Preparation equipment and method of ETFE release film for packaging

By using a detachable design connecting the sleeve and the drive roller, and an elastic limiting block structure, the problems of time-consuming disassembly and assembly of the take-up roller and manual cutting in the production of ETFE release film are solved, enabling rapid disassembly and assembly and automatic cutting, thus improving production efficiency and quality.

CN120922651APending Publication Date: 2025-11-11JIANGSU TELILAN COATING TECH CO LTD
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Patent Information

Application Number
CN202511321159.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2025-11-11

AI Technical Summary

Technical Problem

In the current production of ETFE release film, the disassembly and assembly of the take-up roller is time-consuming, affecting production efficiency, and the cutting process relies on manual labor, resulting in unstable quality.

Method used

The design incorporates a detachable connecting sleeve and drive roller, combined with an elastic limiting block and airbag structure, to enable quick connection and separation of the drive roller. The guide collar and support rod ensure the stability of the take-up roller, while the elastic retaining roller keeps the film taut. The cutting blade then enables automatic cutting.

Benefits of technology

It enables quick assembly and disassembly of the drive rollers, improves production efficiency, ensures the stability of film winding and the accuracy of cutting, reduces manual intervention, and improves production efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of preparation of ETFE release films, in particular to preparation equipment and method of an ETFE release film for packaging, and the preparation equipment comprises a bottom plate, a winding assembly is arranged at one end of the bottom plate, the winding assembly comprises a transmission roller, and the transmission roller is sleeved with a winding roller; the driving assembly is used for driving the transmission roller to rotate, and a connecting assembly is arranged between the driving assembly and the transmission roller; the tensioning assembly is arranged on one side of the winding assembly, and the tensioning assembly comprises an abutting roller; the device has the beneficial effects that an inserting rod is pushed by a second air bag to be inserted into a clamping hole, limiting and fixing of the transmission roller are achieved, meanwhile, through cooperation of a limiting block and a limiting groove, rotating connection of a connecting sleeve and the transmission roller is achieved, and when connection between the connecting sleeve and the transmission roller needs to be canceled, a pushing block is pressed; at the moment, air in the second air bag is exhausted into the first air bag, the inserting rod retracts into the storage hole under the left and right of the second reset spring, separation of the connecting sleeve and the transmission roller is completed, bolts do not need to be disassembled, and the disassembling efficiency is high.
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Description

Technical Field

[0001] This invention relates to the field of ETFE release film preparation technology, specifically to an apparatus and method for preparing an ETFE release film for packaging. Background Technology

[0002] ETFE is a highly transparent and weather-resistant fluoroplastic that is commonly used in architectural membrane materials, photovoltaic encapsulation, semiconductor manufacturing, and other fields. ETFE release film is an ETFE substrate coated with a release agent. The manufacturing process of ETFE release film involves a series of steps, including raw material processing, coating and feeding, drying and curing, and winding. In the prior art, Chinese invention patent CN115990968A discloses a device for preparing release film for graphite calendering, relating to the field of release film manufacturing equipment technology. A drying chamber is located on the top left side of the base plate, a material handling mechanism is installed above the base plate, and a cutting mechanism is located on one side of the material handling mechanism. When the U-shaped frame moves downwards, it will... The upper recovery rod pushes the pulley to align with the triangular plate. Then, as the fixed frame moves to the right, when the pulley reaches the lowest point of the triangular plate, the heating wire will contact the release film. The high temperature melts the release film, thus completing the cutting of the release film. This allows for automatic cutting of the release film. Since the heating wire is parallel to the release film, it ensures a neat cut, replacing manual cutting and avoiding the impact of human factors such as line of sight deviation and poor hand stability on the cutting quality, which can lead to cutting deviation and tilting of the cutting end. When winding up release film, the winding roller is usually mounted on the rotating roller, and then the release film is wound onto the winding roller by the rotating roller. In order to ensure the stable rotation of the rotating roller, the rotating roller is usually connected to the drive device by bolts. However, after the release film is wound up, the winding roller needs to be removed from the drive roller. Before removing it, the bolts need to be removed. The disassembly process is time-consuming and affects the production efficiency of release film. Summary of the Invention

[0003] The purpose of this invention is to provide an apparatus and method for preparing ETFE release films for encapsulation, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: An apparatus and method for preparing an ETFE release film for encapsulation, comprising: A base plate, one end of which is provided with a winding assembly for winding up ETFE release film, the winding assembly including a drive roller, on which a winding roller is sleeved; A drive assembly is provided for driving the transmission roller to rotate, and a connecting assembly is provided between the drive assembly and the transmission roller, the connecting assembly including a connecting sleeve; A tensioning assembly is disposed on one side of the winding assembly to ensure that the ETFE release film is in a taut state. The tensioning assembly includes an elastically configured abutment roller.

[0005] Furthermore, one end of the base plate is provided with two sets of symmetrically distributed fixing plates, and the transmission roller is disposed between the two sets of fixing plates.

[0006] Furthermore, the drive assembly includes a first motor disposed on one side of one of the set of fixed plates, the output end of the first motor passing through the fixed plate and connected to a connecting sleeve; The connecting sleeve has an annular structure, one end of the transmission roller is inserted into the inside of the connecting sleeve, and the other end of the transmission roller is rotatably disposed inside another set of the fixed plates.

[0007] Furthermore, a receiving hole is provided at the center of the connecting sleeve, a rod is inserted into the receiving hole, and a second return spring is provided between the end of the rod and the inner wall of the receiving hole. The end of the transmission roller is provided with a snap-fit ​​hole corresponding to the end position of the insertion rod.

[0008] Furthermore, a second airbag is provided between the end of the insertion rod and the inner wall of the receiving hole; The inner sidewall of the connecting sleeve is provided with a first clearance groove, a push block is slidably disposed inside the first clearance groove, and a first return spring is disposed between one sidewall of the push block and one side inner wall of the first clearance groove. A first airbag is provided between the other side wall of the push block and the other side wall of the first clearance groove. A first return spring is provided between the first airbag and the second airbag. The first airbag is connected to the second airbag through the first return spring, and the elastic force of the first return spring is greater than that of the second return spring.

[0009] Furthermore, the inner wall of the snap-fit ​​hole is provided with multiple sets of circumferentially distributed limiting grooves, and the outer surface of the insertion rod is provided with a first storage groove corresponding to the position of each limiting groove. A limiting block is slidably arranged inside each first storage groove, and a third reset spring is provided between the lower end of each limiting block and the inner bottom end of the corresponding first storage groove. Each of the aforementioned limiting blocks has oblique cut surfaces on both sides of its upper end.

[0010] Furthermore, the transmission roller has a clearance cavity inside, a double-ended lead screw is rotatably arranged inside the clearance cavity, and a second motor is arranged inside the transmission roller at a position corresponding to the double-ended lead screw, and the end of the double-ended lead screw is connected to the output end of the second motor; The outer surface of the transmission roller has multiple sets of circumferentially distributed grooves, each groove has a connecting plate inside, and each connecting plate has a hinge seat on its inner wall.

[0011] Furthermore, a through groove is provided at the center of each of the grooves, and the through groove communicates with the relief cavity; The outer surface of the double-ended lead screw is screwed with two sets of symmetrically distributed guide collars, and a second support rod is hinged between each set of guide collars and the corresponding hinge seat.

[0012] Furthermore, the upper ends of both sets of fixing plates are provided with first support rods, the side walls of both sets of first support rods are provided with first connecting rods, and the lower ends of both sets of first connecting rods are provided with second connecting rods. The second connecting rod is provided with a second clearance groove at the end position corresponding to the first connecting rod. One end of the first connecting rod is inserted into the interior of the second clearance groove, and a fifth return spring is provided between the lower end of the first connecting rod and the interior of the second clearance groove. A retaining roller is provided between the two sets of second connecting rods, and a guide groove is provided on the side wall of the two sets of second connecting rods that are close to each other, corresponding to the position above the retaining roller. A guide rod is slidably provided between the two sets of guide grooves, and a fourth return spring is provided between the upper end of the guide rod and the inner top of the guide groove. A cutting blade is provided at one end of the guide rod facing the abutment roller.

[0013] Furthermore, the method includes the following steps: Installation of the take-up roller: The take-up roller is installed outside the drive roller. Then, the second motor is started. The second motor drives the relief cavity to rotate, so that the two sets of guide rings come closer to each other. When the two sets of guide rings come closer to each other, with the cooperation of the second support rod, multiple sets of connecting plates are pushed out synchronously, so that the connecting plates contact the inner wall of the take-up roller, ensuring that the take-up rollers of each inner diameter can be fixedly installed outside the drive roller. Placement of the drive roller: Before placing the drive roller with the take-up roller sleeved between the two sets of fixed plates, first squeeze the push block. When the push block moves toward the inside of the first clearance groove, the first airbag is no longer compressed. At this time, the gas inside the second airbag is discharged into the first airbag through the first return spring. The insertion rod retracts into the receiving hole under the left and right of the second return spring. Then, one end of the drive roller is inserted into the connecting sleeve. Then, the force on the push block is removed. Under the action of the second airbag, the insertion rod is inserted into the snap-fit ​​hole, completing the connection between the drive roller and the first motor. When the insertion rod rotates, the elastically set limit block will spring into the limit groove. When the connecting sleeve drives the insertion rod to rotate, the transmission roller will rotate through the cooperation of the limit groove and the limit block. ETFE release film winding: After one end of the produced ETFE release film is wrapped around the upper end of the holding roller, it is wound around the winding roller. Then the first motor is started, and the first motor drives the winding roller to rotate to realize the winding of the ETFE release film. The flexible support roller ensures that the ETFE release film is always taut. When it is necessary to cut the ETFE release film, press down on the guide rod, and the guide rod will drive the cutting blade to cut the ETFE release film at the upper end of the support roller.

[0014] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention uses a second airbag to push the insert rod into the snap-fit ​​hole to achieve the limiting and fixing of the transmission roller. At the same time, the cooperation of the elastically set limiting block and limiting groove enables the rotational connection between the connecting sleeve and the transmission roller. When it is necessary to disconnect the connection between the connecting sleeve and the transmission roller, the push block is pressed. At this time, the first airbag is no longer compressed, and the gas inside the second airbag is discharged into the first airbag through the first return spring. Under the action of the second return spring, the insert rod retracts into the receiving hole, completing the separation of the connecting sleeve and the transmission roller. No bolts need to be removed, the disassembly efficiency is high, and different sizes of take-up rollers can be installed according to different production needs and production stages. 2. By rotating the clearance cavity, the two sets of guide rings can move closer or further apart. When the two sets of guide rings move closer together, with the cooperation of the second support rod, multiple sets of connecting plates are pushed out synchronously, so that the connecting plates contact the inner wall of the take-up roller, ensuring that the take-up rollers of each inner diameter can be fixedly sleeved on the outside of the drive roller. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram showing the structural connection of the winding assembly, the driving assembly, and the tensioning assembly of the present invention; Figure 3 This is a cross-sectional schematic diagram of the connection between the winding assembly and the drive assembly of the present invention; Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle; Figure 5 for Figure 4 Enlarged schematic diagram of the structure at point B; Figure 6 for Figure 4 Enlarged schematic diagram of the structure at point C; Figure 7 This is a schematic diagram of the internal structure of the transmission roller of the present invention; Figure 8 This is a schematic cross-sectional view of the transmission roller structure of the present invention; Figure 9 This is a schematic diagram of the tensioning component of the present invention; Figure 10 This is a cross-sectional schematic diagram of the connection between the first connecting rod and the second connecting rod of the present invention.

[0016] In the diagram: 1. Base plate; 2. Fixing plate; 3. Connecting sleeve; 4. First support rod; 5. Abutting roller; 6. Guide rod; 7. First motor; 8. First connecting rod; 9. Second connecting rod; 10. Transmission roller; 11. Take-up roller; 12. Push block; 13. First clearance groove; 14. First airbag; 15. Exhaust pipe; 16. First return spring; 17. Snap-fit ​​hole; 18. Storage hole; 19. Insert rod; 20. Second airbag; 21. Second return spring; 22. Limiting groove; 23. First storage groove; 24. Third return spring; 25. Limiting block; 26. Clearance cavity; 27. Double-ended lead screw; 28. Second motor; 29. ​​Second support rod; 30. Hinge seat; 31. Guide collar; 32. Groove; 33. Connecting plate; 34. Through groove; 35. Guide groove; 36. Fourth return spring; 37. Cutting blade; 38. Second clearance groove; 39. Fifth return spring. Detailed Implementation

[0017] To more clearly illustrate the overall concept of the present invention, a detailed description will be provided below with reference to the accompanying drawings and examples.

[0018] Example 1: Please see Figures 1 to 10 This invention provides a technical solution: an apparatus and method for preparing an ETFE release film for encapsulation, comprising: A base plate 1, with a winding assembly provided at one end for winding ETFE release film, the winding assembly including a drive roller 10, on which a winding roller 11 is sleeved; A drive assembly is provided for driving the transmission roller 10 to rotate, and a connecting assembly is provided between the drive assembly and the transmission roller 10, the connecting assembly including a connecting sleeve 3; A tensioning assembly is disposed on one side of the winding assembly to ensure that the ETFE release film is in a taut state. The tensioning assembly includes an elastically configured abutment roller 5. The drive assembly and the winding assembly are connected by a connecting assembly. The drive assembly drives the winding assembly to rotate, thereby winding the ETFE release film. During the winding process, the tensioning assembly ensures that the ETFE release film is always in a taut state, ensuring that the ETFE release film is tautly wound onto the winding roller 11.

[0019] Example 2: like Figures 2-6 As shown, the equipment and method for preparing the ETFE release film for encapsulation disclosed in Embodiment 2 of the present invention are basically the same in structure as those in Embodiment 1, except that: Two sets of symmetrically distributed fixed plates 2 are provided at one end of the base plate 1, and the transmission roller 10 is disposed between the two sets of fixed plates 2; The drive assembly includes a first motor 7 disposed on one side of one of the set of fixed plates 2, and the output end of the first motor 7 passes through the fixed plate 2 and is connected to a connecting sleeve 3. The connecting sleeve 3 has an annular structure. One end of the transmission roller 10 is inserted into the inside of the connecting sleeve 3, and the other end of the transmission roller 10 is rotatably disposed inside another set of the fixed plates 2. The connecting sleeve 3 has a storage hole 18 at its center. A rod 19 is inserted into the storage hole 18 and a second return spring 21 is provided between the end of the rod 19 and the inner wall of the storage hole 18. The end of the transmission roller 10 is provided with a snap-fit ​​hole 17 at the position corresponding to the end of the insertion rod 19; A second airbag 20 is provided between the end of the insertion rod 19 and the inner wall of the storage hole 18; The inner sidewall of the connecting sleeve 3 is provided with a first clearance groove 13, and a push block 12 is slidably disposed inside the first clearance groove 13. A first return spring 16 is disposed between one sidewall of the push block 12 and one side inner wall of the first clearance groove 13. A first airbag 14 is provided between the other side wall of the push block 12 and the other side wall of the first clearance groove 13. A first return spring 16 is provided between the first airbag 14 and the second airbag 20. The first airbag 14 is connected to the second airbag 20 through the first return spring 16, and the elastic force of the first return spring 16 is greater than the elastic force of the second return spring 21. The inner wall of the snap-fit ​​hole 17 is provided with multiple sets of circumferentially distributed limiting grooves 22. The outer surface of the insertion rod 19 is provided with a first storage groove 23 corresponding to the position of each limiting groove 22. A limiting block 25 is slidably provided inside each first storage groove 23, and a third return spring 24 is provided between the lower end of each limiting block 25 and the bottom end of the corresponding first storage groove 23. Each of the limiting blocks 25 has a beveled surface on both sides of its upper end. Before placing the drive roller 10, which is fitted with the take-up roller 11, between the two sets of fixed plates 2, the push block 12 is first squeezed. When the push block 12 moves toward the inside of the first clearance groove 13, the first airbag 14 is no longer compressed. At this time, the gas inside the second airbag 20 is discharged into the first airbag 14 through the first return spring 16. The insertion rod 19 retracts into the receiving hole 18 under the left and right pressure of the second return spring 21. Then, one end of the drive roller 10 is inserted into the connecting sleeve 3. Then, the force on the push block 12 is removed. Under the action of the second airbag 20, the insertion rod 19 is inserted into the snap-fit ​​hole 17, thus completing the connection between the drive roller 10 and the first motor 7. When the insertion rod 19 rotates, the elastically set limiting block 25 will spring into the limiting groove 22. When the connecting sleeve 3 drives the insertion rod 19 to rotate, the transmission roller 10 will rotate through the cooperation of the limiting groove 22 and the limiting block 25.

[0020] Example 3: like Figures 7-8 As shown, the equipment and method for preparing the ETFE release film for encapsulation disclosed in Embodiment 3 of the present invention are basically the same in structure as those in Embodiment 2, except that: The transmission roller 10 has a clearance cavity 26 inside, and a double-headed lead screw 27 is rotatably arranged inside the clearance cavity 26. A second motor 28 is arranged inside the transmission roller 10 at a position corresponding to the double-headed lead screw 27. The end of the double-headed lead screw 27 is connected to the output end of the second motor 28. The outer surface of the transmission roller 10 has multiple sets of circumferentially distributed grooves 32. Each groove 32 has a connecting plate 33 inside, and each connecting plate 33 has a hinge seat 30 on its inner wall. Each of the grooves 32 has a through groove 34 at its center, and the through groove 34 communicates with the relief cavity 26; The outer surface of the double-ended lead screw 27 is screwed with two sets of symmetrically distributed guide collars 31, and a second support rod 29 is hinged between each set of guide collars 31 and the corresponding hinge seat 30. The take-up roller 11 is fitted onto the outside of the drive roller 10. Then, the second motor 28 is started. The second motor 28 drives the relief cavity 26 to rotate, so that the two sets of guide rings 31 approach each other. When the two sets of guide rings 31 approach each other, with the cooperation of the second support rod 29, multiple sets of connecting plates 33 are pushed out synchronously, so that the connecting plates 33 contact the inner wall of the take-up roller 11, ensuring that the take-up rollers 11 of each inner diameter can be fixedly fitted onto the outside of the drive roller 10.

[0021] Example 4: like Figures 9-10 As shown, the equipment and method for preparing the ETFE release film for encapsulation disclosed in Embodiment 4 of the present invention are basically the same in structure as those in Embodiment 3, except that: Both sets of fixing plates 2 are provided with a first support rod 4 at their upper ends, both sets of first support rod 4 are provided with a first connecting rod 8 on their side walls, and both sets of first connecting rod 8 are provided with a second connecting rod 9 at their lower ends. The second connecting rod 9 is provided with a second clearance groove 38 at the end position of the first connecting rod 8. One end of the first connecting rod 8 is inserted into the interior of the second clearance groove 38, and a fifth return spring 39 is provided between the lower end of the first connecting rod 8 and the interior of the second clearance groove 38. A retaining roller 5 is provided between the two sets of second connecting rods 9, and a guide groove 35 is provided on the side wall of the two sets of second connecting rods 9 that are close to each other, corresponding to the position above the retaining roller 5. A guide rod 6 is slidably provided between the two sets of guide grooves 35, and a fourth return spring 36 is provided between the upper end of the guide rod 6 and the inner top of the guide groove 35. A cutting blade 37 is provided at one end of the guide rod 6 facing the abutting roller 5; The elastically set support roller 5 ensures that the ETFE release film is always in a taut state. When it is necessary to cut the ETFE release film, press down the guide rod 6, and the guide rod 6 drives the cutting blade 37 to cut the ETFE release film at the upper end of the support roller 5.

[0022] The specific solution is as follows: the take-up roller 11 is sleeved on the outside of the transmission roller 10, and then the second motor 28 is started. The second motor 28 drives the relief cavity 26 to rotate, so that the two sets of guide sleeves 31 approach each other. When the two sets of guide sleeves 31 approach each other, with the cooperation of the second support rod 29, multiple sets of connecting plates 33 are pushed out synchronously, so that the connecting plates 33 contact the inner wall of the take-up roller 11, ensuring that the take-up roller 11 is fixedly sleeved on the outside of the transmission roller 10. Then, the push block 12 is squeezed. When the push block 12 moves toward the inside of the first clearance groove 13, the first airbag 14 is no longer compressed. At this time, the gas inside the second airbag 20 is discharged into the first airbag 14 through the first return spring 16. The insertion rod 19 retracts into the receiving hole 18 under the action of the second return spring 21. Then, one end of the transmission roller 10 is inserted into the connecting sleeve 3. Then, the force on the push block 12 is removed. Under the action of the second airbag 20, the insertion rod 19 is inserted into the snap-fit ​​hole 17, completing the connection between the transmission roller 10 and the first motor 7. The elastically set limiting block 25 will spring into the limiting groove 22. When the connecting sleeve 3 drives the insertion rod 19 to rotate, the transmission roller 10 will rotate through the cooperation of the limiting groove 22 and the limiting block 25. After one end of the produced ETFE release film is wrapped around the upper end of the holding roller 5, it is wound onto the take-up roller 11. Then the first motor 7 is started, and the first motor 7 drives the take-up roller 11 to rotate to realize the winding of the ETFE release film. The elastically set support roller 5 ensures that the ETFE release film is always in a taut state. When it is necessary to cut the ETFE release film, press down the guide rod 6, and the guide rod 6 drives the cutting blade 37 to cut the ETFE release film at the upper end of the support roller 5.

[0023] This invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.

Claims

1. An apparatus for preparing an ETFE release film for encapsulation, characterized in that, include: A base plate (1) is provided at one end of the base plate (1) for winding up ETFE release film. The winding assembly includes a drive roller (10) and a winding roller (11) is sleeved on the drive roller (10). A drive assembly is provided for driving the transmission roller (10) to rotate, and a connecting assembly is provided between the drive assembly and the transmission roller (10), the connecting assembly including a connecting sleeve (3). A tensioning assembly is disposed on one side of the winding assembly to ensure that the ETFE release film is in a taut state. The tensioning assembly includes an elastically configured abutment roller (5).

2. The apparatus for preparing ETFE release film for encapsulation according to claim 1, characterized in that, Two sets of symmetrically distributed fixed plates (2) are provided on one end of the base plate (1), and the transmission roller (10) is disposed between the two sets of fixed plates (2).

3. The apparatus for preparing ETFE release film for encapsulation according to claim 2, characterized in that, The drive assembly includes a first motor (7) disposed on one side of one of the fixed plates (2), the output end of the first motor (7) passing through the fixed plate (2) and connected to a connecting sleeve (3); The connecting sleeve (3) has an annular structure. One end of the transmission roller (10) is inserted into the inside of the connecting sleeve (3), and the other end of the transmission roller (10) is rotatably disposed inside another set of the fixed plates (2).

4. The apparatus for preparing ETFE release film for encapsulation according to claim 1, characterized in that, The connecting sleeve (3) has a storage hole (18) at its center. A rod (19) is inserted into the storage hole (18) and a second return spring (21) is provided between the end of the rod (19) and the inner wall of the storage hole (18). The end of the transmission roller (10) is provided with a snap-fit ​​hole (17) at the position corresponding to the end of the insert rod (19).

5. The apparatus for preparing ETFE release film for encapsulation according to claim 4, characterized in that, A second airbag (20) is provided between the end of the insertion rod (19) and the inner wall of the receiving hole (18). The inner sidewall of the connecting sleeve (3) is provided with a first clearance groove (13), and a push block (12) is slidably arranged inside the first clearance groove (13). A first return spring (16) is provided between one sidewall of the push block (12) and one side inner wall of the first clearance groove (13). A first airbag (14) is provided between the other side wall of the push block (12) and the other side wall of the first clearance groove (13). A first reset spring (16) is provided between the first airbag (14) and the second airbag (20). The first airbag (14) is connected to the second airbag (20) through the first reset spring (16), and the elastic force of the first reset spring (16) is greater than the elastic force of the second reset spring (21).

6. The apparatus for preparing ETFE release film for encapsulation according to claim 4, characterized in that, The inner wall of the snap-fit ​​hole (17) is provided with multiple sets of circumferentially distributed limiting grooves (22). The outer surface of the insert rod (19) is provided with a first storage groove (23) corresponding to the position of each limiting groove (22). A limiting block (25) is slidably provided inside each first storage groove (23). A third return spring (24) is provided between the lower end of each limiting block (25) and the bottom end of the corresponding first storage groove (23). Each of the limiting blocks (25) has oblique cut surfaces on both sides of its upper end.

7. The apparatus for preparing ETFE release film for encapsulation according to claim 3, characterized in that, The transmission roller (10) has a relief cavity (26) inside, and a double-headed lead screw (27) is rotatably arranged inside the relief cavity (26). A second motor (28) is arranged inside the transmission roller (10) at a position corresponding to the double-headed lead screw (27). The end of the double-headed lead screw (27) is connected to the output end of the second motor (28). The outer surface of the transmission roller (10) has multiple sets of circumferentially distributed grooves (32), each groove (32) is provided with a connecting plate (33), and each connecting plate (33) is provided with a hinge seat (30) on its inner wall.

8. The apparatus for preparing ETFE release film for encapsulation according to claim 7, characterized in that, Each of the grooves (32) has a through groove (34) at its center, and the through groove (34) is connected to the relief cavity (26); The outer surface of the double-ended lead screw (27) is screwed with two sets of symmetrically distributed guide collars (31), and a second support rod (29) is hinged between the two sets of guide collars (31) and the corresponding hinge seat (30).

9. The apparatus for preparing ETFE release film for encapsulation according to claim 2, characterized in that, The upper ends of both sets of fixed plates (2) are provided with first support rods (4), the side walls of both sets of first support rods (4) are provided with first connecting rods (8), and the lower ends of both sets of first connecting rods (8) are provided with second connecting rods (9). The second connecting rods (9) are provided with second clearance grooves (38) at the end positions of the first connecting rods (8). One end of the first connecting rods (8) is inserted into the interior of the second clearance grooves (38), and a fifth return spring (39) is provided between the lower end of the first connecting rods (8) and the interior of the second clearance grooves (38). A retaining roller (5) is provided between the two sets of second connecting rods (9), and a guide groove (35) is provided on the side wall of the two sets of second connecting rods (9) that are close to each other, corresponding to the position above the retaining roller (5). A guide rod (6) is slidably provided between the two sets of guide grooves (35), and a fourth return spring (36) is provided between the upper end of the guide rod (6) and the inner top of the guide groove (35). A cutting blade (37) is provided at one end of the guide rod (6) facing the abutting roller (5).

10. A method for preparing an ETFE release film for encapsulation, characterized in that, The method includes the apparatus for preparing ETFE release film for encapsulation as described in any one of claims 1-9, and comprises the following steps: Installation of take-up roller (11): The take-up roller (11) is installed outside the drive roller (10), and then the second motor (28) is started. The second motor (28) drives the relief cavity (26) to rotate, so that the two sets of guide rings (31) approach each other. When the two sets of guide rings (31) approach each other, with the cooperation of the second support rod (29), multiple sets of connecting plates (33) are pushed out synchronously, so that the connecting plates (33) contact the inner wall of the take-up roller (11), ensuring that the take-up rollers (11) of each inner diameter can be fixedly installed outside the drive roller (10). Placement of the transmission roller (10): Before placing the transmission roller (10) with the take-up roller (11) between the two sets of fixed plates (2), first squeeze the push block (12). When the push block (12) moves toward the inside of the first clearance groove (13), the first airbag (14) is no longer compressed. At this time, the gas inside the second airbag (20) is discharged into the first airbag (14) through the first reset spring (16). The insertion rod (19) retracts into the storage hole (18) under the left and right of the second reset spring (21). Then, one end of the transmission roller (10) is inserted into the connecting sleeve (3). Then, the force on the push block (12) is removed. The insertion rod (19) is inserted into the snap-fit ​​hole (17) under the action of the second airbag (20), thus completing the connection between the transmission roller (10) and the first motor (7). When the insertion rod (19) rotates, the elastically set limiting block (25) will spring into the limiting groove (22). When the connecting sleeve (3) drives the insertion rod (19) to rotate, the transmission roller (10) will rotate through the cooperation of the limiting groove (22) and the limiting block (25). ETFE release film winding: After one end of the produced ETFE release film is wrapped around the upper end of the holding roller (5), it is wound around the winding roller (11), and then the first motor (7) is started. The first motor (7) drives the winding roller (11) to rotate to realize the winding of the ETFE release film. The elastically set support roller (5) can keep the ETFE release film in a taut state. When the ETFE release film needs to be cut, press down the guide rod (6), and the guide rod (6) will drive the cutting blade (37) to cut the ETFE release film at the upper end of the support roller (5).

Citation Information

Patent Citations

  • Preparation device and preparation method of release film for graphite calendaring

    CN115990968A