Manufacturing equipment of high-efficiency low-resistance air filter material and manufacturing method thereof

By employing a spiral fused wire channel and transmission mechanism in the manufacturing equipment, stable winding of the fiber filaments is achieved, solving the deformation problem of the fiber web during transmission, improving the mechanical strength and stability of the fiber web, and ensuring the high-efficiency filtration performance of the filter material.

CN120925176BActive Publication Date: 2025-12-05JIANGSU YOUFENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202511457526.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2025-12-05
Estimated Expiration
2045-10-13

AI Technical Summary

Technical Problem

The fiber webs manufactured by existing equipment are prone to deformation during transport, resulting in uneven fiber distribution and affecting the stability and mechanical strength of the filter material.

Method used

Multiple first shafts are installed inside the first meltblown box to form a spiral melt wire channel. The spiral fibers and straight fibers are intertwined to form a stable 'skeleton-filler' composite structure. The shape of the spinneret orifice is changed by the transmission mechanism and the stirring component to prevent the fibers from solidifying, ensuring that the fibers are stably entangled during the web formation process.

Benefits of technology

It improves the mechanical strength and morphological stability of the fiber web, avoids the loosening and deformation problems of traditional fiber webs, and ensures the high-efficiency filtration performance of the filter material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of manufacturing equipment, and discloses a manufacturing device for high-efficiency low-resistance air filtering material and a manufacturing method thereof, which comprises a main frame and a melt-blowing unit and a web former installed in the main frame, wherein the melt-blowing unit comprises a first melt-blowing box. A plurality of first shaft bodies are arranged in the first melt-blowing box to form a plurality of melt wire channels in a spiral structure, and the molten material is sprayed out after passing through the melt wire channels to obtain spiral fiber wires, which are interlocked and wound with straight wires sprayed out of a second melt-blowing box. The spiral fibers and the straight wires are wound in multiple layers and at multiple angles during the forming process to form a stable "skeleton-filling" composite structure, and the formed web structure is more stable.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of manufacturing equipment, in particular to a manufacturing equipment of high-efficiency low-resistance air filtration material and a manufacturing method thereof. BACKGROUND

[0002] Air filtration material is a functional material, and its core function is to capture and separate suspended solid or liquid particles (such as dust, pollen, microorganisms, smoke, fog droplets, etc.) from the airflow. It uses the multiple action mechanisms of fibers on particles to achieve filtration. With the development of industry, there is an urgent need for high-performance air filters, starting with high-efficiency low-resistance air filtration materials (such as nanofiber membranes and melt-blown ultrafine fiber composites). This material is the core material in the fields of air purification, medical protection and industrial cleaning, and is widely used in N95 masks, automobile air conditioners, household fresh air systems, hospital operating rooms and even semiconductor chip factories. It effectively safeguards health and safety while minimizing energy consumption.

[0003] The existing manufacturing equipment sprays fibers in a molten state to form a fiber web on the surface of a web former. At this time, the fiber web is in the form of a cloud, and the fibers are simply placed together, rather than being intertwined and entangled with each other. During the transmission to the next process, the fiber web is prone to deformation, causing uneven distribution of local fibers. SUMMARY

[0004] The present application aims to solve the problems existing in the prior art and provides a manufacturing equipment of high-efficiency low-resistance air filtration material and a manufacturing method thereof.

[0005] To achieve the above-mentioned purpose, the present application adopts the following technical solutions:

[0006] A manufacturing equipment of high-efficiency low-resistance air filtration material, comprising a main frame and a melt-blown unit and a web former installed in the main frame, wherein the melt-blown unit comprises:

[0007] A first melt-blown box, which is hollow inside, and a plurality of first through holes are formed in the bottom of the first melt-blown box and communicate with the inside of the first melt-blown box. A first spiral groove is formed in each first through hole.

[0008] A first shaft body, which is coupled to the plurality of first through holes, has an outer diameter consistent with the diameter of the first through holes, and a second spiral groove is formed on the surface of each first shaft body. The second spiral groove is aligned with the first spiral groove to form a melt wire channel with a variable cross-sectional shape. The melt wire channel is open at both ends, and the first spout hole is located on the outer surface of the first melt-blown box. The fiber filaments sprayed from the first spout hole are in a spiral shape and are sprayed towards the web former.

[0009] A plurality of second melt-blow boxes are circumferentially arranged and communicate with the interior of the first melt-blow box, each of the second melt-blow boxes is provided with a second spinning hole on both sides, and the fiber filaments sprayed from the second spinning hole are linearly wound with the adjacent spiral fiber filaments.

[0010] Preferably, the plurality of first spinning holes are not projected in the same vertical direction, and each of the first shaft bodies is provided with a second groove at one end and a positioning notch at the other end in the first melt-blow box.

[0011] Preferably, each of the first through holes is provided with a positioning protrusion at one end, and the first shaft body is slidingly installed in the first through hole.

[0012] Preferably, the first melt-blow box comprises a base, an end cover and a separation cover, the top of the base is provided with a first groove in an annular structure, a plurality of third through holes penetrating the outer surface of the base are circumferentially arranged in the first groove, the third through holes communicate with the second melt-blow box, and the first through hole is arranged on the surface of the base.

[0013] Preferably, the separation cover is fixedly installed in the middle of the surface of the base in a funnel structure, the conical outer surface thereof is used for guiding the material flow to the first through hole and the third through hole, the end cover is fixedly installed around the top of the base, the top end of the end cover is provided with a feeding port, and a multi-way adapter is fixedly installed in the feeding port.

[0014] Preferably, the middle of the base is provided with a fourth through hole, and a transmission mechanism for simultaneously changing the aperture shape of all the first spinning holes is arranged in the fourth through hole.

[0015] Preferably, the transmission mechanism comprises a lifting block, the outer diameter of the lifting block is consistent with the inner diameter of the fourth through hole, the lifting block can be driven to reciprocatingly slide in the fourth through hole, a connecting block is fixedly installed at the bottom of the lifting block, a plurality of connecting rods are circumferentially installed around the connecting block, each of the connecting rods penetrates the outer surface of the base and the plurality of first shaft bodies, and the base is circumferentially provided with a plurality of second through holes in a waist groove structure for avoiding the reciprocating movement of the connecting rods.

[0016] Preferably, the transmission mechanism further comprises a second shaft body and a reciprocating screw rod, one end of the reciprocating screw rod is threadedly connected with the lifting block, the other end is fixedly connected with the end of the second shaft body, one end of the second shaft body penetrates the separation cover and is rotationally connected therewith, a servo motor is fixedly installed at the top of the main frame, and the output end of the servo motor is fixedly installed with the rotation center of one end of the second shaft body.

[0017] Preferably, the second shaft body is sleeved with a stirring assembly, the stirring assembly comprises a stirring frame, a scraper and a protrusion, the protrusion is fixedly connected with the second shaft body, one end of the stirring frame is fixedly connected with the protrusion, and the other end of the stirring frame is fixedly connected with the scraper, and the scraper is in abutment with the inner wall of the first melt-blowing box.

[0018] A manufacturing method of high-efficiency low-resistance air filtration material, which adopts the manufacturing equipment of high-efficiency low-resistance air filtration material in the above scheme, comprises the following steps:

[0019] Step one: first, connect the multi-way adapter with the metering pump, and pump the melt raw material into the first melt-blowing box and the second melt-blowing box;

[0020] Step two: then, the melt passes through the spiral structure of the melt filament channel to form spiral fibers from the first spinning hole and straight filaments from the adjacent second spinning hole, and the spiral fibers are wound around the straight filaments, thereby forming a stable and uniform fiber web;

[0021] Step three: the lifting block is always driven to reciprocate along the fourth through hole in the axial direction, thereby constantly changing the shape of the first spinning hole, so that the surface of the spiral fiber is unevenly protruded, which is equivalent to barbs and is more conducive to hooking and winding the fiber filaments from the second spinning hole;

[0022] Step four: finally, the mutually and firmly wound fiber filaments form a more stable fiber web on the surface of the web former, and then are conveyed to the next process.

[0023] By arranging a plurality of first shaft bodies in the first melt-blowing box to form a plurality of melt filament channels in a spiral structure, the melt passes through the melt filament channel to form spiral fiber filaments, which are hooked and wound around the straight filaments from the second melt-blowing box, the spiral fibers and the straight filaments are wound in multiple layers and multiple angles during the forming process, forming a stable "skeleton-filling" composite structure, which greatly improves the mechanical strength and morphological stability of the fiber web, and avoids the problems of "cloud-like" looseness or transmission deformation of traditional melt-blown fiber webs. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a cross-sectional structure schematic diagram of a spinning die of a manufacturing equipment of high-efficiency low-resistance air filtration material proposed in the application;

[0025] Figure 2 It is a cross-sectional structure schematic diagram of a spinning die of a manufacturing equipment of high-efficiency low-resistance air filtration material proposed in the application; Figure 1 It is an enlarged structure schematic diagram of part A;

[0026] Figure 3 It is a whole structure schematic diagram of a manufacturing equipment of high-efficiency low-resistance air filtration material proposed in the application;

[0027] Figure 4This is a schematic diagram of the first spinneret distribution in a manufacturing equipment for a high-efficiency, low-resistance air filter material proposed in this invention.

[0028] Figure 5 This is a schematic diagram of the disassembled structure of the first meltblown box of the manufacturing equipment for a high-efficiency, low-resistance air filter material proposed in this invention;

[0029] Figure 6 for Figure 5 A magnified structural diagram of part B in the middle section;

[0030] Figure 7 This is a partial cross-sectional view of the base of a manufacturing equipment for high-efficiency, low-resistance air filter materials proposed in this invention.

[0031] Figure 8 for Figure 7 A magnified structural diagram of section C;

[0032] Figure 9 This is a schematic diagram of the transmission mechanism structure of a manufacturing equipment for high-efficiency, low-resistance air filter materials proposed in this invention.

[0033] Figure 10 This is a schematic diagram of the stirring assembly structure of a manufacturing equipment for a high-efficiency, low-resistance air filter material proposed in this invention.

[0034] In the diagram: 100, First meltblown box; 110, Base; 111, First spinneret hole; 112, First through hole; 1121, First spiral groove; 113, Second through hole; 114, Positioning protrusion; 115, First groove; 1151, Third through hole; 116, Fourth through hole; 120, End cap; 130, Isolation cap; 140, Multi-port adapter;

[0035] 200, First shaft; 210, Second spiral groove; 220, Second groove; 230, Positioning notch;

[0036] 300. Transmission mechanism; 310. Second shaft; 320. Reciprocating lead screw; 330. Lifting block; 340. Adapter block; 350. Connecting rod; 351. External thread;

[0037] 400. Mixing assembly; 410. Mixing frame; 420. Scraper; 421. Material chute; 430. Protrusion;

[0038] 500, Second meltblown box; 510, Second spinneret orifice; 600, Fuse channel;

[0039] 700, Main frame; 800, Network forming machine; 900, Servo motor. Detailed Implementation

[0040] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0041] Reference Figure 1 A method for manufacturing a high-efficiency, low-resistance air filter material: First, the manufacturing equipment for the high-efficiency, low-resistance air filter material is inspected before startup, and the multi-port adapter 140 is connected to the metering pump to pump the molten raw material into the first meltblown box 100 and the second meltblown box 500.

[0042] Next, the melt is ejected from the first spinneret 111 and straight filaments ejected from the adjacent second spinneret 510 through the spiral-structured melt channel 600, thus forming a stable and uniform fiber web (see...). Figure 2 );

[0043] During the spinning process, the lifting block 330 is always driven to slide back and forth along the axial direction of the fourth through hole 116, thereby continuously changing the shape of the first spinneret hole 111, causing uneven protrusions on the surface of the spiral fiber that is ejected, which is equivalent to barbs that are more conducive to hooking and wrapping the fiber filaments ejected from the second spinneret hole 510.

[0044] Finally, the intertwined and firmly entangled fibers form a more stable web on the surface of the web forming machine 800, and are then conveyed to the next process.

[0045] To ensure more stable fiber web formation and prevent it from becoming loose and cloud-like, a high-efficiency, low-resistance air filter material manufacturing device is employed. This device includes a main frame 700 and a meltblown unit and a web-forming machine 800 installed within the main frame 700. The meltblown unit comprises a first meltblown box 100, multiple first shafts 200, and multiple second meltblown boxes 500. The multiple first shafts 200 are installed within the first meltblown box 100 to form multiple spiral-shaped melt channels 600. The molten material is ejected through the melt channels 600 to obtain spiral-shaped fibers, which interlock and intertwine with the straight fibers ejected from the second meltblown boxes 500. Then, the fibers are formed on the surface of the web forming machine 800 and conveyed to the next process. The spiral fibers take longer to reach the web forming machine 800 than the straight fibers, allowing for some degree of curing earlier. Therefore, the spiral fibers are the main component during the winding process, acting as a "skeleton" to support the entire fiber web. The spiral fibers and straight fibers achieve multi-layer and multi-angle winding during the forming process, forming a stable "skeleton-filler" composite structure, which greatly improves the mechanical strength and morphological stability of the fiber web and avoids the "cloud-like" looseness or transmission deformation problems that are common in traditional meltblown fiber webs.

[0046] In order to melt-blown spiral fibers, in one specific implementation, such asFigure 1 As shown, the first meltblown box 100 has a hollow internal structure. The bottom of the first meltblown box 100 has multiple first through holes 112 communicating with its interior. Each first through hole 112 has a first spiral groove 1121. The first shaft 200 has multiple shafts and is coupled to the multiple first through holes 112 respectively. By connecting the first shaft 200 with the spiral grooves in the first through holes 112, a spiral channel with a variable cross-section is formed, so that the melt naturally forms spiral fibers during extrusion. This structure is not only conducive to the self-entanglement of fibers, but also allows the fiber shape to be adjusted by changing the position of the shaft. The spiral fibers partially solidify earlier than traditional straight fibers, providing support as a "skeleton". Straight fibers shuttle and wrap around it to form a stable fiber web, preventing the fiber web from fraying or deforming during transmission.

[0047] More specifically, such as Figure 5 As shown, the outer diameter of the first shaft 200 is the same as the diameter of the first through hole 112, and a second spiral groove 210 is formed on the surface of each first shaft 200 (see...). Figure 6 The second spiral groove 210 is aligned and spliced ​​with the first spiral groove 1121 to form a filament channel 600 with a variable aperture cross-sectional shape (see...). Figure 1 The filament channel 600 has an open structure at both ends, communicating with the inside and outside of the first meltblown box 100, respectively. The opening on the outer surface of the first meltblown box 100 is designated as the first spinneret hole 111. The fibers ejected from the first spinneret hole 111 are spirally sprayed toward the web forming machine 800 (see...). Figure 3 ).

[0048] To ensure that the fibers ejected from the meltblown unit can better wind and form a stable fiber web, in one specific implementation, such as... Figure 1 and Figure 2 As shown, the second meltblown box 500 is circumferentially distributed at the bottom of the first meltblown box 100, and its top is open and connected to the inside of the first meltblown box 100. It is used for the melt to enter the second meltblown box 500 through the first meltblown box 100. Each second meltblown box 500 has a second spinneret hole 510 on both sides. The second spinneret hole 510 faces the spiral fiber filament. The fiber filament ejected from the second spinneret hole 510 is straight and wraps around the adjacent spiral fiber filament. The straight fiber filament shuttles through the spiral fiber filament and fully hooks with it, which improves the entanglement effect between the fiber filaments and makes the formed fiber web more stable.

[0049] It should be noted that each of the first shafts 200 has a second groove 220 at one end inside the first meltblown box 100 (see...). Figure 6 The second groove 220 allows the molten material to be better guided into the molten wire channel 600. To facilitate installation and make the first spinneret orifices 111 more evenly distributed, the process continues as follows... Figure 6As shown, a positioning notch 230 is provided at the other end of the first shaft 200, and a positioning protrusion 114 is provided in the open end of each first through hole 112 that communicates with the outside (see...). Figure 8 The first shaft 200 is slidably installed in the first through hole 112 and engages with the positioning protrusion 114 through the positioning notch 230, which enables the rapid installation of the first shaft 200 and improves the work efficiency of equipment assembly.

[0050] To prevent the linearly distributed first spinnerets 111 from being too widely spaced due to the influence of the first shaft 200, they are arranged in a circular pattern, such as... Figure 4 As shown, the top-view projection positions of the multiple first spinnerets 111 are not in the same vertical direction (the arrows indicate the direction of the fiber web conveying).

[0051] More specifically, such as Figure 5 As shown, the first meltblown box 100 includes a base 110, an end cap 120, and an isolation cap 130, which together form a melt cavity (see...). Figure 1 Furthermore, the separate design facilitates maintenance. The base 110 has a cylindrical structure, with a first through hole 112 opened on the circular end face of the base 110. The bottom projection of the base 110 has a first dividing line a perpendicular to the fiber mesh conveying direction (see...). Figure 4 The dividing line a divides the spinneret coverage of the first meltblown box 100 into zone I and zone II. The first through holes 112 are first arranged in a linear array (the linear direction is the dividing line a), and then arranged in a circular array (divided into 180 degrees) in zone I and zone II respectively. The number of arrays in zone I and zone II differs by one, so that the centers of the multiple first through holes 112 are misaligned, so that the multiple first spinneret holes 111 are not on the same line, which improves the uniformity of the spinneret coverage of the equipment and reduces the "weak mesh" area.

[0052] In order to ensure that the melt can fully fill the first meltblown box 100 and the second meltblown box 500, in a specific embodiment, such as Figure 6 As shown, a first groove 115 with an annular structure is formed around the top of the base 110. Multiple third through holes 1151 penetrating the outer surface of the base 110 are formed circumferentially within the first groove 115. These third through holes 1151 communicate with the interior of the second meltblown box 500, and the bottom of the second meltblown box 500 is inclined (see...). Figure 1This allows the melt to smoothly reach all the second spinneret holes 510. The isolation cover 130 is fixedly installed in the middle of the surface of the base 110 in a funnel shape. Its conical outer surface is used to guide the material flow to the first through hole 112 and the third through hole 1151. The end cover 120 is fixedly installed around the top of the base 110. The top of the end cover has a feed port. A multi-port adapter 140 is fixedly installed in the feed port. The multi-port adapter 140 works with the metering pump to ensure that the first and second meltblown boxes are fed synchronously and the pressure is stable, thus preventing uneven fiber production from the source.

[0053] More specifically, the multi-port adapter 140 uses a cross-shaped four-way connector, one end of which is connected to the feed inlet, and the other two ends are connected to the metering pump through pipes.

[0054] In actual production, the air filter materials to be manufactured by the equipment vary, thus requiring the selection of different raw materials. However, the adhesion ability of different raw materials after spinning in a molten state differs. To enable the equipment to manufacture different fiber webs and ensure their stability, in a specific implementation plan, such as... Figure 1 As shown, the base 110 has a fourth through hole 116 in the middle. The fourth through hole 116 is equipped with a transmission mechanism 300 for simultaneously changing the shape of the diameter of all the first spinnerets 111. By continuously changing the cross-sectional shape of the spiral fiber during the spinning process, protrusions of different sizes (similar to barbs) are formed on its surface, which significantly enhances the mechanical connection between fibers and improves the peeling strength and stability of the fiber web.

[0055] More specifically, such as Figure 1 and Figure 9 As shown, the transmission mechanism 300 includes a lifting block 330, the outer diameter of which is the same as the inner diameter of the fourth through hole 116. The lifting block 330 can be driven to slide back and forth in the fourth through hole 116. A connecting block 340 is fixedly installed at the bottom of the lifting block 330. The bottom of the base 110 has a groove adapted to the connecting block 340. Multiple connecting rods 350 are circumferentially installed around the connecting block 340. Each connecting rod 350 passes through multiple first shafts 200 and the outer surface of the base 110. The base 110 has multiple second through holes 113 with a waist-groove structure (see...) circumferentially. Figure 7 and Figure 8 ), which is used to avoid the reciprocating movement of the connecting rod 350, in one specific embodiment, such as Figure 9 As shown, the connecting rod 350 is threadedly connected to the adapter block 340. One end of the rod has an external thread 351, and the other end has a marking for partition positioning, which facilitates quick location and replacement of the first shaft 200 during maintenance.

[0056] In one specific implementation, continue as follows Figure 9As shown, the transmission mechanism 300 also includes a second shaft 310 and a reciprocating lead screw 320. One end of the reciprocating lead screw 320 is threadedly connected to the lifting block 330, and the other end is fixedly connected to the end of the second shaft 310. One end of the second shaft 310 passes through the isolation cover 130 and is rotatably connected to it. A servo motor 900 is fixedly installed on the top of the main frame 700. The output end of the servo motor 900 is fixedly installed at the rotation center of one end of the second shaft 310.

[0057] It is important to note that at this time, one end of the second shaft 310 passes through and is rotatably connected to the multi-port adapter 140. The connection is properly sealed. The outer diameter of the second shaft 310 is smaller than the inner diameter of the multi-port adapter 140. The second shaft 310 is driven to rotate by the servo motor 900, which in turn drives the reciprocating screw 320 to rotate. The reciprocating screw 320 drives the lifting block 330 to slide back and forth in the fourth through hole 116. In turn, the multiple connecting rods 350 drive all the first shafts 200 to slide in the first through hole 112, thereby changing the cross-sectional shape of the filament channel 600, so that the first spinneret 111 ejects spiral fibers that are easier to hook into other fibers.

[0058] Considering that the melt dissipates heat quickly at the inner wall of the first meltblown box 100, it is prone to premature solidification, affecting the smoothness of the spinneret. In a specific solution, such as Figure 10 As shown, a stirring assembly 400 is fixedly sleeved on the surface of the second shaft 310. The stirring assembly 400 not only prevents the raw material from solidifying, but also promotes the uniform entry of the molten material into each spinneret hole through continuous stirring, ensuring that the fiber linear density is consistent.

[0059] More specifically, the stirring assembly 400 includes a stirring frame 410, a scraper 420, and a protrusion 430, the protrusion 430 being fixedly connected to the second shaft 310 (see...). Figure 1 The stirring frame 410 has a triangular structure with a hollow structure in the middle to increase the stability of the stirring process. One end of the stirring frame 410 is fixedly connected to the protrusion 430, and the other end is fixedly connected to the scraper 420. The scraper 420 abuts against the inner wall of the first meltblown box 100. The surface of the scraper 420 has two symmetrically opened arc-shaped material grooves 421.

[0060] When the second shaft 310 rotates, it drives the stirring frame 410 to stir in the first meltblown box 100. In particular, the melt on the inner wall is evenly mixed with the melt in the middle under the scraper of the scraper 420, avoiding local solidification and improving the utilization rate of the equipment.

[0061] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A manufacturing equipment for high-efficiency, low-resistance air filter materials, characterized in that, The utility model relates to a melt blown spinning device, including: Main frame (700) and install in main frame (700) melt blown unit and net machine (800), the melt blown unit includes: First melt blown box (100), the first melt blown box (100) inside is hollow structure, the first melt blown box (100) bottom is provided with a plurality of first through -hole (112) with its inside communication, every first through -hole (112) is provided with first helical groove (1121) in, and every first helical groove (1121) is provided with second helical groove (210) in first shaft body (200) surface, First shaft body (200) is provided with a plurality of and is respectively coupled with a plurality of first through -hole (112) connection, first shaft body (200) outer diameter is identical with first through -hole (112) bore diameter, every first shaft body (200) surface is provided with second helical groove (210), and second helical groove (210) is aligned splicing with first helical groove (1121) and forms the melt wire channel (600) of bore diameter section shape variable, and the melt wire channel (600) both ends are open structure, wherein the first jet orifice (111) of first melt blown box (100) outer surface is arranged, and the fiber filament of first jet orifice (111) is spirally jetted to net machine (800); Second melt blown box (500), the second melt blown box (500) is provided with a plurality of and is communicated with first melt blown box (100) inside every second melt blown box (500) both sides are provided with second jet orifice (510), and the fiber filament of second jet orifice (510) is straightly wound with adjacent helical fiber filament, and first melt blown box (100) includes base (110), end cover (120) and isolation cover (130), the first recess (115) of annular structure is set up around the top of base (110), and the third through -hole (1151) of penetrating base (110) outer surface is set up in the first recess (115) and is communicated with second melt blown box (500) inside, and the first through -hole (112) is set up on base (110) surface, and the fourth through -hole (116) is set up in base (110) middle, and the fourth through -hole (116) is provided with transmission mechanism (300) for changing the aperture shape of all first jet orifice (111) simultaneously.

2. The manufacturing apparatus of the high efficiency low resistance air filter material according to claim 1, wherein, The projection position of a plurality of first jet orifice (111) is not in the same vertical direction, and every first shaft body (200) is provided with second recess (220) in one end in first melt blown box (100), and is provided with positioning notch (230) in the other end.

3. The manufacturing apparatus of the high efficiency, low resistance air filter material according to claim 1, wherein, Every first through -hole (112) is provided with positioning convex (114) in one end, and first shaft body (200) is slidably installed in first through -hole (112).

4. The manufacturing apparatus of the high efficiency, low resistance air filter material according to claim 1, wherein The isolation cover (130) is funnel-shaped and fixedly installed in the middle of the surface of the base (110), and the conical outer surface is used for guiding the material flow to the first through hole (112) and the third through hole (1151). The end cover (120) is fixedly installed around the top of the base (110), and the top end is provided with a feeding port, and the feeding port is fixedly installed with a multi-way adapter (140).

5. The manufacturing apparatus of the high efficiency, low resistance air filter material according to claim 1, wherein, The transmission mechanism (300) includes a lifting block (330), the outer diameter of the lifting block (330) is consistent with the inner diameter of the fourth through hole (116), the lifting block (330) can be driven to reciprocatingly slide in the fourth through hole (116), and the bottom of the lifting block (330) is fixedly installed with an adapter block (340), a plurality of connecting rods (350) are circumferentially installed around the adapter block (340), each connecting rod (350) penetrates through the plurality of first shaft bodies (200) and the outer surface of the base (110), and the base (110) is circumferentially provided with a plurality of second through holes (113) in a waist groove structure, which is used for avoiding the reciprocating movement of the connecting rod (350).

6. The production apparatus of the high efficiency low resistance air filter material according to claim 5, wherein The transmission mechanism (300) further includes a second shaft body (310) and a reciprocating screw rod (320), one end of the reciprocating screw rod (320) is threadedly connected with the lifting block (330), the other end is fixedly connected with the end of the second shaft body (310), one end of the second shaft body (310) penetrates through the isolation cover (130) and is rotationally connected with the isolation cover (130), and the top of the main frame (700) is fixedly installed with a servo motor (900), and the output end of the servo motor (900) is fixedly installed with the rotation center of one end of the second shaft body (310).

7. The manufacturing apparatus of the high efficiency, low resistance air filter material according to claim 6, wherein The surface of the second shaft body (310) is fixedly sleeved with a stirring assembly (400), the stirring assembly (400) includes a stirring frame (410), a scraper (420) and a protruding block (430), the protruding block (430) is fixedly connected with the second shaft body (310), one end of the stirring frame (410) is fixedly connected with the protruding block (430), and the other end is fixedly connected with the scraper (420), and the scraper (420) abuts against the inner wall of the first melt-blown box (100).

8. A manufacturing method of the high-efficiency low-resistance air filtration material, which adopts the manufacturing equipment of the high-efficiency low-resistance air filtration material.

Citation Information

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