Full-automatic screw machine for six-station pump body panel of diaphragm pump

By combining a camera and controller with the design of a hydraulic cylinder and a buffer, the problem of screw fastening machines being unable to predict material needs in advance has been solved, achieving accurate material feeding and equipment protection, and improving production efficiency and screw fastening quality.

CN120921070AInactive Publication Date: 2025-11-11ZHEJIANG QIDI MECHANICAL & ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511085813.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2025-11-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing screw-locking machines cannot predict the presence of materials during operation, leading to empty-locking actions that affect the material supply and processing progress of subsequent workstations.

Method used

The system uses a camera and controller to transmit information via electrical signals to determine the material composition. It also utilizes hydraulic cylinders and buffers to protect the equipment, ensuring the accurate operation of the telescopic wire screwdriver and calibrator, and preventing dry-locking and equipment damage.

Benefits of technology

This ensures accurate material feeding, avoids dry locking, improves production efficiency and equipment lifespan, and guarantees the quality and consistency of screw tightening.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a full-automatic screw machine for a six-station pump body panel of a diaphragm pump, and relates to the technical field of screw machines. The full-automatic screw machine for the six-station pump body panel of the diaphragm pump comprises a machine body, a machining mechanism and a guide groove fixedly formed in the side of the surface, a six-station feeding mechanism is installed in the middle of the top of the machine body, the machining mechanism comprises a first guide column and a verification assembly, and a controller and a first hydraulic cylinder are fixedly installed at the top of the first guide column in sequence; a first flat plate and a second flat plate are sequentially and slidably mounted on the outer circular surface of the first guide column, a power source is fixedly mounted at the top of the first flat plate, a telescopic screwing device is fixedly mounted at the output end of the bottom of the power source, the bottom of the surface of the telescopic screwing device and the center of the second flat plate are slidably mounted, and a camera is mounted on the side of the bottom of the second flat plate; and multi-station continuous feeding is achieved, pre-judgment can be conducted, the empty locking action is avoided, and safety and reliability are achieved.
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Description

Technical Field

[0001] This invention relates to the field of screw-making technology, specifically to a fully automatic screw-making machine for a diaphragm pump six-station pump body panel. Background Technology

[0002] The six-station fully automatic screw fastening machine for diaphragm pump body panels is a device used in the production process of diaphragm pumps to automatically fasten screws on the pump body panels. It uses an automated mechanism to complete screw feeding, positioning, and tightening, improving production efficiency and assembly accuracy while reducing manual intervention. It typically consists of an automatic screw alignment device, a rotary fastening mechanism, and a control system. By feeding the material to the designated position, the rotary fastening mechanism uses a high-speed rotating bit to grab the screw and screw it into the screw holes on the pump body panel. Compared to traditional manual screw fastening, the entire screw fastening process requires no manual intervention, making it suitable for automated production lines. This significantly saves manpower while ensuring consistent tightening torque for each screw, improving product consistency and stability, and reducing quality issues caused by manual operation.

[0003] Currently, existing screw-making machines cannot pre-judge the materials during operation. Even without a pump panel or screws at the workstation, the screw-making machine will still perform a rotating locking action, resulting in a lock-on failure. This affects the material supply and processing progress of subsequent workstations. Summary of the Invention

[0004] To achieve the above objectives, the present invention provides the following technical solution: A fully automatic screw-screwing machine for a six-station diaphragm pump body panel includes: The machine body, and the guide trough fixedly installed on the side of the surface, and a six-station feeding mechanism is installed in the middle of the top of the machine body; The processing mechanism is used to tighten and check the screws on the diaphragm pump body panel to prevent loosening. The processing mechanism is installed on the side of the top of the machine body. The processing mechanism includes a first guide post and a calibration component. The first guide post is fixedly installed on the side of the top of the machine body. The calibration component is located on the top of the first guide post and close to the first guide post. A controller and a first hydraulic cylinder are sequentially fixedly installed on the top of the first guide post. A first plate and a second plate are sequentially slidably installed on the outer surface of the first guide post. A power source is fixedly installed on the top of the first plate. A telescopic screwdriver is fixedly installed at the output end of the bottom of the power source. The bottom of the surface of the telescopic screwdriver is slidably installed at the center of the second plate. A first buffer is installed between the top of the second plate and the bottom of the first plate, close to the telescopic screwdriver. A camera is installed on the side of the bottom of the second plate. By extending and retracting the first hydraulic cylinder and connecting it to the first plate, the power source is driven to move downward and upward, which in turn drives the telescopic screwdriver to move together. The height of the telescopic screwdriver is adjusted so that it is in a suitable position with the screw on the diaphragm pump body panel. By rotating the output end of the power source, the telescopic screwdriver is rotated to rotate and lock the screw on the diaphragm pump body panel.

[0005] Preferably, the first hydraulic cylinder is installed vertically, and its telescopic end is fixedly installed on the side of the top of the first plate. The bottom end of the telescopic wire twister passes through the center of the second plate and extends to its bottom. The camera is electrically connected to the controller. The camera takes pictures of the diaphragm pump body panel that is about to move under the telescopic wire twister. Combined with the electrical connection between the camera and the controller, the camera transmits the collected information to the controller in the form of electrical signals. The controller processes the signals and judges the diaphragm pump body panel body and whether there are screws, which helps to accurately feed materials and prevents empty lock action.

[0006] As the first plate moves downwards, and with the connection of the power source and the telescopic screwdriver, the second plate moves downwards as well. The bottom end of the telescopic screwdriver contacts the screw on the top of the diaphragm pump body panel, and the bottom end of the telescopic screwdriver receives an upward reaction force. The telescopic screwdriver can elastically extend and retract, and the second plate can slide, which compresses the first buffer, buffers the impact, reduces the impact force, protects the telescopic screwdriver, and extends the service life of the equipment.

[0007] Preferably, the verification component includes a second guide post, which is fixedly installed on the side of the top of the machine body near the first guide post. A second hydraulic cylinder and an indicator light are sequentially fixedly installed on the top of the second guide post. A third plate and a fourth plate are sequentially slidably installed on the surface of the second guide post. A driver is fixedly installed on the top of the third plate. A telescopic verifier is fixedly installed at the output end of the bottom of the driver. The bottom of the telescopic verifier is slidably installed between the fourth plate and the bottom of the third plate and the top of the fourth plate, near the telescopic verifier. By extending the output end of the second hydraulic cylinder and connecting with the third plate, the driver is driven to move downward, and the telescopic verifier moves downward together. The bottom end of the telescopic verifier is engaged with the screw on the top of the diaphragm pump body panel, which has been tightened by the telescopic screw tightener. The driver is then turned on, and the output end of the driver drives the telescopic verifier to rotate, thus re-tightening and verifying the screw on the top of the diaphragm pump body panel without any loosening.

[0008] When the bottom of the telescopic calibrator contacts the screw on the top of the diaphragm pump body panel, the telescopic calibrator is subjected to a reverse force, causing the fourth plate to move upward and apply an upward pushing force to the second buffer, which compresses the second buffer and thus provides buffer protection for the telescopic calibrator.

[0009] Preferably, the six-station feeding mechanism includes a rotating worktable and a U-shaped support platform. The rotating worktable is installed in the middle of the top of the machine body. The top of the U-shaped support platform has a blind hole. The U-shaped support platform is fixedly installed to the side of the top of the rotating worktable at the blind hole by screws. A right-angle limiting plate is fixedly installed on the side of the surface of the U-shaped support platform. A square opening is opened in the middle of the surface of the right-angle limiting plate. A pressing module is installed on the top of the rotating worktable and near the U-shaped support platform. When the diaphragm pump body panel to be processed is placed on the top of the U-shaped support platform and the surface of the diaphragm pump body panel is in contact with the right-angle limiting plate, the diaphragm pump body panel can be initially limited and will not be skewed.

[0010] Preferably, there are six U-shaped support platforms, and the six U-shaped support platforms are evenly installed along the circumference of the rotating worktable. The openings of the U-shaped support platforms face outwards. By evenly distributing the six U-shaped support platforms on the top side of the rotating worktable, multiple sets of U-shaped support platforms are driven to rotate together, so that the empty U-shaped support platforms can be continuously fed. By rotating the rotating worktable, the U-shaped support platforms are driven to rotate together to continuously supply materials.

[0011] Preferably, the pressing module includes a threaded column, the bottom end of which is detachably mounted on the top of the rotating worktable near the U-shaped support platform. A connecting plate is fixedly mounted on the top surface of the threaded column by a nut. A rectangular base block is fixedly connected to the middle of the bottom of the connecting plate. A connecting slide rod is slidably mounted on the bottom of the rectangular base block, and the connecting slide rod can elastically return to its original position. A pressing plate is fixedly connected to the bottom end of the connecting slide rod. A bending piece is fixedly connected to the side surface of the pressing plate, and a pin is fixedly connected to the side bottom of the pressing plate. With the first... The extension of the hydraulic cylinder causes the telescopic wire screwdriver to move downwards. The bottom of the connecting flange on the surface of the telescopic wire screwdriver contacts the pressure plate, causing the pressure plate to move downwards and driving the bending plate downwards as well. The inclined surface of the bending plate contacts the diaphragm pump body panel on the U-shaped support platform. The two symmetrical bending plates position the diaphragm pump body panel directly above the U-shaped support platform, ensuring accurate positioning and preventing offset. This facilitates the subsequent engagement of the screws at the bottom of the telescopic wire screwdriver and the top of the diaphragm pump body panel.

[0012] Preferably, there are two bending pieces, and the two bending pieces are symmetrically installed along the pressure plate. The pin is installed vertically and is installed directly above the blind hole. As the pressure plate moves downward, it will drive the pin to move downward as well. By inserting the bottom end of the pin into the inside of the blind hole, the pressure plate can be self-locked, which promotes the pressure plate to press the material on the diaphragm pump body panel firmly and prevents shaking.

[0013] Preferably, an auxiliary mechanism is installed on the top of the machine body and on the side away from the guide chute. The auxiliary mechanism includes a support leg. The bottom of the support leg is fixedly installed on the top of the machine body and on the side away from the guide chute. A crossbeam is fixedly installed on the top of the support leg. An operation panel is installed on one end of the surface of the crossbeam. A square column is fixedly installed on the end of the crossbeam away from the operation panel. A cylinder is fixedly connected to the bottom of the square column. A ball bearing is installed on the bottom of the surface of the square column. A pusher bar is fixedly connected to the telescopic end of the cylinder.

[0014] By utilizing the ball bearing at the bottom of the ball bearing support to fit against the top of the rotating worktable, and as the rotating worktable continues to rotate, the ball bearing support provides rolling support to the square column and crossbeam. Combined with the support legs, this makes the auxiliary mechanism more stable as a whole. When the diaphragm pump body panel is moved to the position of the guide trough, the extension of the cylinder telescopic end can be used to apply a pushing force to the push bar, which can then pass through the square opening and push the diaphragm pump body panel out, so that the diaphragm pump body panel falls into the interior of the guide trough, thereby realizing automatic unloading.

[0015] Preferably, the square column is installed vertically, and there are two ball bearing supports, which are installed symmetrically along the square column. The ball bearings at the bottom of the ball bearings are in contact with the top of the rotating worktable.

[0016] Preferably, the cylinder is installed horizontally, and the cylinder, push bar, and square opening are installed at the same height.

[0017] This invention provides a fully automatic screw-screwing machine for a six-station diaphragm pump body panel. It has the following beneficial effects: 1. This six-station fully automatic screw fastener for the diaphragm pump body panel utilizes the extension and retraction of the first hydraulic cylinder, connected to the first plate, to drive the power source to move downwards and upwards. This causes the telescopic screw fastener to move along with it, adjusting its height to position it appropriately relative to the screws on the diaphragm pump body panel. The rotation of the power source output causes the telescopic screw fastener to rotate, thus locking the screws on the diaphragm pump body panel.

[0018] 2. The six-station fully automatic screw machine for the diaphragm pump body panel uses a camera to photograph and sample the diaphragm pump body panel that is about to move under the telescopic screw tightener. Combined with the electrical connection between the camera and the controller, the camera transmits the collected information to the controller in the form of an electrical signal. The controller processes the signal and judges whether there are screws on the diaphragm pump body panel, which helps to ensure accurate feeding and prevents empty locking.

[0019] Third, the six-station fully automatic screw machine for the diaphragm pump body panel utilizes the bottom end of the telescopic screwdriver to contact the screw on the top of the diaphragm pump body panel. The bottom end of the telescopic screwdriver will be subjected to an upward reaction force. The telescopic screwdriver can elastically extend and retract, and the second plate can slide, so that the first buffer is compressed to buffer and reduce the impact force, protect the telescopic screwdriver, and extend the service life of the equipment.

[0020] IV. The six-station fully automatic screw tightening machine for the diaphragm pump body panel extends through the output end of the second hydraulic cylinder and is connected by the third plate, causing the driver to move downwards. The telescopic calibrator also moves downwards together. The bottom end of the telescopic calibrator engages with the screws on the top of the diaphragm pump body panel that have been tightened by the telescopic screw tightener. The driver is then activated, and its output end drives the telescopic calibrator to rotate, thus re-tightening and verifying the screws on the top of the diaphragm pump body panel, preventing any loosening.

[0021] 5. The six-station fully automatic screw machine for the diaphragm pump body panel, when the bottom end of the telescopic calibrator contacts the screw on the top of the diaphragm pump body panel, utilizes the reverse force applied to the telescopic calibrator to make the fourth plate move upward, applying an upward pushing force to the second buffer, thereby compressing the second buffer and thus providing buffer protection for the telescopic calibrator.

[0022] 6. The six-station fully automatic screw machine for the diaphragm pump body panel uses an external robotic arm to place the diaphragm pump body panel to be processed onto the top of the U-shaped support platform. The surface of the diaphragm pump body panel is in contact with the right-angle limiting plate, which can initially limit the diaphragm pump body panel and prevent it from being skewed.

[0023] 7. The six-station automatic screw machine for the diaphragm pump body panel utilizes six U-shaped support platforms evenly distributed on the sides of the top of the rotating worktable, so that multiple sets of U-shaped support platforms are driven to rotate together, which can continuously feed the empty U-shaped support platforms. By rotating the worktable, the U-shaped support platforms are driven to rotate together to continuously supply materials.

[0024] 8. This six-station fully automatic screw-screw machine for the diaphragm pump body panel uses a telescopic screw-screw to press the pressure plate at the bottom, causing the pressure plate to move downwards and driving the bending plate downwards as well. The inclined surface of the bending plate contacts the diaphragm pump body panel on the U-shaped support platform, and the two symmetrical bending plates position the diaphragm pump body panel, ensuring that the diaphragm pump body panel is directly above the U-shaped support platform. This ensures accurate positioning of the diaphragm pump body panel and prevents it from shifting, which helps in the subsequent screw engagement between the bottom of the telescopic screw-screw and the top of the diaphragm pump body panel.

[0025] 9. The six-station automatic screw machine for the diaphragm pump body panel moves the pressure plate downwards, which in turn moves the pin downwards. By inserting the bottom end of the pin into the blind hole, the pressure plate can be self-locked, which promotes the pressure plate to press the material on the diaphragm pump body panel firmly and prevents shaking.

[0026] 10. The six-station fully automatic screw machine for the diaphragm pump body panel, along with the continuous rotation of the rotating worktable, causes the ball bearing support to provide rolling support to the square column and crossbeam. Combined with the support legs, this makes the auxiliary mechanism more stable. When the diaphragm pump body panel is moved to the position of the guide trough, the extension of the cylinder telescopic end can apply a pushing force to the pusher bar, which can then pass through the square opening and push out the diaphragm pump body panel, allowing it to fall into the guide trough, thereby achieving automatic unloading. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of the fully automatic screw machine for the six-station diaphragm pump body panel of the present invention; Figure 2 This is a top-view structural schematic diagram of the six-station pump body panel of the diaphragm pump of the present invention, using a fully automatic screw-on machine. Figure 3 This is a schematic diagram of the connection structure between the processing mechanism and the machine body of the present invention; Figure 4 This is a schematic diagram of the overall structure of the processing mechanism of the present invention; Figure 5 This is a schematic diagram of the connection structure between the six-station feeding mechanism and the machine body of the present invention; Figure 6 This is a schematic diagram of the overall structure of the six-station feeding mechanism of the present invention; Figure 7 This is a schematic diagram of the overall structure of the pressing module of the present invention; Figure 8 This is a schematic diagram of the connection structure between the auxiliary mechanism and the main body of the present invention; Figure 9 This is a schematic diagram of the overall structure of the auxiliary mechanism of the present invention.

[0028] In the diagram: 1. Machine body; 2. Material guide chute; 3. Six-station feeding mechanism; 4. Machining mechanism; 5. Auxiliary mechanism; 31. Rotating worktable; 32. U-shaped support platform; 33. Blind hole; 34. Right-angle limit plate; 35. Square opening; 36. Pressing module; 361. Threaded column; 362. Connecting plate; 363. Rectangular base block; 364. Connecting slide rod; 365. Pressing plate; 366. Bending piece; 367. Pin shaft; 41. First guide column; 42. Verification component; 43. Controller; 44. First hydraulic... 45. Cylinder; 46. First plate; 47. Second plate; 48. Power source; 49. Telescopic wire twister; 40. First buffer; 410. Camera; 421. Second guide post; 422. Second hydraulic cylinder; 423. Indicator light; 424. Driver; 425. Third plate; 426. Fourth plate; 427. Telescopic calibrator; 428. Second buffer; 51. Support leg; 52. Crossbeam; 53. Operation panel; 54. Square column; 55. Cylinder; 56. Ball bearing support; 57. Push bar. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] First embodiment, such as Figures 1 to 4 As shown, the present invention provides a technical solution: A fully automatic screw-screwing machine for a six-station diaphragm pump body panel includes: The machine body 1, and the guide chute 2 fixedly installed on the side of the surface, and a six-station feeding mechanism 3 is installed in the middle of the top of the machine body 1; Processing mechanism 4 is used to tighten and check the screws on the diaphragm pump body panel to prevent loosening. Processing mechanism 4 is installed on the side of the top of the machine body 1. The processing mechanism 4 includes a first guide post 41 and a calibration component 42. The first guide post 41 is fixedly installed on the side of the top of the machine body 1. The calibration component 42 is located on the top of the first guide post 41 and close to the first guide post 41. A controller 43 and a first hydraulic cylinder 44 are fixedly installed on the top of the first guide post 41 in sequence. A first plate 45 and a second plate 46 are slidably installed on the outer surface of the first guide post 41 in sequence. A power source 47 is fixedly installed on the top of the first plate 45. A telescopic wire twister 48 is fixedly installed at the output end of the bottom of the power source 47. The bottom of the telescopic wire twister 48 is slidably installed with the center of the second plate 46. The top of the second plate 46 is close to the bottom of the first plate 45. A first buffer 49 is installed near the telescopic screwdriver 48, and a camera 410 is installed on the side of the bottom of the second plate 46. The operator starts the first hydraulic cylinder 44 to work. By extending and retracting the first hydraulic cylinder 44 and connecting it with the first plate 45, the power source 47 is driven to move downward and upward, which in turn drives the telescopic screwdriver 48 to move together. The height of the telescopic screwdriver 48 is adjusted so that it is in a suitable position with the screw on the diaphragm pump body panel. By rotating the output end of the power source 47, the telescopic screwdriver 48 is driven to rotate and lock the screw on the diaphragm pump body panel.

[0031] The first hydraulic cylinder 44 is installed vertically, and the telescopic end of the first hydraulic cylinder 44 is fixedly installed on the side of the top of the first plate 45. The bottom end of the telescopic wire twister 48 passes through the center of the second plate 46 and extends to its bottom. The camera 410 is electrically connected to the controller 43.

[0032] The camera 410 takes pictures of the diaphragm pump body panel that is about to move under the telescopic screw twister 48. Combined with the electrical connection between the camera 410 and the controller 43, the camera 410 transmits the collected information to the controller 43 in the form of electrical signals. The controller 43 processes the signals and judges the diaphragm pump body panel and whether there are screws. The feeding is accurate and there will be no empty lock action.

[0033] As the first plate 45 moves downward, and with the connection of the power source 47 and the telescopic screwdriver 48, the second plate 46 moves downward together. By using the bottom end of the telescopic screwdriver 48 to contact the screw on the top of the diaphragm pump body panel, the bottom end of the telescopic screwdriver 48 will be subjected to an upward reaction force. The telescopic screwdriver 48 can elastically extend and retract, and the second plate 46 can slide, so that the first buffer 49 is compressed for buffer protection.

[0034] The calibration component 42 includes a second guide post 421, which is fixedly installed on the side of the top of the machine body 1, close to the first guide post 41. A second hydraulic cylinder 422 and an indicator light 423 are sequentially fixedly installed on the top of the second guide post 421. A third plate 425 and a fourth plate 426 are sequentially slidably mounted on the surface of the second guide post 421. A driver 424 is fixedly installed on the top of the third plate 425. A telescopic calibrator 427 is fixedly installed at the output end of the bottom of the driver 424. The bottom of the telescopic calibrator 427 is slidably mounted between the bottom of the surface of the telescopic calibrator 427 and the fourth plate 426. The bottom of the third plate 425 is slidably mounted between the surface of the third plate 425 and the fourth plate 426. A second buffer 428 is installed between the top of 26 and near the telescopic calibrator 427. Through the extension of the output end of the second hydraulic cylinder 422 and the connection of the third plate 425, the driver 424 is driven to move downward, and the telescopic calibrator 427 moves downward together. The bottom end of the telescopic calibrator 427 is engaged with the screw on the top of the diaphragm pump body panel, which has been tightened by the telescopic screw tightener 48. The driver 424 is then turned on to start working. The output end of the driver 424 drives the telescopic calibrator 427 to rotate, so that the screw on the top of the diaphragm pump body panel can be tightened and checked again, and it will not loosen.

[0035] When the bottom end of the telescopic calibrator 427 contacts the screw on the top of the diaphragm pump body panel, the telescopic calibrator 427 is subjected to a reverse force, causing the fourth plate 426 to move upward, applying an upward pushing force to the second buffer 428. The second buffer 428 is compressed, providing buffer protection for the telescopic calibrator 427.

[0036] The second embodiment is based on the first embodiment; please refer to [link / reference]. Figures 1 to 7 As shown: The six-station feeding mechanism 3 includes a rotating worktable 31 and a U-shaped support platform 32. The rotating worktable 31 is installed in the middle of the top of the machine body 1. The top of the U-shaped support platform 32 has a blind hole 33. The U-shaped support platform 32 is fixedly installed at the blind hole 33 to the side of the top of the rotating worktable 31 by screws. A right-angle limiting plate 34 is fixedly installed on the side of the surface of the U-shaped support platform 32. A square opening 35 is opened in the middle of the surface of the right-angle limiting plate 34. A pressing module 36 is installed on the top of the rotating worktable 31 and near the U-shaped support platform 32. The diaphragm pump body panel to be processed is placed on the top of the U-shaped support platform 32 by the robot arm of the external equipment. The surface of the diaphragm pump body panel is in contact with the right-angle limiting plate 34, which can initially limit the diaphragm pump body panel and prevent it from being skewed.

[0037] There are six U-shaped support platforms 32, and the six U-shaped support platforms 32 are evenly installed along the circumference of the rotating worktable 31, with the openings of the U-shaped support platforms 32 facing outwards.

[0038] The operator starts the rotating worktable 31 to work. Six U-shaped support platforms 32 are evenly distributed on the top side of the rotating worktable 31, so that multiple sets of U-shaped support platforms 32 are driven to rotate together. This allows for continuous feeding of materials to the empty U-shaped support platforms 32. The rotation of the rotating worktable 31 causes the U-shaped support platforms 32 to rotate together for continuous material supply.

[0039] The pressing module 36 includes a threaded post 361. The bottom end of the threaded post 361 is detachably mounted on the top of the rotating worktable 31 near the U-shaped support platform 32. A connecting plate 362 is fixedly mounted on the top surface of the threaded post 361 by a nut. A rectangular base block 363 is fixedly connected to the middle of the bottom of the connecting plate 362. A connecting slide rod 364 is slidably mounted on the bottom of the rectangular base block 363 and can elastically return to its original position. A pressing plate 365 is fixedly connected to the bottom end of the connecting slide rod 364. A bending piece 366 is fixedly connected to the side of the surface of the pressing plate 365. A pin 367 is fixedly connected at the point. As the first hydraulic cylinder 44 extends, the telescopic screwdriver 48 moves downward. The bottom of the connecting flange on the surface of the telescopic screwdriver 48 contacts the pressure plate 365, causing the pressure plate 365 to move downward and driving the bending piece 366 to move downward as well. The inclined surface of the bending piece 366 contacts the diaphragm pump body panel on the U-shaped support platform 32. The two symmetrical bending pieces 366 position the diaphragm pump body panel, ensuring that the diaphragm pump body panel is directly above the U-shaped support platform 32, thus ensuring accurate positioning of the diaphragm pump body panel and preventing any deviation.

[0040] There are two bending pieces 366, and the two bending pieces 366 are symmetrically installed along the pressure plate 365. The pin 367 is installed vertically and is installed directly above the blind hole 33.

[0041] As the pressure plate 365 moves downward, it will drive the pin 367 to move downward as well. By inserting the bottom end of the pin 367 into the blind hole 33, the pressure plate 365 can be self-locked, which will promote the pressure plate 365 to press the material on the diaphragm pump body panel firmly and prevent shaking.

[0042] The third embodiment is based on embodiments one and two; please refer to [link / reference]. Figures 1 to 9 As shown: An auxiliary mechanism 5 is installed on the top of the machine body 1, away from the guide chute 2. The auxiliary mechanism 5 includes a support leg 51. The bottom of the support leg 51 is fixedly installed on the top of the machine body 1, away from the guide chute 2. A crossbeam 52 is fixedly installed on the top of the support leg 51. An operation panel 53 is installed on one end of the surface of the crossbeam 52. A square column 54 is fixedly installed on the end of the crossbeam 52 away from the operation panel 53. A cylinder 55 is fixedly connected to the bottom of the square column 54. A ball bearing support 56 is installed on the bottom of the surface of the square column 54. A pusher bar 57 is fixedly connected to the telescopic end of the cylinder 55. The screws on the top of the diaphragm pump body panel are tightened a second time by the telescopic calibrator 427. The retraction of the second hydraulic cylinder 422 causes the telescopic calibrator 427 to move upward. Under the rotation connection of the rotating worktable 31, the entire diaphragm pump body panel is driven closer to the guide chute. The position of groove 2 moves and is automatically rebounded and reset using connecting slide rod 364, causing pressure plate 365 to move upward. Pressure plate 365 on diaphragm pump body panel on U-shaped support platform 32 is removed, and the ball at the bottom of ball support member 56 fits against the top of rotating worktable 31. As rotating worktable 31 continues to rotate, ball support member 56 provides rolling support to square column 54 and crossbeam 52. Combined with the support of support leg 51, the auxiliary mechanism 5 becomes more stable. When diaphragm pump body panel moves to the position of guide groove 2, cylinder 55 is activated. The extension of cylinder 55's telescopic end applies a pushing force to push bar 57, allowing push bar 57 to pass through square opening 35 and push out diaphragm pump body panel, causing diaphragm pump body panel to fall into guide groove 2, thus achieving automatic unloading.

[0043] The square column 54 is installed vertically, and there are two ball bearing supports 56. The two ball bearing supports 56 are installed symmetrically along the square column 54, and the ball bearings at the bottom of the ball bearing supports 56 are in contact with the top of the rotating worktable 31.

[0044] Cylinder 55 is installed horizontally, and cylinder 55, pusher bar 57 and square opening 35 are installed at the same height.

[0045] In use, the diaphragm pump body panel to be processed is first placed on the top of the U-shaped support platform 32 by the robotic arm of the external equipment, and the surface of the diaphragm pump body panel is in contact with the right-angle limiting plate 34, so that the diaphragm pump body panel can be initially limited and there will be no skewing. At this time, the staff will start the rotating worktable 31 to work. The six U-shaped support platforms 32 are evenly distributed on the top side of the rotating worktable 31, so that multiple sets of U-shaped support platforms 32 are driven to rotate together, so that the empty U-shaped support platforms 32 can be continuously fed. By rotating the rotating worktable 31, the U-shaped support platforms 32 are driven to rotate together to continuously supply materials. Simultaneously, the camera 410 takes pictures of the diaphragm pump body panel that is about to move under the telescopic screw twister 48. Combined with the electrical connection between the camera 410 and the controller 43, the camera 410 transmits the collected information to the controller 43 in the form of an electrical signal. The controller 43 processes the signal and judges the diaphragm pump body panel body and whether there are screws. The feeding is accurate. When the rotating worktable 31 rotates the material of the diaphragm pump body panel to directly under the telescopic screw twister 48, the worktable 31 can be stopped, so that the material of the diaphragm pump body panel stops running. The operator starts the first hydraulic cylinder 44 to work. By extending the first hydraulic cylinder 44 and connecting it with the first plate 45, the power source 47 is driven to move downward, which in turn drives the telescopic thread screwer 48 to move together and adjust the height of the telescopic thread screwer 48. Furthermore, by utilizing the bottom of the connecting flange on the surface of the telescopic screw twister 48 to contact the pressure plate 365, the pressure plate 365 moves downward, causing the bending piece 366 to move downward as well. The inclined surface of the bending piece 366 contacts the diaphragm pump body panel on the U-shaped support platform 32, and the two symmetrical bending pieces 366 position the diaphragm pump body panel, ensuring that the diaphragm pump body panel is directly above the U-shaped support platform 32, thus ensuring accurate positioning of the diaphragm pump body panel without any deviation. As the pressure plate 365 moves downward, it will drive the pin 367 to move downward as well. By inserting the bottom end of the pin 367 into the blind hole 33, the pressure plate 365 can be self-locked, which will promote the pressure plate 365 to press the material on the diaphragm pump body panel firmly and prevent shaking. Moreover, the telescopic screw tightener 48 is adjusted to be in the right position with the screw on the diaphragm pump body panel, and the telescopic screw tightener 48 is driven to rotate by the rotation of the output end of the power source 47, so as to rotate and lock the screw on the diaphragm pump body panel. As the first plate 45 moves downward, and with the connection of the power source 47 and the telescopic screwdriver 48, the second plate 46 moves downward together. By using the bottom end of the telescopic screwdriver 48 to contact the screw on the top of the diaphragm pump body panel, the bottom end of the telescopic screwdriver 48 will be subjected to an upward reaction force. The telescopic screwdriver 48 can elastically extend and retract, and the second plate 46 can slide, so that the first buffer 49 is compressed for buffer protection. After tightening the screws on the diaphragm pump body panel, the first hydraulic cylinder 44 is activated again. The retraction of the telescopic end of the first hydraulic cylinder 44 lifts the telescopic screw tightener 48. The extension of the output end of the second hydraulic cylinder 422, and the connection of the third plate 425, causes the driver 424 to move downward. The telescopic calibrator 427 also moves downward. The bottom end of the telescopic calibrator 427 is engaged with the screws on the top of the diaphragm pump body panel that have been tightened by the telescopic screw tightener 48. The driver 424 is then activated. The output end of the driver 424 drives the telescopic calibrator 427 to rotate, thus tightening and verifying the screws on the top of the diaphragm pump body panel again, ensuring they do not loosen. When the bottom end of the telescopic calibrator 427 contacts the screw on the top of the diaphragm pump body panel, the telescopic calibrator 427 is subjected to a reverse force, causing the fourth plate 426 to move upward, which applies an upward pushing force to the second buffer 428. The second buffer 428 is compressed, providing buffer protection for the telescopic calibrator 427. The screws on the top of the diaphragm pump body panel are tightened a second time by the telescopic calibrator 427, and the telescopic calibrator 427 moves upward by the retraction of the second hydraulic cylinder 422. Under the rotation connection of the rotating worktable 31, the entire diaphragm pump body panel is moved closer to the guide trough 2, and automatically rebounds and resets using the connecting slide rod 364, causing the pressure plate 365 to move upward. The pressure plate 365 on the diaphragm pump body panel on the U-shaped support platform 32 is removed, and the ball bearing at the bottom of the ball bearing support 56 and the top of the rotating worktable 31 are connected. As the rotating worktable 31 continues to rotate, the ball bearing support 56 provides rolling support to the square column 54 and the crossbeam 52. Combined with the support of the support leg 51, the auxiliary mechanism 5 becomes more stable. When the diaphragm pump body panel moves to the position of the guide trough 2, the cylinder 55 is activated. By extending the telescopic end of the cylinder 55, a pushing force can be applied to the pusher bar 57, which can then pass through the square opening 35 and push out the diaphragm pump body panel, allowing it to fall into the guide trough 2, thereby achieving automatic unloading.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic screw-screwing machine for a six-station diaphragm pump body panel, characterized in that, include: The machine body (1) and the guide trough (2) fixedly installed on the side of the surface, and a six-station feeding mechanism (3) is installed in the middle of the top of the machine body (1). Processing mechanism (4) is used to fasten and check the screws on the diaphragm pump body panel to prevent loosening. The processing mechanism (4) is installed on the side of the top of the machine body (1). The processing mechanism (4) includes a first guide post (41) and a verification component (42). The first guide post (41) is fixedly installed on the side of the top of the machine body (1). The top of the verification component (42) is close to the first guide post (41). The top of the first guide post (41) is fixedly installed with a controller (43) and a first hydraulic cylinder (44). The outer circular surface of the first guide post (41) is slidably installed with a first plate (45) and a second plate (46). The top of the first plate (45) is fixedly installed with a power source (47). The output end of the bottom of the power source (47) is fixedly installed with a telescopic wire twister (48). The bottom of the surface of the telescopic wire twister (48) is slidably installed with the center of the second plate (46). The top of the second plate (46) is installed between the bottom of the first plate (45) and close to the telescopic wire twister (48). The side of the bottom of the second plate (46) is installed with a camera (410).

2. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 1, characterized in that: The first hydraulic cylinder (44) is installed vertically, and the telescopic end of the first hydraulic cylinder (44) is fixedly installed at the top side of the first plate (45). The bottom end of the telescopic wire twister (48) passes through the center of the second plate (46) and extends to its bottom. The camera (410) is electrically connected to the controller (43).

3. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 1, characterized in that: The verification component (42) includes a second guide post (421), which is fixedly installed on the side of the top of the body (1) and close to the first guide post (41). A second hydraulic cylinder (422) and an indicator light (423) are fixedly installed on the top of the second guide post (421) in sequence. A third plate (425) and a fourth plate (426) are slidably installed on the surface of the second guide post (421) in sequence. A driver (424) is fixedly installed on the top of the third plate (425). A telescopic verifier (427) is fixedly installed at the output end of the bottom of the driver (424). The bottom of the surface of the telescopic verifier (427) is slidably installed between the fourth plate (426). A second buffer (428) is installed between the bottom of the third plate (425) and the top of the fourth plate (426) and close to the telescopic verifier (427).

4. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 1, characterized in that: The six-station feeding mechanism (3) includes a rotating worktable (31) and a U-shaped support platform (32). The rotating worktable (31) is installed at the middle of the top of the machine body (1). The top of the U-shaped support platform (32) is provided with a blind hole (33). The U-shaped support platform (32) is fixedly installed at the blind hole (33) and the top side of the rotating worktable (31) is fixedly installed with screws. A right-angle limiting plate (34) is fixedly installed on the side of the surface of the U-shaped support platform (32). A square opening (35) is provided in the middle of the surface of the right-angle limiting plate (34). A pressing module (36) is installed at the top of the rotating worktable (31) and near the U-shaped support platform (32).

5. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 4, characterized in that: There are six U-shaped support platforms (32), and the six U-shaped support platforms (32) are evenly installed along the circumference of the rotating worktable (31), with the openings of the U-shaped support platforms (32) facing outwards.

6. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 4, characterized in that: The pressing module (36) includes a threaded column (361). The bottom end of the threaded column (361) is detachably installed on the top of the rotating worktable (31) and near the U-shaped support platform (32). A connecting plate (362) is fixedly installed on the top surface of the threaded column (361) by a nut. A rectangular base block (363) is fixedly connected to the middle of the bottom of the connecting plate (362). A connecting slide rod (364) is slidably installed on the bottom of the rectangular base block (363), and the connecting slide rod (364) can be elastically reset. A pressing plate (365) is fixedly connected to the bottom end of the connecting slide rod (364). A bending piece (366) is fixedly connected to the side of the surface of the pressing plate (365). A pin (367) is fixedly connected to the side of the bottom of the pressing plate (365).

7. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 6, characterized in that: There are two bending pieces (366), and the two bending pieces (366) are symmetrically installed along the pressure plate (365). The pin (367) is installed vertically and is installed directly above the blind hole (33).

8. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 4, characterized in that: An auxiliary mechanism (5) is installed on the top of the machine body (1) and on the side away from the guide trough (2). The auxiliary mechanism (5) includes a support leg (51). The bottom of the support leg (51) is fixedly installed on the top of the machine body (1) and on the side away from the guide trough (2). A crossbeam (52) is fixedly installed on the top of the support leg (51). An operation panel (53) is installed on one end of the surface of the crossbeam (52). A square column (54) is fixedly installed on the end of the crossbeam (52) away from the operation panel (53). A cylinder (55) is fixedly connected to the bottom end of the square column (54). A ball bearing support (56) is installed on the bottom of the surface of the square column (54). A pusher bar (57) is fixedly connected to the telescopic end of the cylinder (55).

9. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 8, characterized in that: The square column (54) is installed vertically, and there are two ball bearing supports (56), which are installed symmetrically along the square column (54). The ball bearings at the bottom of the ball bearing supports (56) are in contact with the top of the rotating worktable (31).

10. The fully automatic screw-screwing machine for a six-station diaphragm pump body panel according to claim 8, characterized in that: The cylinder (55) is installed horizontally, and the cylinder (55), push bar (57) and square opening (35) are installed at the same height.