Concrete building formwork for civil engineering and using method thereof

By integrating pressure sensors and temperature control systems into concrete building formwork, the problem of not being able to monitor and regulate pressure and temperature in real time in existing technologies has been solved, enabling efficient concrete slab molding and rapid demolding.

CN120946087APending Publication Date: 2025-11-14CHINA MCC5 GROUP CORP LTD
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Patent Information

Application Number
CN202511191986.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2025-11-14

AI Technical Summary

Technical Problem

Existing concrete building formwork cannot monitor pressure and temperature parameters in different zones, cannot be controlled in real time, and has low demolding efficiency.

Method used

A concrete building formwork was designed, comprising a base plate, a combined rectangular frame plate, a pressure cover plate assembly, and a material pushing assembly. It is equipped with a pressure sensor, a temperature sensor, and a temperature control system to achieve zoned monitoring and real-time control, and to achieve rapid demolding through a vibrator and a material pushing assembly.

Benefits of technology

It enables zoned monitoring of pressure and temperature parameters, allowing for real-time control and improving the quality of concrete slab forming and demolding efficiency.

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Abstract

A concrete building formwork for civil engineering comprises a bottom base plate, a combined rectangular frame plate, pressure applying cover plate assemblies and a material pushing assembly and is characterized in that the detachable combined rectangular frame plate is installed on the upper side of the bottom base plate in a clamped mode, and the pressure applying cover plate assemblies are installed on the upper side of the bottom base plate side by side; the combined rectangular frame plate comprises two groove-shaped plates arranged on the periphery and a plurality of clamping straight plates arranged in the middle, the pressing cover plate assembly comprises a groove-shaped portal frame, a pressing push rod, a centralizer and a cover plate, and the material pushing assembly comprises a beam plate, a sliding rail, a sliding block and a groove-shaped material pushing plate. The two beam plates are fixed to the lower sides of webs of the groove-shaped portal frames side by side. The concrete building template for the civil engineering and the using method thereof have the advantages that pressure and temperature parameters can be monitored in a partitioned mode, the pressure and the temperature can be regulated and controlled in real time according to the characteristics of the concrete solidification process, and rapid demolding can be achieved after a concrete floor slab is formed.
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Description

Technical Field

[0001] This invention relates to a template, specifically a concrete building template for civil engineering and its application method. Background Technology

[0002] The role of concrete formwork in civil engineering is mainly reflected in the following aspects: 1) Ensuring structural geometry: Through precise panel design, formwork ensures that the shape, size, and position of concrete structures and components meet design requirements, avoiding structural deviations caused by construction errors. 2) Bearing construction loads: Formwork must possess sufficient strength, rigidity, and stability to withstand the self-weight of concrete, construction loads, and lateral pressure during pouring, preventing structural deformation or collapse. 3) Controlling construction quality: Formwork provides a stable forming environment for concrete hardening, ensuring the structural appearance quality, such as surface flatness and verticality. 4) Improving construction efficiency: Formwork typically adopts a tool-like design, with simple construction and multiple reuses, significantly accelerating construction progress and reducing project costs.

[0003] Existing concrete formwork for civil engineering projects has several shortcomings. First, it cannot monitor pressure and temperature parameters in different zones and adjust the pressure and temperature in real time according to the characteristics of the concrete solidification process. Second, it cannot quickly demold the concrete slab after it has been formed.

[0004] Therefore, the known concrete building formwork has all the aforementioned inconveniences and problems. Summary of the Invention

[0005] The purpose of this invention is to provide a safe and reliable concrete building formwork for civil engineering projects.

[0006] Another objective of this invention is to provide a safe and reliable method for using concrete building formwork in civil engineering.

[0007] To achieve the above objectives, the technical solution of the present invention is: A concrete formwork for civil engineering projects includes a base plate, a combined rectangular frame plate, a pressure cover plate assembly, and a material pushing assembly, characterized in that: A detachable modular rectangular frame plate is snapped onto the upper side of the base plate. Several pressure-applying cover plate assemblies are installed side by side on the upper side of the base plate. Each pressure-applying cover plate assembly is equipped with a pusher assembly that facilitates the ejection of the manufactured concrete floor slab. A rectangular snap-fit ​​groove is provided on the upper side of the base plate to cooperate with the modular rectangular frame plate. A vibrator for driving the vibration is installed at the bottom end of the base plate. A first pressure sensor and a first temperature sensor are embedded in the area of ​​the base plate located in the rectangular snap-fit ​​groove. The combined rectangular frame plate includes two grooved plates on the periphery and several snap-fit ​​straight plates in the middle. The grooved plates and snap-fit ​​straight plates are provided with protrusions or grooves to improve sealing. The pressure-applying cover plate assembly includes a trough-shaped gantry frame, a pressure-applying push rod, a stabilizer, and a cover plate. The two side plates of the trough-shaped gantry frame are vertically fixed to the base plate by fasteners. A pressure-applying push rod is embedded in the web of the trough-shaped gantry frame, and a cover plate is installed at the movable end of the pressure-applying push rod. Two stabilizers are connected between the cover plate and the web of the trough-shaped gantry frame, and the two stabilizers are symmetrically distributed about the pressure-applying push rod. A serpentine temperature control tube is provided inside the cover plate, and both ends of the serpentine temperature control tube are respectively connected to the bottom ends of the sliding tubes of the two stabilizers. The top ends of the sliding tube sleeves of the two stabilizers are respectively connected to the outlet and return ends of the circulating temperature-controlled water tank via flexible hoses. The circulating temperature-controlled water tank can adjust the outlet water temperature. The serpentine temperature control tube, stabilizers, flexible hoses, and circulating temperature-controlled water tank together constitute a temperature control system. The pushing assembly includes beams, slide rails, sliders, and trough-shaped pushing plates. There are two beams, which are fixed side by side to the underside of the web of each trough-shaped gantry. The slide rails are fixed to the underside of the corresponding beams. Sliders that form a linear guide pair with the slide rails are installed on the slide rails. The trough-shaped pushing plates are installed on the underside of the two sliders.

[0008] The concrete building formwork for civil engineering of the present invention can also be further implemented by the following technical measures.

[0009] The aforementioned concrete formwork for civil engineering projects, wherein the straightener consists of a sliding sleeve and a sliding tube that is limited therein.

[0010] The aforementioned concrete formwork for civil engineering also includes a controller, which is connected to a vibrator, a first pressure sensor, a first temperature sensor, a pressure push rod, a circulating temperature-controlled water tank, a second pressure sensor, a second temperature sensor, and a linear guide pair.

[0011] A method for using concrete formwork in civil engineering, characterized by the following steps: a. Install the modular rectangular frame plate into the rectangular slot of the base plate, apply grease to the inside of the modular rectangular frame plate, the base plate and the cover plate; place the steel reinforcement cage inside the modular rectangular frame plate, and pour concrete into the inside of the modular rectangular frame plate. b. The pressure push rod in the pressure cover assembly is activated, causing the cover to reach the set position; based on the data collected by the first pressure sensor and the second pressure sensor, the position of the cover in the corresponding zone is finely adjusted so that the pressure reaches the design value; based on the data collected by the first temperature sensor and the second temperature sensor, the heating or cooling power of the temperature control system in the cover in the corresponding zone is adjusted so that the temperature reaches the design value. c. After the concrete floor slab is formed, first use a vibrator to tap the base plate for a period of time; then disassemble the combined rectangular frame plate, and then start the linear guide pair in the pusher assembly to push the concrete floor slab out of the base plate using the grooved pusher plate to achieve rapid demolding.

[0012] After adopting the above technical solution, the concrete building formwork for civil engineering and its application method of the present invention have the following advantages: 1. Capable of monitoring pressure and temperature parameters in different zones; 2. It can adjust the pressure and temperature in real time according to the characteristics of the concrete solidification process; 3. It can be quickly demolded after the concrete floor slab is formed. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of a concrete building formwork structure according to an embodiment of the present invention; Figure 2 This is a schematic front view of a concrete building formwork according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the base plate according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of the combined rectangular frame plate according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the pressure cover plate assembly according to an embodiment of the present invention; Figure 6 This is a schematic diagram of the pusher assembly according to an embodiment of the present invention.

[0014] The present invention will be further described below with reference to the embodiments and accompanying drawings.

[0015] Example 1 Please see now Figures 1-6 As shown, the concrete building formwork for civil engineering of the present invention includes a base plate 1, a combined rectangular frame plate 2, a pressure cover plate assembly 3, and a pusher assembly 4. The upper side of the base plate 1 is snapped with a detachable combined rectangular frame plate 2. Several pressure cover plate assemblies 3 are installed side by side on the upper side of the base plate 1. Each pressure cover plate assembly 3 is equipped with a pusher assembly 4 to facilitate the push of the made concrete floor slab.

[0016] The upper side of the base plate 1 is provided with a rectangular snap-fit ​​groove 101 that cooperates with the combined rectangular frame plate 2. A vibrator for driving the vibration is installed at the bottom end of the base plate 1. A first pressure sensor and a first temperature sensor are embedded in the area of ​​the base plate 1 located in the rectangular snap-fit ​​groove 101.

[0017] The combined rectangular frame plate 2 includes two grooved plates 201 on the periphery and several snap-fit ​​straight plates 202 in the middle. The grooved plates 201 and the snap-fit ​​straight plates 202 are provided with protrusions or grooves to improve sealing.

[0018] The pressure cover plate assembly 3 includes a channel-shaped gantry frame 301, a pressure push rod 302, a stabilizer 303, and a cover plate 304. The two side plates of the channel-shaped gantry frame 301 are vertically fixed to the base plate 1 by fasteners. The pressure push rod 302 is embedded in the web of the channel-shaped gantry frame 301. The cover plate 304 is installed at the movable end of the pressure push rod 302. Two stabilizers 303 are connected between the cover plate 304 and the web of the channel-shaped gantry frame 301. The two stabilizers 303 are symmetrically distributed about the pressure push rod 302.

[0019] The centralizer 303 consists of a sliding sleeve and a sliding tube that is limited therein.

[0020] The cover plate 304 has a serpentine temperature control tube inside. The two ends of the serpentine temperature control tube are connected to the bottom ends of the sliding tubes of the two stabilizers 303, respectively. The top ends of the sliding tube sleeves of the two stabilizers 303 are connected to the outlet and return ends of the circulating temperature control water tank through hoses, respectively. The circulating temperature control water tank can adjust the outlet water temperature. The serpentine temperature control tube, stabilizers 303, hoses and circulating temperature control water tank together constitute the temperature control system.

[0021] A second pressure sensor and a second temperature sensor are embedded in the inner side of the cover plate 304.

[0022] The pusher assembly 4 includes a beam plate 401, a slide rail 402, a slider 403, and a trough-shaped pusher plate 404. There are two beam plates 401, which are fixed side by side to the underside of the web of each trough-shaped gantry 301. The slide rail 402 is fixed to the underside of the corresponding beam plate 401. A slider 403 is installed on the slide rail 402 to form a linear guide pair with it. The trough-shaped pusher plate 404 is installed on the underside of the two sliders 403.

[0023] The concrete building formwork for civil engineering of the present invention also includes a controller, which is connected to a vibrator, a first pressure sensor, a first temperature sensor, a pressure push rod 302, a circulating temperature-controlled water tank, a second pressure sensor, a second temperature sensor, and a linear guide pair.

[0024] Example 2 The method of using concrete building formwork for civil engineering of the present invention includes the following steps: S1. The combined rectangular frame plate 2 is snapped into the rectangular snap-fit ​​groove 101 of the base plate 1. Grease is applied to the inside of the combined rectangular frame plate 2, the base plate 1 and the cover plate 304. A steel reinforcement skeleton is placed inside the combined rectangular frame plate 2 and concrete is poured into the inside of the combined rectangular frame plate 2. S2. The pressure push rod 302 in the pressure cover assembly 3 is activated, causing the cover 304 to reach the set position; based on the data collected by the first pressure sensor and the second pressure sensor, the position of the cover 304 in the corresponding zone is finely adjusted so that the pressure reaches the design value; based on the data collected by the first temperature sensor and the second temperature sensor, the heating or cooling power of the temperature control system in the cover 304 in the corresponding zone is adjusted so that the temperature reaches the design value. S3. After the concrete floor slab is formed, first use a vibrator to tap the base plate 1 for a period of time; then disassemble the combined rectangular frame plate 2, and then start the linear guide pair in the pusher assembly 4 to push the concrete floor slab out of the base plate 1 using the grooved pusher plate 404 to achieve rapid demolding.

[0025] A specific application of this embodiment is as follows: This concrete building formwork mainly consists of a base plate, a combined rectangular frame plate, a pressure-applying cover plate assembly, and a material-pushing assembly. A detachable combined rectangular frame plate is snapped onto the upper side of the base plate. Several pressure-applying cover plate assemblies are installed side by side on the upper side of the base plate. Each pressure-applying cover plate assembly is equipped with a material-pushing assembly that facilitates the ejection of the concrete floor slab. All components work together to form a forming area for molding the concrete floor slab using the base plate, the combined rectangular frame plate, and the cover plates of the pressure-applying cover plate assembly. On the one hand, it enables zoned monitoring of pressure and temperature parameters and real-time control of pressure and temperature according to the characteristics of the concrete solidification process; on the other hand, it enables rapid demolding after the concrete floor slab is formed.

[0026] The above embodiments are for illustrative purposes only and are not intended to limit the invention. Those skilled in the art can make various modifications and variations without departing from the spirit and scope of the invention. Therefore, all equivalent technical solutions should also fall within the scope of this invention and are defined by the claims.

Claims

1. A concrete formwork for civil engineering, comprising a base plate (1), a combined rectangular frame plate (2), a pressure cover plate assembly (3), and a material pushing assembly (4), characterized in that: The upper side of the base plate (1) is fitted with a detachable modular rectangular frame plate (2). Several pressure-applying cover plate assemblies (3) are installed side by side on the upper side of the base plate (1). Each pressure-applying cover plate assembly (3) is fitted with a pusher assembly (4) to facilitate pushing out the concrete floor slab. The upper side of the base plate (1) is provided with a rectangular snap-fit ​​groove (101) that cooperates with the modular rectangular frame plate (2). The bottom end of the base plate (1) is fitted with a vibrator for driving its vibration. The area of ​​the base plate (1) located in the rectangular snap-fit ​​groove (101) is embedded with a first pressure sensor and a first temperature sensor. The combined rectangular frame plate (2) includes two grooved plates (201) on the periphery and several snap-fit ​​straight plates (202) in the middle. The grooved plates (201) and snap-fit ​​straight plates (202) are provided with protrusions or grooves to improve sealing. The pressure cover plate assembly (3) includes a channel-shaped gantry (301), a pressure push rod (302), a stabilizer (303), and a cover plate (304). The two side plates of the channel-shaped gantry (301) are vertically fixed to the base plate (1) by fasteners. The pressure push rod (302) is embedded in the web of the channel-shaped gantry (301). The cover plate (304) is installed at the movable end of the pressure push rod (302). Two stabilizers (303) are connected between the cover plate (304) and the web of the channel-shaped gantry (301). The two stabilizers (303) are symmetrically distributed about the pressure push rod (302). The cover plate (304) is provided with a serpentine temperature control tube. The two ends of the serpentine temperature control tube are respectively connected to the bottom ends of the sliding tubes of the two stabilizers (303). The top ends of the sliding tube sleeves of the two stabilizers (303) are respectively connected to the outlet and return ends of the circulating temperature control water tank through hoses. The circulating temperature control water tank can adjust the outlet water temperature. The serpentine temperature control tube, stabilizers (303), hoses and circulating temperature control water tank together constitute a temperature control system. The pushing assembly (4) includes a beam plate (401), a slide rail (402), a slider (403), and a grooved pushing plate (404). There are two beam plates (401) which are fixed side by side on the underside of the web of each grooved gantry (301). The slide rail (402) is fixed on the underside of the corresponding beam plate (401). A slider (403) is installed on the slide rail (402) to form a linear guide pair with it. The grooved pushing plate (404) is installed on the underside of the two sliders (403).

2. The concrete formwork for civil engineering as described in claim 1, characterized in that, The centralizer (303) consists of a sliding sleeve and a sliding tube that is slidably confined within it.

3. The concrete formwork for civil engineering as described in claim 1, characterized in that, It also includes a controller, which is connected to the vibrator, the first pressure sensor, the first temperature sensor, the pressure push rod (302), the circulating temperature-controlled water tank, the second pressure sensor, the second temperature sensor, and the linear guide pair.

4. A method for using concrete formwork for civil engineering as described in claim 1, characterized in that... Includes the following steps: a. Install the modular rectangular frame plate (2) in the rectangular slot (101) of the base plate (1), apply grease to the inside of the modular rectangular frame plate (2), the base plate (1) and the cover plate (304); place the steel reinforcement skeleton inside the modular rectangular frame plate (2) and pour concrete into the inside of the modular rectangular frame plate (2). b. The pressure push rod (302) in the pressure cover assembly (3) is activated, so that the cover (304) reaches the set position; according to the data collected by the first pressure sensor and the second pressure sensor, the position of the cover (304) in the partition is finely adjusted so that the pressure reaches the design value; according to the data collected by the first temperature sensor and the second temperature sensor, the heating or cooling power of the temperature control system in the cover (304) in the partition is adjusted so that the temperature reaches the design value. c. After the concrete floor slab is formed, the bottom base plate (1) is first tapped with a vibrator for a period of time; then the combined rectangular frame plate (2) is disassembled, and the linear guide pair in the pusher assembly (4) is started. The concrete floor slab is pushed out from the bottom base plate (1) by the grooved pusher plate (404) to achieve rapid demolding.

Citation Information

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