PCB blanking device

Abstract

The application discloses a PCB unloading device, which comprises an equipment rack, a turnover device installed in the equipment rack, two mounting brackets of the turnover device, a rotating disc mounted on the mounting brackets, a through hole for conveying PCBs arranged on the rotating disc, a first moving module arranged between the two rotating discs and used for transporting the PCBs, a detection device comprising a second moving module and a visual sensor, the second moving module being connected to the first moving module, the visual sensor being used for taking photos of the PCBs, a lifting material collecting mechanism comprising a lifting module, a positioning frame and a material collecting bin, the positioning frame and the material collecting bin being arranged on the lifting module, and a material collecting area comprising a material collecting station connected to the material collecting bin. The application realizes that all the PCBs in the material collecting bin are front faces or back faces, and the material collecting bin filled with the PCBs is transferred to the material collecting area, so that the whole process is replaced by manual operation, and the automatic production of the PCBs in the whole process is realized.

Description

TECHNICAL FIELD

[0001] The present application relates to the PCB processing technical field, especially to a PCB unloading device. BACKGROUND

[0002] Printed circuit board (PCB) is the provider of electrical connection between electronic components. Before the emergence of printed circuit board, the interconnection between electronic components is directly connected by wire to form a complete circuit. In the contemporary, the circuit panel only exists as an effective experimental tool, while the printed circuit board has occupied an absolute dominant position in the electronic industry.

[0003] The existing PCB production cannot realize full-process automation, and each PCB needs to be laminated after the finished product to facilitate unloading. At present, the operation mode of manual operation is adopted, which is low in efficiency and easy to cause damage to the surface of the PCB.

[0004] Therefore, how to provide a PCB unloading device has become a problem to be solved by those skilled in the art. SUMMARY

[0005] In order to overcome the shortcomings of the prior art, the purpose of the present application is to provide a PCB unloading device.

[0006] The purpose of the present application is achieved by the following technical scheme:

[0007] According to the embodiment of the present application, a PCB unloading device is provided, which comprises a device rack, and the device rack is internally provided with:

[0008] The overturning device is arranged at the entrance of the device rack, and the overturning device comprises a base, two installation supports are arranged on the base at intervals, the installation supports are rotatably installed with rotating discs through the installation holes thereof, and the rotating discs are provided with through holes for PCB conveying; an overturning driving motor is arranged on the base between the two installation supports, and the output shaft of the overturning driving motor is in transmission connection with the rotating discs through a transmission mechanism; a first moving module is fixedly arranged between the two rotating discs, the first moving module is provided with a first conveying assembly extending in the front-rear direction, and the first conveying assembly is used for supporting and conveying the PCB; wherein the rotating center of the rotating disc is at the same horizontal height as the PCB.

[0009] The detection device is located in front of the turnover device, and the detection device comprises a second moving module and a visual sensor; the second moving module is provided with a second conveying assembly extending in the front-rear direction, the second conveying assembly is at the same horizontal height as the first conveying assembly, so that the input end of the second conveying assembly can be connected to the PCB conveyed by the first conveying assembly; the visual sensor is installed on the equipment rack and located above the input end of the second conveying assembly, and the visual sensor is used to take a photo of the PCB and transmit information to the monitoring system outside the device.

[0010] The lifting material collecting mechanism is located in front of the detection device, and the lifting material collecting mechanism comprises a lifting module, a positioning frame and a material collecting bin, the positioning frame is movably arranged on the lifting module, the bottom of the positioning frame is provided with a third conveying assembly extending in the left-right direction, and the third conveying assembly is provided with the material collecting bin; the material collecting bin comprises a bin body, two vertically arranged and spaced collecting plates are arranged in the bin body, and a plurality of layers of PCB stacking layers are arranged in the collecting plates from top to bottom; wherein the output end of the second conveying assembly faces the PCB stacking layers.

[0011] The material collecting area is located on the left side of the lifting material collecting mechanism, and the material collecting area comprises a plurality of material collecting stations arranged in a matrix; the bottom of the material collecting station is provided with a fourth conveying assembly extending in the left-right direction; wherein the lifting module can transmit the third conveying assembly of the positioning frame to the same horizontal height as the fourth conveying assembly, so that the fourth conveying assembly can be connected to the material collecting bin on the third conveying assembly.

[0012] As a preferred scheme, the rotating disc is disc-shaped, and the rotating disc is provided with gear teeth on the circumferential side;

[0013] The transmission mechanism comprises:

[0014] The main pulley is coaxially connected to the output shaft of the turnover driving motor and is installed on the mounting bracket;

[0015] Two sub-pulleys are arranged on the mounting bracket above the main pulley, and the two sub-pulleys are located on opposite sides of the main pulley;

[0016] The annular driving belt is arranged around the main pulley, and the two ends of the annular driving belt are respectively arranged around the rotating disc via the two sub-pulleys.

[0017] As a preferred scheme, the base is provided with a left-right extending guide groove, and the mounting bracket is movably arranged in the guide groove; wherein the two mounting brackets are connected through a joint plate.

[0018] As a preferred scheme, the first moving module and the second moving module have the same structure, and each includes a bottom plate, an upper surface of the bottom plate is provided with left and right extending guide rails, two sliding blocks are movably arranged on the guide rails, and a vertical plate is fixedly connected to the sliding blocks.

[0019] The first conveying assembly and the second conveying assembly have the same structure, and each includes a conveying assembly driving motor, an output shaft of the conveying assembly driving motor is connected to a synchronous shaft through a speed reduction assembly, and the two ends of the synchronous shaft are respectively connected to PCB conveying members arranged on opposite surfaces of the two vertical plates.

[0020] As a preferred scheme, the PCB conveying member includes an upper conveying member and a lower conveying member, and the upper conveying member and the lower conveying member have the same structure and each includes a first transmission wheel, a second transmission wheel, a positioning wheel assembly and a PCB conveying belt.

[0021] The upper surface of the PCB abuts against the PCB conveying belt of the upper conveying member, and the lower surface of the PCB abuts against the PCB conveying belt of the lower conveying member.

[0022] The first transmission wheel of the upper conveying member and the first transmission wheel of the lower conveying member are coaxially connected to transmission gears, and the transmission gears of the upper conveying member and the transmission gears of the lower conveying member are engaged.

[0023] The synchronous shaft is coaxially connected to the transmission gears of the lower conveying member, or the synchronous shaft is coaxially connected to the transmission gears of the upper conveying member.

[0024] As a preferred scheme, the positioning wheel assembly includes three positioning wheels arranged in a triangular shape, and the PCB conveying belt sequentially passes through the three positioning wheels.

[0025] As a preferred scheme, the lifting module includes a vertical plate, a lifting driving motor is arranged on the vertical plate, an output shaft of the lifting driving motor extends vertically and is coaxially connected to a lifting lead screw, a lifting nut is threadedly connected to the lifting lead screw, and the lifting nut is fixedly connected to the positioning frame through a connecting block.

[0026] As a preferred scheme, the vertical plate is movably arranged on the third moving module, the third moving module includes a fixed seat extending in the front-rear direction, the fixed seat is provided with a vertical plate transfer guide rail, an end portion of the vertical plate transfer guide rail is provided with a vertical plate transfer motor, an output shaft of the vertical plate transfer motor is coaxially connected to a vertical plate transfer lead screw, a vertical plate transfer screw block is threadedly connected to the vertical plate transfer lead screw, and the bottom of the vertical plate is arranged on the vertical plate transfer screw block.

[0027] As a preferred scheme, the third conveying assembly and the fourth conveying assembly are of the same structure, and each comprises a conveying belt on which the material collecting bin is arranged; the bottom and the top of the material collecting bin are both provided with an adjusting lead screw extending leftward and rightward and installed through a bearing seat, the adjusting lead screw is threadedly connected with an adjusting nut, and the adjusting nut is connected with a material collecting plate; and the end of the adjusting lead screw is provided with a synchronous wheel, and the synchronous wheels are connected through a synchronous belt.

[0028] As a preferred scheme, the device rack above the material collecting area is provided with a carrying mechanism, and the carrying mechanism comprises:

[0029] a carrying base plate, the end of the carrying base plate is connected with the inner side of the device rack, the carrying base plate is provided with a carrying sliding rail extending horizontally, the end of the carrying sliding rail is provided with a carrying motor, the output shaft of the carrying motor is coaxially connected with a carrying lead screw, and the carrying lead screw is threadedly connected with a carrying screw block;

[0030] a telescopic air cylinder, the telescopic air cylinder is installed on the carrying screw block through a carrying mounting block, and the cylinder telescopic shaft of the telescopic air cylinder extends downward;

[0031] a positioning plate, the top of the positioning plate is connected with the cylinder telescopic shaft of the telescopic air cylinder, and the bottom edge of the positioning plate is uniformly provided with four positioning rods, the positioning rods are used to abut against the top of the bin body;

[0032] a carrying seat, the carrying seat is installed at the bottom of the positioning plate, the bottom of the carrying seat is provided with a sliding groove, a carrying block is movably arranged in the sliding groove, and the bottom of the carrying block is symmetrically provided with two Z-shaped clamping arms; and the top of the bin body is provided with a clamping hole for the Z-shaped clamping arms to be inserted.

[0033] Compared with the prior art, the PCB unloading device has the following technical effects:

[0034] The PCB unloading device can realize that all the PCBs in the same material collecting bin are in the state of being all front faces or all back faces, the material collecting bin gradually descends under the control of the lifting module, the PCBs gradually fill the PCB stacking layer of the material collecting plate in the process, the material collecting bin filled with the PCBs is transferred to the material collecting area, the whole process replaces manual operation, the production efficiency is improved, the PCB production quality is ensured, and the automatic production of the PCB is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1 It is an external schematic view of the PCB unloading device.

[0036] Figure 2 It is an internal structure distribution diagram of the PCB unloading device.

[0037] Figure 3 It is a structure schematic view of the overturning device.

[0038] Figure 4 Schematic diagram of the cooperation of the turnover driving motor and transmission mechanism and the rotating disc of the present application;

[0039] Figure 5 Schematic diagram of the structure of the detection device in the overhead direction of the present application;

[0040] Figure 6 Schematic diagram of the structure of the first moving module or the second moving module of the present application;

[0041] Figure 7 Schematic diagram of the structure of the lifting material collecting mechanism of the present application;

[0042] Figure 8 Schematic diagram of the structure of the lifting module of the present application;

[0043] Figure 9 Schematic diagram of the structure of the third moving module of the present application;

[0044] Figure 10 Schematic diagram of the cooperation of the positioning frame and the material collecting bin of the present application;

[0045] Figure 11 Partial schematic diagram of the material collecting bin of the present application;

[0046] Figure 12 Schematic diagram of the structure of the carrying mechanism of the present application;

[0047] Figure 13 Schematic diagram of the bottom structure of the carrying seat of the present application;

[0048] Corresponding component names represented by the numbers and letters in the figures:

[0049] 1, equipment rack;

[0050] 2, turnover device; 21, base; 210, guide groove; 211, joint plate; 22, mounting support; 23, rotating disc; 24, turnover driving motor; 25, transmission mechanism; 251, main pulley; 252, branch pulley; 253, annular driving belt; 26, first moving module; 261, first transportation assembly;

[0051] 3, detection device; 31, second moving module; 311, second transportation assembly; 32, visual sensor;

[0052] 4, lifting material collecting mechanism; 41, lifting module; 411, vertical plate; 412, lifting drive motor; 413, lifting screw; 414, lifting nut; 415, connecting block; 42, positioning frame; 43, material collecting bin; 430, bin body; 431, material collecting plate; 432, PCB stacking layer; 44, third conveying assembly; 45, third moving module; 451, fixed seat; 452, vertical plate transfer guide rail; 453, vertical plate transfer motor; 454, vertical plate transfer screw; 455, vertical plate transfer screw block;

[0053] 5, material collecting area; 50, material collecting station; 51, fourth conveying assembly; 52, carrying mechanism; 521, carrying substrate; 522, carrying slide rail; 523, carrying motor; 525, carrying screw block; 526, air cylinder telescopic shaft; 5261, guide telescopic shaft; 527, carrying mounting block; 528, positioning plate; 5280, positioning rod; 529, carrying seat; 5291, carrying block; 5292, Z-shaped clamping arm;

[0054] 60, bottom plate; 61, guide rail; 62, slide block; 63, vertical plate; 64, moving module drive motor; 65, moving module screw;

[0055] 70, conveying assembly drive motor; 71, speed reduction assembly; 710, belt; 711, large pulley; 712, small pulley; 72, synchronous shaft; 73, PCB conveying member; 731, upper conveying member; 732, lower conveying member; 733, first transmission wheel; 734, second transmission wheel; 735, positioning wheel assembly; 736, PCB conveying belt; 737, transmission gear;

[0056] 80, conveying belt; 81, bearing seat; 82, adjusting screw; 83, adjusting nut; 84, synchronous wheel; 85, synchronous belt. DETAILED DESCRIPTION

[0057] In order to make the above objectives, features and advantages of the present application more apparent and understandable, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. It can be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application. In addition, it should be noted that, for the purpose of description, only the parts related to the present application are shown in the drawings, but not all the structures. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of protection of the present application.

[0058] The terms "comprises", "comprising", "includes", "including", "has", "having" and their conjugates mean "including but not limited to".

[0059] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all directed to the same

[0060] As shown in Figures 1 to 13 The present application provides a PCB blanking device, comprising a device rack 1, the device rack 1 is internally provided with:

[0061] The overturning device 2 is arranged at the entrance of the device rack 1, and the overturning device 2 comprises a base 21, two mounting brackets 22 are arranged on the base 21 at intervals, the mounting brackets 22 are rotatably mounted with rotary discs 23 through mounting holes thereof, and the rotary discs 23 are provided with through openings for PCB conveying; an overturning driving motor 24 is arranged on the base 21 between the two mounting brackets 22, and the output shaft of the overturning driving motor 24 is in driving connection with the rotary discs 23 through a transmission mechanism 25; a first moving module 26 is fixedly arranged between the two rotary discs 23, and the first moving module 26 is provided with a first conveying assembly 261 extending in the front-rear direction, the first conveying assembly 261 is used for supporting and conveying PCBs; wherein the rotation center of the rotary disc 23 is at the same horizontal height as the PCB;

[0062] The detection device 3 is located in front of the overturning device 2, and the detection device 3 comprises a second moving module 31 and a visual sensor 32; the second moving module 31 is provided with a second conveying assembly 311 extending in the front-rear direction, and the second conveying assembly 311 is at the same horizontal height as the first conveying assembly 261, so that the input end of the second conveying assembly 311 can be docked with the PCB conveyed by the first conveying assembly 261; the visual sensor 32 is mounted on the inner side of the device rack 1 and located above the input end of the second conveying assembly 311, and the visual sensor 32 is used to take photos of the PCB and transmit information to a monitoring system outside the device;

[0063] The lifting material collecting mechanism 4 is located in front of the detection device 3, and comprises a lifting module 41, a positioning frame 42 and a material collecting bin 43. The positioning frame 42 is movably arranged on the lifting module 41, and the bottom of the positioning frame 42 is provided with a third conveying assembly 44 extending in the left-right direction, and the material collecting bin 43 is arranged on the third conveying assembly 44; the material collecting bin 43 comprises a bin body 430, and two vertical and spaced material collecting plates 431 are arranged in the bin body 430, and a plurality of layers of PCB stacking layers 432 are arranged on the material collecting plates 431 in a spaced manner from top to bottom; and the output end of the second conveying assembly 311 faces the PCB stacking layers 432.

[0064] The material collecting area 5 is located on the left side of the lifting material collecting mechanism 4, and comprises a plurality of material collecting stations 50 arranged in a matrix. The bottom of each material collecting station 50 is provided with a fourth conveying assembly 51 extending in the left-right direction. The third conveying assembly 44 of the positioning frame 42 can be conveyed to the same horizontal level as the fourth conveying assembly 51, so that the fourth conveying assembly 51 can be connected to the material collecting bin 43 on the third conveying assembly 44.

[0065] In this way, the PCB can be flipped by 180° through the flipping device, so as to meet the requirement that all the PCBs in the same tray are front-facing or back-facing. Then, the PCB enters the material collecting bin, and the material collecting bin gradually descends under the control of the lifting module. In this process, the PCB gradually fills the PCB stacking layers of the material collecting plate. Then, the material collecting bin filled with the PCB is transferred to the material collecting area.

[0066] In implementation, the monitoring system can comprise a display screen. The worker only needs to observe whether the PCB photo displayed on the display screen meets the requirement. When it is found that the requirement is not met, the whole PCB unloading device is immediately stopped and adjusted.

[0067] Specifically, the rotating disc 23 is disc-shaped, and the rotating disc 23 is provided with gear teeth on the periphery thereof;

[0068] The transmission mechanism 25 comprises:

[0069] A main pulley 251 is installed on the mounting bracket 22, and the main pulley 251 is coaxially connected to the output shaft of the flipping driving motor 24;

[0070] Two sub-pulleys 252 are arranged on the mounting bracket 22 above the main pulley 251, and the two sub-pulleys 252 are located on opposite sides of the main pulley 251;

[0071] An annular driving belt 253 is arranged around the main pulley 251, and the two ends of the annular driving belt 253 are arranged around the rotating disc 23 via the two sub-pulleys 252.

[0072] In this way, by arranging the main pulley and the sub-pulley, the annular driving belt is always in a taut state, so that the overturning driving motor can stably drive the rotating disc to rotate.

[0073] Specifically, the base 21 is provided with left and right extending guide grooves 210, and the mounting brackets 22 are movably arranged in the guide grooves 210; wherein the two mounting brackets 22 are connected through a joint plate 211.

[0074] In this way, the two mounting brackets can move synchronously, and in case of unexpected situations, the first conveying assembly can be aligned with the second conveying assembly by adjusting the position of the mounting bracket.

[0075] Specifically, the first moving module 26 and the second moving module 31 have the same structure, and each includes a bottom plate 60, the upper surface of the bottom plate 60 is provided with left and right extending guide rails 61, two sliding blocks 62 are movably arranged on the guide rails 61, and a vertical plate 63 is fixedly connected to the sliding block 62.

[0076] The first conveying assembly 261 and the second conveying assembly 311 have the same structure, and each includes a conveying assembly driving motor 70, the output shaft of the conveying assembly driving motor 70 is connected to a synchronous shaft 72 through a speed reduction assembly 71, and the two ends of the synchronous shaft 72 are respectively connected to a PCB conveying member 73 arranged on the opposite faces of the two vertical plates 63.

[0077] In implementation, a moving module driving motor 64 is further arranged on the bottom plate 60, the moving module driving motor 64 is connected to a moving module lead screw 65 through a speed reduction assembly 71, and the moving module lead screw 65 is threadedly connected to the vertical plate 63.

[0078] In implementation, the speed reduction assembly 71 connected to the conveying assembly driving motor 70 and the speed reduction assembly 71 connected to the moving module driving motor 64 have the same structure, and each includes a large pulley 711 and a small pulley 712 connected through a belt 710, the small pulley 712 is coaxially connected to the output shaft of the conveying assembly driving motor 70, and the large pulley 711 is coaxially connected to the synchronous shaft 72.

[0079] In this way, the first moving module and the second moving module can adjust the distance between the two PCB conveying members in the overturning device and the detection device according to the width of different PCBs, thereby improving the adaptability of the overturning device and the detection device.

[0080] Specifically, the PCB conveying member 73 comprises an upper conveying member 731 and a lower conveying member 732; the upper conveying member 731 and the lower conveying member 732 have the same structure and each comprises a first transmission wheel 733, a second transmission wheel 734, a positioning wheel assembly 735 and a PCB conveying belt 736; the PCB conveying belt 736 is arranged around the first transmission wheel 733, and the two ends of the PCB conveying belt 736 are arranged around the second transmission wheel 734 via the positioning wheel assembly 735;

[0081] wherein the upper surface of the PCB abuts against the PCB conveying belt 736 of the upper conveying member 731, and the lower surface of the PCB abuts against the PCB conveying belt 736 of the lower conveying member 732;

[0082] wherein the first transmission wheel 733 of the upper conveying member 731 and the first transmission wheel 733 of the lower conveying member 732 are coaxially connected with a transmission gear 737, and the transmission gears 737 of the upper conveying member 731 and the lower conveying member 732 are engaged with each other;

[0083] wherein the transmission gear 737 of the lower conveying member 732 is coaxially connected with the synchronous shaft 72, or the transmission gear 737 of the upper conveying member 731 is coaxially connected with the synchronous shaft 72.

[0084] In this way, the two PCB conveying members in the turnover device or the detection device can be kept synchronous conveying, so that the PCB can be smoothly fed into the material collecting bin.

[0085] Specifically, the positioning wheel assembly 735 comprises three positioning wheels in a triangular distribution, and the PCB conveying belt 736 passes through the three positioning wheels in sequence.

[0086] In this way, the PCB conveying belt can be kept in a taut state at all times, so that the PCB can be more stably fed into the material collecting bin.

[0087] Specifically, the lifting module 41 comprises a vertical plate 411, the vertical plate 411 is provided with a lifting driving motor 412, the output shaft of the lifting driving motor 412 extends in the vertical direction and is coaxially connected with a lifting lead screw 413, the lifting lead screw 413 is threadedly connected with a lifting nut 414, and the lifting nut 414 is fixedly connected with the positioning frame 42 through a connecting block 415.

[0088] In this way, the material collecting bin gradually descends under the control of the lifting module, and in this process, the PCB gradually fills the PCB stacking layer of the material collecting plate; after the PCB completely fills the PCB stacking layer, the material collecting bin is lowered until the third conveying assembly and the fourth conveying assembly are at the same horizontal height, and then the material collecting bin filled with the PCB is transferred to the material collecting area.

[0089] Specifically, the vertical plate 411 is movably arranged on the third moving module 45, the third moving module 45 includes a fixed seat 451 extending along the front and back, the fixed seat 451 is provided with a vertical plate transfer guide rail 452, the end of the vertical plate transfer guide rail 452 is provided with a vertical plate transfer motor 453, the output shaft of the vertical plate transfer motor 453 is coaxially connected with a vertical plate transfer screw rod 454, the vertical plate transfer screw rod 454 is threadedly connected with a vertical plate transfer screw block 455, and the bottom of the vertical plate 411 is mounted on the vertical plate transfer screw block 455.

[0090] In this way, after the material collecting bins are placed in the material collecting stations in the same column, the position of the vertical plate is adjusted by the third moving module, so that the positioning frame on the vertical plate can be aligned with the material collecting stations in other columns, and then the material collecting bins are placed in the material collecting stations in other columns. Therefore, the entire PCB unloading device can place multiple material collecting bins filled with PCBs in the material collecting area without stopping, thereby improving work efficiency.

[0091] Specifically, the third conveying assembly 44 and the fourth conveying assembly 51 have the same structure, and each includes a conveying belt 80 provided with the material collecting bin 43.

[0092] It should be noted that in the embodiment, the horizontal distance between the bin body of the material collecting bin and the closest material collecting station is small enough, and the horizontal distance between the two adjacent material collecting stations in the same column is small enough, so that the material collecting bin can be directly transferred from the conveying belt of the third conveying assembly to the conveying belt of the fourth conveying assembly, and the material collecting bin can be transferred between the material collecting stations in the same column. Similarly, the horizontal distance between the first conveying assembly and the second conveying assembly, and the horizontal distance between the second conveying assembly and the third conveying assembly also meet the same requirements.

[0093] Specifically, the equipment rack 1 above the material collecting area 5 is provided with a carrying mechanism 52, and the carrying mechanism 52 includes:

[0094] a carrying base plate 521, the end of the carrying base plate 521 is connected to the inner side of the equipment rack 1, the carrying base plate 521 is provided with a carrying slide rail 522 extending horizontally, the end of the carrying slide rail 522 is provided with a carrying motor 523, the output shaft of the carrying motor 523 is coaxially connected with a carrying screw rod (not shown), and the carrying screw rod (not shown) is threadedly connected with a carrying screw block 525;

[0095] The telescopic air cylinder (not shown) is installed on the carrying screw block 525 through the carrying installation block 527, and the cylinder telescopic shaft 526 of the telescopic air cylinder (not shown) extends downward;

[0096] The positioning plate 528 is connected to the cylinder telescopic shaft 526 of the telescopic air cylinder (not shown) at the top, and the bottom edge of the positioning plate 528 is uniformly provided with four positioning rods 5280, which are used to abut against the top of the bin body 430;

[0097] The carrying seat 529 is installed at the bottom of the positioning plate 528, and the bottom of the carrying seat 529 is provided with a sliding groove, in which a carrying block 5291 is movably arranged, and the bottom of the carrying block 5291 is symmetrically provided with two Z-shaped clamping arms 5292; the top of the bin body 430 is provided with a clamping hole for the Z-shaped clamping arm 5292 to be inserted.

[0098] In implementation, four guide telescopic shafts 5261 are also uniformly arranged at the bottom of the installation block 527, and the bottom of the guide telescopic shaft 5261 is connected to the top of the positioning plate 528. In this way, the guide telescopic shaft 5261 assists the cylinder telescopic shaft 526 to realize the stable vertical displacement of the positioning plate 528.

[0099] In implementation, the positioning groove for the positioning rod 5280 to be inserted is arranged at the top of the bin body 430.

[0100] In the embodiment, after the Z-shaped clamping arm 5292 is controlled by the telescopic air cylinder (not shown) to be displaced downward and inserted into the clamping hole, the two carrying blocks 5291 are adjusted to be displaced in opposite directions, so that the bottom of the Z-shaped clamping arm 5292 is inserted at the bottom of the top plate of the bin body 430, thereby realizing the clamping effect of the bin body 430. Then, the Z-shaped clamping arm 5292 is controlled by the telescopic air cylinder (not shown) to be displaced upward, the bin body 430 is lifted, and the bin body 430 is horizontally displaced by the carrying motor 523, so that the bin body 430 is transferred to the aggregate workstations 50 of other columns.

[0101] In implementation, screw holes can be formed at the top of the sliding groove, the carrying block 5291, and the Z-shaped clamping arm 5292, and a screw rod is simultaneously inserted through the three screw holes to limit the carrying seat 529, the carrying block 5291, and the Z-shaped clamping arm 5292. Of course, other limiting methods can also be selected according to actual conditions, such as the magnetic connection between the carrying block 5291 and the sliding groove, or the sliding of the carrying block 5291 in the sliding groove through the cooperation of the ball screw. As long as the Z-shaped clamping arm 5292 can be inserted into the clamping hole at the top of the bin body 430, and the bottom of the Z-shaped clamping arm 5292 has abutted against the bottom of the top plate of the bin body 430, it is ensured that the Z-shaped clamping arm cannot be horizontally displaced under non-accidental conditions.

[0102] In this way, the carrying mechanism can make the different columns of the material collecting bins in the material collecting area transfer, and the third moving module is matched to adjust the position of the positioning frame on the vertical plate, so that the working efficiency can be further improved.

[0103] The above is only one specific embodiment of the present application, and any improvement made on the basis of the concept of the present application is considered to be within the protection scope of the present application.

Claims

1. A PCB blanking device comprising a device rack, characterized in that, The equipment rack is provided with: A turnover device is arranged at the entrance of the equipment rack, and the turnover device comprises a base, two installation supports are arranged on the base in a spaced manner, a rotating disc is rotatably installed on the installation supports through installation holes, and a through hole for conveying the PCB is formed on the rotating disc; a turnover driving motor is arranged on the base between the two installation supports, and the output shaft of the turnover driving motor is in transmission connection with the rotating disc through a transmission mechanism; a first moving module is fixedly arranged between the two rotating discs, a first conveying assembly extending in the front-rear direction is arranged on the first moving module, and the first conveying assembly is used for supporting and conveying the PCB; wherein the rotating center of the rotating disc is at the same horizontal height as the PCB; A detection device is arranged in front of the turnover device, and the detection device comprises a second moving module and a visual sensor; a second conveying assembly extending in the front-rear direction is arranged on the second moving module, and the second conveying assembly is at the same horizontal height as the first conveying assembly, so that the input end of the second conveying assembly can be connected to the PCB conveyed by the first conveying assembly; the visual sensor is installed on the equipment rack and located above the input end of the second conveying assembly, and the visual sensor is used to take a photo of the PCB and transmit information to a monitoring system outside the device; A lifting material collecting mechanism is arranged in front of the detection device, and the lifting material collecting mechanism comprises a lifting module, a positioning frame and a material collecting bin; the positioning frame is movably arranged on the lifting module, the bottom of the positioning frame is provided with a third conveying assembly extending in the left-right direction, and the third conveying assembly is provided with the material collecting bin; the material collecting bin comprises a bin body, two vertical collecting plates are arranged in the bin body, and a plurality of PCB stacking layers are arranged in the collecting plates in a spaced manner from top to bottom; wherein the output end of the second conveying assembly faces the PCB stacking layers; A material collecting area is arranged on the left side of the lifting material collecting mechanism, and the material collecting area comprises a plurality of material collecting stations arranged in a matrix; the bottom of the material collecting station is provided with a fourth conveying assembly extending in the left-right direction; wherein the lifting module can transmit the third conveying assembly of the positioning frame to the same horizontal height as the fourth conveying assembly, so that the fourth conveying assembly can be connected to the material collecting bin on the third conveying assembly; The first moving module and the second moving module have the same structure, and both comprise a bottom plate, left-right extending guide rails are arranged on the top surface of the bottom plate, two sliding blocks are movably arranged on the guide rails, and a vertical plate is fixedly connected to the sliding blocks; The first conveying assembly and the second conveying assembly have the same structure, and both comprise a conveying assembly driving motor, the output shaft of the conveying assembly driving motor is connected to a synchronous shaft through a speed reduction assembly, and the two ends of the synchronous shaft are respectively in transmission connection with PCB conveying members arranged on the opposite surfaces of the two vertical plates; The PCB conveying member comprises an upper conveying member and a lower conveying member; the upper conveying member and the lower conveying member have the same structure, and both comprise a first transmission wheel, a second transmission wheel, a positioning wheel assembly and a PCB conveying belt; the PCB conveying belt is wound around the first transmission wheel, and the two ends of the PCB conveying belt are wound around the second transmission wheel after passing through the positioning wheel assembly. The upper surface of the PCB is in abutment with the PCB conveying belt of the upper conveying member, and the lower surface of the PCB is in abutment with the PCB conveying belt of the lower conveying member; The first transmission gear of the upper conveying member and the first transmission gear of the lower conveying member are coaxially connected with transmission gears, and the transmission gears of the upper conveying member and the transmission gears of the lower conveying member are in meshing engagement; The synchronous shaft is coaxially connected with the transmission gear of the lower conveying member, or the synchronous shaft is coaxially connected with the transmission gear of the upper conveying member; The lifting module comprises a vertical plate, a lifting drive motor is installed on the vertical plate, an output shaft of the lifting drive motor extends vertically and is coaxially connected with a lifting lead screw, a lifting nut is threadedly connected to the lifting lead screw, and the lifting nut is fixedly connected to the positioning frame through a connecting block; The vertical plate is movably arranged on the third moving module, the third moving module comprises a fixed seat extending in the front-rear direction, the fixed seat is provided with a vertical plate transfer guide rail, an end of the vertical plate transfer guide rail is provided with a vertical plate transfer motor, an output shaft of the vertical plate transfer motor is coaxially connected with a vertical plate transfer lead screw, a vertical plate transfer screw block is threadedly connected to the vertical plate transfer lead screw, and a bottom of the vertical plate is installed on the vertical plate transfer screw block.

2. The PCB blanking device according to claim 1, wherein, The rotating disc is disc-shaped, and the circumferential side of the rotating disc is provided with a gear tooth; The transmission mechanism comprises: A main pulley is installed on the mounting bracket, and the main pulley is coaxially connected with the output shaft of the overturning drive motor; Two sub-pulleys are arranged on the mounting bracket above the main pulley, and the two sub-pulleys are located on opposite sides of the main pulley; An annular drive belt is arranged around the main pulley, and the two ends of the annular drive belt are arranged around the rotating disc via the two sub-pulleys.

3. The PCB blanking device of claim 1, wherein, The base is provided with a left-right extending guide groove, and the mounting bracket is movably arranged in the guide groove; wherein the two mounting brackets are connected through a joint plate.

4. The PCB blanking device of claim 1, wherein, The positioning wheel assembly comprises three positioning wheels distributed in a triangular shape, and the PCB conveying belt passes through the three positioning wheels in sequence.

5. The PCB blanking device of claim 1, wherein, The third conveying assembly and the fourth conveying assembly have the same structure, and both comprise a conveying belt, and the conveying belt is provided with the material collecting bin; the bottom and the top of the material collecting bin are both provided with a left-right extending adjusting lead screw through a bearing seat, the adjusting lead screw is threadedly connected with an adjusting nut, and the adjusting nut is connected with the material collecting plate; wherein the end of the adjusting lead screw is provided with a synchronous wheel, and the synchronous wheels are connected through a synchronous belt.

6. The PCB blanking device of claim 1, wherein, The device rack above the material collecting area is provided with a carrying mechanism, and the carrying mechanism comprises: A carrying base plate is connected with the inner side of the device rack at the end, the carrying base plate is provided with a horizontally extending carrying slide rail, an end of the carrying slide rail is provided with a carrying motor, an output shaft of the carrying motor is coaxially connected with a carrying lead screw, and the carrying lead screw is threadedly connected with a carrying screw block; A telescopic air cylinder is installed on the carrying screw block through a carrying mounting block, and the air cylinder telescopic shaft of the telescopic air cylinder extends downward. The positioning plate is connected with the cylinder telescopic shaft of the telescopic cylinder at the top, and the bottom edge of the positioning plate is uniformly provided with four positioning rods, which are used to abut against the top of the bin body; the carrying seat is installed at the bottom of the positioning plate, and the bottom of the carrying seat is provided with a sliding groove, and the carrying block is movably arranged in the sliding groove, and the bottom of the carrying block is symmetrically provided with two Z-shaped clamping arms; the top of the bin body is provided with a clamping hole for inserting the Z-shaped clamping arm.

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