Preparation method of high-strength assembled curtain wall decorative pinch plate
High-strength decorative panels are prepared by mixing modified fiber products with materials such as PVC resin, which solves the problem of insufficient strength of plastic panels, achieves longer life and wider application, and enhances the market potential of aluminum-plastic composite panels.
Patent Information
- Application Number
- CN202510901754.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-11-11
AI Technical Summary
Existing plastic panels have poor strength, are easily deformed, and have a short service life, which limits their application and market demand in places with high decorative requirements.
By preparing modified fiber products and mixing them with materials such as PVC resin, stearic acid, and silicon powder, and then extruding and cooling them under specific temperature and stirring conditions, high-strength decorative panels are formed. Water-based paint is then sprayed onto the surface to enhance the structural strength and aesthetics of the material.
This has improved the strength and service life of decorative panels, expanded their application in places with high decorative requirements, and enhanced the market demand for aluminum-plastic composite panels.
Abstract
Description
Technical Field
[0001] This invention relates to the field of curtain wall decorative panel manufacturing technology, and more specifically, to a method for manufacturing a high-strength assembled curtain wall decorative panel. Background Technology
[0002] Decorative ceiling panels, used in homes and office buildings, are typically made of plastic. However, plastic panels have a relatively simple surface structure and lack aesthetic appeal. Aluminum sheets or foils, on the other hand, can be made into various patterns, offering superior aesthetics such as brushed, coated, and painted aluminum foil. Therefore, most existing decorative ceiling panels use aluminum-plastic composite panels to achieve the desired surface aesthetics and are more suitable for decorative applications.
[0003] However, due to the poor strength of plastic materials, they are prone to deformation during use and have a short service life. They cannot be well applied in places with high decoration requirements, which is not conducive to expanding the market demand for aluminum-plastic composite ceiling panels. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a method for preparing a high-strength assembled curtain wall decorative panel, which improves the strength of the produced panel, prevents the panel from deforming during use, and thus improves the service life of the panel.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: the preparation method includes the following steps:
[0006] Step 1: Stirring. Put PVC resin, stearic acid, and silicon powder into the reaction vessel and stir for 30-60 minutes.
[0007] Step 2: Heating: While stirring the raw materials in Step 1, raise the temperature to 80-90℃ and continue stirring for 30-40 minutes.
[0008] Step 3: Extrusion Molding: The raw material after mixing in Step 2 is extruded and shaped using an extruder;
[0009] Step 4: Cooling: The mold formed in Step 3 is cooled and cured for 120-180 minutes to produce a high-strength decorative panel.
[0010] The present invention is further configured such that the preparation method includes the following steps: adding the modified fiber product into the reaction vessel in step one, so that the modified fiber product and the raw materials are thoroughly stirred.
[0011] The present invention is further configured such that the preparation step of the modified fiber product includes the following steps:
[0012] Step 1: Add the hot reactants and aluminum chloride into a beaker and stir with a stirrer at a speed of 280-350 r / min for 90-120 minutes to obtain the pre-prepared slurry;
[0013] Step 2: Add a 12-15% sodium hydroxide solution to a beaker and stir with a stirrer at a speed of 400-480 r / min for 60-90 minutes to obtain a reaction slurry;
[0014] Step 3: Pour the reaction slurry into the reactor, raise the temperature inside the reactor to 90-100℃, and stir with a stirring device at a speed of 300-350r / min for 50-60 minutes;
[0015] Step 4: Add 6-10% hydrochloric acid dropwise to the reaction vessel to adjust the pH value, raise the temperature inside the reaction vessel to 110-150℃, and continue to stir and mix with a stirrer for 100-120 minutes. After stirring, filter to obtain filter cake.
[0016] Step 5: Wash the filter cake with distilled water 5-8 times to obtain the modified fiber product.
[0017] The present invention is further configured such that, by weight, the modified fiber product comprises 5-10 parts, PVC resin comprises 25-45 parts, stearic acid comprises 1.0-1.2 parts, silica powder comprises 0.3-0.5 parts, and hydroxypropyl acrylate comprises 0.6-0.8 parts.
[0018] The present invention is further configured such that: after cooling in step four, the high-strength decorative buckle panel is finally sprayed with water-based paint on the surface of the product.
[0019] In summary, the present invention has the following beneficial effects: the strength of the buckle panel produced by the present invention is improved, preventing the buckle panel from deforming during use, thereby increasing the service life of the buckle panel, making it more suitable for applications in places with high decorative requirements, and at the same time expanding the market demand for aluminum-plastic composite buckle panels. Detailed Implementation
[0020] To enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.
[0021] The present invention will now be described in detail with reference to the embodiments.
[0022] The preparation method includes the following steps:
[0023] Step 1: Stirring. Put PVC resin, stearic acid, and silicon powder into the reactor and stir for 30-60 minutes. At the same time, add the modified fiber product to ensure that the modified fiber product is fully mixed with the raw materials.
[0024] Step 2: Heating: While stirring the raw materials in Step 1, raise the temperature to 80-90℃ and continue stirring for 30-40 minutes.
[0025] Step 3: Extrusion Molding: The raw material after mixing in Step 2 is extruded and shaped using an extruder;
[0026] Step 4: Cooling: The mold formed in Step 3 is cooled and cured for 120-180 minutes to produce a high-strength decorative panel. After cooling, the high-strength decorative panel is finally sprayed with water-based paint.
[0027] The preparation steps of the modified fiber products include the following steps:
[0028] Step 1: Add the hot reactants and aluminum chloride into a beaker and stir with a stirrer at a speed of 280-350 r / min for 90-120 minutes to obtain the pre-prepared slurry;
[0029] Step 2: Add a 12-15% sodium hydroxide solution to a beaker and stir with a stirrer at a speed of 400-480 r / min for 60-90 minutes to obtain a reaction slurry;
[0030] Step 3: Pour the reaction slurry into the reactor, raise the temperature inside the reactor to 90-100℃, and stir with a stirring device at a speed of 300-350r / min for 50-60 minutes;
[0031] Step 4: Add 6-10% hydrochloric acid dropwise to the reaction vessel to adjust the pH value, raise the temperature inside the reaction vessel to 110-150℃, and continue to stir and mix with a stirrer for 100-120 minutes. After stirring, filter to obtain filter cake.
[0032] Step 5: Wash the filter cake with distilled water 5-8 times to obtain the modified fiber product.
[0033] Meanwhile, by weight, the modified fiber product comprises 5-10 parts, PVC resin comprises 25-45 parts, stearic acid comprises 1.0-1.2 parts, silica powder comprises 0.3-0.5 parts, and hydroxypropyl acrylate comprises 0.6-0.8 parts.
[0034] Introducing aluminum ions into the fiber composition and using oxidation to generate carboxyl groups in the fiber, the carboxyl groups complex and chelate aluminum ions, allowing the aluminum ions to be adsorbed into the fiber composition. Subsequent reactions generate alumina molecules that are dispersed in the plant fiber, thereby improving the structural strength of the fiber. At the same time, the alumina molecules are dispersed in the decorative panel through the fiber, thereby improving the high strength performance and structural strength of the decorative panel, which has broad application prospects.
[0035] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principles of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A method for preparing a high-strength assembled curtain wall decorative panel, characterized in that: The preparation method includes the following steps: Step 1: Stirring. Put PVC resin, stearic acid, and silicon powder into the reaction vessel and stir for 30-60 minutes. Step 2: Heating: While stirring the raw materials in Step 1, raise the temperature to 80-90℃ and continue stirring for 30-40 minutes. Step 3: Extrusion Molding: The raw material after mixing in Step 2 is extruded and shaped using an extruder; Step 4: Cooling: The mold formed in Step 3 is cooled and cured for 120-180 minutes to produce a high-strength decorative panel.
2. The method for preparing a high-strength assembled curtain wall decorative panel according to claim 1, characterized in that: The preparation method further includes the following steps: adding the modified fiber product into the reaction vessel in step one, so that the modified fiber product and the raw materials are thoroughly stirred.
3. The method for preparing a high-strength assembled curtain wall decorative panel according to claim 2, characterized in that: The preparation steps of the modified fiber product include the following steps: Step 1: Add the hot reactants and aluminum chloride into a beaker and stir with a stirrer at a speed of 280-350 r / min for 90-120 minutes to obtain the pre-prepared slurry; Step 2: Add a 12-15% sodium hydroxide solution to a beaker and stir with a stirrer at a speed of 400-480 r / min for 60-90 minutes to obtain a reaction slurry; Step 3: Pour the reaction slurry into the reactor, raise the temperature inside the reactor to 90-100℃, and stir with a stirring device at a speed of 300-350r / min for 50-60 minutes; Step 4: Add 6-10% hydrochloric acid dropwise to the reaction vessel to adjust the pH value, raise the temperature inside the reaction vessel to 110-150℃, and continue to stir and mix with a stirrer for 100-120 minutes. After stirring, filter to obtain filter cake. Step 5: Wash the filter cake with distilled water 5-8 times to obtain the modified fiber product.
4. The method for preparing a high-strength assembled curtain wall decorative panel according to claim 3, characterized in that: By weight, the modified fiber product comprises 5-10 parts, PVC resin comprises 25-45 parts, stearic acid comprises 1.0-1.2 parts, silica powder comprises 0.3-0.5 parts, and hydroxypropyl acrylate comprises 0.6-0.8 parts.
5. The method for preparing a high-strength assembled curtain wall decorative panel according to claim 1, characterized in that: After cooling in step four, the high-strength decorative panels are finally coated with water-based paint.