Multifunctional pulse cleaning machine

The multi-functional pulse cleaner's rational layout and integrated design solve the cleaning difficulties caused by its large size, achieving efficient cleaning and wastewater purification in confined spaces. Furthermore, the machine is mobile, facilitating the installation of water tanks of different sizes.

CN120940327AInactive Publication Date: 2025-11-14SHAOXING AIPULE AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202511142987.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-15
Publication Date
2025-11-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing pulse cleaning machines are large in size, making them difficult to access in confined spaces and affecting cleaning effectiveness.

Method used

A multifunctional pulse cleaner was designed, comprising components such as a controller, water tank, heater, water pump, and purification chamber. Through reasonable layout and limiting mechanism, the cleaning chamber and sewage discharge chamber in the water tank are integrated. It is equipped with water volume and sewage detectors, and combined with high-pressure pump and cleaning pump, it achieves efficient cleaning and sewage purification.

Benefits of technology

It achieves efficient cleaning and wastewater purification in confined spaces, saves water resources, and is mobile, facilitating the installation of water tanks of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The multifunctional pulse cleaning machine comprises a controller and a shell, the controller is installed on the shell, a water tank, a heater, a first water pump, a second water pump, a third water pump, a fourth water pump, a sewage pump, a high-pressure pump, a water storage tank and a purification box are arranged in the shell and communicate with one another through pipelines, and a limiting mechanism is arranged on the shell. A partition plate is fixedly arranged in the water tank and divides the interior of the water tank into a cleaning chamber and a sewage discharge chamber, a water volume detector and a sewage detector are arranged in the cleaning chamber and the sewage discharge chamber respectively, a cleaning mechanism is arranged in the sewage discharge chamber, and a water inlet pipe, a sewage inlet pipe and a sewage discharge pipe are arranged on the shell. The pulse cleaning machine has the advantages that the pulse cleaning machine is reasonable in structure, and the pulse cleaning machine integrally has the functions of bidirectional circulating cleaning, flow monitoring and sewage detection by the aid of the design that the cleaning chamber and the sewage discharge chamber are integrated into the water tank.
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Description

Technical Field

[0001] This invention relates to the field of pulse cleaning equipment technology, and in particular to a multifunctional pulse cleaning machine. Background Technology

[0002] Pulse cleaning machines are a new type of cleaning equipment. The principle is to inject cleaning fluid and compressed gas into the water channels in stages. Under the action of compressed gas cavitation, the medium cleaning fluid produces an air explosion effect, which vigorously flushes the scale and rust in the water channels to achieve the purpose of unblocking and widening the channels, thereby restoring the water channels. The whole process does not require chemical agents and belongs to pure physical cleaning.

[0003] Existing pulse cleaners typically use controllers to start and perform cleaning. Due to the large number of internal parts, complex piping systems, and sometimes unreasonable layouts, pulse cleaners are quite large. In some remote and confined spaces, their size can prevent them from being accessed, thus hindering the cleaning process. To address these issues, a solution is proposed below. Summary of the Invention

[0004] The purpose of this invention is to provide a multifunctional pulse cleaning machine to solve the problems mentioned in the background art.

[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution:

[0006] A multi-functional pulse cleaning machine includes a controller and a housing. The controller is mounted on the housing. Inside the housing are a water tank, a heater, four water pumps (one, two, three, and four), a sewage pump, a high-pressure pump, a water storage tank, and a purification chamber. The water tank, heater, water pumps (one, two, three, and four), sewage pump, high-pressure pump, water storage tank, and purification chamber are connected by several pipes. The high-pressure pump is connected to a water outlet pipe. The housing is equipped with a limiting mechanism for limiting the water tank. A partition is fixed inside the water tank, dividing the interior into a cleaning chamber and a sewage discharge chamber. A water volume detector and a sewage detector are respectively installed in the cleaning chamber and the sewage discharge chamber. A cleaning mechanism is installed inside the sewage discharge chamber. The housing is equipped with an inlet pipe, a sewage inlet pipe, and a sewage discharge pipe, which are respectively connected to the cleaning chamber and the sewage discharge chamber.

[0007] Preferably, four casters are fixed to the bottom of the housing, and the controller is fixedly installed on one side of the outer wall of the housing.

[0008] Preferably, the limiting mechanism includes a support frame, with the water tank located at the top of the support frame. Limiting plates are provided on both sides of the water tank. A sliding groove is provided at the top of the support frame, and two symmetrical sliders are slidably connected inside the sliding groove. The two sliders are respectively fixed to the two limiting plates. Limiting bolts are provided at both ends of the outer wall of the support frame. The two limiting bolts are threadedly connected to both ends of the support frame, and one end is fixed to the two sliders respectively.

[0009] Preferably, the cleaning mechanism includes a cleaning pump, which is fixed to one side of the outer wall of the water tank and connected to a cleaning pipe 1. The bottom of the cleaning pipe 1 is connected to several cleaning pipes 2, each of the several cleaning pipes 2 is provided with several nozzles 1, and each of the several nozzles 1 is connected to the cleaning pipes 2 through several pipes.

[0010] Preferably, both the inlet pipe and the outlet pipe are equipped with valves, both of which are one-way valves, and the outlet pipe is equipped with a nozzle.

[0011] Preferably, a support plate is fixed inside the purification chamber, which divides the interior of the purification chamber into a purification chamber one and a purification chamber two. A filter element one is installed inside the purification chamber one, and the filter element one is connected to a water pump three through a pipe and has a purification pipe at its bottom. An installation plate is fixed inside the purification chamber two, and a filter element two is installed inside the installation plate. The bottom end of the purification pipe passes through the support plate and is connected to the filter element two. The bottom of the filter element two is connected to a water pump four through a pipe.

[0012] The beneficial effects of this invention are as follows: by combining the cleaning chamber and the sewage discharge chamber into a water tank, the water tank can discharge sewage while cleaning the inside of the pipes. Furthermore, by using a water volume detector and a sewage detector, the water volume inside the cleaning chamber and the sewage quality inside the sewage discharge chamber can be detected separately.

[0013] When the wastewater detector detects that the wastewater inside the wastewater chamber has reached the discharge quality, the wastewater can be discharged through the cooperation of a wastewater pump and wastewater pipe. Then, the inside of the wastewater chamber can be cleaned by a cleaning mechanism.

[0014] By coordinating the drain pipe, water pump three, purification tank, water pump four, and several other pipes, the water cleaned by the cleaning mechanism can be purified and then transported to the heater, thus not only achieving a circulation effect but also further saving water resources. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an embodiment;

[0016] Figure 2 This is a partial schematic diagram of an embodiment;

[0017] Figure 3 This is a schematic diagram of the limiting mechanism in an embodiment;

[0018] Figure 4 This is a cross-sectional view of the water tank in the embodiment;

[0019] Figure 5 This is a cross-sectional view of the purification chamber in an embodiment.

[0020] Reference numerals: 1. Shell; 11. Water tank; 111. Baffle plate; 112. Cleaning chamber; 113. Sewage discharge chamber; 12. Heater; 13. Water pump one; 14. Water pump two; 15. Water pump three; 16. Water pump four; 17. Sewage pump; 18. High-pressure pump; 19. Water storage tank; 2. Purification box; 3. Limiting mechanism; 31. Support frame; 32. Limiting plate; 33. Slide groove; 34. Sliding block; 35. Limiting bolt; 4. Water volume Detector; 41. Wastewater detector; 5. Cleaning mechanism; 51. Cleaning pump; 52. Cleaning pipe one; 53. Cleaning pipe two; 54. Nozzle one; 6. Water inlet pipe; 61. Sewage inlet pipe; 62. Sewage outlet pipe; 63. Valve; 64. Water outlet pipe; 65. Nozzle two; 7. Casters; 8. Support plate; 81. Purification chamber one; 82. Purification chamber two; 83. Filter element one; 84. Purification pipe; 85. Mounting plate; 86. Filter element two. Detailed Implementation

[0021] The following description is merely a preferred embodiment of the present invention, and the scope of protection is not limited to this embodiment. All technical solutions falling within the scope of the present invention should be protected. Identical components are represented by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom" and "top," "inner" and "outer" refer to directions toward or away from the geometric center of a specific component.

[0022] like Figures 1 to 5 As shown, a multi-functional pulse cleaner includes a controller and a housing 1. The controller is an existing type and is fixedly installed on one side of the outer wall of the housing 1. Four casters 7 are fixedly provided at the bottom of the housing 1. The four casters 7 make it easy to move the entire pulse cleaner.

[0023] The casing 1 contains a water tank 11, an existing heater 12, a water pump 13, a water pump 24, a water pump 35, a water pump 46, a sewage pump 17, a high-pressure pump 18, a water storage tank 19, and a purification tank 2. The water tank 11, heater 12, water pump 13, water pump 24, water pump 35, water pump 46, sewage pump 17, high-pressure pump 18, water storage tank 19, and purification tank 2 are connected by several pipes. When water pump 13 is started, the water containing cleaning agent in the water tank 11 can pass through multiple pipes and water pump 13 until it enters the heater 12 for heating. Then, when water pump 2 is started, the heated water can pass through the heater 12, multiple pipes, and water pump 2 14 until it enters the water storage tank 19. Then, the high-pressure pump 18 is started, which can increase the water pressure to a certain level, so that pulse jets can be formed when spraying out.

[0024] A partition 111 is fixed inside the water tank 11, dividing the interior of the water tank 11 into a cleaning chamber 112 and a sewage discharge chamber 113. An inlet pipe 6, a sewage inlet pipe 61, and a sewage discharge pipe 62 are respectively installed on the shell 1, connecting to the cleaning chamber 112 and the sewage discharge chamber 113. Both the inlet pipe 6 and the sewage discharge pipe 62 are equipped with valves 63, both of which are one-way valves. A water outlet pipe 64 is connected to the high-pressure pump 18, and a nozzle 65 is installed on the water outlet pipe 64. Existing nozzles 65 are typically designed with multiple holes; when the water flow from the water outlet pipe 64 passes through these multiple holes, it can generate a high-pressure water flow and form pulses. The cleaning process involves spraying water. By opening valve 63 on the inlet pipe 6, water with added cleaning agent can enter the cleaning chamber 112 of the water tank 11 through the inlet pipe 6. The cleaning agent can be acidic or alkaline depending on the actual situation. Acidic agents are used to remove rust, while alkaline agents are used to remove oil stains. Wastewater generated during cleaning can enter the discharge chamber 113 through the sewage inlet pipe 61. When the wastewater in the discharge chamber 113 reaches a certain amount, the wastewater pump 17 can be started to make the wastewater flow out of the discharge chamber 113 and flow into the discharge pipe 62 through the pipe. After that, the sewage can be discharged simply by opening valve 63 on the discharge pipe 62.

[0025] The cleaning chamber 112 and the sewage discharge chamber 113 are respectively equipped with a water level detector 4 and a sewage detector 41. The water level detector 4 can be used to detect the water level inside the cleaning chamber 112, helping users to keep track of changes in the water source inside the cleaning chamber 112 in a timely manner, so as to determine whether to add water containing cleaning agent later. The sewage detector 41 can be used to detect whether the sewage quality inside the sewage discharge chamber 113 meets the standards, so that the sewage can be discharged from the sewage pipe 62 later.

[0026] The housing 1 is provided with a limiting mechanism 3 for limiting the water tank 11. The limiting mechanism 3 includes a support frame 31, with the water tank 11 located on top of the support frame 31. Limiting plates 32 are provided on both sides of the water tank 11. A sliding groove 33 is provided at the top of the support frame 31. Two symmetrical sliders 34 are slidably connected inside the sliding groove 33. The two sliders 34 are fixed to the two limiting plates 32 respectively. Limiting bolts 35 are provided at both ends of the outer wall of the support frame 31. The two limiting bolts 35 are threaded to both ends of the support frame 31 respectively, and one end is fixed to the two sliders 34 respectively. When the user turns the limiting bolts 35, the sliders 34 can slide inside the sliding groove 33. The sliding of the sliders 34 can drive the limiting plates 32 to move together. When the distance between the two limiting plates 32 changes, it can limit the water tanks 11 of different specifications.

[0027] The sewage chamber 113 is equipped with a cleaning mechanism 5, which includes a cleaning pump 51. The cleaning pump 51 is fixed to one side of the outer wall of the water tank 11 and is connected to a cleaning pipe 52. The bottom of the cleaning pipe 52 is connected to several cleaning pipes 53. Each of the cleaning pipes 53 is equipped with several nozzles 54. Each nozzle 54 is connected to the cleaning pipes 53 through several pipes. When the sewage chamber 113 needs to be cleaned, the cleaning pump 51 can be started, and external water can flow to the cleaning pump 51 through the existing pipes. Then, the water flows through the cleaning pump 51 and the cleaning pipe 52 until it flows into the cleaning pipes 53. Then, it is sprayed out from the pipes and the nozzles 54, thereby flushing the inner wall of the sewage chamber 113.

[0028] A support plate 8 is fixedly installed inside the purification chamber 2, dividing the interior of the purification chamber 2 into a first purification chamber 81 and a second purification chamber 82. A first filter element 83 is installed inside the first purification chamber 81. The first filter element 83 is connected to a third water pump 15 via a pipe, and its bottom end is connected to a purification pipe 84. A mounting plate 85 is fixedly installed inside the second purification chamber 82, and a second filter element 86 is installed inside the mounting plate 85. The bottom end of the purification pipe 84 passes through the support plate 8 and is connected to the second filter element 86. The bottom of the second filter element 86 is connected to a fourth water pump 16 via a pipe. The above rinsing is completed. The water can then flow out through the pipes. Next, the water pump 315 is started, which allows the rinsing water to pass through multiple pipes and the water pump 315 until it enters the filter element 83 in the purification chamber 81. The filter element 83 can perform preliminary filtration. Then, the water after preliminary filtration can enter the filter element 86 through the purification pipe 84. The filter element 86 can perform secondary filtration. Then, by starting the water pump 416, the water after secondary filtration can pass through multiple pipes and the water pump 416 until it enters the heater 12.

[0029] The heater 12, water pump 13, water pump 2 14, water pump 3 15, water pump 4 16, sewage pump 17, high-pressure pump 18, cleaning pump 51, water volume detector 4, and sewage detector 41 are all electrically connected to the controller via existing wires.

[0030] When water containing cleaning agent enters the cleaning chamber 112 of water tank 11 through inlet pipe 6, water pump 13 can be started. The water containing cleaning agent in water tank 11 will pass through multiple pipes and water pump 13 until it enters heater 12 for heating. Then, water pump 2 can be started, and the water heated in heater 12 will pass through multiple pipes and water pump 2 until it enters water storage tank 19. Then, high pressure pump 18 can be started. High pressure pump 18 can increase the water pressure to a certain level and spray it out from outlet pipe 64 and nozzle 2 65. When spraying, it can form a pulse jet to rinse the product or equipment to be cleaned.

[0031] Wastewater generated during rinsing can enter the sewage chamber 113 through the sewage inlet pipe 61. When the sewage inside the sewage chamber 113 reaches a certain amount, the sewage pump 17 can be started to make the sewage flow out of the sewage chamber 113 and be discharged from the sewage pipe 62 through the pipe. Then, when the sewage chamber 113 needs to be cleaned, the cleaning pump 51 can be started and external water can flow to the cleaning pump 51 through the existing pipe. Then, it flows through the cleaning pump 51 and the first cleaning pipe 52 until it flows into the interior of several second cleaning pipes 53. Then, it is sprayed out from several pipes and nozzles 54, thereby rinsing the inner wall of the sewage chamber 113.

[0032] After the rinsing is completed, the water can flow out through the pipe. Then, the water pump 315 is started, which allows the rinsing water to pass through multiple pipes and the water pump 315 until it enters the filter element 83 in the purification chamber 81. The filter element 83 can perform preliminary filtration. Then, the water after preliminary filtration can enter the filter element 86 through the purification pipe 84. The filter element 86 can perform secondary filtration. Then, by starting the water pump 416, the water after secondary filtration can pass through multiple pipes and the water pump 416 until it enters the heater 12, thereby achieving the effect of water circulation and further saving water resources.

[0033] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of the present invention. It should be understood that the above descriptions are merely specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multi-functional pulse cleaning machine, comprising a controller and a housing (1), characterized in that, The controller is mounted on the housing (1). Inside the housing (1) are a water tank (11), a heater (12), a water pump 1 (13), a water pump 2 (14), a water pump 3 (15), a water pump 4 (16), a sewage pump (17), a high-pressure pump (18), a water storage tank (19), and a purification tank (2). The water tank (11), heater (12), water pump 1 (13), water pump 2 (14), water pump 3 (15), water pump 4 (16), sewage pump (17), high-pressure pump (18), water storage tank (19), and purification tank (2) are connected by several pipes. The high-pressure pump (18) is connected to a water outlet pipe (64). The housing (1) is equipped with... A limiting mechanism (3) for limiting the water tank (11) is provided. A partition (111) is fixed inside the water tank (11). The partition (111) divides the inside of the water tank (11) into a cleaning chamber (112) and a sewage discharge chamber (113). A water volume detector (4) and a sewage detector (41) are respectively installed inside the cleaning chamber (112) and the sewage discharge chamber (113). A cleaning mechanism (5) is installed inside the sewage discharge chamber (113). A water inlet pipe (6), a sewage inlet pipe (61) and a sewage discharge pipe (62) are respectively installed on the shell (1). The water inlet pipe (6), the sewage inlet pipe (61) and the sewage discharge pipe (62) are respectively connected to the cleaning chamber (112) and the sewage discharge chamber (113).

2. The multifunctional pulse cleaning machine according to claim 1, characterized in that, Four casters (7) are fixedly provided at the bottom of the housing (1), and the controller is fixedly installed on one side of the outer wall of the housing (1).

3. The multifunctional pulse cleaning machine according to claim 1, characterized in that, The limiting mechanism (3) includes a support frame (31), the water tank (11) is located on the top of the support frame (31), and limiting plates (32) are provided on both sides of the water tank (11). A sliding groove (33) is provided at the top of the support frame (31), and two symmetrical sliders (34) are slidably connected inside the sliding groove (33). The two sliders (34) are respectively fixed to the two limiting plates (32). Limiting bolts (35) are provided at both ends of the outer wall of the support frame (31). The two limiting bolts (35) are threaded to both ends of the support frame (31) and one end is fixed to the two sliders (34).

4. A multifunctional pulse cleaning machine according to claim 3, characterized in that, The cleaning mechanism (5) includes a cleaning pump (51), which is fixed to one side of the outer wall of the water tank (11) and is connected to a cleaning pipe (52). The bottom of the cleaning pipe (52) is connected to several cleaning pipes (53), and each of the cleaning pipes (53) is provided with several nozzles (54). Each of the nozzles (54) is connected to the cleaning pipes (53) through several pipes.

5. A multifunctional pulse cleaning machine according to claim 1, characterized in that, Both the inlet pipe (6) and the drain pipe (62) are equipped with valves (63), both valves (63) are one-way valves, and the outlet pipe (64) is equipped with nozzle two (65).

6. A multifunctional pulse cleaning machine according to claim 1, characterized in that, The purification chamber (2) is fixedly provided with a support plate (8), which divides the interior of the purification chamber (2) into a purification chamber one (81) and a purification chamber two (82). The purification chamber one (81) is provided with a filter element one (83), which is connected to a water pump three (15) through a pipe and has a purification pipe (84) at its bottom. The purification chamber two (82) is fixedly provided with an installation plate (85), which is provided with a filter element two (86). The bottom of the purification pipe (84) passes through the support plate (8) and is connected to the filter element two (86). The bottom of the filter element two (86) is connected to a water pump four (16) through a pipe.