Subsequent adhesive removing equipment and method for adhesive dispensing of electric appliance accessories

Abstract

The invention discloses subsequent adhesive removing equipment and method for adhesive dispensing of electric appliance accessories. The subsequent adhesive removing equipment comprises an adhesive removing equipment body, an X-axis module is arranged on the surface of the adhesive removing equipment body, a Y-axis module is in transmission connection with the interior of the X-axis module, a grinding assembly is rotationally connected with the interior of the Y-axis module, and a laser range finder is fixedly installed on one side of the grinding assembly. A control template is fixedly installed on the surface of the glue removing equipment body, the control template is in wireless linkage with the X-axis module, the Y-axis module and the grinding assembly to serve as core control, the precise measurement function of a laser range finder is combined, efficient cooperation is formed with an adjustable clamping structure composed of a supporting plate, a threaded rod and a clamping plate, and the grinding efficiency is improved. The effect of subsequent adhesive removing treatment of adhesive dispensing of the electric appliance accessories is achieved, clamping can be adjusted to ensure that the accessories are stable, guarantee is provided for precise laser ranging and preset operation of the polishing assembly, adhesive removing precision and surface quality are guaranteed, automatic operation of a control template is achieved, manual intervention is reduced, and efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of electrical component processing technology, specifically to a device and method for removing adhesive after dispensing adhesive into electrical components. Background Technology

[0002] In the manufacturing and processing of electrical components, adhesive dispensing is a common process used to bond and fix the various parts of the components. However, adhesive overflow often occurs during the dispensing process. Excess adhesive not only affects the appearance quality of the electrical components but may also affect their performance.

[0003] Currently, the most common method for removing adhesive is manual removal. Manual removal is inefficient, labor-intensive, and produces inconsistent results, making it difficult to guarantee the processing quality of electrical components. Therefore, we propose a device and method for removing adhesive after it has been applied to electrical components. Summary of the Invention

[0004] The purpose of this invention is to provide a device and method for removing adhesive after dispensing adhesive into electrical components, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a device and method for removing adhesive after dispensing adhesive into electrical components, comprising an adhesive removal device body, an X-axis module on the surface of the adhesive removal device body, a Y-axis module internally connected to the X-axis module, a grinding component rotatably connected internally to the Y-axis module, a laser rangefinder fixedly mounted on one side of the grinding component, a control template fixedly mounted on the surface of the adhesive removal device body, the control template being wirelessly connected to the X-axis module, the Y-axis module, and the grinding component, and two support plates fixedly connected to the surface of the adhesive removal device body, each support plate having a threaded rod internally threaded to it, and a clamping plate rotatably connected to one end of the threaded rod.

[0006] The aforementioned components achieve the following effects: By controlling the template wirelessly in conjunction with the X-axis module, Y-axis module, and grinding components as the core control, and combining the precise measurement function of the laser rangefinder with the adjustable clamping structure consisting of the support plate, threaded rod, and clamping plate, efficient collaboration is achieved. This enables the removal of adhesive after dispensing of electrical components. The adjustable clamping ensures the stability of the components, guarantees the accuracy of laser ranging and the grinding components to operate according to preset parameters, ensures the accuracy of adhesive removal and surface quality, and enables automated operation of the control template, reducing manual intervention and improving efficiency.

[0007] Preferably, a protective plate is fixedly connected to the surface of the adhesive removal device body, and the protective plate is a transparent acrylic plate.

[0008] The aforementioned components achieve the following effects: by forming a safety barrier through the transparent acrylic protective plate, they can effectively block debris that may fly during the grinding process, preventing injury to operators. At the same time, they do not affect the real-time observation of the adhesive removal operation status, facilitating timely monitoring and adjustment, and further enhancing the safety and ease of operation of the equipment.

[0009] Preferably, a support plate is fixedly connected to the surface of the adhesive removal device body, and a magnetic suction sheet is fixedly connected to the surface of the support plate.

[0010] The above components achieve the following effects: the magnetic clasp can firmly attract small metal electrical parts, the support plate provides reliable support, and it avoids bending and breakage of electrical parts during clamping, de-adhesion and polishing, thus improving the practicality of the device.

[0011] Preferably, a protective pad is fixedly connected to one side of the clamping plate, and the surface of the protective pad is provided with a plurality of anti-slip grooves.

[0012] The above-mentioned components achieve the following effects: the protective pad can buffer the clamping force, avoid direct rigid contact between the clamping plate and the electrical components, and prevent scratches and pressure damage. This effectively protects the surface integrity of the electrical components. At the same time, the anti-slip groove of the protective pad increases the friction between the pad and the components, further enhancing the stability of the clamping and preventing the components from slipping during the de-adhesion and sanding process, thus ensuring the accuracy of the operation.

[0013] Preferably, a guide rod is fixedly connected to the side of the clamping plate away from the protective pad, the guide rod is inserted through the support plate, and a blocking plate is fixedly connected to the other end of the guide rod.

[0014] The above components achieve the following effects: the guide rod provides stable guidance for the movement of the clamping plate, preventing it from shifting or tilting during the adjustment of the threaded rod, ensuring that the clamping plate always remains parallel and aligned with the accessories, and enhancing the accuracy of clamping. At the same time, the blocking plate prevents the guide rod from accidentally coming out of the support plate, ensuring the stability of the structure during operation.

[0015] Preferably, four support legs are fixedly connected to the bottom surface of the adhesive removal device body, and shock-absorbing pads are fixedly connected to the bottom surface of the support legs.

[0016] The above components achieve the following effects: the outriggers provide stable support for the equipment, ensuring that the equipment is placed stably and avoiding the impact of unstable placement on the accuracy of clamping, fixing, and de-gluing and polishing; the shock-absorbing pads can effectively absorb the vibration generated during the operation of the equipment, reduce the impact of vibration on precision components such as the X-axis module, Y-axis module, and polishing components, prevent positioning deviations or component wear caused by vibration, and reduce noise.

[0017] Preferably, a collection chamber is fixedly connected to the surface of the adhesive removal device, an air pump is fixedly installed on one side of the collection chamber, a filter plate is fixedly connected to the inner cavity of the collection chamber, a corrugated pipe is connected to the side of the collection chamber near the protective plate, an air intake is connected to one end of the corrugated pipe, and a support plate is fixedly connected to the side of the collection chamber near the corrugated pipe, with the surface of the support plate slidably connected to the corrugated pipe.

[0018] The aforementioned components achieve the following effects: through the cooperation of the collection chamber, air pump, corrugated pipe, air inlet, and tray, the waste debris splashed during the degumming and polishing process is collected. The air pump generates suction, which, through the corrugated pipe and air inlet, promptly draws the waste debris splashed during polishing into the collection chamber, preventing it from scattering and contaminating the equipment surface, electrical components, or the working environment, thus reducing subsequent cleaning work. At the same time, the tray supports and guides the corrugated pipe, facilitating the adjustment of the air inlet position to accurately align with the waste debris splashing area, thereby improving collection efficiency.

[0019] Preferably, a drawer is slidably connected inside the collection compartment, a fixed plate is fixedly connected to the surface of the collection compartment, a drive rod is threaded into the fixed plate, a connecting plate is fixedly connected to the surface of the drawer, and one end of the drive rod abuts against the connecting plate.

[0020] The above components achieve the following effects: the drawer can centrally collect the waste in the collection compartment. When the waste accumulates to a certain amount, it can be easily removed for cleaning or disposal simply by sliding the drawer. At the same time, the drive rod inside the fixing plate abuts against the connecting plate on the drawer surface, and the drawer can be firmly fixed by tightening the drive rod to prevent the drawer from accidentally sliding out due to vibration during equipment operation, thus ensuring the stability of the waste collection process.

[0021] Preferably, a handle is fixedly connected to one side of the drawer, and a ball bearing is rotatably connected inside the drawer, with the surface of the ball bearing rotatably connected to the collection compartment.

[0022] The aforementioned components achieve the following effects: through the cooperation of the handle and the ball bearing, the handle provides a convenient point of force for pulling out and putting back the drawer, allowing operators to easily and quickly remove and return the drawer, simplifying the process of cleaning up debris. Meanwhile, the rotating connection between the ball bearing and the collection compartment significantly reduces the friction when the drawer slides, making the pulling process smoother and less strenuous, avoiding the impact of jamming on operational efficiency, and reducing wear between the drawer and the collection compartment, thus extending the service life of the components.

[0023] The method specifically includes the following:

[0024] S1. The core control is achieved by wirelessly linking the X-axis module, Y-axis module and grinding components of the control template, combined with the precise measurement function of the laser rangefinder, and the adjustable clamping structure consisting of the support plate, threaded rod and clamping plate to remove glue from electrical parts.

[0025] S2. Through the combination of the collection chamber, air pump, corrugated pipe, air inlet and tray, the waste debris splashed during the degumming and sanding process is collected.

[0026] S3. The drawer that can be slid through the collection compartment allows for centralized and unified processing of the waste collected inside.

[0027] Compared with the prior art, the beneficial effects of the present invention are:

[0028] This invention uses the wireless linkage of the X-axis module, Y-axis module, and grinding component as the core control mechanism, combined with the precise measurement function of the laser rangefinder, and forms an adjustable clamping structure consisting of the support plate, threaded rod, and clamping plate to achieve efficient collaboration. This enables the effective removal of adhesive after dispensing of electrical components. The adjustable clamping ensures the stability of the components, provides assurance for accurate laser ranging and the grinding component to operate according to preset parameters, guarantees the accuracy of adhesive removal and surface quality, and enables automated operation of the control template, reducing manual intervention and improving efficiency.

[0029] This invention, through the combination of a collection chamber, an air pump, a corrugated pipe, an air inlet, and a tray, achieves the effect of collecting waste debris splashed during the degumming and polishing process. The air pump generates suction, which, through the corrugated pipe and air inlet, promptly draws the waste debris splashed during polishing into the collection chamber, preventing the waste debris from scattering and contaminating the equipment surface, electrical components, or the working environment, thus reducing subsequent cleaning work. At the same time, the tray supports and guides the corrugated pipe, making it easy to adjust the position of the air inlet to accurately align with the waste debris splashing area, thereby improving collection efficiency.

[0030] This invention uses a drawer to centrally collect waste in the collection compartment. When the waste accumulates to a certain amount, it can be easily removed for cleaning or disposal simply by sliding the drawer. At the same time, the drive rod inside the fixing plate abuts against the connecting plate on the drawer surface, and the drawer can be firmly fixed by tightening the drive rod, preventing the drawer from accidentally sliding out due to vibration during equipment operation and ensuring the stability of the waste collection process. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0032] Figure 2 This is a schematic diagram of the structure of the adhesive removal device body in this invention;

[0033] Figure 3 This is a schematic diagram of the support plate in this invention;

[0034] Figure 4 This is a schematic diagram of the collection chamber in this invention;

[0035] Figure 5 This is a partial structural diagram of the collection chamber in this invention;

[0036] Figure 6 This is a partial structural diagram of the collection chamber in this invention.

[0037] In the diagram: 1. Adhesive removal equipment body; 2. X-axis module; 3. Y-axis module; 4. Grinding assembly; 5. Laser rangefinder; 6. Control template; 7. Support plate; 8. Threaded rod; 9. Clamping plate; 10. Protective plate; 11. Support plate; 12. Magnetic suction plate; 13. Protective pad; 14. Guide rod; 15. Blocking plate; 16. Support leg; 17. Collection chamber; 18. Corrugated pipe; 19. Air intake; 20. Air pump; 21. Tray; 22. Drawer; 23. Fixing plate; 24. Drive rod; 25. Connecting plate; 26. Handle; 27. Ball bearing. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Please see Figure 1-6This invention provides a technical solution: a device and method for removing adhesive after dispensing adhesive into electrical components. The device comprises a main body 1, an X-axis module 2 on its surface, a Y-axis module 3 internally connected to the X-axis module 2, a grinding component 4 rotatably connected inside the Y-axis module 3, a laser rangefinder 5 fixedly mounted on one side of the grinding component 4, a control template 6 fixedly mounted on the surface of the main body 1, the control template 6 being wirelessly connected to the X-axis module 2, the Y-axis module 3, and the grinding component 4, two support plates 7 fixedly connected to the surface of the main body 1, threaded rods 8 internally connected to the support plates 7, and a clamping plate 9 rotatably connected to one end of the threaded rods 8, a protective plate 10 fixedly connected to the surface of the main body 1 (the protective plate 10 is a transparent acrylic sheet), a support plate 11 fixedly connected to the surface of the main body 1, a magnetic suction sheet 12 fixedly connected to the surface of the support plate 11, a protective pad 13 fixedly connected to one side of the clamping plate 9, and several anti-slip grooves on the surface of the protective pad 13. A guide rod 14 is fixedly connected to the side of the support plate 9 away from the protective pad 13. The guide rod 14 is inserted through the support plate 7. A baffle plate 15 is fixedly connected to the other end of the guide rod 14. Four support legs 16 are fixedly connected to the bottom surface of the adhesive removal equipment body 1. Shock-absorbing pads are fixedly connected to the bottom surface of the support legs 16. A collection chamber 17 is fixedly connected to the surface of the adhesive removal equipment. An air pump 20 is fixedly installed on one side of the collection chamber 17. A filter plate is fixedly connected to the inner cavity of the collection chamber 17. The collection chamber 17 is close to the protective plate 10. A corrugated pipe 18 is connected to one side of the collection chamber 17, and an air intake 19 is connected to one end of the corrugated pipe 18. A tray 21 is fixedly connected to the side of the collection chamber 17 near the corrugated pipe 18. The surface of the tray 21 is slidably connected to the corrugated pipe 18. A drawer 22 is slidably connected inside the collection chamber 17. A fixing plate 23 is fixedly connected to the surface of the collection chamber 17. A drive rod 24 is threaded into the fixing plate 23. A connecting plate 25 is fixedly connected to the surface of the drawer 22. One end of the drive rod 24 abuts against the connecting plate 25. The above components achieve the following effects: Drawer 22 can centrally collect waste from the collection bin 17. When the waste accumulates to a certain amount, it can be easily removed for cleaning or processing simply by sliding drawer 22. At the same time, the drive rod 24 in the fixing plate 23 abuts against the connecting plate 25 on the surface of drawer 22. By tightening the drive rod 24, drawer 22 can be firmly fixed, preventing drawer 22 from accidentally sliding out due to vibration during equipment operation, thus ensuring the stability of the waste collection process. A handle 26 is fixedly connected to one side of drawer 22, and a ball bearing 27 is rotatably connected inside drawer 22. The surface of the ball bearing 27 is rotatably connected to the collection bin 17.The aforementioned components achieve the following effects: through the cooperation of handle 26 and ball bearing 27, handle 26 provides a convenient force point for pulling out and putting back drawer 22, allowing operators to easily and quickly remove and return drawer 22, simplifying the operation steps for cleaning up debris. Meanwhile, the rotating connection between ball bearing 27 and collection compartment 17 significantly reduces the friction when drawer 22 slides, making the pulling process smoother and less strenuous, avoiding the impact of jamming on operating efficiency, and reducing wear between drawer 22 and collection compartment 17, thus extending the service life of the components.

[0040] The method specifically includes the following:

[0041] S1. The core control is achieved by wirelessly linking the X-axis module 2, Y-axis module 3 and grinding component 4 through the control template 6, combined with the precise measurement function of the laser rangefinder 5, and the adjustable clamping structure formed by the support plate 7, threaded rod 8 and clamping plate 9 to remove glue from electrical components.

[0042] S2. Through the cooperation of the collection chamber 17, the air pump 20, the corrugated pipe 18, the air intake 19 and the tray 21, the waste debris splashed during the degumming and polishing process is collected.

[0043] S3. The drawer 22, which can be slidably operated through the collection compartment 17, can centrally process the waste collected in the collection compartment 17.

[0044] Working principle: Before removing the adhesive from the electrical components, place them on the surface of the support plate 11. Small tools are attracted by the magnetic strips 12 on the surface of the support plate 11 for easy access. By rotating the threaded rod 8 connected to the internal thread of the support plate 7, the threaded rod 8 pushes the clamping plate 9, which is rotatably connected at one end, to move towards the electrical components. The clamping plates 9 on both sides work together to clamp and fix the electrical components. The protective pad 13 on one side of the clamping plate 9 can prevent damage to the electrical components during clamping. The anti-slip groove on the surface of the protective pad 13 can enhance the friction with the electrical components and prevent slippage. At the same time, the guide rod 14 moves with the clamping plate 9 and guides the movement of the clamping plate 9. The blocking plate 15 can prevent the guide rod 14 from coming out of the support plate 7 and ensure the stability of the clamping structure.

[0045] During the adhesive removal process, the control template 6 plays a core control role, wirelessly connecting with the X-axis module 2, Y-axis module 3, and grinding component 4 to achieve coordinated control of them. The laser rangefinder 5 is fixedly installed on one side of the grinding component 4, which can accurately measure the distance between the grinding component 4 and the electrical components, as well as the position and thickness of the adhesive residue, and feed the data back to the control template 6. Based on this data, the control template 6 controls the X-axis module 2 and Y-axis module 3 to move the grinding component 4 flexibly in the horizontal direction, adjusting the position and posture of the grinding component 4 so that the grinding component 4 can accurately act on the excess adhesive residue on the electrical components to complete the adhesive removal and grinding operation.

[0046] During the degumming and sanding process, flying debris is generated. At this time, the vacuum pump 20 is started and sucks the debris into the air inlet 19 at one end of the corrugated pipe 18. The support plate 21 supports the corrugated pipe 18, and the corrugated pipe 18 can slide on the surface of the support plate 21 to facilitate the adjustment of the position of the air inlet 19, ensuring that the debris can be effectively absorbed. The debris enters the collection chamber 17 through the corrugated pipe 18. The filter plate in the collection chamber 17 can filter the debris to prevent it from entering the vacuum pump 20 and affecting its normal operation.

[0047] The drawer 22, which is slidably connected inside the collection chamber 17, is used to collect the filtered waste. When the waste accumulates to a certain amount, the operator can pull the handle 26 on one side of the drawer 22. Under the action of the ball bearing 27, the drawer 22 can slide smoothly out of the collection chamber 17 for unified processing of the waste. The rotational connection between the ball bearing 27 and the collection chamber 17 reduces the friction when the drawer 22 slides, which saves effort and reduces wear on parts. After processing, the drawer 22 is pushed back into the collection chamber 17, and the drive rod 24 inside the fixing plate 23 is tightened so that the drive rod 24 abuts against the connecting plate 25 on the surface of the drawer 22, thereby firmly fixing the drawer 22 and preventing the drawer 22 from accidentally sliding out due to vibration during equipment operation.

[0048] In addition, the protective plate 10 fixedly connected to the surface of the adhesive removal equipment body 1 is a transparent acrylic plate, which can prevent waste from splashing to the outside of the equipment during the adhesive removal process, ensuring the cleanliness of the operating environment, and does not affect the operator's observation of the adhesive removal situation. The four support legs 16 on the bottom of the adhesive removal equipment body 1 play a supporting role, and the shock-absorbing pads on the bottom of the support legs 16 can reduce the vibration of the equipment during operation and improve the stability of the equipment.

[0049] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0050] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device and method for removing adhesive after dispensing in electrical components, comprising a device body (1), characterized in that: The surface of the adhesive removal equipment body (1) has an X-axis module (2), and the X-axis module (2) is internally connected to a Y-axis module (3). The Y-axis module (3) is internally rotatably connected to a grinding component (4). A laser rangefinder (5) is fixedly installed on one side of the grinding component (4). A control template (6) is fixedly installed on the surface of the adhesive removal equipment body (1). The control template (6) is wirelessly connected to the X-axis module (2), the Y-axis module (3), and the grinding component (4). Two support plates (7) are fixedly connected to the surface of the adhesive removal equipment body (1). The internal threads of the support plates (7) are connected to a threaded rod (8). One end of the threaded rod (8) is rotatably connected to a clamping plate (9).

2. The equipment and method for removing adhesive after dispensing in electrical components according to claim 1, characterized in that: A protective plate (10) is fixedly connected to the surface of the adhesive removal equipment body (1), and the protective plate (10) is a transparent acrylic plate.

3. The equipment and method for removing adhesive after dispensing in electrical components according to claim 1, characterized in that: A support plate (11) is fixedly connected to the surface of the adhesive removal device body (1), and a magnetic suction piece (12) is fixedly connected to the surface of the support plate (11).

4. The equipment and method for removing adhesive after dispensing in electrical components according to claim 1, characterized in that: A protective pad (13) is fixedly connected to one side of the clamping plate (9), and the surface of the protective pad (13) is provided with several anti-slip grooves.

5. The equipment and method for removing adhesive after dispensing in electrical components according to claim 4, characterized in that: A guide rod (14) is fixedly connected to the side of the clamping plate (9) away from the protective pad (13). The guide rod (14) is inserted through the support plate (7). A blocking plate (15) is fixedly connected to the other end of the guide rod (14).

6. The equipment and method for removing adhesive after dispensing in electrical components according to claim 1, characterized in that: The bottom surface of the adhesive removal device body (1) is fixedly connected to four support legs (16), and the bottom surface of the support legs (16) is fixedly connected to shock-absorbing pads.

7. The equipment and method for removing adhesive after dispensing in electrical components according to claim 1, characterized in that: A collection chamber (17) is fixedly connected to the surface of the adhesive removal device. An air pump (20) is fixedly installed on one side of the collection chamber (17). A filter plate is fixedly connected to the inner cavity of the collection chamber (17). A corrugated pipe (18) is connected to the side of the collection chamber (17) near the protective plate (10). An air intake (19) is connected to one end of the corrugated pipe (18). A support plate (21) is fixedly connected to the side of the collection chamber (17) near the corrugated pipe (18). The surface of the support plate (21) is slidably connected to the corrugated pipe (18).

8. The equipment and method for removing adhesive after dispensing in electrical components according to claim 7, characterized in that: A drawer (22) is slidably connected inside the collection compartment (17). A fixing plate (23) is fixedly connected to the surface of the collection compartment (17). A drive rod (24) is threadedly inserted into the fixing plate (23). A connecting plate (25) is fixedly connected to the surface of the drawer (22). One end of the drive rod (24) abuts against the connecting plate (25).

9. The equipment and method for removing adhesive after dispensing in electrical components according to claim 7, characterized in that: A handle (26) is fixedly connected to one side of the drawer (22), and a ball bearing (27) is rotatably connected inside the drawer (22). The surface of the ball bearing (27) is rotatably connected to the collection compartment (17).

10. A device and method for removing adhesive after dispensing in electrical components according to any one of claims 1-9, characterized in that: The method specifically includes the following: S1. By controlling the template (6) wirelessly linking the X-axis module (2), Y-axis module (3) and grinding component (4) as the core control, combined with the precise measurement function of the laser rangefinder (5), and the adjustable clamping structure consisting of the support plate (7), threaded rod (8) and clamping plate (9), the adhesive removal of electrical parts is achieved. S2. By combining the collection chamber (17), the air pump (20), the corrugated pipe (18), the air inlet (19) and the tray (21), the waste debris splashed during the degumming and polishing process is collected. S3. The waste collected in the collection bin (17) can be centrally processed through the drawer (22) that can be slidably operated by the collection bin (17).

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