An electronic chip automatic sorting device

An automated electronic chip sorting device that uses an ion fan to clean debris from the chip surface, a separating wheel to separate stacked chips, and ensures consistent chip orientation solves the problem of inaccurate chip detection and achieves efficient and reliable detection and protection of chip integrity.

CN120940257BActive Publication Date: 2025-12-09NANTONG SANXI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202511499421.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2025-12-09
Estimated Expiration
2045-10-20

AI Technical Summary

Technical Problem

Existing electronic chip sorting devices are prone to inaccurate test results due to misjudgment of debris on the chip surface and chip stacking during the inspection process, resulting in poor equipment practicality.

Method used

An ion fan is used to clean debris from the chip surface, a separating wheel separates and stacks the chips, a visual inspection mechanism ensures that the chips are in the same orientation, and a flip plate is set to buffer the impact force of the chips falling, thus achieving comprehensive inspection.

Benefits of technology

It improves the accuracy and reliability of chip testing, reduces false positives and false negatives, protects chip integrity, and improves product quality and yield.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN120940257B_ABST
    Figure CN120940257B_ABST
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Abstract

The application relates to the technical field of electronic chips, in particular to an automatic electronic chip sorting device which comprises a rack, a feeding mechanism and an upper conveying mechanism, the feeding mechanism comprises a shell fixedly installed on the rack, a feeding belt is arranged in the shell, an ion fan is fixedly installed on the shell, two groups of sliding plates are slidably connected to the shell, a motor one and a motor two are fixedly installed on the side walls of the two groups of sliding plates, a distributing wheel one is fixedly connected to the output end of the motor one, and a distributing wheel two is fixedly connected to the output end of the motor two. The advantages are that the chip surface sundries are cleaned, the visual detection misjudgment caused by the sundries adhesion is avoided, the real state of the chip can be accurately detected, the detection accuracy is improved, the stacked chips are separated, the chips are kept at a certain distance from each other to reach the upper conveying mechanism, and the problem that the chips cannot be comprehensively detected due to mutual shielding and overlapping in the visual detection process is avoided.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electronic chip, and particularly relates to an automatic sorting device for electronic chip. BACKGROUND

[0002] Electronic chip, also known as integrated circuit (IC), is a microcircuit that integrates a large number of electronic components (such as transistors, resistors, capacitors, etc.) on a piece of semiconductor material (usually silicon), and it is the core component of modern electronic equipment. Automatic sorting is a process of automatically classifying and sorting electronic chips by using machine vision, robotics and artificial intelligence, which can process a large number of chips in a short time.

[0003] The patent for invention with publication number CN115026021B discloses a sorting device for power chip production and an operating method, which comprises a rack, an identification mechanism is arranged at the top end of the rack, a sorting mechanism is arranged at one end of the rack, the identification mechanism comprises a first motor, a belt pulley and a belt constituting a conveying belt, the identification mechanism further comprises a visual camera for identifying defective materials and a first proximity switch for counting, and the sorting mechanism comprises a roller and a second motor for driving the roller to rotate. The structure is novel, and effectively solves the problem that the existing pipeline small part rejection method is not suitable for power chip defect sorting operation.

[0004] Although the above-mentioned patent has certain beneficial effects, powders and other large-particle impurities and small impurities are easily attached to the surface of the chip. These impurities will be misidentified as defects or abnormal features of the chip during visual detection, resulting in false detection results. In addition, the chips are prone to stacking during the conveying process. During visual detection, the stacked chips will block and overlap each other, so that the detection equipment cannot fully detect each chip, which is prone to missed detection, thereby reducing the practicability of the equipment. SUMMARY

[0005] The present application relates to the technical field of electronic chip, and particularly relates to an automatic sorting device for electronic chip.

[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: an automatic sorting device for electronic chip, comprising a rack, further comprising:

[0007] The utility model provides an automatic feeding mechanism, which comprises a frame, a feeding mechanism and an upper conveying mechanism.

[0008] The height of the first distributing wheel is higher than that of the second distributing wheel, and the rotating directions of the first distributing wheel and the second distributing wheel are opposite to the conveying direction of the feeding belt.

[0009] The upper conveying mechanism is provided with a visual detection mechanism one.

[0010] Preferably, the driving assembly comprises a third motor fixedly installed on the top of the shell, the output end of the third motor is rotationally connected with a first screw rod, the first screw rod penetrates through the corresponding slide plate and is threadedly connected with the slide plate, the shell is provided with two groups of first guide rods, the two groups of first guide rods correspond to the two groups of slide plates respectively, the first guide rod penetrates through the corresponding slide plate and is slidably connected with the slide plate, and the first guide rod and the first screw rod are vertically arranged.

[0011] Preferably, the top of the frame is provided with a lower conveying mechanism, the lower conveying mechanism is parallel to the upper conveying mechanism, the lower conveying mechanism is provided with a visual detection mechanism two, the two ends of the lower conveying mechanism are respectively provided with an adjusting assembly, the adjusting assembly comprises a fourth motor fixedly installed on the frame, the output end of the fourth motor is fixedly connected with a third screw rod, the third screw rod is threadedly connected with the lower conveying mechanism, the two ends of the lower conveying mechanism are slidably connected with a group of third guide rods respectively, the two groups of third guide rods correspond to the two groups of adjusting assemblies respectively, and the third guide rod and the third screw rod are vertically arranged.

[0012] Preferably, the top of the rack is provided with an adjusting mechanism, the adjusting mechanism comprises an adjusting plate, the adjusting plate is located on the side of the lower conveying mechanism away from the upper conveying mechanism, the side of the adjusting plate close to the lower conveying mechanism is threadedly connected with two groups of lead screws two, the two groups of lead screws two correspond to two groups of adjusting assemblies respectively, the lead screws two are transversely arranged, the lead screws two are connected with lead screws three on the corresponding side through bevel gear mechanisms, two groups of guide rods two are fixedly installed on the rack, the two groups of guide rods two correspond to the two groups of lead screws two respectively, the guide rods two penetrate through the adjusting plate and are in sliding connection with the adjusting plate.

[0013] Preferably, the top of the upper conveying mechanism is provided with a baffle one and a movable baffle one, the baffle one is located on the side of the movable baffle one away from the lower conveying mechanism, the movable baffle one is located on the side of the visual detection mechanism one close to the feeding mechanism, the movable baffle one is fixedly connected with the adjusting plate through a connecting frame, and the baffle one and the movable baffle one are provided with an outward expanding structure at the end close to the feeding belt.

[0014] Preferably, the sidewall of the upper conveying mechanism is fixedly installed with a gas cylinder, the gas cylinder is located on the same side as the baffle one, the gas cylinder is located on the side of the visual detection mechanism one away from the feeding mechanism, and the cylinder rod of the gas cylinder is fixedly connected with the baffle one.

[0015] Preferably, the top of the lower conveying mechanism is provided with a baffle two and a movable baffle two, the movable baffle two is provided with a plurality of telescopic assemblies on the side close to the adjusting plate, the telescopic assemblies comprise adjusting rods fixedly installed on the sidewall of the movable baffle two, the adjusting rods penetrate through the sidewall of the lower conveying mechanism and are in sliding connection with the sidewall of the lower conveying mechanism, springs two are arranged on the outer wall of the adjusting rods and located on the side of the lower conveying mechanism close to the adjusting plate, rollers are arranged on the end of the adjusting rods close to the adjusting plate, and the rollers are in contact with the adjusting plate.

[0016] Preferably, the side of the upper conveying mechanism close to the lower conveying mechanism is slidably connected with a turnover plate, the turnover plate corresponds to the baffle two, a plurality of clamps are fixedly installed on the inner wall of the upper conveying mechanism, and the bottom of each clamp is fixedly connected with the turnover plate through a spring one.

[0017] Preferably, the lower conveying mechanism is provided with a pushing assembly, the pushing assembly corresponds to the waste box, the pushing assembly comprises a range increasing gas cylinder fixedly installed on the lower conveying mechanism, the range increasing gas cylinder is located on the same side as the movable baffle two, and a push plate is fixedly connected to the output end of the range increasing gas cylinder.

[0018] Preferably, the top of the movable baffle two is provided with a proximity sensor, the proximity sensor is located between the visual detection mechanism two and the pushing assembly, the top of the rack is provided with a conveying belt, and the conveying belt corresponds to the lower conveying mechanism.

[0019] Compared with the prior art, the present application has the advantages of:

[0020] 1、The present application sets up the feeding mechanism and other devices, and in the processing of the feeding mechanism, the powder and other large-particle impurities on the surface of the chip and the small impurities on the upper and lower surfaces are cleaned, avoiding the visual detection misjudgment caused by the impurities adhering to the surface of the chip, so that the visual detection mechanism can accurately detect the real state of the chip, improving the accuracy and reliability of the detection.

[0021] 2、The present application sets up the adjusting mechanism and other devices, adjusts the positions of the movable baffle one and the movable baffle two through the adjusting plate, so that the distance between the movable baffle and the corresponding baffle is consistent with the width of the chip, so that the chip keeps a fixed path during the conveying process, avoiding the left and right shaking and deviation, ensuring the stability and accuracy of the conveying process, and the movable baffle one and the baffle one can also change the posture of the chip entering the upper conveying mechanism, so that the chip enters the visual detection area vertically, ensuring the consistent posture of the chip entering the detection area, and the uniform posture can make the detection equipment more accurately capture the features and details of the chip, reduce the detection error caused by the inconsistent posture, and improve the accuracy and reliability of the detection result.

[0022] 3、The present application sets up the turnover plate and other devices, the qualified chip falls on the turnover plate, the rebound force of the spring one makes the turnover plate move downward, effectively buffers the impact force of the falling chip, reduces the risk of damage caused by falling, protects the integrity and performance of the chip, reduces the rate of defective products caused by the conveying process, and the chip is inclined and turned over on the turnover plate and then slides onto the lower conveying mechanism for detection of the second surface, realizing the comprehensive inspection of the chip, ensuring that both surfaces of the chip meet the quality standard, and further improving the quality and reliability of the product. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The present application proposes a schematic diagram of the overall structure of an electronic chip automatic sorting device;

[0024] Figure 2 The present application proposes an axonometric view of the feeding mechanism in an electronic chip automatic sorting device;

[0025] Figure 3 The present application proposes a semi-partial axonometric view of the feeding mechanism in an electronic chip automatic sorting device;

[0026] Figure 4 The present application proposes an axonometric view of the rear part of an electronic chip automatic sorting device;

[0027] Figure 5 for Figure 4 Enlarged schematic diagram of the X-section structure;

[0028] Figure 6 for Figure 4 Enlarged schematic diagram of the Y-section structure;

[0029] Figure 7 This invention provides a partial axial section of the rear section of an automatic electronic chip sorting device. Figure 1 ;

[0030] Figure 8 This invention provides a partial axial section of the rear section of an automatic electronic chip sorting device. Figure 2 .

[0031] In the diagram: 1. Frame, 2. Feeding mechanism, 3. Upper conveying mechanism, 4. Adjusting mechanism, 5. Lower conveying mechanism, 6. Waste box, 7. Conveyor belt, 21. Feeding belt, 22. Housing, 23. Motor 1, 24. Motor 2, 25. Motor 3, 26. Guide rod 1, 27. Slide plate, 28. Ionizing fan, 210. Lead screw 1, 211. Distributing wheel 1, 212. Distributing wheel 2, 31. Vision inspection mechanism 1, 32. Baffle 1, 33. Movable baffle 1, 34. Cylinder, 35. Tilting plate, 36. Connector, 37. Spring 1, 41. Adjusting plate, 42. Connecting frame, 43. Guide rod 2, 44. Lead screw 2, 45. Bevel gear mechanism, 51. Vision inspection mechanism 2, 52. Baffle 2, 53. Movable baffle 2, 54. Guide rod 3, 55. Lead screw 3, 56. Extender cylinder, 57. Push plate, 58. Proximity sensor, 59. Adjusting rod, 510. Roller, 511. Spring 2. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0033] Reference Figures 1 to 8The utility model provides an electronic chip automatic sorting device, including frame 1, be provided with feeding mechanism 2 on frame 1, and feeding mechanism 2 includes the shell 22 fixedly installed on frame 1, is provided with the feeding tape 21 in the shell 22, is fixedly installed with ion wind machine 28 on the shell 22, and ion wind machine 28 is located the top of feeding tape 21, and the shell 22 is slidably connected with two groups of sliding plates 27, and the side wall of two groups of sliding plates 27 is fixedly installed with motor one 23 and motor two 24 respectively, and the output of motor one 23 is fixedly connected with the distribution wheel one 211, and the output of motor two 24 is fixedly connected with the distribution wheel two 212, and distribution wheel one 211 and distribution wheel two 212 all are located the top of feeding tape 21, and symmetrically distribute in the both sides of ion wind machine 28, and be provided with two groups of drive assemblies on the shell 22, and two groups of drive assemblies correspond with two groups of sliding plates 27 respectively, and drive assembly includes motor three 25 fixedly installed on the top of shell 22, and the output of motor three 25 is rotatably connected with the screw rod one 210, and the screw rod one 210 penetrates the corresponding sliding plate 27, and is threadedly connected with sliding plate 27, and be provided with two groups of guide rods one 26 on the shell 22, and two groups of guide rods one 26 correspond with two groups of sliding plates 27 respectively, and guide rod one 26 penetrates the corresponding sliding plate 27, and is slidably connected with sliding plate 27, and guide rod one 26 and screw rod one 210 are all vertically arranged, and start motor three 25, and the screw rod one 210 rotation drives sliding plate 27 to move up and down, and guide rod one 26 makes the moving process of sliding plate 27 more stable, and the height of distribution wheel one 211 and distribution wheel two 212 is adjusted according to the thickness of chip, so that the equipment can flexibly handle multiple models of chip, improve the versatility of equipment, and the height of distribution wheel one 211 is higher than distribution wheel two 212, after adjusting, motor one 23 and motor two 24 are started, and distribution wheel one 211 and distribution wheel two 212 rotate, and the rotating direction all is opposite with the conveying direction of feeding tape 21, when the chip that is stacked together passes through the distribution wheel one 211 below, distribution wheel one 211 generates a friction force in the opposite direction of the conveying force of feeding tape 21 to the chip, and the friction force will generate a separating effect to the stacked chip, so that the relative position between chips changes, and gradually separates, realizes chip separation, reduces the detection error, processing error and other problems caused by chip stacking, helps to improve the quality and yield of product, and the feeding tape 21 is made of fine flannel material, and the outer surfaces of distribution wheel one 211 and distribution wheel two 212 are all adhered with fine flannel material, when the flexible material contacts with the chip, can provide enough friction force to realize the distribution and cleaning function, and will not cause scratch and other physical damage to the chip surface, protects the integrity of chip, and ion wind machine 28 is used for eliminating the static electricity on the surface of chip, feeding tape 21, distribution wheel one 211 and distribution wheel two 212, effectively prevents static electricity from breaking through the chip, improves the qualified rate of product, reduces the chip damage caused by static electricity, and protects the performance and quality of chip, and distribution wheel one 211 first sweeps away the large particle impurities on the chip surface, and distribution wheel two 212 cooperates with feeding tape 21 to sweep away the small impurities on the upper and lower surfaces of chip,The layered cleaning of the chip impurities is realized, the cleaning is more thorough, the cleanliness of the chip is ensured, the chip is ensured to be in the best state during detection, the detection precision is improved, and meanwhile, the chip performance and subsequent processing quality are improved.

[0034] The rack 1 is provided with an upper conveying mechanism 3 and a lower conveying mechanism 5, the upper conveying mechanism 3 corresponds to the feeding mechanism 2, the lower conveying mechanism 5 is parallel to the upper conveying mechanism 3, the rack 1 is provided with two sets of adjusting assemblies, the two sets of adjusting assemblies are symmetrically distributed at two ends of the lower conveying mechanism 5, the adjusting assembly comprises a motor four fixedly installed on the rack 1, an output end of the motor four is fixedly connected with a screw rod three 55, the screw rod three 55 is in threaded connection with the lower conveying mechanism 5, the screw rod three 55 is vertically arranged, one group of guide rods three 54 are slidably connected at two ends of the lower conveying mechanism 5 respectively, the two groups of guide rods three 54 correspond to the two sets of adjusting assemblies respectively, the height of the lower conveying mechanism 5 is adjusted through the two sets of adjusting assemblies, so that the height difference between the upper conveying mechanism 3 and the lower conveying mechanism 5 is consistent with the width of the chip, the top of the rack 1 is provided with an adjusting mechanism 4, the adjusting mechanism 4 comprises an adjusting plate 41, the adjusting plate 41 is located on the side of the lower conveying mechanism 5 away from the upper conveying mechanism 3, two groups of screw rods two 44 are in threaded connection with the side of the adjusting plate 41 close to the lower conveying mechanism 5, the two groups of screw rods two 44 correspond to the two sets of adjusting assemblies respectively, the screw rod two 44 is horizontally arranged, the screw rod two 44 is connected with the screw rod three 55 on the corresponding side through a bevel gear mechanism 45, two groups of guide rods two 43 are fixedly installed on the rack 1, the two groups of guide rods two 43 correspond to the two groups of screw rods two 44 respectively, the guide rod two 43 penetrates through the adjusting plate 41 and is in sliding connection with the adjusting plate 41, the screw rod three 55 drives the screw rod two 44 to rotate through the bevel gear mechanism 45, so that the adjusting plate 41 is close to or away from the lower conveying mechanism 5, the top of the upper conveying mechanism 3 is provided with a visual detection mechanism one 31, the top of the upper conveying mechanism 3 is provided with a baffle one 32 and a movable baffle one 33, the baffle one 32 is located on the side of the movable baffle one 33 away from the lower conveying mechanism 5, the movable baffle one 33 is located on the side of the visual detection mechanism one 31 close to the feeding mechanism 2, the movable baffle one 33 is fixedly connected with the adjusting plate 41 through a connecting frame 42, the adjusting plate 41 moves to drive the movable baffle one 33 to move synchronously, so that the distance between the movable baffle one 33 and the baffle one 32 is consistent with the width of the chip, one end of the baffle one 32 and the movable baffle one 33 close to the feeding belt 21 is arranged as an outward expansion structure, forming a horn-shaped entrance, the chip enters the upper conveying mechanism 3 from the feeding mechanism 2, the outward expansion structure of the movable baffle one 33 and the baffle one 32 provides a guiding space for the chip to enter, under the cooperation of the movable baffle one 33, the baffle one 32 and the upper conveying mechanism 3, the chip that does not enter the upper conveying mechanism 3 in the vertical direction (length direction) is all rotated to enter between the baffle one 32 and the movable baffle one 33 in the vertical direction, and then enters the visual detection mechanism one 31 for detection, by uniformly adjusting the chip to enter the visual detection mechanism one 31 in the vertical direction, the chip can keep consistent posture during detection, which helps to improve the accuracy and reliability of visual detection, and reduces the possibility of misjudgment and missed detection,The top of the rack 1 is provided with a waste box 6, the waste box 6 is located in the upper conveying mechanism 3 away from the feeding mechanism 2, one end of the chip, when the cylinder 34 contraction pull baffle one 32 rear end parallel to the front end, unqualified chip directly into the waste box 6, when the chip is qualified, the cylinder 34 push baffle one 32 rear end, so that its rear end to close to the direction of the lower conveying mechanism 5 tilt, qualified chip is in the rear end of baffle one 32 guide into the lower conveying mechanism 5.

[0035] The upper conveying mechanism 3 is connected with the turnover plate 35 on the side close to the lower conveying mechanism 5, the inner wall of the upper conveying mechanism 3 is fixedly installed with a plurality of clamps 36, the bottom of the plurality of clamps 36 is fixedly connected with the turnover plate 35 through the spring one 37, the chip removed from the upper conveying mechanism 3 slides to the turnover plate 35, the weight of the chip downwardly presses the turnover plate 35, the turnover plate 35 slowly moves downwardly under the action of the spring one 37, which can reduce the impact force when the chip slides, avoid the chip from being damaged due to collision, protect the integrity and performance of the chip, the top of the lower conveying mechanism 5 is provided with the baffle two 52 and the movable baffle two 53, the baffle two 52 is located on the side close to the upper conveying mechanism 3 of the movable baffle two 53, the baffle two 52 corresponds to the turnover plate 35, the chip on the turnover plate 35 is deflected to the baffle two 52 under the action of its gravity, and slides to the lower conveying mechanism 5 under the guidance of the baffle two 52, so that the one side of the chip not subjected to detection faces upwardly, the lower conveying mechanism 5 is provided with the visual detection mechanism two 51, the visual detection mechanism two 51 performs second side detection, avoids the missed detection problem caused by single side detection, and improves the comprehensiveness and reliability of detection, a plurality of telescopic components are arranged on the side away from the baffle two 52 of the movable baffle two 53, the telescopic component comprises an adjusting rod 59 fixedly installed on the side wall of the movable baffle two 53, the adjusting rod 59 penetrates through the side wall of the lower conveying mechanism 5 and is slidably connected with the side wall of the lower conveying mechanism 5, the outer wall of the adjusting rod 59 is provided with the spring two 511, the spring two 511 is located on the side close to the adjusting plate 41 of the lower conveying mechanism 5, one end of the adjusting rod 59 close to the adjusting plate 41 is provided with a roller 510, the roller 510 is in contact with the adjusting plate 41, during the forward and backward movement of the adjusting plate 41, the movable baffle two 53 also moves forward and backward under the action of the spring two 511, so that the distance between the movable baffle two 53 and the baffle two 52 is equal to the width of the chip.

[0036] The lower conveying mechanism 5 is provided with a pushing assembly corresponding to the waste box 6, the pushing assembly comprises a range increasing cylinder 56 fixedly installed on the lower conveying mechanism 5, the range increasing cylinder 56 is located on the same side as the movable baffle two 53, one end of the range increasing cylinder 56 close to the waste box 6 is fixedly connected with a push plate 57, the movable baffle two 53 is provided with a proximity sensor 58 corresponding to the pushing assembly, the top of the rack 1 is provided with a conveying belt 7 corresponding to the lower conveying mechanism 5, the chips detected by the visual detection mechanism two 51 are pushed into the waste box 6 by the push plate 57 when passing through the pushing assembly, and the qualified chips are conveyed into the next working link by the conveying belt 7.

[0037] In use, the staff selects the corresponding program according to the chip model, the chip is first conveyed to the feeding belt 21 of the feeding mechanism 2, the ion fan 28 continuously blows downward to eliminate static electricity on the surface of the chip, the feeding belt 21, the material distribution wheel one 211 and the material distribution wheel two 212, the feeding belt 21 is made of fine flannel material, according to the program, the two motors three 25 respectively drive the respective connected lead screws one 210 to rotate, under the guidance of the guide rod one 26, the two sets of sliding plates 27 slide up and down correspondingly, the motor one 23 and the motor two 24 respectively drive the material distribution wheel one 211 and the material distribution wheel two 212 to rotate, and the rotating direction is opposite to the advancing direction of the feeding belt 21, the surface of the material distribution wheel one 211 and the material distribution wheel two 212 is adhered with fine flannel material, the height of the material distribution wheel one 211 is higher than that of the material distribution wheel two 212, when the chip passes from below the material distribution wheel one 211, the material distribution wheel one 211 sweeps away the large particle impurities on the surface of the chip, and separates the chips stacked together, only allowing the lowermost chip to pass, preventing multiple chips from being stacked together, due to the opposite rotating direction of the material distribution wheel one 211 and the feeding belt 21, the chip temporarily stays when passing below the material distribution wheel one 211, the large particle impurities below the chip are swept away relative to the feeding belt 21, then the chip reaches below the material distribution wheel two 212, the material distribution wheel two 212 cooperates with the feeding belt 21 to sweep away the small impurities on the upper and lower surfaces of the chip and temporarily stays, through the feeding mechanism 2, the chip eliminates static electricity and keeps clean, and the chip stacking is prevented, preventing the static electricity from breaking through the chip while reducing the dirt influence on subsequent detection, thereby improving the chip pass rate and detection quality, and at the same time, the chips are kept a certain distance apart to reach the upper conveying mechanism 3, preventing interference between the chips.

[0038] The chip enters the upper conveying mechanism 3 for conveying, but the chip placement orientation is not consistent. Through the program, the screw rod three 55 rotates under the driving of the motor, and the lower conveying mechanism 5 moves up and down under the guidance of the guide rod three 54, so that the distance between the upper conveying mechanism 3 and the lower conveying mechanism 5 is the width of the chip. At the same time, the meshing transmission of the bevel gear mechanism 45 makes the screw rod two 44 rotate correspondingly, and the adjusting plate 41 moves forward and backward under the guidance of the guide rod two 43. The movable baffle one 33 connected by the connecting frame 42 moves forward and backward with the adjusting plate 41. Under the action of the spring two 511, the movable baffle two 53 also moves forward and backward, so that the distance between each movable baffle and the corresponding baffle is the width of the chip. Under the guidance of the baffle one 32, the chip encounters the movable baffle one 33. If the chip enters vertically, it is conveyed continuously under the limiting of the baffle one 32 and the movable baffle one 33. If the chip enters horizontally, the chip will contact the movable baffle one 33 and rotate with the conveying to keep vertical between the baffle one 32 and the movable baffle one 33.

[0039] The chip reaches the visual detection mechanism one 31 and is photographed for visual detection. If the detection is unqualified, the cylinder 34 resets and drives the rear section of the baffle one 32 to move, so that the rear end of the baffle one 32 is parallel to the front end. The chip finally falls into the waste box 6. If the detection is qualified, the chip gradually moves out of the upper conveying mechanism 3 under the guidance of the rear end of the baffle one 32, and finally falls onto the turnover plate 35. Under the rebound force of the spring one 37, the turnover plate 35 moves downward correspondingly to buffer the falling force of the chip, so as to prevent the chip from falling and being damaged. At the same time, the chip inclines outwardly on the turnover plate 35 and turns over, and then slides from the turnover plate 35 to the baffle two 52. Under the guidance of the baffle two 52, the chip slides onto the lower conveying mechanism 5. Like the upper conveying mechanism 3, the movable baffle two 53 makes the chip keep vertical and continue to convey to the lower side of the visual detection mechanism two 51 for another side photographing detection. The proximity sensor 58 detects the passing of the chip. When the detection is unqualified, the chip is pushed into the waste box 6 by the push plate 57 after the detection. If the detection is qualified, the chip continues to convey and finally falls onto the conveyor belt 7 to be conveyed to the subsequent work section for processing. The worker periodically cleans the waste box 6.

[0040] The above only describes the preferred embodiments of the present application, and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An electronic chip automatic sorting device comprising a frame (1), characterized in that, Also include: The feeding mechanism (2), the feeding mechanism (2) includes the shell (22) fixedly installed on the rack (1), the feeding belt (21) is arranged in the shell (22), the ion fan (28) is fixedly installed on the shell (22), the ion fan (28) is located above the feeding belt (21), two groups of sliding plates (27) are slidably connected with the shell (22), the side wall of two groups of the sliding plates (27) is fixedly installed motor one (23) and motor two (24) respectively, the output end of motor one (23) is fixedly connected with the distribution wheel one (211), the output end of motor two (24) is fixedly connected with the distribution wheel two (212), the distribution wheel one (211) and the distribution wheel two (212) are located above the feeding belt (21), and are symmetrically distributed on the both sides of the ion fan (28), two groups of drive assemblies are arranged on the shell (22), and two groups of the drive assemblies correspond to two groups of sliding plates (27) respectively; The height of the distribution wheel one (211) is higher than that of the distribution wheel two (212), and the rotating directions of the distribution wheel one (211) and the distribution wheel two (212) are opposite to the conveying direction of the feeding belt (21), the feeding belt (21) is made of fine flannelette material, and the outer surfaces of the distribution wheel one (211) and the distribution wheel two (212) are adhered with fine flannelette material; The upper conveying mechanism (3) corresponds to the feeding mechanism (2), the upper conveying mechanism (3) is provided with visual detection mechanism one (31), the top of the rack (1) is provided with a waste box (6), and the waste box (6) is located away from the feeding mechanism (2) one end of the upper conveying mechanism (3); The top of the rack (1) is provided with a lower conveying mechanism (5), the lower conveying mechanism (5) and the upper conveying mechanism (3) are parallel, the lower conveying mechanism (5) is provided with visual detection mechanism two (51), and the two ends of the lower conveying mechanism (5) are respectively provided with adjusting assembly, the adjusting assembly includes motor four fixedly installed on the rack (1), the output end of the motor four is fixedly connected with the screw rod three (55), the screw rod three (55) is in threaded connection with the lower conveying mechanism (5), and a group of guide rods three (54) are slidably connected with the two ends of the lower conveying mechanism (5) respectively, two groups of the guide rods three (54) correspond to two groups of adjusting assemblies respectively, and the guide rods three (54) and the screw rod three (55) are vertically arranged; The top of the rack (1) is provided with an adjusting mechanism (4), the adjusting mechanism (4) includes an adjusting plate (41), the adjusting plate (41) is located on the side of the lower conveying mechanism (5) away from the upper conveying mechanism (3), the side of the adjusting plate (41) close to the lower conveying mechanism (5) is threadedly connected with two groups of second lead screws (44), the two groups of second lead screws (44) are correspondingly arranged with two groups of adjusting assemblies, the second lead screws (44) are transversely arranged, the second lead screws (44) are connected with third lead screws (55) on the corresponding side through bevel gear mechanisms (45), two groups of guide rods (43) are fixedly installed on the rack (1), the two groups of guide rods (43) are correspondingly arranged with the two groups of second lead screws (44), the guide rods (43) penetrate through the adjusting plate (41) and are slidably connected with the adjusting plate (41); The top of the upper conveying mechanism (3) is provided with a baffle one (32) and a movable baffle one (33), the baffle one (32) is located on the side of the movable baffle one (33) away from the lower conveying mechanism (5), the movable baffle one (33) is located on the side of the visual detection mechanism one (31) close to the feeding mechanism (2), the movable baffle one (33) is fixedly connected with the adjusting plate (41) through the connecting frame (42), and the baffle one (32) and the movable baffle one (33) are provided with an outward expansion structure at one end close to the feeding belt (21).

2. The apparatus of claim 1, wherein, The driving assembly comprises a third motor (25) fixedly installed at the top of the shell (22), a first lead screw (210) is rotatably connected to the output end of the third motor (25), the first lead screw (210) penetrates through the corresponding sliding plate (27) and is threadedly connected with the sliding plate (27), two groups of guide rods (26) are arranged on the shell (22), the two groups of guide rods (26) are correspondingly arranged with the two groups of sliding plates (27), the guide rods (26) penetrate through the corresponding sliding plates (27) and are slidably connected with the sliding plates (27), and the guide rods (26) and the first lead screw (210) are vertically arranged.

3. The apparatus of claim 1, wherein, The side wall of the upper conveying mechanism (3) is fixedly installed with a cylinder (34), the cylinder (34) is located on the same side as the baffle one (32), the cylinder (34) is located on the side of the visual detection mechanism one (31) away from the feeding mechanism (2), and the cylinder rod of the cylinder (34) is fixedly connected with the baffle one (32).

4. The apparatus of claim 1, wherein, The top of the lower conveying mechanism (5) is provided with a baffle two (52) and a movable baffle two (53), the movable baffle two (53) is provided with a plurality of telescopic assemblies on the side close to the adjusting plate (41), the telescopic assembly comprises an adjusting rod (59) fixedly installed on the side wall of the movable baffle two (53), the adjusting rod (59) penetrates through the side wall of the lower conveying mechanism (5) and is slidably connected with the side wall of the lower conveying mechanism (5), a spring two (511) is arranged on the outer wall of the adjusting rod (59), and the spring two (511) is located on the side of the lower conveying mechanism (5) close to the adjusting plate (41), a roller (510) is arranged on the end of the adjusting rod (59) close to the adjusting plate (41), and the roller (510) is in contact with the adjusting plate (41).

5. An apparatus for automatically sorting electronic chips as recited in claim 4, wherein The upper conveying mechanism (3) is slidably connected with a turnover plate (35) on one side close to the lower conveying mechanism (5), the turnover plate (35) corresponds to the second baffle (52), a plurality of clamps (36) are fixedly installed on the inner wall of the upper conveying mechanism (3), and the bottom of the clamp (36) is fixedly connected with the turnover plate (35) through a spring (37).

6. An electronic chip sorting apparatus according to claim 4, wherein The lower conveying mechanism (5) is provided with a pushing assembly, the pushing assembly corresponds to the waste box (6), the pushing assembly comprises a range increasing cylinder (56) fixedly installed on the lower conveying mechanism (5), the range increasing cylinder (56) is located on the same side as the movable second baffle (53), and the output end of the range increasing cylinder (56) is fixedly connected with a push plate (57).

7. An apparatus for automatically sorting electronic chips as recited in claim 6, wherein The top of the movable second baffle (53) is provided with a proximity sensor (58), the proximity sensor (58) is located between the visual detection mechanism two (51) and the pushing assembly, the top of the rack (1) is provided with a conveying belt (7), and the conveying belt (7) corresponds to the lower conveying mechanism (5).

Citation Information

Patent Citations

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