Integrated composite insulation board splicing and building device and construction method

Abstract

The invention discloses an integrated composite insulation board splicing and building device and a construction method. The integrated composite insulation board splicing and building device comprises a supporting unit, a limiting unit and a pushing unit. The supporting units are used in pairs, each pair of supporting units comprises two stand column bases and stand columns, and the stand columns are fixed to the stand column bases; each limiting unit comprises two pairs of transverse rods and vertical rods, the two pairs of transverse rods are transversely arranged and arranged in the same vertical plane in parallel, a gap is reserved between each pair of transverse rods, and the upper transverse rod and the lower transverse rod are connected through the vertical rods. The pushing unit comprises a push rod and a hydraulic push rod, the fixed end of the hydraulic push rod is fixedly arranged, the rear end of the push rod is connected with the output end of the hydraulic push rod, and the front end of the push rod extends between the two rows of vertical rod arrays. And the heat preservation plates are hoisted between the vertical rod arrays, the push rods push the heat preservation plates to move to the side edges, and the heat preservation plates are moved from one ends of the transverse rods to the other ends to be spliced. Rapid positioning, splicing dislocation prevention and pouring pollution prevention of the integrated composite insulation board are achieved.

Description

Technical Field

[0001] This invention belongs to the field of insulation board assembly technology, and more specifically, relates to an integrated composite insulation board splicing and assembly device and construction method. Background Technology

[0002] The splicing and installation of integrated composite insulation boards is a widely used exterior wall insulation technology in modern buildings. It has good insulation performance, can improve construction efficiency, and has good economic benefits.

[0003] When splicing and installing integrated composite insulation panels, ensure that all integrated composite insulation panels, connectors, sealing materials, etc., are ready. Prepare the necessary tools, such as electric drills, levels, cutting tools, and measuring tools. For measurement and layout: according to the design drawings, lay out the wall positions to ensure accurate installation. When installing the exterior wall insulation panels, place the first insulation panel in the predetermined position and use special connectors to fix it to the steel reinforcement frame, ensuring its stability. Install the exterior wall insulation panels one by one in sequence. After the exterior wall insulation panels are installed, use tie rods to fix the exterior wall insulation panels to the inner formwork. Then, build a scaffolding support system on the outside of the exterior wall insulation panels. Finally, pour concrete to achieve the bonding and molding of the concrete and exterior wall insulation panels.

[0004] In existing technologies, it is impossible to limit the position of the integrated composite insulation panels during hoisting and assembly, requiring manual adjustment. Furthermore, after adjustment and splicing, misalignment easily occurs when the integrated composite insulation panels are positioned and installed. Additionally, when pouring concrete from above after assembly, concrete easily splashes onto the surface of the integrated composite insulation panels, causing contamination. Therefore, there is a need for an integrated composite insulation panel splicing and assembly device and construction method to achieve rapid positioning, prevent misalignment during splicing, and prevent contamination of the integrated composite insulation panel surface during pouring. Summary of the Invention

[0005] To address the aforementioned deficiencies or improvement needs of existing technologies, this invention provides an integrated composite insulation board splicing and assembly device and construction method. The insulation board is hoisted from between two guide plates to between vertical bar arrays. Then, a hydraulic push rod is activated, causing the push rod to move the insulation board to the side. The hydraulic push rod is then retracted, and the process of hoisting the next insulation board is repeated, moving the insulation board from one end of the horizontal bar to the other for splicing, until the entire space is filled, thus completing the assembly of the insulation board. This achieves rapid positioning, anti-misalignment splicing, and prevention of pouring contamination of the integrated composite insulation board.

[0006] To achieve the above objectives, according to a first aspect of the present invention, an integrated composite insulation board splicing and assembly device is provided, including a support unit, a limiting unit, and a pushing unit; The support units are used in pairs, and each pair of support units includes two column bases and a column, with the column fixed on the column base; The limiting unit includes horizontal bars and vertical bars. There are two pairs of horizontal bars, which are arranged horizontally and parallel to each other in the same vertical plane. A gap is reserved between each pair of horizontal bars. The upper and lower horizontal bars are connected by vertical bars. Multiple vertical bars are arranged in parallel to form two rows of vertical bar arrays. Each upper horizontal bar is also provided with a guide plate at the top. Each guide plate has two sections: the bottom section is a vertical plate and the top section is an outwardly bent inclined plate, so that the two guide plates are arranged in a Y shape. The jacking unit includes a push rod and a hydraulic push rod. The fixed end of the hydraulic push rod is fixedly installed, the rear end of the push rod is connected to the output end of the hydraulic push rod, and the front end of the push rod extends between the two rows of vertical rod arrays.

[0007] Furthermore, both the upper and lower ends of the column are provided with lateral limiting seats. The lateral limiting seats are of a square frame structure. The crossbar passes through the lateral limiting seats and is fixed to the column through them. The horizontal bar is a square bar with a limiting groove on its side along its length. The vertical bar is also a square bar with a pull rod through hole along its length. The two ends of the vertical bar have notches, and the horizontal bar is placed in the notches.

[0008] Furthermore, the two ends of the vertical rod are connected to the horizontal rod through threaded locking rods and locking nuts. The locking nuts are fixed to both ends of the vertical rod, and the threaded locking rods pass through the locking nuts and the through holes of the pull rods into the limiting slide grooves. The vertical rod is locked by rotating the threaded locking rods.

[0009] Furthermore, the guide plate is also equipped with a high-definition camera. The high-definition camera is a miniature camera with its lens lower than the surface of the guide plate to avoid collision and damage between the hoisted integrated insulation board and the high-definition camera. It is used for hoisting personnel to visually monitor and observe the position of the integrated insulation board.

[0010] Furthermore, a vertical limiting seat is also provided on the horizontal limiting seat at the top of the column. The vertical limiting seat has a square hole facing the vertical direction. An adjusting vertical rod is provided in the square hole. The adjusting vertical rod moves in the square hole of the vertical limiting seat, and the top of the adjusting vertical rod is connected to the guide plate. The height of the guide plate is adjusted by moving the adjusting vertical rod up and down.

[0011] Furthermore, the top side of the column is provided with a recessed groove, in which a vertically arranged rack is fixed. Correspondingly, the adjusting rod is also provided with a toothed block, which cooperates with the rack to limit the height of the adjusting rod.

[0012] Furthermore, the toothed block is connected to the adjusting vertical rod via an adjusting threaded rod. The adjusting vertical rod is provided with a threaded seat, and the surface of the adjusting threaded rod is provided with threads. It is connected to the adjusting vertical rod via the threads. The toothed block is provided with a bearing seat, and the front end of the adjusting threaded rod is provided with a bearing. It is rotatably connected to the toothed block via the bearing and the bearing seat, so that the adjusting vertical rod can rotate on the toothed block along the central axis.

[0013] Furthermore, telescopic rods are provided on both sides of the adjusting threaded rod, with each end of the telescopic rod connected to the toothed block and the adjusting vertical rod, respectively. A rotating handle is also fixed to the rear end of the adjusting threaded rod, and a rubber sleeve is fitted over the outside of the rotating handle to ensure hand comfort, for rotating the adjusting threaded rod by hand.

[0014] Furthermore, the column is provided in two pairs, with the sides of each pair of columns fitting together. Each column near the push rod has a semi-circular groove at each end. After the two columns are spliced ​​together, the semi-circular grooves on the columns combine to form a perforation. The push rod is provided in two parallel positions, and the distance between the two push rods is the same as the distance between the two through holes. The front end of the push rod is located in the through hole and moves along the length direction within the through hole.

[0015] According to a second aspect of the present invention, a construction method for an integrated composite insulation board splicing and assembly device is provided, specifically including the following steps: S100. Measure the exterior wall and surrounding environment where the integrated composite insulation board is installed, assemble the components in the integrated composite insulation board splicing and assembly device, and complete the preparatory work before the installation of the insulation board. S200: The integrated composite insulation panels are hoisted one by one to the top of the guide plate using hoisting equipment. A high-definition camera allows hoisting personnel to visually monitor and observe the position of the integrated composite insulation panels. Then, the integrated composite insulation panels are hoisted down until they contact the inner inclined surface of the guide plate and slide down into the combined space of the column and the crossbar for a limited lowering until the bottom of the integrated insulation panel contacts the ground. S300. After the integrated composite insulation board is hoisted and contacts the bottom concrete ground, the hydraulic push rod is activated to move the push rod, so that the push rod moves the integrated insulation board to the side. Then, the boards are hoisted one by one and the hydraulic push rod is used to splice the integrated composite insulation board from one side of the space of the column and the crossbar to the other side until the entire space is filled, thus completing the assembly and construction of the integrated composite insulation board. S400 After the integrated composite insulation board is spliced, the connector is installed and connected to the steel reinforcement frame. After the connection is completed, the pair of column bases near the outer side of the steel reinforcement frame connection are removed to dismantle the pair of column bases and their connection structure. After the dismantling is completed, the tie rods are passed through the template built on the inner side of the steel reinforcement frame and the tie rod holes on the adjusting rod to achieve stable support of the overall structure. S500: After the overall support system is built, concrete can be poured between the formwork and the integrated composite insulation board to achieve the casting of concrete and the integrated composite insulation board. The S600, based on the guide plate and high-definition camera, adds a laser rangefinder and infrared sensor to monitor the position and distance of the integrated composite insulation board in real time, and automatically adjusts the operating parameters of the hoisting equipment to ensure the accuracy of splicing.

[0016] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects: 1. The insulation board splicing and assembly device of the present invention hoists the insulation board from between two guide plates to between vertical bar arrays, then activates a hydraulic push rod to move the insulation board to the side, then retracts the hydraulic push rod, and repeats the hoisting of the next insulation board, moving the insulation board from one end of the horizontal bar to the other end for splicing, until the entire space is filled, thereby completing the assembly of the insulation board. This achieves rapid positioning, splicing misalignment prevention, and prevention of pouring contamination for the integrated composite insulation board.

[0017] 2. In the insulation board splicing and assembly device of the present invention, during assembly, the threaded locking rod is in a loose state. After the vertical rod moves to the designed position along the sliding groove on the horizontal rod through the threaded locking rod, the threaded locking rod is tightened to fix it, which can realize the quick assembly and disassembly between the vertical rod and the horizontal rod.

[0018] 3. In the insulation board splicing and assembly device of the present invention, since the specifications of the insulation boards installed each time are different, in order to provide a better limiting effect, the vertical position of the guide plate is changed to adjust the vertical height of the entire device, so that the limiting range is consistent with the height of the insulation board, thereby achieving a better limiting effect.

[0019] 4. In the insulation board splicing and assembly device of the present invention, when the height of the guide plate needs to be adjusted, the adjusting threaded rod is rotated to move the toothed block away from the rack, disengaging the toothed block from the rack. Then, the adjusting vertical rod is moved to move the guide plate in the height direction. After reaching the predetermined height, the adjusting threaded rod is rotated in the opposite direction to move the toothed block closer to the rack, engaging the toothed block with the rack, thus fixing the adjusting vertical rod. During the rotation of the adjusting threaded rod, the telescopic rod limits the toothed block, ensuring that the toothed block can only move along the axial direction of the adjusting threaded rod, preventing the adjusting threaded rod from driving the toothed block to rotate. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of an integrated composite insulation board splicing and assembly device according to an embodiment of the present invention; Figure 2 For the present invention Figure 1 An enlarged schematic diagram of part a; Figure 3 This is a three-dimensional structural perspective view of an integrated composite insulation board splicing and assembly device according to an embodiment of the present invention. Figure 4 This is a top-view perspective three-dimensional schematic diagram of an integrated composite insulation board splicing and assembly device according to an embodiment of the present invention; Figure 5 This is a right view of the structure of an integrated composite insulation board splicing and assembly device according to an embodiment of the present invention; Figure 6 This is a left view of the structure of an integrated composite insulation board splicing and assembly device according to an embodiment of the present invention.

[0021] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-Column base, 2-Column, 3-Horizontal limiting seat, 4-Horizontal bar, 5-Limiting end cap, 6-Limiting slide groove, 7-Vertical bar, 8-Pull rod through hole, 9-Threaded locking rod, 10-Locking nut, 11-Vertical limiting seat, 12-Adjusting vertical bar, 13-Guide plate, 14-High-definition camera, 15-Embedded groove, 16-Rack, 17-Adjusting threaded rod, 18-Gear block, 19-Telescopic rod, 20-Through hole, 21-Mounting support, 22-Hydraulic push rod, 23-Connecting rod, 24-Pull rod, 25-Controller, 26-Photovoltaic panel. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.

[0023] Example 1 like Figure 1-6As shown, this embodiment of the invention provides an integrated composite insulation board splicing and assembly device, including a support unit, a limiting unit, and a pushing unit. The support units are used in pairs, and each pair of support units includes two column bases 1 and two columns 2, with the columns 2 fixed to the column bases 1. The limiting unit includes horizontal bars 4 and vertical bars 7. There are two pairs of horizontal bars 4, which are arranged horizontally and parallel to each other in the same vertical plane. A gap is reserved between each pair of horizontal bars 4. The upper and lower horizontal bars 4 are connected by vertical bars 7. Multiple vertical bars 7 are arranged in parallel to form two rows of vertical bars array. Each upper horizontal bar 4 is also provided with a guide plate 13 at its top. Each guide plate 13 has two sections: a bottom section is a vertical plate, and a top section is an outwardly bent inclined plate, so that the two guide plates 13 are arranged in a Y shape. The jacking unit includes a push rod 24 and a hydraulic push rod 22. The fixed end of the hydraulic push rod 22 is fixedly installed, and the rear end of the push rod 24 is connected to the output end of the hydraulic push rod 22. The front end of the push rod 24 extends between the two rows of vertical rod arrays. In use, the insulation board is hoisted from between the two guide plates 13 to between the vertical rod arrays. Then, the hydraulic push rod 22 is activated, causing the push rod 24 to push the insulation board to the side. Then, the hydraulic push rod 22 is retracted, and the process of hoisting the next insulation board is repeated, moving the insulation board from one end of the horizontal bar 4 to the other end for splicing until the entire space is filled, thus completing the assembly of the insulation board. This achieves rapid positioning, splicing without misalignment, and prevention of pouring contamination of the integrated composite insulation board.

[0024] The column 2 has a horizontal limiting seat 3 at both its upper and lower ends. The horizontal limiting seat 3 is a square frame structure. The horizontal bar 4 passes through the horizontal limiting seat 3 and is fixed to the column 2 through it. The horizontal bar 4 is a square bar with a limiting groove 6 opened along its length on its side. The vertical bar 7 is also a square bar with a pull rod through hole 8 opened along its length. The two ends of the vertical bar 7 have notches, and the horizontal bar 4 is placed in the notches. The two ends of the vertical bar 7 are connected to the horizontal bar 4 through a threaded locking rod 9 and a locking nut 10. The locking nut 10 is fixed to the two ends of the vertical bar 7. The threaded locking rod 9 passes through the locking nut 10 and the pull rod through hole 8 into the limiting groove 6. The vertical bar 7 is locked by rotating the threaded locking rod 9.

[0025] As a further preferred embodiment, the two ends of the crossbar 4 are also provided with limiting end caps 5. The limiting end caps 5 are detachably connected to the crossbar 4 by threads, and the limiting end caps 5 limit the transverse limiting seat 3 and the threaded locking rod 9.

[0026] Understandably, during assembly, the threaded locking rod 9 is in a loose state. After the vertical rod 7 moves to the designed position along the slide groove on the horizontal rod 4 via the threaded locking rod 9, the threaded locking rod 9 is tightened to fix it, which can realize quick assembly and disassembly between the vertical rod 7 and the horizontal rod 4.

[0027] The horizontal limiting seat 3 at the top of the column 2 is also provided with a vertical limiting seat 11. The vertical limiting seat 11 has a square hole facing the vertical direction. An adjusting vertical rod 12 is provided in the square hole. The adjusting vertical rod 12 moves in the square hole of the vertical limiting seat 11, and the top of the adjusting vertical rod 12 is connected to the guide plate 13. The height of the guide plate 13 is adjusted by moving the adjusting vertical rod 12 up and down.

[0028] Understandably, since the specifications of the insulation boards installed each time are different, in order to provide a better limiting effect, the vertical position of the guide plate 13 is changed to adjust the vertical height of the entire device, so that the limiting range is consistent with the height of the insulation board, thereby achieving a better limiting effect.

[0029] As a further preferred embodiment, the guide plate 13 is also equipped with a high-definition camera 14. The high-definition camera 14 is a miniature camera with its lens lower than the surface of the guide plate 13 to avoid collision and damage between the hoisted integrated insulation board and the high-definition camera 14. It is used for the hoisting personnel to visually monitor and observe the position of the integrated insulation board.

[0030] The top side of the column 2 has a recessed groove 15, in which a vertically arranged rack 16 is fixed. Correspondingly, the adjusting rod 12 is also provided with a toothed block 18, which engages with the rack 16 to limit the height of the adjusting rod 12. The toothed block 18 is connected to the adjusting rod 12 via an adjusting threaded rod 17. The adjusting rod 12 is provided with a threaded seat, and the surface of the adjusting threaded rod 17 is threaded, connecting to the adjusting rod 12 via the thread. The toothed block 18 is provided with a bearing seat, and the front end of the adjusting threaded rod 17 is provided with a bearing, achieving a rotatable connection between the threaded rod 17 and the toothed block 18 via the bearing and bearing seat, so that the adjusting rod 12 can rotate along the central axis on the toothed block 18. Telescopic rods 19 are also provided on both sides of the adjusting threaded rod 17, with their ends connected to the toothed block 18 and the adjusting rod 12, respectively. The rear end of the adjusting threaded rod 17 is also fixed with a rotating handle. The rotating handle is covered with a rubber sleeve to ensure hand comfort and is used to rotate the adjusting threaded rod 17 by hand.

[0031] Understandably, when the height of the guide plate 13 needs to be adjusted, rotating the adjusting threaded rod 17 moves the toothed block 18 away from the rack 16, disengaging the toothed block 18 from the rack 16. Then, moving the adjusting vertical rod 12 moves the guide plate 13 in the height direction. After reaching the predetermined height, rotating the adjusting threaded rod 17 in the opposite direction moves the toothed block 18 closer to the rack 16, engaging the toothed block 18 with the rack 16, thus fixing the adjusting vertical rod 12. During the rotation of the adjusting threaded rod 17, the telescopic rod 19 limits the toothed block 18, ensuring that the toothed block 18 can only move axially along the adjusting threaded rod 17, preventing the adjusting threaded rod 17 from driving the toothed block 18 to rotate.

[0032] As a further preferred embodiment, the column 2 is provided in two pairs, with the sides of each pair of column 2 fitting together. Each column 2 near the end of the push rod 24 has a semi-circular groove at each end. After the two columns 2 are joined together, the semi-circular grooves on the column 2 form a through hole 20. There are two push rods 24, arranged parallel to each other with a distance between them equal to the distance between the two through holes 20. The front end of each push rod 24 is located within the through hole 20 and moves along its length within the through hole 20. The rear ends of the two push rods 24 are connected by a connecting rod 23, and the middle position of the connecting rod 23 is connected to a hydraulic push rod 22, thus connecting the hydraulic push rod 22 and the push rod 24, thereby enabling the hydraulic push rod 22 to drive the push rod 24 to move the integrated insulation board.

[0033] The fixed end of the hydraulic push rod 22 is fixed to the mounting support 21, which is an L-shaped plate with its bottom horizontal plate fixed to the operating platform by bolts. The mounting support 21 is also equipped with a controller 25, which controls and monitors the hydraulic push rod 22. A photovoltaic panel 26, a polycrystalline silicon photovoltaic panel, is also provided at the top of the mounting support 21 for generating solar power to supply electricity to the device.

[0034] As a further preferred embodiment, the present invention also includes an automated control system, comprising a controller 25, sensors, actuators, and a touch screen operating interface. The controller 25, as the core control unit, has powerful control functions and stability, enabling precise control and automated management of the entire assembly process. The sensors include position sensors, pressure sensors, and angle sensors, which are respectively installed on the columns 2, horizontal bars 4, vertical bars 7, adjusting vertical bars 12, and hydraulic push rods 22, for real-time monitoring of parameters of components, including position, pressure, and angle, and feeding the signals back to the controller 25. The actuators include a motor and a hydraulic push rod 22, for executing control commands issued by the controller 25. The touch screen operating interface is installed on the mounting support 21, facilitating operators to perform parameter settings, start / stop control, status monitoring, and other operations, realizing human-machine interaction and improving the intelligence level and ease of operation of the equipment.

[0035] It is understood that the automated control system has an intelligent adjustment function: through the automated control system, the thrust and stroke of the hydraulic push rod 22 are automatically adjusted according to parameters such as the size, weight, and splicing position of the integrated insulation board, so as to realize intelligent adjustment of the splicing and assembly process, ensure that the equipment can operate efficiently and stably, and improve splicing efficiency and quality.

[0036] Example 2 This invention provides a construction method for an integrated composite insulation board splicing and assembly device, specifically including the following steps: S100. Measure the exterior wall and surrounding environment where the integrated composite insulation board is installed, assemble the components in the integrated composite insulation board splicing and assembly device, and complete the preparatory work before the installation of the insulation board. S200. The integrated composite insulation panels are hoisted one by one to the top of the guide plate 13 by the hoisting equipment. The high-definition camera 14 allows the hoisting personnel to visually monitor and observe the position of the integrated composite insulation panels. Then, the integrated composite insulation panels are hoisted down and slide down into the combined space of the column 2 and the crossbar 4 to limit the downward hoisting until the bottom of the integrated insulation panel contacts the ground. S300. After the integrated composite insulation board is hoisted and contacts the bottom concrete ground, the hydraulic push rod 22 is activated to push the push rod 24 to move, so that the push rod 24 pushes the integrated insulation board to the side. Then, the boards are hoisted one by one and the hydraulic push rod 22 is used to splice the integrated composite insulation board from one side of the combined space of the column 2 and the crossbar 4 to the other side until the entire space is filled, thus completing the assembly of the integrated composite insulation board. S400 After the integrated composite insulation board is spliced, the connector is installed and connected to the steel frame. After the connection is completed, the pair of column bases 1 near the outer side of the steel frame connection are removed to dismantle the pair of column bases 1 and their connection structure. After the dismantling is completed, the tie rod is passed through the tie rod through the template built on the inner side of the steel frame and the tie rod through hole 8 on the adjusting vertical rod 7 to achieve stable support of the overall structure. S500: After the overall support system is built, concrete can be poured between the formwork and the integrated composite insulation board to achieve the casting of concrete and the integrated composite insulation board. Based on the guide plate 13 and the high-definition camera 14, the S600 adds a laser rangefinder and an infrared sensor to monitor the position and distance of the integrated composite insulation board in real time, and automatically adjust the operating parameters of the hoisting equipment to ensure the accuracy of splicing.

[0037] Step S100 specifically includes: S101. Using measuring tools, mark two ink lines on the ground outside the steel reinforcement skeleton of the exterior wall, with a set distance from the steel reinforcement skeleton, according to the width and splicing length of the integrated composite insulation board. The length of the ink lines is equal to the splicing length of the integrated composite insulation board, and the width of the ink lines is equal to the width of the integrated insulation board. S102. After the marking lines are completed, fix the four column bases 1 to the ground with fastening screws and place them at the ends of the two ink lines respectively. During installation, ensure that the inner surface of the crossbar 4 is vertically overlapped with the ink lines. S103. After the column base 1 is installed and fixed, the adjusting rod 7 moves within the limiting slide groove 6, so that the adjusting rod 7 is evenly distributed in the space between the two columns 2. After adjustment, the adjusting rod 7 can be locked and fixed by rotating the locking nut on the fastening threaded locking rod 9. After the adjusting rod 7 is fixed, the adjusting rod 12 moves within the vertical limiting seat 11, so that the bottom height of the guide plate 13 reaches the point where the upper surface of the integrated insulation board contacts the bottom of the guide plate 13 after the vertical splicing of the integrated insulation board is completed. After adjustment, the adjusting threaded rod 17 is rotated by hand, and the toothed block 18 is pushed to mesh with the rack 17 under the linear extension and retraction of the telescopic rod 19, thereby locking and fixing the adjusted adjusting rod 12 and ensuring the stability of the guide plate 13. S104. After the guide plate 13 is adjusted to the desired position, the mounting support 21 is installed on the side concrete ground of the crossbar 4 by tightening the screws, ensuring that the push rod 24 is inserted into the through hole 20 of the assembly.

[0038] In step S600, the laser rangefinder calculates the distance to the target object by emitting a laser beam and measuring its return time. During the hoisting process, the laser rangefinder can monitor the distance between the integrated composite insulation board and the target position in real time, ensuring that the board remains within the predetermined distance range throughout the hoisting process.

[0039] The infrared sensor detects the presence and position of objects by emitting infrared light and receiving reflected light. It is used to detect the edge position of the integrated insulation board, ensuring accurate alignment and positioning of the boards during splicing.

[0040] During the assembly of the integrated insulation panel, data processing and feedback are also required, specifically: ① Data Acquisition: Laser rangefinders and infrared sensors transmit real-time distance and position data to the central control system. The central control system automatically adjusts the operating parameters of the hoisting equipment, such as speed and angle, based on the real-time data to ensure accurate positioning of the insulation panel during hoisting. A real-time viewing solution is also provided. ② Data Transmission: Data from the laser rangefinder and infrared sensors is transmitted to the central control system via wireless or wired network. A monitoring interface is developed within the central control system to display real-time data from the laser rangefinder and infrared sensors, including distance, position, and status information. The interface can be graphically designed to intuitively display the current status and target position of the insulation panel. High-definition cameras are installed in the hoisting area to monitor the hoisting process in real time. The camera footage can be overlaid with sensor data to provide more intuitive information. Operators can view the hoisting process in real-time via computers, tablets, or mobile phones, ensuring that every step is under control.

[0041] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. An integrated composite insulation board splicing and assembly device, characterized in that, Includes support units, limiting units, and jacking units; The support units are used in pairs, and each pair of support units includes two column bases (1) and columns (2), with the columns (2) fixed on the column bases (1); The limiting unit includes a horizontal bar (4) and a vertical bar (7). There are two pairs of horizontal bars (4). The two pairs of horizontal bars (4) are arranged horizontally and parallel to each other in the same vertical plane. There is a gap between each pair of horizontal bars (4). The upper and lower horizontal bars (4) are connected by vertical bars (7). There are multiple vertical bars (7) arranged in parallel to form two rows of vertical bar arrays. Each upper horizontal bar (4) is also provided with a guide plate (13) at the top. Each guide plate (13) is in two sections. The bottom section is a vertical plate and the top section is an outwardly bent inclined plate, so that the two guide plates (13) are arranged in a Y shape. The jacking unit includes a push rod (24) and a hydraulic push rod (22). The fixed end of the hydraulic push rod (22) is fixedly installed, the rear end of the push rod (24) is connected to the output end of the hydraulic push rod (22), and the front end of the push rod (24) extends between the two rows of vertical rod arrays.

2. The integrated composite insulation board splicing and assembly device according to claim 1, characterized in that, The column (2) is provided with a horizontal limiting seat (3) at both the upper and lower ends. The horizontal limiting seat (3) is a square frame structure. The crossbar (4) passes through the horizontal limiting seat (3) and is fixed to the column (2) through it. The horizontal bar (4) is a square bar with a limiting groove (6) on its side along the length direction. The vertical bar (7) is also a square bar with a pull rod through hole (8) along its length direction. The two ends of the vertical bar (7) have notches, and the horizontal bar (4) is placed in the notch.

3. The integrated composite insulation board splicing and assembly device according to claim 2, characterized in that, The two ends of the vertical rod (7) are connected to the horizontal rod (4) through the threaded locking rod (9) and the locking nut (10). The locking nut (10) is fixed at both ends of the vertical rod (7). The threaded locking rod (9) passes through the locking nut (10) and the pull rod through hole (8) to the limiting slide groove (6). The vertical rod (7) is locked by rotating the threaded locking rod (9).

4. The integrated composite insulation board splicing and assembly device according to claim 3, characterized in that, The guide plate (13) is also equipped with a high-definition camera (14). The high-definition camera (14) is a miniature camera with its lens lower than the surface of the guide plate (13) to avoid collision and damage between the hoisted integrated insulation board and the high-definition camera (14). It is used for the hoisting personnel to visually monitor and observe the position of the integrated insulation board.

5. An integrated composite insulation board splicing and assembly device according to any one of claims 1-4, characterized in that, The column (2) is provided with a vertical limiting seat (11) on the horizontal limiting seat (3) at the top. The vertical limiting seat (11) has a square hole facing the vertical direction. An adjusting rod (12) is provided in the square hole. The adjusting rod (12) moves in the square hole of the vertical limiting seat (11), and the top of the adjusting rod (12) is connected to the guide plate (13). The height of the guide plate (13) is adjusted by moving the adjusting rod (12) up and down.

6. The integrated composite insulation board splicing and assembly device according to claim 5, characterized in that, The top side of the column (2) is also provided with a recessed embedding groove (15), and a vertically arranged rack (16) is fixed in the embedding groove (15). Correspondingly, the adjusting rod (12) is also provided with a toothed block (18), which cooperates with the rack (16) to limit the height of the adjusting rod (12).

7. The integrated composite insulation board splicing and assembly device according to claim 6, characterized in that, The toothed block (18) is connected to the adjusting vertical rod (12) by an adjusting threaded rod (17). The adjusting vertical rod (12) is provided with a threaded seat, and the surface of the adjusting threaded rod (17) is provided with threads. The adjusting vertical rod (12) is connected to the adjusting vertical rod (12) by the threads. The toothed block (18) is provided with a bearing seat, and the front end of the adjusting threaded rod (17) is provided with a bearing. The toothed block (18) and the adjusting threaded rod (17) are rotatably connected by the bearing and the bearing seat, so that the adjusting vertical rod (12) can rotate on the toothed block (18) along the central axis.

8. The integrated composite insulation board splicing and assembly device according to claim 7, characterized in that, The adjusting threaded rod (17) is also provided with telescopic rods (19) on both sides, and the two ends of the telescopic rods (19) are respectively connected to the toothed block (18) and the adjusting vertical rod (12); The rear end of the adjusting threaded rod (17) is also fixed with a rotating handle. The outside of the rotating handle is covered with a rubber sleeve to ensure hand comfort and to be used for hand rotation of the adjusting threaded rod (17).

9. An integrated composite insulation board splicing and assembly device according to any one of claims 1-4, characterized in that, The column (2) is provided in two pairs, with the sides of each pair of columns (2) fitting together. Each column (2) near the push rod (24) has a semi-circular groove at each end. After the two columns (2) are spliced ​​together, the semi-circular grooves on the columns (2) are combined to form a perforation (20). There are two push rods (24), which are arranged in parallel and the distance between them is the same as the distance between the two through holes (20). The front end of the push rod (24) is located in the through hole (20) and moves along the length direction in the through hole (20).

10. A construction method for an integrated composite insulation board splicing and assembly device as described in any one of claims 1-9, characterized in that, Specifically, the following steps are included: S100. Measure the exterior wall and surrounding environment where the integrated composite insulation board is installed, assemble the components in the integrated composite insulation board splicing and assembly device, and complete the preparatory work before the installation of the insulation board. S200. The integrated composite insulation board is hoisted one by one to the top of the guide plate (13) by the hoisting equipment. The high-definition camera (14) facilitates the hoisting personnel to visually monitor and observe the position of the integrated composite insulation board. Then, the integrated composite insulation board is hoisted down to contact the inner inclined surface of the guide plate (13) and slide down into the combined space of the column (2) and the crossbar (4) for limited hoisting until the bottom of the integrated insulation board contacts the ground. S300. After the integrated composite insulation board is hoisted and contacts the bottom concrete ground, the hydraulic push rod (22) is activated to push the push rod (24) to move, so that the push rod (24) pushes the integrated insulation board to the side. Then, the board is hoisted one by one and the hydraulic push rod (22) is used to splice the integrated composite insulation board from one side of the combined space of the column (2) and the crossbar (4) to the other side until the entire space is filled, thus completing the assembly and construction of the integrated composite insulation board. S400 After the integrated composite insulation board is spliced, the connector is installed and connected to the steel reinforcement frame. After the connection is completed, the pair of column bases (1) near the outer side of the steel reinforcement frame are removed to dismantle the pair of column bases (1) and their connection structure. After the dismantling is completed, the tie rod is passed through the tie rod through the template built on the inner side of the steel reinforcement frame and the tie rod through the hole (8) on the adjusting vertical rod (7) to achieve stable support of the overall structure. S500. After the overall support system is built, concrete can be poured between the formwork and the integrated composite insulation board to achieve the casting of concrete and the integrated composite insulation board. S600, based on the guide plate (13) and high-definition camera (14), adds a laser rangefinder and infrared sensor to monitor the position and distance of the integrated composite insulation board in real time, and automatically adjusts the operating parameters of the hoisting equipment to ensure the accuracy of splicing.

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