the controller controls the first electric push plate to start. The long plate, the pull plate and the fixed plate are driven to move upward. The product is lifted to the designated height. The transportation of the product is completed.
[0011] Further, the folding and clamping unit comprises a fixing table, a mechanical hand, a rotary motor, a clamping plate, a second electric telescopic rod, a mounting rack, a light source plate, a second electric push plate, a support frame and a roller, the fixing table is fixedly installed on the mounting box, the fixed end of the mechanical hand is fixedly installed on the fixing table, the rotary end of the mechanical hand is fixedly connected with the fixed end of the rotary motor, the clamping plate is composed of two clamping panels, the output end of the rotary motor is fixedly connected with the upper clamping panel, the two clamping panels are fixedly connected with the second electric telescopic rod, the mounting rack is fixedly installed in the mounting box, the light source plate is fixedly installed on the mounting rack, the fixed end of the second electric push plate is fixedly installed on the mounting box, the telescopic end of the second electric push plate is fixedly connected with the support frame, the support frame is rotationally connected with the roller, and the clamping plate is fixedly connected with the changing unit.
[0012] At this time, the controller controls the mechanical hand to rotate to a specified position, controls the second electric telescopic rod to retract, drives the clamping plate to approach each other to clamp the product, the controller controls the rotary motor to drive the clamping plate to rotate, the mechanical hand drives the product to approach the light source plate and keep the current state to calibrate and test the ambient light, and at the same time, the controller controls the second electric push plate to drive the support frame and the roller to move upward multiple times after the product is rotated to complete the 90° folding test of the product.
[0013] Further, the changing unit comprises a long slot, a counterweight, a telescopic spring, a first connecting rod and a second connecting rod, the long slot is fixedly installed on the clamping plate, the counterweight is slidingly installed in the long slot, one end of the telescopic spring is fixedly connected with the counterweight, the other end of the telescopic spring is fixedly connected with the long slot, the first connecting rod is fixedly connected with the counterweight, the second connecting rod is fixedly connected with the counterweight, the first connecting rod is an elastic rod, and the second connecting rod is fixedly connected with the detection unit.
[0014] Further, the changing unit further comprises a conductive block, a telescopic plate, a third electric telescopic rod, a shielding plate and a fixing box, the conductive block is fixedly installed on the fixing box, the third electric telescopic rod is electrically connected with the first connecting rod, the telescopic plate is slidingly installed in the fixing box, the telescopic plate is fixedly connected with the telescopic end of the third electric telescopic rod, the fixed end of the third electric telescopic rod is fixedly installed in the fixing box, the telescopic plate divides the fixing box into two left and right cavities, the two left and right cavities of the fixing box are respectively provided with a hot air pump and a cold air pump, the telescopic plate is fixedly connected with the two shielding plates, the fixing box is fixedly installed on the clamping plate, two rectangular through holes are arranged on the fixing box, and the rectangular through hole on the right side of the fixing box is connected with the detection unit through a pipeline.
[0015] In the process of rotating motor driving clamping plate counterclockwise rotation, the counterweight slides down in the long slot under its own gravity and extrudes the left telescopic spring to shrink, and when the first connecting rod moves to the left and contacts the left conductive block, the current passing through the conductive block is transmitted to the first connecting rod through the conductive block at this time and controls the third electric telescopic rod to start, the third electric telescopic rod pulls the telescopic plate to move left, at this time the rectangular through hole on the left side of the fixed box is opened, and the rectangular through hole on the right side is blocked by the baffle, at this time the hot air generated by the hot air pump in the fixed box is sent out, so that the environment for product detection at this time is high temperature environment, in the process of rotating motor driving clamping plate clockwise rotation, the counterweight slides down in the long slot under its own gravity and extrudes the right telescopic spring to shrink, and when the first connecting rod moves to the right and contacts the right conductive block, the current passing through the conductive block is transmitted to the first connecting rod through the conductive block at this time and controls the third electric telescopic rod to start, the third electric telescopic rod pulls the telescopic plate to move right, at this time the rectangular through hole on the right side of the fixed box is opened, and the rectangular through hole on the left side is blocked by the baffle, at this time the cold air generated by the cold air pump in the fixed box is sent to the water tank through the pipeline, so that the environment for product detection at this time is low temperature environment, in the process of cooperating with the second connecting rod pushing the folding plate to compress the reset spring to shrink, the water in the water tank is atomized and sprayed from the nozzle, so as to form a low temperature and humid environment for product testing in this environment to evaluate the folding performance, in addition, the weight of the counterweight can be adjusted and replaced by the worker, so as to change the area of the rectangular through hole of the fixed box blocked by the baffle, so as to form different temperature and humidity environments, which is convenient for product folding performance test.
[0016] Further, the detection unit includes a push rod, a convex rod, a rotating plate, a first conductive plate, a second conductive plate and a fixed slot, the push rod is fixedly connected with the second connecting rod, the convex rod is fixedly installed on the push rod, the rotating plate is connected with the long slot through a torsion spring, the first conductive plate is fixedly connected with the push rod, the push rod is slidingly connected with the fixed slot, the second conductive plate is fixedly installed in the fixed slot, and the fixed slot is fixedly installed on the clamping plate.
[0017] Further, the detection unit further comprises a spring telescopic air tank, a screw rod, a probe, a water tank, a return spring, a buffer spring and a folding plate, the spring telescopic air tank is fixedly installed on the clamping plate, the spring telescopic air tank is internally provided with a one-way air valve, the screw rod is threadedly connected with the spring telescopic air tank, the probe is fixedly connected with the screw rod, the probe end is provided with a pressure sensor, the water tank is fixedly installed on the clamping plate, one end of the return spring is fixedly connected with the folding plate, the other end of the return spring is fixedly connected with the water tank, the water tank is provided with a nozzle, the water tank is connected with the rectangular through hole on the right side of the fixed tank through a pipeline, one end of the buffer spring is fixedly connected with the first conductive plate, the other end of the buffer spring is fixedly connected with the fixed groove, the folding plate is slidingly installed in the water tank, the polarity of the rotating plate is same as that of the telescopic end of the spring telescopic air tank, the second conductive plate is electrically connected with the telescopic end of the spring telescopic air tank, and the telescopic end of the spring telescopic air tank is an electromagnet.
[0018] In the process of counterclockwise rotation of the clamping plate, the counterweight drives the second connecting rod to move left, and the second connecting rod drives the push rod to push the rotating plate to rotate to a horizontal state. On the one hand, the push rod drives the first conductive plate to extrude the buffer spring and contact the second conductive plate. At this time, the current of the first conductive plate is transmitted to the telescopic end of the spring telescopic air tank through the second conductive plate. Under the action of same polarity repulsion, the rotating plate drives the telescopic end of the spring telescopic air tank to move backward, thereby driving the gas in the air tank to push the screw rod to rotate and move upward at the same time. At this time, the probe contacts the product folded over in the high-temperature environment and detects the smoothness. When the pressure on the probe changes periodically, it is determined that the product in the high-temperature state has a dent. The folding number of the product at this time is recorded for evaluation. After the test is completed, the spring telescopic air tank will reabsorb the gas from the one-way air valve into the spring telescopic air tank for next test.
[0019] Further, the conductive blocks are provided in plurality, and the current passing through the conductive blocks gradually decreases, and the current passing through the conductive block close to the fixed end of the third electric telescopic rod is the largest.
[0020] In order to facilitate the staff to change the mass of the counterweight, thereby changing the size of the shielding plate shielding the rectangular through hole of the fixed tank, so as to form different temperature and humidity environments, so that the product can quickly complete the folding performance evaluation under different environments.
[0021] Further, the folding plate is formed by splicing two straight plates, and the angle formed by the two straight plates is 30°-120°.
[0022] The folding plate under different angles can make the clamping plate rotate clockwise, and the counterweight drives the second connecting rod to push the extruded folding plate to move different distances, so that the amount of water sprayed is different, forming different degrees of humid environment, so as to facilitate testing.
[0023] Further, the installation box is provided with a controller.
[0024] In order to facilitate the control of the start and stop of each unit, and to quickly respond in case of emergency of the device.
[0025] Compared with the prior art, the beneficial effects of the present application are: 1、The controller controls the mechanical hand to rotate to the specified position, and then controls the second electric telescopic rod to retract, so that the clamping plates are close to each other to clamp the product, at this time, the controller controls the rotating motor to drive the clamping plates to rotate, in this period, the machine hand drives the product to approach the light source plate and keeps the current state to calibrate and test the ambient light, at the same time, the controller controls the second electric push plate to push the support frame and the roller to move upward multiple times after the product is rotated, so as to test the product folding 90°.
[0026] 2、During the counterclockwise rotation of the clamping plate driven by the rotating motor, the counterweight slides downward in the long groove under the action of its own gravity, and extrudes the left telescopic spring to retract, at this time, when the first connecting rod moves to the left and contacts the left conductive block, the current passing through the conductive block is transmitted to the first connecting rod through the conductive block and controls the third electric telescopic rod to start, the third electric telescopic rod drives the telescopic plate to move to the left, at this time, the rectangular through hole on the left side of the fixed box is opened, and the rectangular through hole on the right side is blocked by the shielding plate, at this time, the hot air generated by the hot air pump in the fixed box is sent out, so that the environment for testing the product at this time is a high-temperature environment, during the clockwise rotation of the clamping plate driven by the rotating motor, the counterweight slides downward in the long groove under the action of its own gravity, and extrudes the right telescopic spring to retract, at this time, when the first connecting rod moves to the right and contacts the right conductive block, the current passing through the conductive block is transmitted to the first connecting rod through the conductive block and controls the third electric telescopic rod to start, the third electric telescopic rod drives the telescopic plate to move to the right, at this time, the rectangular through hole on the right side of the fixed box is opened, and the rectangular through hole on the left side is blocked by the shielding plate, at this time, the cold air generated by the cold air pump in the fixed box is sent to the water tank through the pipeline, so that the environment for testing the product at this time is a low-temperature environment, in combination with the second connecting rod pushing the folding plate to compress the reset spring to retract, the water in the water tank is atomized and sprayed out from the nozzle, so as to form a low-temperature and humid environment, so as to test the folding performance of the product in this environment, in addition, the weight of the counterweight can be adjusted and replaced by the worker, so as to change the area of the rectangular through hole of the fixed box blocked by the shielding plate, so as to form different temperature and humidity environments, and facilitate the folding performance test of the product.
[0027] 3、The present application is through the clamping plate counterclockwise rotation process, the counterweight block drives the second connecting rod to move to the left, the second connecting rod drives the push rod to push the rotating plate to rotate to the horizontal state, on the one hand, the push rod drives the first conductive plate to extrude the buffer spring and the second conductive plate, at this time, the current of the first conductive plate is transmitted to the spring telescopic gas tank through the second conductive plate, under the action of the same sex repulsion, the rotating plate pushes the spring telescopic gas tank to move backward, thereby pushing the gas in the gas tank to rotate the screw rod upward, at this time, the probe contacts the product after folding in the high temperature environment and carries out smoothness detection, when the pressure of the probe appears periodic change, it is judged that the product in high temperature state appears indentation state, record the folding times of the product at this time and carry out evaluation, after the test is completed, the spring telescopic gas tank will inhale the gas from the one-way air valve into the spring telescopic gas tank for next test. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is the overall appearance structure schematic view of the multi- morphological folding detection device with environmental change function of the present application; Figure 2 It is the overall appearance structure schematic view of the multi- morphological folding detection device with environmental change function of the present application; Figure 1 It is another view structure schematic view; Figure 3 It is the installation box internal structure schematic view of the multi- morphological folding detection device with environmental change function of the present application; Figure 4 It is the partial folding clamping unit installation position structure schematic view of the multi- morphological folding detection device with environmental change function of the present application; Figure 5 It is another view structure schematic view of the multi- morphological folding detection device with environmental change function of the present application; Figure 4 Figure 6 It is the change unit and detection unit installation position structure schematic view of the multi- morphological folding detection device with environmental change function of the present application; Figure 5 It is the structure schematic view of the local enlarged view at A of the multi- morphological folding detection device with environmental change function of the present application; Figure 7 It is the structure schematic view of the local enlarged view at B of the multi- morphological folding detection device with environmental change function of the present application; Figure 5 Figure 8 It is the change unit and detection unit installation position structure schematic view of the multi- morphological folding detection device with environmental change function of the present application; Figure 9 It is the fixed box internal structure schematic view of the multi- morphological folding detection device with environmental change function of the present application.
[0029] In the figure: 1, installation box; 2, transportation unit; 21, fixed plate; 22, first electric telescopic rod; 23, pull plate; 24, long plate; 25, first electric push plate; 3, folding clamping unit; 31, fixed table; 32, mechanical hand; 33, rotary motor; 34, clamping plate; 35, second electric telescopic rod; 36, mounting bracket; 37, light source plate; 38, second electric push plate; 39, support bracket; 310, roller; 4, change unit; 41, long slot; 42, counterweight; 43, telescopic spring; 44, first connecting rod; 45, second connecting rod; 46, conductive block; 47, telescopic plate; 48, third electric telescopic rod; 49, shielding plate; 410, fixed box; 5, detection unit; 51, push rod; 52, protruding rod; 53, rotating plate; 54, first conductive plate; 55, second conductive plate; 56, fixed slot; 57, spring telescopic air tank; 58, screw rod; 59, probe; 510, water tank; 511, return spring; 512, buffer spring; 513, folding plate. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0031] Embodiment: as shown in the figure, the present application provides a technical solution: Figures 1-9 As shown in the figure, the present application provides a technical solution: As shown in the figure, the present application provides a technical solution: Figure 1 , Figure 2 A multi-form folding detection device with environmental change function, comprising an installation box 1, a transportation unit 2, a folding clamping unit 3, a change unit 4 and a detection unit 5, the installation box 1 is placed on the horizontal ground, the installation box 1 and the transportation unit 2 are fixedly connected, the folding clamping unit 3 and the installation box 1 are fixedly connected, the change unit 4 and the folding clamping unit 3 are fixedly connected, the detection unit 5 and the folding clamping unit 3 are fixedly connected, the detection unit 5 and the change unit 4 are fixedly connected, and the detection unit 5 has the function of detecting the surface indentation of the product.
[0032] The installation box 1 is used for installing and fixing the transportation unit 2 and the folding unit, the transportation unit 2 is used for transporting products, the folding clamping unit 3 is used for product turnover detection, the change unit 4 is used for changing the detection of products in different environments, and the detection unit 5 is used for detecting the folding performance of products in different environments. When the product is transported to the designated position and height by the transportation unit 2, the product is calibrated by the folding clamping unit 3, the different folding detection environments are changed by the change unit 4, and the folding performance of the product in different environments is detected by the detection unit 5, so as to complete the folding evaluation of the product.
[0033] As shown in Figure 4 , Figure 6 , the transport unit 2 comprises a fixed plate 21, a first electric telescopic rod 22, a pull plate 23, a long plate 24 and a first electric push plate 25, the fixed plate 21 is fixedly connected with the long plate 24 through a connecting rod, the fixed end of the first electric telescopic rod 22 is fixedly connected with the fixed plate 21, the telescopic end of the first electric telescopic rod 22 is fixedly connected with the pull plate 23, the pull plate 23 is slidingly connected with the long plate 24, the fixed end of the first electric push plate 25 is fixedly installed on the mounting box 1, and the telescopic end of the first electric push plate 25 is fixedly connected with the long plate 24.
[0034] After the product to be detected is transported to the pull plate 23, the controller controls the first electric telescopic rod 22 to start, pulls the pull plate 23 to move backward along the long plate 24, and after completion, the controller controls the first electric push plate 25 to start, drives the long plate 24, the pull plate 23 and the fixed plate 21 to move upward, and holds the product to the specified height, completing the transportation of the product.
[0035] As shown in Figure 3 , Figure 4 , Figure 7 , the folding clamping unit 3 comprises a fixed table 31, a mechanical hand 32, a rotating motor 33, a clamping plate 34, a second electric telescopic rod 35, a mounting frame 36, a light source plate 37, a second electric push plate 38, a support frame 39 and a roller 310, the fixed table 31 is fixedly installed on the mounting box 1, the fixed end of the mechanical hand 32 is fixedly installed on the fixed table 31, the rotating end of the mechanical hand 32 is fixedly connected with the fixed end of the rotating motor 33, the clamping plate 34 is composed of two clamping face plates, the output end of the rotating motor 33 is fixedly connected with the upper clamping face plate, the two clamping face plates are fixedly connected with the second electric telescopic rod 35, the mounting frame 36 is fixedly installed in the mounting box 1, the light source plate 37 is fixedly installed on the mounting frame 36, the fixed end of the second electric push plate 38 is fixedly installed on the mounting box 1, the telescopic end of the second electric push plate 38 is fixedly connected with the support frame 39, the support frame 39 is rotatably connected with the roller 310, and the clamping plate 34 is fixedly connected with the changing unit 4.
[0036] At this time, the controller controls the mechanical hand 32 to rotate to a specified position, controls the second electric telescopic rod 35 to retract, so as to drive the clamping plate 34 to approach each other to clamp the product, at this time, the controller controls the rotating motor 33 to drive the clamping plate 34 to rotate, during which the mechanical hand drives the product to approach the light source plate 37 and keep the current state to calibrate and test the ambient light, and at the same time, after the product is rotated, the controller controls the second electric push plate 38 to push the support frame 39 and the roller 310 to move upward multiple times to test the product folded by 90°.
[0037] As shown in Figure 8As shown in the figure, the changing unit 4 includes a long slot 41, a counterweight 42, a telescopic spring 43, a first connecting rod 44 and a second connecting rod 45, the long slot 41 is fixedly installed on the clamping plate 34, the counterweight 42 is slidingly installed in the long slot 41, one end of the telescopic spring 43 is fixedly connected with the counterweight 42, the other end of the telescopic spring 43 is fixedly connected with the long slot 41, the first connecting rod 44 is fixedly connected with the counterweight 42, the second connecting rod 45 is fixedly connected with the counterweight 42, the first connecting rod 44 is an elastic rod, and the second connecting rod 45 is fixedly connected with the detecting unit 5.
[0038] As shown in the figure, Figure 8 , Figure 9 As shown in the figure, the changing unit 4 further includes a conductive block 46, a telescopic plate 47, a third electric telescopic rod 48, two shielding plates 49 and a fixed box 410, the conductive block 46 is fixedly installed on the fixed box 410, the third electric telescopic rod 48 is electrically connected with the first connecting rod 44, the telescopic plate 47 is slidingly installed in the fixed box 410, the telescopic plate 47 is fixedly connected with the telescopic end of the third electric telescopic rod 48, the fixed end of the third electric telescopic rod 48 is fixedly installed in the fixed box 410, the telescopic plate 47 divides the fixed box 410 into two left and right cavities, the two left and right cavities of the fixed box 410 are respectively provided with a hot air pump and a cold air pump, the telescopic plate 47 is fixedly connected with the two shielding plates 49, the fixed box 410 is fixedly installed on the clamping plate 34, two rectangular through holes are arranged on the fixed box 410, and the rectangular through hole on the right side of the fixed box 410 is connected with the detecting unit 5 through a pipeline.
[0039] In the process of rotating motor 33 driving clamping plate 34 counterclockwise rotation, counterweight 42 slides down in long slot 41 under its own gravity and extrudes left telescopic spring 43 to contract, first connecting rod 44 moves left and contacts with left conductive block 46, at this time, current passing through conductive block 46 is transmitted to first connecting rod 44 through conductive block 46 and controls third electric telescopic rod 48 to start, third electric telescopic rod 48 pulls telescopic plate 47 to move left, at this time, the rectangular through hole on the left side of fixed box 410 is opened and the rectangular through hole on the right side is blocked by shielding plate 49, at this time, hot air generated by the hot air pump in fixed box 410 is delivered out, so that the environment for product detection at this time is high temperature environment, in the process of rotating motor 33 driving clamping plate 34 clockwise rotation, counterweight 42 slides down in long slot 41 under its own gravity and extrudes right telescopic spring 43 to contract, first connecting rod 44 moves right and contacts with right conductive block 46, at this time, current passing through conductive block 46 is transmitted to first connecting rod 44 through conductive block 46 and controls third electric telescopic rod 48 to start, third electric telescopic rod 48 pulls telescopic plate 47 to move right, at this time, the rectangular through hole on the right side of fixed box 410 is opened and the rectangular through hole on the left side is blocked by shielding plate 49, at this time, cold air generated by the cold air pump in fixed box 410 is delivered to water tank 510 through the pipeline, so that the environment for product detection at this time is low temperature environment, in the process of second connecting rod 45 pushing folding plate 513 to compress reset spring 511 to contract, water in water tank 510 is atomized and sprayed from the nozzle, so as to form a low temperature and humid environment for product to test the folding performance evaluation in this environment, in addition, the weight of counterweight 42 can be adjusted and replaced by workers, so as to change the area of rectangular through hole of fixed box 410 blocked by shielding plate 49, so as to form different temperature and different humidity environment, which is convenient for product folding performance test.
[0040] As shown in Figure 8 , detection unit 5 includes push rod 51, convex rod 52, rotating plate 53, first conductive plate 54, second conductive plate 55 and fixed slot 56, push rod 51 is fixedly connected with second connecting rod 45, convex rod 52 is fixedly installed on push rod 51, rotating plate 53 is connected with long slot 41 through torsion spring, first conductive plate 54 is fixedly connected with push rod 51, push rod 51 is slidingly connected with fixed slot 56, second conductive plate 55 is fixedly installed in fixed slot 56, and fixed slot 56 is fixedly installed on clamping plate 34.
[0041] As shown in Figure 8 , Figure 9As shown, the detection unit 5 also includes a spring telescopic air box 57, a screw 58, a probe 59, a water tank 510, a return spring 511, a buffer spring 512, and a baffle plate 513. The spring telescopic air box 57 is fixedly mounted on the clamping plate 34 and has a built-in one-way air valve. The screw 58 is threadedly connected to the spring telescopic air box 57. The probe 59 is fixedly connected to the screw 58 and has a pressure sensor at its end. The water tank 510 is fixedly mounted on the clamping plate 34. One end of the return spring 511 is fixedly connected to the baffle plate 513. The other end of the spring 511 is fixedly connected to the water tank 510. The water tank 510 is equipped with a nozzle. The water tank 510 is connected to the rectangular through hole on the right side of the fixed box 410 through a pipe. One end of the buffer spring 512 is fixedly connected to the first conductive plate 54. The other end of the buffer spring 512 is fixedly connected to the fixed groove 56. The folding plate 513 is slidably installed in the water tank 510. The rotating plate 53 and the telescopic end of the spring telescopic air box 57 have the same polarity. The second conductive plate 55 is electrically connected to the telescopic end of the spring telescopic air box 57. The telescopic end of the spring telescopic air box 57 is an electromagnet.
[0042] During the counterclockwise rotation of the clamping plate 34, the counterweight 42 drives the second connecting rod 45 to move to the left. The second connecting rod 45 then drives the push rod 51 to push the rotating plate 53 to rotate to a horizontal state. On the one hand, the push rod 51 drives the first conductive plate 54 to squeeze the buffer spring 512 into contact with the second conductive plate 55. At this time, the current of the first conductive plate 54 is transmitted to the telescopic end of the spring telescopic air box 57 through the second conductive plate 55. Under the action of like poles repulsion, the rotating plate 53 pushes the telescopic end of the spring telescopic air box 57 to move backward, thereby pushing the gas pressure inside the air box to drive the screw 58 to rotate and move upward. At this time, the probe 59 contacts the product after it has been folded in the high temperature environment and performs smoothness detection. When the pressure on the probe 59 changes in stages, it is determined that the product has dents under the high temperature state. The number of times the product is folded at this time is recorded and evaluated. After the test is completed, the spring telescopic air box 57 will draw gas back into the spring telescopic air box 57 from the one-way air valve for the next test.
[0043] like Figure 9 As shown, there are multiple conductive blocks 46, and the current flowing through the multiple conductive blocks 46 gradually decreases, with the conductive block 46 closest to the fixed end of the third electric telescopic rod 48 having the largest current.
[0044] To facilitate the staff to change the mass of the counterweight 42, thereby changing the size of the rectangular through hole of the baffle plate 49 blocking the fixing box 410, thus creating environments with different temperatures and humidity levels, the product can quickly complete the folding performance evaluation under different environments.
[0045] like Figure 9 As shown, the folding plate 513 is composed of two straight plates spliced together, with the angle between the two straight plates being 30°-120°.
[0046] At different angles, the folding plate 513 can cause the counterweight 42 to drive the second connecting rod 45 to push and squeeze the folding plate 513 to move different distances during the clockwise rotation of the clamping plate 34, thereby resulting in different amounts of water sprayed out and creating different degrees of humid environment for testing purposes.
[0047] like Figure 1 As shown, a controller is installed inside the installation box 1.
[0048] To facilitate the start-up and shutdown of each unit, and to enable a rapid response in case of emergencies.
[0049] Working principle of the invention: After the product to be tested is transported to the pull plate 23, the controller controls the first electric telescopic rod 22 to start, pulling the pull plate 23 to move backward along the long plate 24. After completion, the controller controls the first electric push plate 25 to start, driving the long plate 24, the pull plate 23 and the fixed plate 21 to move upward, lifting the product to the designated height and completing the transportation of the product.
[0050] At this time, the controller controls the robot arm 32 to rotate to the designated position, and then controls the second electric telescopic rod 35 to retract, thereby driving the clamping plates 34 to move closer together to clamp the product. At this time, the controller controls the rotary motor 33 to drive the clamping plates 34 to rotate. During this period, the robot arm drives the product to move closer to the light source plate 37 and maintains the current state to perform ambient light calibration and testing. At the same time, after the product rotation is completed, the controller controls the second electric push plate 38 to push the support frame 39 and the roller 310 to move upward multiple times, and fold the product 90° for testing.
[0051] In the process of rotating the clamping plate 34 counterclockwise, the counterweight 42 drives the second connecting rod 45 to move left, and the second connecting rod 45 drives the push rod 51 to push the rotating plate 53 to rotate to the horizontal state. On the one hand, the push rod 51 drives the first conductive plate 54 to press the buffer spring 512 and contact the second conductive plate 55. At this time, the current of the first conductive plate 54 is transmitted to the extension end of the spring extension air tank 57 through the second conductive plate 55. Under the action of the same polarity repulsion, the rotating plate 53 drives the extension end of the spring extension air tank 57 to move backward, thereby driving the gas inside the air tank to push the screw rod 58 to rotate and move upward at the same time. At this time, the probe 59 contacts the product after folding in the high temperature environment and detects the smoothness. When the pressure on the probe 59 changes periodically, it is determined that the product has a dent in the high temperature state. The folding number of the product at this time is recorded for evaluation. After the test is completed, the spring extension air tank 57 will reabsorb the gas from the one-way air valve into the spring extension air tank 57 for next test.
[0052] In the process of rotating the clamping plate 34 counterclockwise, the counterweight 42 drives the second connecting rod 45 to move left, and the second connecting rod 45 drives the push rod 51 to push the rotating plate 53 to rotate to the horizontal state. On the one hand, the push rod 51 drives the first conductive plate 54 to press the buffer spring 512 and contact the second conductive plate 55. At this time, the current of the first conductive plate 54 is transmitted to the extension end of the spring extension air tank 57 through the second conductive plate 55. Under the action of the same polarity repulsion, the rotating plate 53 drives the extension end of the spring extension air tank 57 to move backward, thereby driving the gas inside the air tank to push the screw rod 58 to rotate and move upward at the same time. At this time, the probe 59 contacts the product after folding in the high temperature environment and detects the smoothness. When the pressure on the probe 59 changes periodically, it is determined that the product has a dent in the high temperature state. The folding number of the product at this time is recorded for evaluation. After the test is completed, the spring extension air tank 57 will reabsorb the gas from the one-way air valve into the spring extension air tank 57 for next test.
[0053] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the patent document.
Claims
1. A multi-morphological folding detection device with environmental change function, characterized in that: The device has the functions of environmental change and multi-morphology folding detection.
2. The multi-morphology folding detection device with environmental change function according to claim 1, characterized in that: The transport unit (2) includes a fixed plate (21), a first electric telescopic rod (22), a pull plate (23), a long plate (24), and a first electric push plate (25).
3. The multi-morphology folding detection device with environmental change function according to claim 1, characterized in that: The folding clamping unit (3) includes a fixed table (31), a mechanical hand (32), a rotating motor (33), a clamping plate (34), a second electric telescopic rod (35), a mounting bracket (36), a light source plate (37), a second electric push plate (38), a support bracket (39), and a roller (310). The folding clamping unit (3) includes a fixed table (31), a mechanical hand (32), a rotating motor (33), a clamping plate (34), a second electric telescopic rod (35), a mounting bracket (36), a light source plate (37), a second electric push plate (38), a support bracket (39), and a roller (310).
4. The multi-morphology folding detection device with environmental change function according to claim 1, characterized in that: The change unit (4) includes a long slot (41), a counterweight (42), a telescopic spring (43), a first connecting rod (44) and a second connecting rod (45), the long slot (41) is fixedly installed on the clamping plate (34), the counterweight (42) is slidably installed in the long slot (41), one end of the telescopic spring (43) is fixedly connected with the counterweight (42), the other end of the telescopic spring (43) is fixedly connected with the long slot (41), the first connecting rod (44) is fixedly connected with the counterweight (42), the second connecting rod (45) is fixedly connected with the counterweight (42), the first connecting rod (44) is an elastic rod, and the second connecting rod (45) is fixedly connected with the detection unit (5).
5. The multi-morphology folding detection device with environmental change function according to claim 4, characterized in that: The change unit (4) further includes a conductive block (46), a telescopic plate (47), a third electric telescopic rod (48), a shielding plate (49) and a fixed box (410), the conductive block (46) is fixedly installed on the fixed box (410), the third electric telescopic rod (48) is electrically connected with the first connecting rod (44), the telescopic plate (47) is slidably installed in the fixed box (410), the telescopic plate (47) is fixedly connected with the telescopic end of the third electric telescopic rod (48), the fixed end of the third electric telescopic rod (48) is fixedly installed in the fixed box (410), the telescopic plate (47) divides the fixed box (410) into left and right two chambers, the left and right two chambers of the fixed box (410) are respectively provided with a hot air pump and a cold air pump, the telescopic plate (47) is fixedly connected with the two shielding plates (49), the fixed box (410) is fixedly installed on the clamping plate (34), two rectangular through holes are formed in the fixed box (410), and the rectangular through hole on the right side of the fixed box (410) is connected with the detection unit (5) through a pipeline.
6. The multi-morphology folding detection device with environmental change function according to claim 4, characterized in that: The detection unit (5) includes a push rod (51), a convex rod (52), a rotating plate (53), a first conductive plate (54), a second conductive plate (55) and a fixed slot (56), the push rod (51) is fixedly connected with the second connecting rod (45), the convex rod (52) is fixedly installed on the push rod (51), the rotating plate (53) is connected with the long slot (41) through a torsional spring, the first conductive plate (54) is fixedly connected with the push rod (51), the push rod (51) is slidably connected with the fixed slot (56), the second conductive plate (55) is fixedly installed in the fixed slot (56), and the fixed slot (56) is fixedly installed on the clamping plate (34).
7. The multi-morphology folding detection device with environmental change function according to claim 6, characterized in that: The detection unit (5) further comprises a spring telescopic air tank (57), a screw rod (58), a probe (59), a water tank (510), a reset spring (511), a buffer spring (512) and a folded plate (513), the spring telescopic air tank (57) is fixedly installed on the clamping plate (34), the spring telescopic air tank (57) is internally provided with a one-way air valve, the screw rod (58) is in threaded connection with the spring telescopic air tank (57), the probe (59) is fixedly connected with the screw rod (58), the probe (59) is provided with a pressure sensor at an end portion, the water tank (510) is fixedly installed on the clamping plate (34), one end of the reset spring (511) is fixedly connected with the folded plate (513), the other end of the reset spring (511) is fixedly connected with the water tank (510), the water tank (510) is provided with a nozzle, the water tank (510) is connected with the right side rectangular through hole of the fixed tank (410) through a pipeline, one end of the buffer spring (512) is fixedly connected with the first conductive plate (54), the other end of the buffer spring (512) is fixedly connected with the fixed groove (56), the folded plate (513) is slidingly installed in the water tank (510), the rotating plate (53) and the telescopic end of the spring telescopic air tank (57) have the same polarity, the second conductive plate (55) is electrically connected with the telescopic end of the spring telescopic air tank (57), and the telescopic end of the spring telescopic air tank (57) is an electromagnet.
8. The multi-state flip detection device with environmental change function according to claim 5, wherein: The conductive block (46) has a plurality of conductive blocks (46), and the current passing through the conductive blocks (46) gradually decreases, and the current passing through the conductive block (46) close to the fixed end of the third electric telescopic rod (48) is the largest.
9. The multi-morphology folding detection device with environmental change function according to claim 7, characterized in that: The folded plate (513) is formed by splicing two straight plates, and the angle formed by the two straight plates is 30°-120°.
10. The multi-morphology folding detection device with environmental change function according to claim 1, characterized in that: The mounting box (1) is provided with a controller.
Citation Information
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