Terminal assembling equipment
By designing terminal assembly equipment, and utilizing punching and assembly components, automatic strip cutting and terminal assembly are achieved, solving the problem of low terminal assembly efficiency in existing technologies and improving production efficiency.
Patent Information
- Application Number
- CN202510972009.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2025-11-11
AI Technical Summary
In the current bulb production process, terminal assembly efficiency is low, requiring manual cutting of material strips and making it impossible to automate terminal assembly.
Design a terminal assembly device, including a lamp holder conveying mechanism and a terminal assembly mechanism, to achieve automatic cutting of material strip and automatic assembly of terminals by using a punching component and an assembly component, including a punching driver, a pressure block, a cutter, an elastic element and a conveying component, to ensure automatic separation and assembly of terminal parts.
The automated cutting and assembly of the terminal parts has been achieved, which has improved production efficiency, reduced manual intervention, and enhanced production efficiency.
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Figure CN120933748A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of light bulb manufacturing equipment technology, and in particular to a terminal assembly device. Background Technology
[0002] The light bulb includes a lamp holder with two terminals inserted into it, namely a positive terminal and a negative terminal. The positive terminal and the negative terminal are connected to the wick on the light bulb and can be used to connect to an external power source so that the wick can be powered on to emit light.
[0003] In related technologies, during the production of light bulbs, positive and negative terminals need to be inserted into the lamp holder. Initially, the positive and negative terminals are in the form of a strip, which needs to be manually cut to separate the strip into individual terminals. Then, the disordered terminals are placed in a vibrating tray, which transports the terminals in an orderly manner to the side of a robotic arm. The robotic arm inserts the terminals into the lamp holder. The manual cutting of the strip results in low production efficiency. Summary of the Invention
[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a terminal assembly device capable of automatically cutting material strips to form individual terminals, and capable of automatically assembling the terminals onto lamp holders.
[0005] The terminal assembly apparatus according to an embodiment of this application includes: a lamp holder conveying mechanism and a terminal assembly mechanism.
[0006] Lamp head conveying mechanism, used to convey lamp heads; Two terminal assembly mechanisms are provided, and the two terminal assembly mechanisms are distributed along the conveying direction of the lamp holder conveying mechanism; each terminal assembly mechanism includes an assembly component, a conveying component, and a punching component; The punching assembly includes a first cutter, a first pressure block, a first elastic element, a movable seat, a punching driver, a second cutter, a second pressure block, a second elastic element, and a fixed seat. The second cutter is connected to the fixed seat via the second elastic element, the second pressure block is fixed to the fixed seat, and the first cutter is fixed to the movable seat. The first cutter and the second cutter are arranged opposite to each other. The first pressure block is connected to the movable seat via the first elastic element. The first pressure block and the second pressure block are arranged opposite to each other. The punching driver drives the movable seat to move closer to or away from the fixed seat. The first pressure block can cooperate with the second pressure block to press the terminal portion of the strip. The first cutter can push the second cutter to translate relative to the second pressure block. The second cutter cooperates with the second pressure block to cut the terminal portion and the connecting portion of the strip. The conveying assembly is used to convey the material belt between the first cutter and the second cutter; The assembly assembly is used to assemble the cut-off terminal portion to the lamp holder.
[0007] The terminal assembly equipment according to the embodiments of this application has at least the following beneficial effects: Under the drive of the punching driver, the movable seat approaches the fixed seat, and the first and second pressure blocks cooperate to press the terminal portion of the material strip. Under the contraction action of the first and second elastic members, the first cutter pushes the second cutter to translate, thereby causing the connecting portion of the material strip to translate relative to the terminal portion. The second cutter, in cooperation with the second pressure block, punches the terminal portion off the connecting portion, thereby achieving automatic separation of the terminal portion. Subsequently, under the drive of the punching driver, the movable seat can move away from the fixed seat by a certain distance, so that the first and second cutters move away from each other. Under the elastic force of the first elastic member, the first and second pressure blocks keep pressing the terminal portion, so as to facilitate the assembly component to pick up the material and assemble it onto the lamp head. Furthermore, multiple terminal assembly mechanisms are set up in cooperation with the lamp head conveying mechanism to realize the automated assembly of the two terminal portions and improve production efficiency.
[0008] According to some embodiments of this application, the second cutter has a through groove that extends along the conveying direction of the material strip and passes through both opposite sides of the second cutter. The through groove is used to pass through the connecting portion of the material strip and passes through the lower end of the second cutter. A pressing area is formed between the first pressing block and the second pressing block. The pressing area corresponds to the lower part of the through groove and is used to pass through the terminal portion of the material strip.
[0009] According to some embodiments of this application, a second groove is provided on the fixing seat, one end of the second elastic member is connected to the bottom of the second groove, and the other end is connected to the second cutter.
[0010] According to some embodiments of this application, the fixing seat is provided with a punching part corresponding to the edge of the second groove. The punching part is located on the outlet end side of the through groove. The punching part can cooperate with the second cutter to cut off the connecting part of the material strip.
[0011] According to some embodiments of this application, the conveying assembly includes an unwinder, a first guide, a conveying driver, a pusher, a third elastic member, and a conveying seat. The unwinder is used to unwind the strip to the first guide. The first guide has a first guide channel for passing through the terminal portion of the strip. The pusher is oscillatingly connected to the conveying seat and is used to insert into the positioning hole of the strip. The two ends of the third elastic member are respectively connected to the pusher and the conveying seat. The conveying driver drives the conveying seat to reciprocate along the conveying direction of the strip. The pusher has a conveying surface and a sliding surface. The conveying surface abuts against the wall of the positioning hole to push the strip, and the sliding surface slides against the wall of the positioning hole to disengage the pusher from the positioning hole.
[0012] According to some embodiments of this application, the assembly component includes a first lifting driver, a translation driver, a clamping driver, and a gripper, wherein the translation driver is driven to the first lifting driver, the first lifting driver is driven to the clamping driver, and the clamping driver is driven to the gripper.
[0013] According to some embodiments of this application, the lamp head conveying mechanism includes a fixture, a turntable, and a rotary driver. Multiple fixtures are provided, and the multiple fixtures are arranged circumferentially on the turntable. The fixtures are used to penetrate the interior of the lamp head. The rotary driver drives and connects to the turntable. The terminal assembly mechanism is located on the side of the turntable.
[0014] According to some embodiments of this application, a bending mechanism is also included. The bending mechanism is disposed downstream of the terminal assembly mechanism and below the lamp head conveying mechanism. The lamp head conveying mechanism has a through hole corresponding to the interior of the lamp head. The bending mechanism includes a bending driver and a bending head. The bending head has a bending slope. The bending driver is connected to the bending head and drives the bending head through the through hole into the interior of the lamp head. The bending slope is used to abut against the position where the terminal portion passes through the interior of the lamp head and bend the terminal portion.
[0015] According to some embodiments of this application, a hot-melt mechanism is also included, which is disposed downstream of the terminal assembly mechanism. The hot-melt mechanism includes a second lifting driver, a tilting driver, and a hot-melt head. The second lifting driver is driven to connect to the tilting driver, and the tilting driver is driven to connect to the hot-melt head. The hot-melt head is used to abut against the lamp holder and hot-melt the lamp holder.
[0016] According to some embodiments of this application, a lamp head feeding mechanism is also included. The lamp head feeding mechanism includes a vibrating disc, a conveying track, a second guide, a material separating component, and a lamp head feeding robot. The discharge end of the vibrating disc is connected to the inlet end of the conveying track. The conveying track is used to convey lamp heads. The second guide is disposed above the conveying track and forms a second guide channel. The second guide channel is used to pass through the baffle of the lamp head. The material separating component is disposed at the output end of the conveying track and is used to separate the foremost lamp head from the rear lamp heads. The lamp head feeding robot is used to grab the foremost lamp head and feed it to the lamp head conveying mechanism.
[0017] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0018] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a schematic diagram of the terminal assembly equipment according to an embodiment of this application; Figure 2 for Figure 1 Enlarged view of point A in the middle; Figure 3 for Figure 1 Enlarged view of point B in the middle; Figure 4 for Figure 1 A schematic diagram showing the interaction between the bending mechanism and the turntable; Figure 5 for Figure 1 Schematic diagram of the middle terminal assembly mechanism; Figure 6 for Figure 5 A schematic diagram of the structure of the conveyor assembly; Figure 7 for Figure 5 Schematic diagram of the structure of the punching assembly; Figure 8 This is a schematic diagram showing the fit between the lamp holder and the terminal section.
[0019] Figure label: Lamp head conveying mechanism 100, fixture 110, turntable 120, through hole 130, rotary driver 140; Terminal assembly mechanism 200, assembly assembly 210, first lifting driver 211, translation driver 212, clamping driver 213, gripper 214; conveying assembly 220, unwinder 221, first guide part 222, first guide channel 2221, conveying driver 223; pusher 224, conveying surface 2241, sliding surface 2242; third elastic element 225, conveying seat 226; punching assembly 230, first cutter 231, first pressure block 232, first elastic element 233, movable seat 234, first groove 2341; punching driver 235, second cutter 236, through groove 2361; second pressure block 237, second elastic element 238, fixed seat 239, second groove 2391, punching part 2392; Bending mechanism 300, bending driver 310, bending head 320, bending ramp 321; clamping assembly 330; The hot melt mechanism 400, the second lifting driver 410, the tilting driver 420, and the hot melt head 430; Lamp head feeding mechanism 500, vibrating plate 510, conveying track 520, second guide part 530, second guide channel 531, material distribution component 540, lamp head feeding robot 550; Material strip 600, connecting part 610, positioning hole 611, terminal part 620, positive terminal 621, negative terminal 622; Lamp holder 700, baffle 710; Feeding mechanism 800. Detailed Implementation
[0020] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0021] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0022] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0023] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.
[0024] In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0025] Reference Figure 1 The terminal assembly equipment according to an embodiment of this application includes: a lamp holder conveying mechanism 100 and a terminal assembly mechanism 200.
[0026] Lamp head conveying mechanism 100, used to convey lamp heads 700; There are two terminal assembly mechanisms 200, which are distributed along the conveying direction of the lamp holder conveying mechanism 100. Each terminal assembly mechanism 200 includes an assembly component 210, a conveying component 220, and a punching component 230. Among them, reference Figures 5 to 7The punching assembly 230 includes a first cutter 231, a first pressure block 232, a first elastic element 233, a movable seat 234, a punching driver 235, a second cutter 236, a second pressure block 237, a second elastic element 238, and a fixed seat 239. The second cutter 236 is connected to the fixed seat 239 via the second elastic element 238. The second pressure block 237 is fixed to the fixed seat 239. The first cutter 231 is fixed to the movable seat 234. The first cutter 231 and the second cutter 236 are arranged opposite to each other. The first pressure block 232 is connected to the fixed seat 239 via the first elastic element 238. 33 is connected to the movable seat 234. The first pressure block 232 and the second pressure block 237 are arranged opposite to each other. The punching driver 235 drives the connected movable seat 234 to move the movable seat 234 closer to or away from the fixed seat 239. The first pressure block 232 can cooperate with the second pressure block 237 to press the terminal portion 620 of the material strip 600. The first cutter 231 can push the second cutter 236 to translate relative to the second pressure block 237. The second cutter 236 cooperates with the second pressure block 237 to cut the terminal portion 620 and the connecting portion 610 of the material strip 600. Conveying assembly 220 is used to convey the material belt 600 between the first cutter 231 and the second cutter 236; Assembly component 210 is used to assemble the cut-off terminal portion 620 to the lamp holder 700.
[0027] Understandably, the lamp holder conveying mechanism 100 sequentially conveys the lamp holder 700 to the side of the two terminal assembly mechanisms 200. The two terminal assembly mechanisms 200 respectively cut the strip 600 into individual terminal portions 620 and insert the terminal portions 620 into the lamp holder 700. Specifically, when the lamp holder conveying mechanism 100 conveys the lamp holder 700 to the side of one of the terminal assembly mechanisms 200, the conveying assembly 220 conveys the strip 600 to the punching assembly 230. Specifically, the strip 600 has a connecting portion 610 and terminal portions 620. Multiple spaced terminal portions 620 are connected to the lower side of the connecting portion 610. The multiple terminal portions 620 are distributed along the extending direction of the connecting portion 610. The connecting portion 610 is used for temporary connection of the terminal portions 620. The first cutting blade 231 and the second cutting blade 236 are arranged horizontally spaced apart, and the first pressing block 232 and the second pressing block 237 are also arranged horizontally spaced apart. The first cutting blade 231 is located above the first pressing block 232, and the second cutting blade 236 is located above the second pressing block 237. The connecting portion 610 is conveyed to a height corresponding to the first cutting blade 231 and the second cutting blade 236, and the connecting portion 610 can pass through the second cutting blade 236. The terminal portion 620 is conveyed to a height corresponding to the first pressing block 232 and the second pressing block 237. In the initial state, the distance between the first pressing block 232 and the second pressing block 237 is less than the distance between the first cutting blade 231 and the second cutting blade 236. At the same time, the end of the second cutting blade 236 near the first cutting blade 231 protrudes beyond the end of the second pressing block 237 near the first pressing block 232. Subsequently, the punching driver 235 drives the movable seat 234 to move toward the fixed seat 239, and the first pressing block 232 and the second pressing block 237 cooperate to press the terminal portion 620. As the movable seat 234 continues to approach the fixed seat 239, the first pressing block 232 pushes the first elastic member 233 to retract. The first pressing block 232 remains pressed against the terminal portion 620 by the second pressing block 237, while the first cutter 231 can translate relative to the first pressing block 232. The first cutter 231 pushes the second cutter 236 to translate, thereby causing the connecting portion 610 to translate. Then, the second cutter 236 pushes the second elastic member 238 to retract. The second cutter 236 continues to translate, causing the connecting portion 610 to translate relative to the second pressing block 237. Since the second pressing block 237 is fixed and cooperates with the first pressing block 232 to press the terminal portion 620, the second cutter 236 cooperates with the second pressing block 237 to cut off and separate the connecting portion 610 and the terminal portion 620.After the connecting part 610 and the terminal part 620 are separated, the punching driver 235 drives the movable seat 234 away from the fixed seat 239, the first cutter 231 moves away from the second cutter 236, the second elastic member 238 unfolds, pushing the second cutter 236 back to its original position, and the first pressing block 232, under the action of the first elastic member 233, remains pressed against the terminal part 620 by the second elastic member 238. At this time, the assembly assembly 210 can grasp the terminal part 620 between the first pressing block 232 and the second pressing block 237. Subsequently, the punching driver 235 continues to drive the movable seat 234 away from the fixed seat 239, the first pressing block 232 and the second pressing block 237 move away from each other, the first elastic member 233 unfolds, the first pressing block 232 returns to its original position, and the assembly assembly 210 inserts the grasped terminal part 620 into the lamp holder 700. Next, the lamp holder conveying mechanism 100 conveys the lamp holder 700 with one terminal portion 620 assembled to the next terminal assembly mechanism 200. Similarly, the next terminal assembly mechanism 200 assembles another terminal portion 620 onto the lamp holder 700. It should be understood that one terminal portion 620 serves as the positive terminal 621 of the lamp holder 700, and the other terminal portion 620 serves as the negative terminal 622 of the lamp holder 700.
[0028] It should be understood that in some other embodiments, the connecting portion 610 may also be located between the first cutter 231 and the second cutter 236, with the first cutter 231 directly pushing the connecting portion 610 to translate.
[0029] In summary, driven by the punching driver 235, the movable seat 234 approaches the fixed seat 239. The first pressing block 232 and the second pressing block 237 cooperate to press the terminal portion 620 of the strip 600. Under the contraction action of the first elastic member 233 and the second elastic member 238, the first cutter 231 pushes the second cutter 236 to translate, thereby causing the connecting portion 610 of the strip 600 to translate relative to the terminal portion 620. The second cutter 236 cooperates with the second pressing block 237 to punch the terminal portion 620 off the connecting portion 610, thereby realizing the automatic separation of the terminal portion 620. Subsequently, driven by the punching driver 235, the movable seat 234 can move away from the fixed seat 239 by a certain distance, so that the first cutter 231 and the second cutter 236 are far apart. Under the elastic force of the first elastic member 233, the first pressure block 232 and the second pressure block 237 keep pressing the terminal part 620, so that the assembly component 210 can pick up the material and assemble it onto the lamp holder 700. Multiple terminal assembly mechanisms 200 are set up to cooperate with the lamp holder conveying mechanism 100 to realize the automated assembly of the two terminal parts 620 and improve production efficiency.
[0030] Reference Figure 5 and Figure 7According to some embodiments of this application, the second cutter 236 has a through groove 2361. The through groove 2361 extends along the conveying direction of the material belt 600 and passes through the opposite sides of the second cutter 236. The through groove 2361 is used to pass through the connecting portion 610 of the material belt 600. The through groove 2361 passes through the lower end of the second cutter 236. A pressing area is formed between the first pressing block 232 and the second pressing block 237. The pressing area corresponds to the lower part of the through groove 2361. The pressing area is used to pass through the terminal portion 620 of the material belt 600.
[0031] Understandably, since the through groove 2361 can penetrate through both sides of the second cutter 236, the connecting portion 610 of the strip 600 can pass through the second cutter 236 via the through groove 2361. Because the through groove 2361 penetrates the lower end of the second cutter 236, the terminal portion 620 located below the connecting portion 610 can be positioned below the through groove 2361 and pass through the pressing area between the first pressing block 232 and the second pressing block 237. As the movable seat 234 moves closer to the fixed seat 239, the first pressing block 232... The first cutter 231 pushes the second cutter 236 to move horizontally, and the connecting portion 610 passing through the through slot 2361 of the second cutter 236 also moves horizontally. The second cutter 236 moves horizontally relative to the second pressing block 237 below and intersects with it. The groove wall of the through slot 2361 cooperates with the second pressing block 237 to cut the connecting portion 610 and the terminal portion 620, so that the terminal portion 620 is separated from the connecting portion 610, thereby achieving the cutting of the terminal portion 620. It should be understood that after a terminal portion 620 has completed the separation from the connecting portion 610 and the movable seat 234 has reset, the conveying assembly 220 conveys the material belt 600 forward so that the next terminal portion 620 can move to the pressing area, thereby cutting the next terminal portion 620.
[0032] Reference Figure 7 According to some embodiments of this application, a second groove 2391 is provided on the fixing seat 239, one end of the second elastic member 238 is connected to the bottom of the groove 2391, and the other end is connected to the second cutter 236.
[0033] It is understandable that during the process of the first cutter 231 pushing the second cutter 236, the second elastic element 238 contracts, and the second cutter 236 can at least partially retract into the second groove 2391. The second groove 2391 can guide the extension and retraction of the second cutter 236.
[0034] Reference Figure 7 According to some embodiments of this application, a first groove 2341 is provided on the movable seat 234, one end of the first elastic member 233 is connected to the bottom of the first groove 2341, and the other end is connected to the first pressure block 232.
[0035] It is understandable that during the process of the first pressing block 232 and the second pressing block 237 pressing the terminal portion 620 together, the first elastic element 233 contracts, and the first pressing block 232 can at least partially retract into the first groove 2341. The first groove 2341 can guide the extension and retraction of the first pressing block 232.
[0036] Reference Figure 5 and Figure 7 According to some embodiments of this application, the fixing seat 239 is provided with a punching part 2392 corresponding to the edge of the second groove 2391. The punching part 2392 is located on the outlet end side of the through groove 2361. The punching part 2392 can cooperate with the second cutter 236 to cut the connecting part 610 of the material strip 600.
[0037] Understandably, after the previous terminal portion 620 separates from the connecting portion 610, the connecting portion 610 corresponding to the terminal portion 620 is still in the form of a material belt 600. As the material belt 600 is conveyed, the position on the connecting portion 610 corresponding to the punched-off terminal portion 620 will pass through the outlet end of the through groove 2361. When the first cutter 231 pushes the second cutter 236 to punch the next terminal portion 620, the second cutter 236 will intersect with the punching part 2392. The groove wall of the through groove 2361, in conjunction with the punching part 2392, punches off the foremost end of the connecting portion 610, that is, punches off the connecting portion 610 corresponding to the previous terminal portion 620. Thus, while punching off the terminal portion 620, the position of the connecting portion 610 that has been punched off the terminal portion 620 can be broken off, thereby preventing the connecting portion 610 from being conveyed to the position of the interference lamp head conveying mechanism 100 as the material belt 600 continues to be conveyed.
[0038] Reference Figure 1 , Figure 5 and Figure 6According to some embodiments of this application, the conveying assembly 220 includes an unwinder 221, a first guide portion 222, a conveying driver 223, a pusher 224, a third elastic member 225, and a conveying seat 226. The unwinder 221 is used to unwind the strip 600 to the first guide portion 222. The first guide portion 222 has a first guide channel 2221 for passing through the terminal portion 620 of the strip 600. The pusher 224 is pivotally connected to the conveying seat 226 and is used to insert the strip 600. Inside the positioning hole 611 of 0, the two ends of the third elastic member 225 are connected to the pusher 224 and the conveyor seat 226 respectively. The conveyor driver 223 drives the connected conveyor seat 226 to reciprocate along the conveying direction of the material belt 600. The pusher 224 has a conveying surface 2241 and a sliding surface 2242. The conveying surface 2241 is used to abut against the hole wall of the positioning hole 611 to push the material belt 600. The sliding surface 2242 is used to slide and cooperate with the hole wall of the positioning hole 611 so that the pusher 224 leaves the positioning hole 611.
[0039] Understandably, the unwinder 221 has the strip 600 wound on it. The unwinder 221 can unwind the strip 600 and transport it into the first guide channel 2221 of the first guide section 222. The first guide channel 2221 passes through the opposite sides of the first guide section 222 along the conveying direction of the strip 600 and through the upper end of the first guide section 222. Thus, the first guide channel 2221 can pass through the terminal portion 620 of the strip 600, and the connecting portion 610 above the terminal portion 620 is located in the first guide channel. Outside of channel 2221, the connecting portion 610 of the material belt 600 has a positioning hole 611 for each terminal portion 620. The pusher 224 passes through the positioning hole 611. When the material belt 600 needs to be conveyed forward, the conveyor driver 223 drives the conveyor seat 226 to move the pusher 224 forward. Even if the pusher 224 moves in the conveying direction of the material belt 600, the conveying surface 2241 of the pusher 224 abuts against the hole wall of the positioning hole 611. The pusher 224 pushes the material belt 600 forward by pushing the hole wall of the positioning hole 611. When the terminal section 620 completes the punching and the material belt 600 needs to continue moving forward, the conveyor driver 223 drives the conveyor seat 226 to move the pusher 224 backward. Even if the pusher 224 moves in a direction opposite to the conveying direction of the material belt 600, the sliding surface 2242 of the pusher 224 is inclined. When the pusher 224 moves backward, the hole wall or edge of the positioning hole 611 slides and engages with the sliding surface 2242. The pusher 224 pushes the third elastic member 225 to compress, and the pusher 224 swings. The pusher 224 can slide out of the current positioning hole 611. As the pusher 224 continues to move backward, after the pusher 224 reaches the rear positioning hole 611, the third elastic member 225 extends, and the pusher 224 swings and enters the rear positioning hole 611. Then, the conveyor drives the pusher 224 to move forward, thereby driving the material belt 600 to continue moving forward. This process is repeated to realize the automated conveying of the material belt 600.
[0040] Reference Figure 1 According to some embodiments of this application, the assembly component 210 includes a first lifting driver 211, a translation driver 212, a clamping driver 213, and a gripper 214. The translation driver 212 is driven and connected to the first lifting driver 211, the first lifting driver 211 is driven and connected to the clamping driver 213, and the clamping driver 213 is driven and connected to the gripper 214.
[0041] It is understood that the translation driver 212 drives the first lifting driver 211 to translate, thereby driving the clamping driver 213 and the gripper 214 to translate. The first lifting driver 211 drives the clamping driver 213 to lift, thereby driving the gripper 214 to lift. The clamping driver 213 drives the gripper 214 to open and close, so as to clamp or release the terminal portion 620. Specifically, after the punching assembly 230 completes the separation of the terminal portion 620 and the connecting portion 610, the translation driver 212 drives the gripper 214 to move above the first pressure block 232 and the second pressure block 237. The first lifting driver 211 drives the gripper 214 to descend and approach the first pressure block 232 and the second pressure block 237. The clamping driver 213 drives the gripper 214 to clamp the terminal portion 620 pressed by the first pressure block 232 and the second pressure block 237. Subsequently, the first pressure block 232 moves away from the second pressure block 237. Under the driving action of the first lifting driver 211 and the translation driver 212, the gripper 214 assembles the clamped terminal portion 620 onto the lamp head 700 at the lamp head conveying mechanism 100.
[0042] Reference Figure 1 and Figure 4 According to some embodiments of this application, the lamp holder conveying mechanism 100 includes a fixture 110, a turntable 120 and a rotary driver 140. Multiple fixtures 110 are provided, and the multiple fixtures 110 are arranged in a circumferential direction on the turntable 120. The fixtures 110 are used to penetrate into the interior of the lamp holder 700. The rotary driver 140 drives the turntable 120. The terminal assembly mechanism 200 is arranged on the side of the turntable 120.
[0043] Understandably, the fixture 110 secures the lamp holder 700 by penetrating its interior, thus providing support to the inner wall of the lamp holder 700 during the insertion of the terminal portion 620 into the lamp holder 700, preventing deformation of the lamp holder 700. The rotary driver 140 drives the turntable 120 to rotate, and the turntable 120 moves the fixture 110 to the side of the terminal assembly mechanism 200, facilitating the assembly of the terminal portion 620 onto the lamp holder 700 by the terminal assembly mechanism 200.
[0044] Reference Figure 1 and Figure 4According to some embodiments of this application, a bending mechanism 300 is also included. The bending mechanism 300 is disposed downstream of the terminal assembly mechanism 200 and below the lamp holder conveying mechanism 100. The lamp holder conveying mechanism 100 has a through hole 130, which corresponds to the interior of the lamp holder 700. The bending mechanism 300 includes a bending driver 310 and a bending head 320. The bending head 320 has a bending slope 321. The bending driver 310 drives the bending head 320 to pass through the through hole 130 and enter the interior of the lamp holder 700. The bending slope 321 is used to abut against the position where the terminal portion 620 passes through the interior of the lamp holder 700 and bend the terminal portion 620.
[0045] Understandably, referring to Figure 8 One of the terminal portions 620 serves as the positive terminal 621, which is inserted into the upper end of the lamp holder 700. The lower end of the positive terminal 621 penetrates into the interior of the lamp holder 700. To fix the positive terminal 621 and the lamp holder 700 relative to each other, the lower end of the positive terminal 621 needs to be bent by the bending mechanism 300. Specifically, when the lamp holder conveying mechanism 100 conveys the lamp holder 700 with the positive terminal 621 assembled to the top of the bending mechanism 300, that is, when the turntable 120 drives the fixture 110 to move above the bending head 320, the bending driver 310 drives the bending head 320 to rise. The lamp holder conveying mechanism 100 has a through hole 130, which passes through the turntable 120 and the fixture 110, so that the bending head 320 rises and passes through the through hole. 130, can pass through turntable 120 and fixture 110 in sequence to reach the interior of lamp head 700. Bending head 320 continues to rise. Bending slope 321 of bending head 320 abuts against the lower end of positive terminal 621. The lower end of positive terminal 621 bends along bending slope 321, thereby bending the lower end of positive terminal 621 so that positive terminal 621 is relatively fixed to lamp head 700, and positive terminal 621 is not easy to detach from lamp head 700.
[0046] Specifically, it also includes a clamping component 330, which is located above the lamp head conveying mechanism 100. The clamping component 330 can press on the lamp head 700 before the bending head 320 bends the positive terminal 621, giving the lamp head 700 a downward force and preventing the lamp head 700 from being lifted by the bending head 320.
[0047] Reference Figure 1 and Figure 3According to some embodiments of this application, a hot-melt mechanism 400 is also included. The hot-melt mechanism 400 is disposed downstream of the terminal assembly mechanism 200. The hot-melt mechanism 400 includes a second lifting driver 410, a tilting driver 420, and a hot-melt head 430. The second lifting driver 410 is driven to connect to the tilting driver 420, and the tilting driver 420 is driven to connect to the hot-melt head 430. The hot-melt head 430 is used to abut against the lamp holder 700 and hot-melt the lamp holder 700.
[0048] Understandably, referring to Figure 8 One of the terminal portions 620 serves as the negative terminal 622, which is inserted into the upper end of the lamp holder 700. In order to fix the negative terminal 622 and the lamp holder 700 relative to each other, and since the lower end of the negative terminal 622 needs to abut against the inner wall of the lamp holder 700 and is not easy to bend, the lamp holder 700 is heat-fused near the position of the negative terminal 622 by the heat-fusion mechanism 400, so that the lamp holder 700 and the negative terminal 622 are bonded together. Specifically, when the lamp head conveying mechanism 100 conveys the lamp head 700 with the negative terminal 622 assembled to the area below the hot-melt head 430, the turntable 120 drives the fixture 110 to move to the area below the hot-melt head 430. The second lifting driver 410 drives the tilting driver 420 to lower the hot-melt head 430 so that the hot-melt head 430 is diagonally above the lamp head 700. Subsequently, the tilting driver 420 drives the hot-melt head 430 to move downward in the tilting direction. The hot-melt head 430 avoids contact with the negative terminal 622 and contacts the lamp head 700. The lamp head 700 is made of plastic. The position of the lamp head 700 near the negative terminal 622 is hot-melted to stick the negative terminal 622, thereby making the lamp head 700 and the negative terminal 622 tightly connected.
[0049] Specifically, the lamp head feeding mechanism 500, the two terminal assembly mechanism 200, the bending mechanism 300, and the hot melt mechanism 400 are distributed sequentially on the side of the turntable 120 along the rotation direction of the turntable 120. Furthermore, a feeding mechanism 800 is provided downstream of the hot melt mechanism 400. The feeding mechanism 800 is used to feed the lamp head 700, which has two terminal parts 620 assembled, into the lamp head 700.
[0050] Reference Figure 1 and Figure 2According to some embodiments of this application, it also includes a lamp head feeding mechanism 500. The lamp head feeding mechanism 500 includes a vibrating disc 510, a conveying track 520, a second guide part 530, a material distribution component 540, and a lamp head 700 feeding robot 550. The discharge end of the vibrating disc 510 is connected to the feed end of the conveying track 520. The conveying track 520 is used to convey the lamp head 700. The second guide part 530 is disposed above the conveying track 520 and forms a second guide channel. The second guide channel is used to pass through the baffle 710 of the lamp head 700. The material distribution component 540 is disposed at the output end of the conveying track 520 and is used to separate the foremost lamp head 700 from the rear lamp heads 700. The lamp head 700 feeding robot 550 is used to grab the foremost lamp head 700 and send it to the lamp head conveying mechanism 100.
[0051] Understandably, the vibrating tray 510 contains many lamp holders 700 that are not fitted with terminal parts 620, as shown in the reference. Figure 8 The lamp head 700 is roughly cylindrical, with an opening at the bottom and the upper end for inserting the positive terminal 621 and the negative terminal 622. A baffle 710 is formed between the insertion positions of the positive and negative terminals 621 and 622 to prevent accidental contact. The baffle 710 is located between the upper end and the edge of the lamp head 700 and is asymmetrically positioned, i.e., off-center relative to the lamp head 700, giving the lamp head 700 a certain directionality. Therefore, after the vibrating disc 510 conveys the lamp head 700 to the conveying track 520, the baffle 710 of the lamp head 700 will also be located within the second guide channel of the second guide section 530. The conveying track 520 will... The lamp head 700 is conveyed to a position close to the material distribution assembly 540. During this process, the baffle 710 also slides in the second guide channel. Thus, when the lamp head 700 is conveyed to the material distribution assembly 540, the orientation of the lamp head 700 is determined. The material distribution assembly 540 pushes the foremost lamp head 700 to separate it from the lamp heads 700 behind it, so that the lamp head 700 loading robot 550 can grab the foremost lamp head 700 and place it on the fixture 110 of the turntable 120. Since the orientation of the lamp head 700 is determined when it is conveyed to the material distribution assembly 540, the position and orientation of the lamp head 700 are accurate when the material distribution robot places it on the fixture 110, which facilitates the subsequent insertion of the positive terminal 621 and the negative terminal 622.
[0052] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application. Furthermore, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.
Claims
1. Terminal assembly equipment, characterized in that, include: Lamp head conveying mechanism, used to convey lamp heads; Two terminal assembly mechanisms are provided, and the two terminal assembly mechanisms are distributed along the conveying direction of the lamp holder conveying mechanism; each terminal assembly mechanism includes an assembly component, a conveying component, and a punching component; The punching assembly includes a first cutter, a first pressure block, a first elastic element, a movable seat, a punching driver, a second cutter, a second pressure block, a second elastic element, and a fixed seat. The second cutter is connected to the fixed seat via the second elastic element, the second pressure block is fixed to the fixed seat, and the first cutter is fixed to the movable seat. The first cutter and the second cutter are arranged opposite to each other. The first pressure block is connected to the movable seat via the first elastic element. The first pressure block and the second pressure block are arranged opposite to each other. The punching driver drives the movable seat to move closer to or away from the fixed seat. The first pressure block can cooperate with the second pressure block to press the terminal portion of the strip. The first cutter can push the second cutter to translate relative to the second pressure block. The second cutter cooperates with the second pressure block to cut the terminal portion and the connecting portion of the strip. The conveying assembly is used to convey the material belt between the first pressing block and the second pressing block; The assembly assembly is used to assemble the cut-off terminal portion to the lamp holder.
2. The terminal assembly equipment according to claim 1, characterized in that, The second cutter has a through groove that extends along the conveying direction of the material strip and passes through both opposite sides of the second cutter. The through groove is used to pass through the connecting portion of the material strip and passes through the lower end of the second cutter. A pressing area is formed between the first pressing block and the second pressing block. The pressing area corresponds to the lower part of the through groove and is used to pass through the terminal portion of the material strip.
3. The terminal assembly equipment according to claim 2, characterized in that, The fixing base has a second groove, one end of the second elastic member is connected to the bottom of the second groove, and the other end is connected to the second cutter.
4. The terminal assembly equipment according to claim 3, characterized in that, The fixing base is provided with a punching part corresponding to the edge of the second groove. The punching part is located on the outlet end side of the through groove. The punching part can cooperate with the second cutter to cut off the connecting part of the material strip.
5. The terminal assembly equipment according to claim 1, characterized in that, The conveying assembly includes an unwinder, a first guide, a conveying driver, a pusher, a third elastic element, and a conveying seat. The unwinder is used to unwind the strip to the first guide. The first guide has a first guide channel for passing through the terminal portion of the strip. The pusher is oscillatingly connected to the conveying seat and is used to insert into the positioning hole of the strip. The two ends of the third elastic element are respectively connected to the pusher and the conveying seat. The conveying driver drives the conveying seat to reciprocate along the conveying direction of the strip. The pusher has a conveying surface and a sliding surface. The conveying surface abuts against the wall of the positioning hole to push the strip, and the sliding surface slides against the wall of the positioning hole to disengage the pusher from the positioning hole.
6. The terminal assembly equipment according to claim 1, characterized in that, The assembly assembly includes a first lifting driver, a translation driver, a clamping driver, and a gripper. The translation driver is driven and connected to the first lifting driver, the first lifting driver is driven and connected to the clamping driver, and the clamping driver is driven and connected to the gripper.
7. The terminal assembly equipment according to claim 1, characterized in that, The lamp head conveying mechanism includes a fixture, a turntable, and a rotary driver. Multiple fixtures are provided, and the multiple fixtures are arranged circumferentially on the turntable. The fixtures are used to pass into the interior of the lamp head. The rotary driver drives and connects to the turntable. The terminal assembly mechanism is located on the side of the turntable.
8. The terminal assembly equipment according to claim 1, characterized in that, It also includes a bending mechanism, which is located downstream of the terminal assembly mechanism and below the lamp head conveying mechanism. The lamp head conveying mechanism has a through hole corresponding to the interior of the lamp head. The bending mechanism includes a bending driver and a bending head. The bending head has a bending slope. The bending driver drives the bending head to pass through the through hole and enter the interior of the lamp head. The bending slope is used to abut against the position where the terminal part passes through the interior of the lamp head and bend the terminal part.
9. The terminal assembly equipment according to claim 1, characterized in that, It also includes a hot-melt mechanism, which is located downstream of the terminal assembly mechanism. The hot-melt mechanism includes a second lifting driver, a tilting driver, and a hot-melt head. The second lifting driver is driven and connected to the tilting driver, and the tilting driver is driven and connected to the hot-melt head. The hot-melt head is used to abut against the lamp holder and hot-melt the lamp holder.
10. The terminal assembly equipment according to claim 1, characterized in that, It also includes a lamp head feeding mechanism, which includes a vibrating disc, a conveying track, a second guide, a material separating component, and a lamp head feeding robot. The discharge end of the vibrating disc is connected to the inlet end of the conveying track. The conveying track is used to transport lamp heads. The second guide is located above the conveying track and forms a second guide channel for passing through the baffle of the lamp head. The material separating component is located at the output end of the conveying track and is used to separate the foremost lamp head from the lamp heads behind it. The lamp head feeding robot is used to grab the foremost lamp head and feed it to the lamp head conveying mechanism.