Iron core feeding and commutator pressing machine
By designing a core feeding and commutator pressing machine, the precision assembly of the core and commutator is achieved using an automated mechanical structure, which solves the problems of low efficiency and machine jamming caused by manual operation, and improves the efficiency and consistency of motor production.
Patent Information
- Application Number
- CN202511221617.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2025-11-14
AI Technical Summary
In motor manufacturing, the assembly of the iron core and commutator relies on manual operation, which leads to low efficiency, poor product consistency, and insufficient linkage of the handling steps, which can easily cause jamming or misalignment, resulting in machine stoppage and affecting processing efficiency.
Design a core feeding and commutator pressing machine, including a core feeding assembly, a handling assembly, a detection assembly, an equidistant handling assembly, a commutator feeding assembly, and a pressing assembly. Utilize mechanical structures such as lifting movable parts, lateral moving movable parts, clamping cylinders, and grippers to achieve automated feeding, handling, and pressing, and ensure accuracy through CCD detection components.
It enables automated and precise assembly of the iron core and commutator, improving processing efficiency, reducing machine downtime, and enhancing product consistency and production efficiency.
Smart Images

Figure CN120956016A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of motor processing equipment technology, and in particular to a core feeding and commutator pressing machine. Background Technology
[0002] In the field of motor manufacturing, the assembly of the iron core and commutator is a key process in rotor manufacturing. The traditional method mainly relies on manual operation of commutator loading and angle identification. After manual alignment, the iron core and commutator are initially pressed and positioned, and then transferred to the press machine to complete the press installation. This method has problems such as low efficiency, poor product consistency, and high labor intensity for workers.
[0003] Current automation typically relies on manual loading, and the linkage between handling steps is not tight or precise enough. If jamming or misalignment occurs during handling, the entire machine may stop, affecting the efficiency of processing upstream and downstream components. Summary of the Invention
[0004] This application aims to solve the technical problem that the feeding process is usually carried out manually, and the linkage of the handling steps is not tight and precise enough. If there is a jam or misalignment during the handling process, the whole machine will easily stop, affecting the efficiency of the processing of the preceding and following components. The application provides a core feeding and commutator pressing machine.
[0005] This application employs the following technical means to solve the technical problem:
[0006] A core feeding and commutator pressing machine, wherein the core feeding is a feeding machine table and the commutator pressing is a processing machine table, the feeding machine table and the processing machine table are adjacent to each other, comprising:
[0007] The iron core feeding assembly includes a feeding trolley, a feeding machine, lifting and traversing movable parts, and several pallets;
[0008] Several iron cores are located in the trays, and the trays are manually loaded and placed on the loading trolley. The loading machine is divided into a loaded area and an unloaded area. The loading trolley is inserted into the loaded area of the loading machine. The loading machine uses a lifting mechanism to engage several trays and move them up and down. A lateral movement mechanism is located on the loading machine and moves the trays from the loaded area to the unloaded area.
[0009] A core handling assembly, comprising a fixed bracket, a transverse guide rail, a transverse cylinder, a first connecting seat, a vertical guide rail, a vertical cylinder, a second connecting seat, a rotary motor, a clamping cylinder, and grippers;
[0010] The fixed bracket is located on the top surface of the feeding machine and in the material area. The transverse guide rail is located on the fixed bracket. The transverse cylinder is located on the transverse guide rail. The first connecting seat is connected to the transverse guide rail. The output end of the transverse cylinder is connected to the first connecting seat. The transverse cylinder drives the first connecting seat to move on the transverse guide rail.
[0011] The vertical guide rail is disposed on the first connecting seat, the second connecting seat is connected to the vertical guide rail, the output end of the vertical cylinder is connected to the second connecting seat, and the vertical cylinder drives the second connecting seat to move on the vertical guide rail;
[0012] The rotary motor is mounted on the second connecting seat, and the gripping cylinder and the gripper are mounted on the output end of the rotary motor. The rotary motor drives the gripping cylinder and the gripper to rotate, and the gripping cylinder drives the gripper to perform gripping activities.
[0013] The iron core detection assembly includes a linear detection module, an iron core carrier, and a CCD detection component.
[0014] The linear detection module is mounted on the processing machine and located next to the loading machine. The CCD detection component is located at the end of the linear detection module. The iron core carrier moves on the linear detection module. The iron core carrier receives the iron core in the gripper and moves with the linear module to the CCD detection component to detect the front and back.
[0015] A core equidistant transport assembly, comprising a support frame, an X-axis cylinder, an X-axis guide rail, a sliding seat, a Z-axis cylinder, a Z-axis guide rail, an equidistant sliding seat, a clamping cylinder, and clamping claws;
[0016] The support frame is mounted on the processing machine platform and located on one side of the linear detection module. The X-axis cylinder and the X-axis guide rail are mounted on the support frame. The sliding seat is connected to the X-axis guide rail. The X-axis cylinder drives the sliding seat to move on the X-axis guide rail.
[0017] The Z-axis cylinder and Z-axis guide rail are mounted on the sliding seat, the equidistant sliding seat is mounted on the Z-axis guide rail, and the Z-axis cylinder drives the equidistant sliding seat to move on the Z-axis guide rail;
[0018] The clamping cylinder and the clamping claw are mounted on the equidistant slide block, and the clamping claw is driven by the clamping cylinder to clamp the iron core.
[0019] A commutator loading and handling assembly, the commutator loading assembly including a vibratory feeder, a slide tube, a transverse module and a positioning and clamping carrier;
[0020] The vibratory feeder is mounted on the processing machine table, and the vibratory feeder is connected to one end of the slide tube. The other end of the slide tube is adapted to the positioning and clamping carrier. The transverse module is mounted on the processing machine table, and the positioning and clamping carrier moves on the transverse module.
[0021] A core commutator press-fitting assembly, comprising a press-fitting cylinder, an upper working position, and a lower working position;
[0022] The commutator is located in the upper working position, the iron core is located in the lower working position, and the press-fit cylinder drives the upper working position and the lower working position to press against each other.
[0023] Furthermore, the lifting movable component includes a lifting cylinder, a moving frame, a side telescopic plate, a center telescopic plate, a side cylinder, and a center cylinder;
[0024] The movable frame is adapted to the feeding machine platform;
[0025] Both the side telescopic plate and the side cylinder are mounted on the movable frame. The side telescopic plate is driven by the side cylinder to extend and retract on the movable frame to support the tray.
[0026] The center telescopic plate and the center cylinder are both mounted on the moving frame. The center telescopic plate is driven by the center cylinder to extend and retract on the moving frame to support the tray.
[0027] The lifting cylinder is located below the movable frame, and the output end of the lifting cylinder is connected to the movable frame. The lifting cylinder drives the tray to move up and down within the movable frame.
[0028] Furthermore, the side telescopic plates are located on both outer sides of the movable frame, and the center telescopic plate is located in the movable frame and between the two side telescopic plates.
[0029] Furthermore, the lateral moving component includes a movable belt, a movable motor, a rotating shaft, and a pallet carrier;
[0030] The movable belt is located on the top of the processing machine table and is laid horizontally on the material area and the materialless area. The rotating shaft is located at one end of the movable belt, and the output end of the movable motor is connected to the rotating shaft. The movable motor drives the rotating shaft to rotate the movable belt. The pallet carrier is located on the movable belt and moves horizontally with the movable belt on the material area and the materialless area.
[0031] Furthermore, it also includes a material handling assembly, which includes a support column, a material handling guide rail, a material handling cylinder, a clamping seat, a lifting cylinder, a lifting guide rail, and a clamping component;
[0032] The support column is mounted on the processing machine platform and located on one side of the iron core commutator press assembly. The feeding cylinder and the feeding guide rail are both mounted on the support column. The snap-fit seat is mounted on the feeding guide rail. The feeding cylinder drives the snap-fit seat to move on the feeding guide rail.
[0033] The lifting cylinder and the lifting guide rail are mounted on the locking seat, and the clamping member is mounted on the lifting guide rail. The lifting cylinder drives the clamping member to move on the lifting guide rail.
[0034] Furthermore, it also includes a feeding conveyor belt, a feeding carrier, and a tilting mechanism;
[0035] The feeding belt is mounted on the processing machine platform and located on one side of the feeding and conveying assembly. The feeding carrier is mounted on the feeding belt. The flipping mechanism is located between the feeding and conveying assembly and the iron core commutator pressing assembly.
[0036] This application provides a core loading and commutator pressing machine, which has the following beneficial effects: The core loading assembly includes a loading trolley, a loading platform, a lifting mechanism, a lateral movement mechanism, and several pallets; several cores are located in the pallets, and the pallets are manually loaded and placed on the loading trolley; the loading platform is divided into a loaded area and an unloaded area, the loading trolley is inserted into the loaded area of the loading platform, and the loading platform uses the lifting mechanism to engage several pallets and move them up and down within the platform; the lateral movement mechanism… Located on the loading platform, the lateral moving component moves the pallet from the material area to the material-free area; the iron core handling assembly includes a fixed bracket, a lateral moving guide rail, a lateral moving cylinder, a first connecting seat, a vertical guide rail, a vertical cylinder, a second connecting seat, a rotary motor, a clamping cylinder, and grippers; it solves the technical problem that the current loading process is usually done manually, and the linkage of the handling steps is not tight and precise enough. If jamming or misalignment occurs during the handling process, the entire machine may stop, affecting the efficiency of the processing of the preceding and following components. Attached Figure Description
[0037] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the iron core feeding and commutator pressing machine of this application;
[0038] Figure 2 This is a schematic diagram of the feeding machine structure of one embodiment of the iron core feeding and commutator pressing machine of this application;
[0039] Figure 3 This is a second schematic diagram of the feeding machine structure of an embodiment of the iron core feeding and commutator pressing machine of this application;
[0040] Figure 4This is a schematic diagram of the structure of the telescopic pallet support tray on the inner side of the moving frame of an embodiment of the iron core feeding and commutator pressing machine of this application.
[0041] Figure 5 This is a schematic diagram of the structure of the telescopic pallet support tray in the middle position of the moving frame of an embodiment of the iron core feeding and commutator pressing machine of this application.
[0042] Figure 6 This is a partial structural diagram of the telescopic pallet support tray within the moving frame of an embodiment of the iron core feeding and commutator pressing machine of this application;
[0043] Figure 7 This is a schematic diagram of the inner structure of the moving frame of an embodiment of the core feeding and commutator pressing machine of this application;
[0044] Figure 8 This is one of the partial structural diagrams of the combination of the moving frame and the tray in one embodiment of the iron core feeding and commutator pressing machine of this application;
[0045] Figure 9 This is a second partial structural diagram of the combination of the moving frame and the tray in one embodiment of the iron core feeding and commutator pressing machine of this application;
[0046] Figure 10 This is a schematic diagram of the transverse moving component structure of an embodiment of the iron core feeding and commutator pressing machine of this application;
[0047] Figure 11 This is a schematic diagram of the core handling assembly structure of an embodiment of the core feeding and commutator pressing machine of this application;
[0048] Figure 12 This is a schematic diagram of the core detection component structure of an embodiment of the core feeding and commutator pressing machine of this application;
[0049] Figure 13 This is a schematic diagram of the core equidistant transport assembly structure of an embodiment of the core feeding and commutator pressing machine of this application;
[0050] Figure 14 This is a schematic diagram of the commutator feeding and handling assembly structure of one embodiment of the core feeding and commutator pressing machine of this application;
[0051] Figure 15 This is a schematic diagram of the core commutator pressing assembly structure of one embodiment of the core feeding and pressing commutator machine of this application;
[0052] Figure 16 This is a schematic diagram of the unloading and handling assembly structure of an embodiment of the iron core feeding and commutator pressing machine of this application;
[0053] Figure 17This is a schematic diagram showing the positions of other components on the processing machine table in one embodiment of the iron core feeding and commutator pressing machine of this application.
[0054] The purpose, features, and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0055] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.
[0056] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.
[0057] It should be noted that the terms "comprising," "including," and "having," and any variations thereof, in the specification, claims, and accompanying drawings of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or apparatuses. Terms such as "first" and "second" in the claims, specification, and accompanying drawings of this application, as well as relational terms, are used merely to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any such actual relationship or order between these entities / operations / objects.
[0058] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a mutually exclusive, independent, or alternative embodiment. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0059] Reference Appendix Figure 1-17 This is a schematic diagram of the overall structure of the core feeding and commutator pressing machine in one embodiment of this application;
[0060] Example 1
[0061] A core feeding and commutator pressing machine, wherein the core feeding is a feeding machine 9 and the commutator pressing is a processing machine 1, the feeding machine 9 and the processing machine 1 are adjacent to each other, including:
[0062] The iron core feeding assembly includes a feeding trolley 10, a feeding machine 9, a lifting movable part and a transverse moving movable part 13, and several trays 11;
[0063] Several iron cores are located in the trays 11. After being manually loaded, the trays 11 are placed on the loading trolley 10. The loading machine 9 is divided into a loaded area and an unloaded area. The loading trolley 10 is inserted into the loaded area of the loading machine 9. The loading machine 9 uses a lifting mechanism to engage several trays 11 and lift them. A transverse movement mechanism 13 is located on the loading machine 9 and moves the trays 11 from the loaded area to the unloaded area.
[0064] The iron core handling assembly 12 includes a fixed bracket 1201, a horizontal guide rail 1202, a horizontal cylinder 1203, a first connecting seat 1205, a vertical guide rail 1204, a vertical cylinder 1206, a second connecting seat 1207, a rotary motor 1209, a clamping cylinder, and a gripper 1208.
[0065] The fixed bracket 1201 is disposed on the top surface of the feeding machine platform 9 and located on the material area. The transverse guide rail 1202 is disposed on the fixed bracket 1201. The transverse cylinder 1203 is disposed on the transverse guide rail 1202. The first connecting seat 1205 is connected to the transverse guide rail 1202. The output end of the transverse cylinder 1203 is connected to the first connecting seat 1205. The transverse cylinder 1203 drives the first connecting seat 1205 to move on the transverse guide rail 1202.
[0066] The vertical guide rail 1204 is disposed on the first connecting seat 1205, the second connecting seat 1207 is connected to the vertical guide rail 1204, the output end of the vertical cylinder 1206 is connected to the second connecting seat 1207, and the vertical cylinder 1206 drives the second connecting seat 1207 to move on the vertical guide rail 1204.
[0067] The rotary motor 1209 is mounted on the second connecting seat 1207. The gripping cylinder and the gripper 1208 are mounted on the output end of the rotary motor 1209. The rotary motor 1209 drives the gripping cylinder and the gripper 1208 to rotate. The gripping cylinder drives the gripper 1208 to perform gripping activities.
[0068] The iron core detection component 7 includes a linear detection module 701, an iron core carrier 702, and a CCD detection component 703.
[0069] The linear detection module 701 is mounted on the processing machine 1 and located next to the loading machine 9. The CCD detection component 703 is located at the end of the linear detection module 701. The iron core carrier 702 moves on the linear detection module 701. The iron core carrier 702 receives the iron core in the gripper 1208 and moves with the linear module to the CCD detection component 703 to detect the front and back.
[0070] The iron core equidistant transport assembly 6 includes a support frame 601, an X-axis cylinder 602, an X-axis guide rail, a sliding seat 603, a Z-axis cylinder 605, a Z-axis guide rail 604, an equidistant sliding seat 606, a clamping cylinder 607, and a clamping claw 608.
[0071] The support frame 601 is mounted on the processing machine base 1 and located on one side of the linear detection module 701. The X-axis cylinder 602 and the X-axis guide rail are mounted on the support frame 601. The sliding seat 603 is connected to the X-axis guide rail. The X-axis cylinder 602 drives the sliding seat 603 to move on the X-axis guide rail.
[0072] The Z-axis cylinder 605 and the Z-axis guide rail 604 are mounted on the sliding seat 603, and the equidistant sliding seat 606 is mounted on the Z-axis guide rail 604. The Z-axis cylinder 605 drives the equidistant sliding seat 606 to move on the Z-axis guide rail 604.
[0073] The clamping cylinder 607 and the clamping claw 608 are disposed on the equidistant slide block 606, and the clamping claw 608 is driven by the clamping cylinder 607 to clamp the iron core.
[0074] The commutator loading and handling assembly 8 includes a vibratory feeder 801, a slide tube 802, a transverse module 803, and a positioning and clamping carrier 804.
[0075] The vibratory feeder 801 is mounted on the processing machine base 1. The vibratory feeder 801 is connected to one end of the slide tube 802. The other end of the slide tube 802 is adapted to the positioning and clamping carrier 804. The transverse module 803 is mounted on the processing machine base 1. The positioning and clamping carrier 804 moves on the transverse module 803.
[0076] The core commutator press-fitting assembly 5 includes a press-fitting cylinder 501, an upper working position 502, and a lower working position 503.
[0077] The commutator is located at the upper working position 502, the iron core is located at the lower working position 503, and the pressing cylinder 501 drives the upper working position 502 and the lower working position 503 to press against each other.
[0078] In this embodiment, the lifting movable component includes a lifting cylinder 902, a moving frame 901, a side telescopic plate 904, a center telescopic plate 905, a side cylinder 903, and a center cylinder 906.
[0079] The movable frame 901 is adapted to the feeding machine platform 9;
[0080] The side telescopic plate 904 and the side cylinder 903 are both mounted on the movable frame 901. The side telescopic plate 904 is driven by the side cylinder 903 to extend and retract on the movable frame 901 to support the tray 11.
[0081] The center telescopic plate 905 and the center cylinder 906 are both mounted on the moving frame 901. The center telescopic plate 905 is driven by the center cylinder 906 to extend and retract on the moving frame 901 to support the tray 11.
[0082] The lifting cylinder 902 is located below the movable frame 901. The output end of the lifting cylinder 902 is connected to the movable frame 901. The lifting cylinder 902 drives the tray 11 to move up and down within the movable frame 901.
[0083] Specifically,
[0084] First, the loading trolley 10 contains 5 pallets 11 that have been manually loaded. Each of the 5 pallets 11 has an iron core arranged in a horizontal and vertical plane. The loading trolley 10 inserts the 5 pallets 11 into the loading machine 9. The moving frame 901 in the loading machine 9 will drive the side cylinder 903 to extend the side telescopic plate 904 and lock it on both sides of the pallet 11 to support the pallet 11. Then the loading trolley 10 is pulled out to continue transporting the next batch of 5 pallets 11.
[0085] Then, the five full iron core trays 11 are placed in the moving frame 901 in the material area of the loading machine 9. In order to move the full iron core trays 11 in the material area to the top of the loading machine 9 and be picked up by the iron core handling assembly 12, the following steps are taken:
[0086] The lifting cylinder 902 under the moving frame 901 of the material area drives the five pallets 11 to lift one pallet position, so that the uppermost pallet 11 will reach the top surface of the material area. When lifting the upper pallet position, the side cylinder 903 drives the side telescopic plate 904 to retract, so as to avoid the five pallets 11 being blocked by the side telescopic plate 904 of the upper pallet position and unable to be lifted to the full position. When the five pallets 11 are lifted one pallet position at the same time, the center cylinder 906 drives the center telescopic plate 905 to extend to the bottom of the pallet 11, which provides support for the pallet 11. At this time, the five pallets 11 are supported by the center telescopic plate 905, and the five pallets 11 have been stably lifted one pallet position.
[0087] During this process, the side telescopic plates 904 on the sides of the five pallets 11 are extended by the side cylinders 903, and the center cylinders 906 drive the center telescopic plates 905 to retract. That is, the side telescopic plates 904 replace the center telescopic plates 905 to support the five pallets 11. When the top pallet 11 of the five pallets 11 has been removed, this action is repeated to achieve the process of gradually lifting each pallet 11 upward.
[0088] In this embodiment, the side telescopic plates 904 are located on both sides of the outer side of the movable frame 901, and the middle telescopic plate 905 is disposed in the movable frame 901 and located between the two side telescopic plates 904.
[0089] The lateral moving component 13 includes a movable belt 1302, a movable motor 1303, a rotating shaft 1304, and a pallet carrier 1301;
[0090] The movable belt 1302 is located on the top of the processing machine table 1. The movable belt 1302 is laid horizontally on the material area and the materialless area. The rotating shaft 1304 is located at one end of the movable belt 1302. The output end of the movable motor 1303 is connected to the rotating shaft 1304. The movable motor 1303 drives the rotating shaft 1304 to rotate the movable belt 1302. The pallet carrier 1301 is located on the movable belt 1302. The pallet carrier 1301 moves horizontally on the material area and the materialless area along with the movable belt 1302.
[0091] In one embodiment, the material handling assembly 3 is also included, which includes a support column 301, a material handling guide rail 302, a material handling cylinder 303, a clamping seat 304, a lifting cylinder, a lifting guide rail 305, and a clamping component 306.
[0092] The support column 301 is mounted on the processing machine base 1 and located on one side of the iron core commutator press assembly 5. The feeding cylinder 303 and the feeding guide rail 302 are both mounted on the support column 301. The snap-fit seat 304 is mounted on the feeding guide rail 302. The feeding cylinder 303 drives the snap-fit seat 304 to move on the feeding guide rail 302.
[0093] The lifting cylinder and the lifting guide rail 305 are mounted on the locking seat 304, and the clamping member 306 is mounted on the lifting guide rail 305. The lifting cylinder drives the clamping member 306 to move on the lifting guide rail 305.
[0094] It also includes a feeding belt 2, a feeding carrier and a tilting mechanism 4;
[0095] The feeding belt 2 is located on the processing machine table 1 and on one side of the feeding and conveying assembly 3. The feeding carrier is located on the feeding belt 2. The flipping mechanism 4 is located between the feeding and conveying assembly 3 and the iron core commutator pressing assembly 5.
[0096] Specifically, when the topmost pallet 11 is exposed on the top surface of the loading platform 9, it will first engage with the pallet carrier 1301. After the pallet carrier 1301 engages with the pallet 11, the movable motor 1303 drives the movable belt 1302 to move the pallet carrier 1301. The pallet carrier 1301 will move the pallet 11 along with the movable belt 1302 from the material area to the materialless area.
[0097] During the movement from the material area to the non-material area, the iron core is picked up from the tray 11 and placed into the iron core detection component 7 by the iron core handling component 12. The specific steps are as follows:
[0098] Because the vertical guide rail 1204, vertical cylinder 1206, second connecting seat 1207, rotary motor 1209, clamping cylinder and gripper 1208 are all on the first connecting seat 1205, when the first connecting seat 1205 moves laterally, it will drive the above structure to move laterally as a whole. The rotary motor 1209, clamping cylinder and gripper 1208 move up and down on the vertical guide rail 1204 with the second connecting seat 1207. The gripper 1208 performs a clamping action with the clamping cylinder. That is, the gripper 1208 has lateral X-axis movement, vertical Z-axis movement and clamping movement. The movement of the movable belt 1302 driven by the movable motor 1303 to carry the pallet carrier 1301 is a Y-axis movement. Therefore, within the range of motion, the gripper 1208 takes the iron core in the pallet 11 from the loading machine 9 through the X, Y and Z axes and then transports it to the iron core detection component 7 on the processing machine 1.
[0099] The gripper 1208 places the iron core in the iron core carrier 702. There is a particularly important step: the state of the iron core. The iron core is held vertically by the gripper 1208 in the tray 11. However, the iron core needs to be placed horizontally in the iron core carrier 702 of the linear detection module 701 for better detection. Therefore, the vertical state of the iron core is rotated into a horizontal state by the rotary motor 1209 on the gripper 1208. The linear detection module 701 moves the horizontally positioned iron core on the iron core carrier 702 to the CCD detection component 703 to detect whether the iron core is qualified. If it is qualified, it proceeds to the next step of the iron core equidistant transport assembly 6.
[0100] In the structure of the iron core equidistant transport assembly 6, the X-axis cylinder 602, X-axis guide rail, sliding block 603, Z-axis cylinder 605, and Z-axis guide rail 604 enable the equidistant slide block 606, clamping cylinder 607, and clamping claw 608 to perform X-axis and Z-axis transmission. Crucially, the clamping cylinder 607 and clamping claw 608 on the equidistant slide block 606 are two separate configurations. The clamping claw 608 of the equidistant slide block 606 can be used for pick-and-place operations at two different positions, eliminating the need for repeated back-and-forth transport and improving work efficiency. The two clamping claws 608 at the first working position of the equidistant slide block 606 are located on the linear module and the lower working position 503 of the iron core commutator pressing assembly 5, respectively. The two clamping jaws 608 of the second working position are the lower working position 503 of the iron core commutator pressing assembly 5 and the flipping mechanism 4, respectively. That is, when the equidistant slide 606 moves to the first working position via the X-axis guide rail and then grips the qualified iron core that has passed the CCD detection component 703 via the Z-axis guide rail 604 and the clamping cylinder 607, the equidistant slide 606 is moved to the second working position via the X-axis guide rail, and the qualified iron core that has passed the CCD detection component 703 is placed on the lower working position 503 of the iron core commutator pressing assembly 5. After the pressing process is completed, the iron core and commutator assembly at the lower working position 503 of the iron core commutator pressing assembly 5 are placed on the flipping mechanism 4. In this sequence, the pressing operation is explained first. The pressing operation is as follows:
[0101] After the qualified iron core, which has passed the CCD inspection component 703, is placed in the lower working position 503 by the clamping claw 608, the commutator needs to be loaded to the upper working position 502. The loading and handling steps of the commutator are as follows:
[0102] The material is discharged from the vibratory plate 801 and slides from one end of the slide tube 802 to the other end, that is, to the position that the positioning and clamping carrier 804 can reach. The positioning and clamping carrier 804 moves with the transverse module 803 to the position of the slide tube 802 to clamp the carrier, and then moves with the transverse module 803 to the upper working position 502 to load the commutator. The positioning and clamping carrier 804 then moves back to its original position to avoid obstructing the pressing work. At this time, the commutator of the upper working position 502 has been loaded. The pressing cylinder 501 drives the commutator of the upper working position 502 and the iron core of the lower working position 503 to press together to form the finished product. The product after the commutator and the iron core are pressed together is referred to as the finished product.
[0103] At this time, the equidistant slide block 606 places the finished product on the flipping mechanism 4. During CCD inspection of the component 703, the iron core is placed horizontally, and it remains horizontally after pressing. The clamping claws 608 of the equidistant slide block 606 also grip horizontally and place the finished product on the flipping mechanism 4. The flipping mechanism 4 will then verticalize the horizontally placed finished product, which is then gripped by the unloading and conveying assembly 3 and placed on the unloading belt 2 for transmission to the next processing step. The specific working steps of the unloading and conveying assembly 3 are as follows:
[0104] As the clamping seat 304 moves laterally on the feeding guide rail 302 via the feeding cylinder 303, the clamping part 306 moves up and down on the lifting guide rail 305 via the lifting cylinder on the clamping seat 304. The clamping part 306 clamps the finished product standing on the flipping mechanism 4 and places it on the feeding carrier of the feeding belt 2 in sequence, and transports it to the machine of the next process to complete the feeding.
[0105] In summary, the entire process of material processing is fully automated and precise, encompassing the feeding, handling, and inspection of the iron core, the feeding and handling of the commutator, and the handling of the finished product after pressing.
[0106] Example 2
[0107] A core feeding and commutator pressing machine, wherein the core feeding is a feeding machine 9 and the commutator pressing is a processing machine 1, the feeding machine 9 and the processing machine 1 are adjacent to each other, including:
[0108] The iron core feeding assembly includes a feeding trolley 10, a feeding machine 9, a lifting movable part and a transverse moving movable part 13, and several trays 11;
[0109] Several iron cores are located in the trays 11. After being manually loaded, the trays 11 are placed on the loading trolley 10. The loading machine 9 is divided into a loaded area and an unloaded area. The loading trolley 10 is inserted into the loaded area of the loading machine 9. The loading machine 9 uses a lifting mechanism to engage several trays 11 and lift them. A transverse movement mechanism 13 is located on the loading machine 9 and moves the trays 11 from the loaded area to the unloaded area.
[0110] The iron core handling assembly 12 includes a fixed bracket 1201, a horizontal guide rail 1202, a horizontal cylinder 1203, a first connecting seat 1205, a vertical guide rail 1204, a vertical cylinder 1206, a second connecting seat 1207, a rotary motor 1209, a clamping cylinder, and a gripper 1208.
[0111] The fixed bracket 1201 is disposed on the top surface of the feeding machine platform 9 and located on the material area. The transverse guide rail 1202 is disposed on the fixed bracket 1201. The transverse cylinder 1203 is disposed on the transverse guide rail 1202. The first connecting seat 1205 is connected to the transverse guide rail 1202. The output end of the transverse cylinder 1203 is connected to the first connecting seat 1205. The transverse cylinder 1203 drives the first connecting seat 1205 to move on the transverse guide rail 1202.
[0112] The vertical guide rail 1204 is disposed on the first connecting seat 1205, the second connecting seat 1207 is connected to the vertical guide rail 1204, the output end of the vertical cylinder 1206 is connected to the second connecting seat 1207, and the vertical cylinder 1206 drives the second connecting seat 1207 to move on the vertical guide rail 1204.
[0113] The rotary motor 1209 is mounted on the second connecting seat 1207. The gripping cylinder and the gripper 1208 are mounted on the output end of the rotary motor 1209. The rotary motor 1209 drives the gripping cylinder and the gripper 1208 to rotate. The gripping cylinder drives the gripper 1208 to perform gripping activities.
[0114] The iron core detection component 7 includes a linear detection module 701, an iron core carrier 702, and a CCD detection component 703.
[0115] The linear detection module 701 is mounted on the processing machine 1 and located next to the loading machine 9. The CCD detection component 703 is located at the end of the linear detection module 701. The iron core carrier 702 moves on the linear detection module 701. The iron core carrier 702 receives the iron core in the gripper 1208 and moves with the linear module to the CCD detection component 703 to detect the front and back.
[0116] The iron core equidistant transport assembly 6 includes a support frame 601, an X-axis cylinder 602, an X-axis guide rail, a sliding seat 603, a Z-axis cylinder 605, a Z-axis guide rail 604, an equidistant sliding seat 606, a clamping cylinder 607, and a clamping claw 608.
[0117] The support frame 601 is mounted on the processing machine base 1 and located on one side of the linear detection module 701. The X-axis cylinder 602 and the X-axis guide rail are mounted on the support frame 601. The sliding seat 603 is connected to the X-axis guide rail. The X-axis cylinder 602 drives the sliding seat 603 to move on the X-axis guide rail.
[0118] The Z-axis cylinder 605 and the Z-axis guide rail 604 are mounted on the sliding seat 603, and the equidistant sliding seat 606 is mounted on the Z-axis guide rail 604. The Z-axis cylinder 605 drives the equidistant sliding seat 606 to move on the Z-axis guide rail 604.
[0119] The clamping cylinder 607 and the clamping claw 608 are disposed on the equidistant slide block 606, and the clamping claw 608 is driven by the clamping cylinder 607 to clamp the iron core.
[0120] The commutator loading and handling assembly 8 includes a vibratory feeder 801, a slide tube 802, a transverse module 803, and a positioning and clamping carrier 804.
[0121] The vibratory feeder 801 is mounted on the processing machine base 1. The vibratory feeder 801 is connected to one end of the slide tube 802. The other end of the slide tube 802 is adapted to the positioning and clamping carrier 804. The transverse module 803 is mounted on the processing machine base 1. The positioning and clamping carrier 804 moves on the transverse module 803.
[0122] The core commutator press-fitting assembly 5 includes a press-fitting cylinder 501, an upper working position 502, and a lower working position 503.
[0123] The commutator is located at the upper working position 502, the iron core is located at the lower working position 503, and the pressing cylinder 501 drives the upper working position 502 and the lower working position 503 to press against each other.
[0124] The lifting and lowering components include a lifting cylinder 902, a moving frame 901, a side telescopic plate 904, a center telescopic plate 905, a side cylinder 903, and a center cylinder 906.
[0125] The movable frame 901 is adapted to the feeding machine platform 9;
[0126] The side telescopic plate 904 and the side cylinder 903 are both mounted on the movable frame 901. The side telescopic plate 904 is driven by the side cylinder 903 to extend and retract on the movable frame 901 to support the tray 11.
[0127] The center telescopic plate 905 and the center cylinder 906 are both mounted on the moving frame 901. The center telescopic plate 905 is driven by the center cylinder 906 to extend and retract on the moving frame 901 to support the tray 11.
[0128] The lifting cylinder 902 is located below the movable frame 901. The output end of the lifting cylinder 902 is connected to the movable frame 901. The lifting cylinder 902 drives the tray 11 to move up and down within the movable frame 901.
[0129] The side telescopic plates 904 are located on both sides of the outer side of the movable frame 901, and the middle telescopic plate 905 is located in the movable frame 901 and between the two side telescopic plates 904.
[0130] The lateral moving component 13 includes a movable belt 1302, a movable motor 1303, a rotating shaft 1304, and a pallet carrier 1301;
[0131] The movable belt 1302 is located on the top of the processing machine table 1. The movable belt 1302 is laid horizontally on the material area and the materialless area. The rotating shaft 1304 is located at one end of the movable belt 1302. The output end of the movable motor 1303 is connected to the rotating shaft 1304. The movable motor 1303 drives the rotating shaft 1304 to rotate the movable belt 1302. The pallet carrier 1301 is located on the movable belt 1302. The pallet carrier 1301 moves horizontally on the material area and the materialless area along with the movable belt 1302.
[0132] Specifically,
[0133] During the process of moving the pallet 11 from the material area to the materialless area of the moving frame 901 by the lateral moving component 13, it needs to move along the Y-axis in coordination with the iron core handling component 12. After the iron core is loaded into the pallet 11, the pallet 11 without iron core material needs to enter the moving frame 901 in the materialless area. Similarly, the lifting cylinder 902, side telescopic plate 904, center telescopic plate 905, side cylinder 903 and center cylinder 906 in the lifting moving component are used to pick up the materialless pallet 11. Then, one by one, the materialless pallets 11 will be moved to the next pallet position until the moving frame 901 in the materialless area is filled with 5 materialless pallets 11. Then, the loading trolley 10 is used to pick up the 5 materialless pallets 11 for loading. Then, the 5 material-filled pallets 11 are inserted into the moving frame 901 in the material area. This cycle is repeated to achieve efficient reciprocating mechanical loading.
[0134] It also includes a material handling assembly 3, which includes a support column 301, a material handling guide rail 302, a material handling cylinder 303, a clamping seat 304, a lifting cylinder, a lifting guide rail 305, and a clamping component 306.
[0135] The support column 301 is mounted on the processing machine base 1 and located on one side of the iron core commutator press assembly 5. The feeding cylinder 303 and the feeding guide rail 302 are both mounted on the support column 301. The snap-fit seat 304 is mounted on the feeding guide rail 302. The feeding cylinder 303 drives the snap-fit seat 304 to move on the feeding guide rail 302.
[0136] The lifting cylinder and the lifting guide rail 305 are mounted on the locking seat 304, and the clamping member 306 is mounted on the lifting guide rail 305. The lifting cylinder drives the clamping member 306 to move on the lifting guide rail 305.
[0137] In this embodiment, it also includes a feeding belt 2, a feeding carrier, and a tilting mechanism 4;
[0138] The feeding belt 2 is located on the processing machine table 1 and on one side of the feeding and conveying assembly 3. The feeding carrier is located on the feeding belt 2. The flipping mechanism 4 is located between the feeding and conveying assembly 3 and the iron core commutator pressing assembly 5.
[0139] Example 3
[0140] A core feeding and commutator pressing machine, wherein the core feeding is a feeding machine 9 and the commutator pressing is a processing machine 1, the feeding machine 9 and the processing machine 1 are adjacent to each other, including:
[0141] The iron core feeding assembly includes a feeding trolley 10, a feeding machine 9, a lifting movable part and a transverse moving movable part 13, and several trays 11;
[0142] Several iron cores are located in the trays 11. After being manually loaded, the trays 11 are placed on the loading trolley 10. The loading machine 9 is divided into a loaded area and an unloaded area. The loading trolley 10 is inserted into the loaded area of the loading machine 9. The loading machine 9 uses a lifting mechanism to engage several trays 11 and lift them. A transverse movement mechanism 13 is located on the loading machine 9 and moves the trays 11 from the loaded area to the unloaded area.
[0143] The iron core handling assembly 12 includes a fixed bracket 1201, a horizontal guide rail 1202, a horizontal cylinder 1203, a first connecting seat 1205, a vertical guide rail 1204, a vertical cylinder 1206, a second connecting seat 1207, a rotary motor 1209, a clamping cylinder, and a gripper 1208.
[0144] The fixed bracket 1201 is disposed on the top surface of the feeding machine platform 9 and located on the material area. The transverse guide rail 1202 is disposed on the fixed bracket 1201. The transverse cylinder 1203 is disposed on the transverse guide rail 1202. The first connecting seat 1205 is connected to the transverse guide rail 1202. The output end of the transverse cylinder 1203 is connected to the first connecting seat 1205. The transverse cylinder 1203 drives the first connecting seat 1205 to move on the transverse guide rail 1202.
[0145] The vertical guide rail 1204 is disposed on the first connecting seat 1205, the second connecting seat 1207 is connected to the vertical guide rail 1204, the output end of the vertical cylinder 1206 is connected to the second connecting seat 1207, and the vertical cylinder 1206 drives the second connecting seat 1207 to move on the vertical guide rail 1204.
[0146] The rotary motor 1209 is mounted on the second connecting seat 1207. The gripping cylinder and the gripper 1208 are mounted on the output end of the rotary motor 1209. The rotary motor 1209 drives the gripping cylinder and the gripper 1208 to rotate. The gripping cylinder drives the gripper 1208 to perform gripping activities.
[0147] The iron core detection component 7 includes a linear detection module 701, an iron core carrier 702, and a CCD detection component 703.
[0148] The linear detection module 701 is mounted on the processing machine 1 and located next to the loading machine 9. The CCD detection component 703 is located at the end of the linear detection module 701. The iron core carrier 702 moves on the linear detection module 701. The iron core carrier 702 receives the iron core in the gripper 1208 and moves with the linear module to the CCD detection component 703 to detect the front and back.
[0149] The iron core equidistant transport assembly 6 includes a support frame 601, an X-axis cylinder 602, an X-axis guide rail, a sliding seat 603, a Z-axis cylinder 605, a Z-axis guide rail 604, an equidistant sliding seat 606, a clamping cylinder 607, and a clamping claw 608.
[0150] The support frame 601 is mounted on the processing machine base 1 and located on one side of the linear detection module 701. The X-axis cylinder 602 and the X-axis guide rail are mounted on the support frame 601. The sliding seat 603 is connected to the X-axis guide rail. The X-axis cylinder 602 drives the sliding seat 603 to move on the X-axis guide rail.
[0151] The Z-axis cylinder 605 and the Z-axis guide rail 604 are mounted on the sliding seat 603, and the equidistant sliding seat 606 is mounted on the Z-axis guide rail 604. The Z-axis cylinder 605 drives the equidistant sliding seat 606 to move on the Z-axis guide rail 604.
[0152] The clamping cylinder 607 and the clamping claw 608 are disposed on the equidistant slide block 606, and the clamping claw 608 is driven by the clamping cylinder 607 to clamp the iron core.
[0153] The commutator loading and handling assembly 8 includes a vibratory feeder 801, a slide tube 802, a transverse module 803, and a positioning and clamping carrier 804.
[0154] The vibratory feeder 801 is mounted on the processing machine base 1. The vibratory feeder 801 is connected to one end of the slide tube 802. The other end of the slide tube 802 is adapted to the positioning and clamping carrier 804. The transverse module 803 is mounted on the processing machine base 1. The positioning and clamping carrier 804 moves on the transverse module 803.
[0155] The core commutator press-fitting assembly 5 includes a press-fitting cylinder 501, an upper working position 502, and a lower working position 503.
[0156] The commutator is located at the upper working position 502, the iron core is located at the lower working position 503, and the pressing cylinder 501 drives the upper working position 502 and the lower working position 503 to press against each other.
[0157] The lifting and lowering components include a lifting cylinder 902, a moving frame 901, a side telescopic plate 904, a center telescopic plate 905, a side cylinder 903, and a center cylinder 906.
[0158] The movable frame 901 is adapted to the feeding machine platform 9;
[0159] The side telescopic plate 904 and the side cylinder 903 are both mounted on the movable frame 901. The side telescopic plate 904 is driven by the side cylinder 903 to extend and retract on the movable frame 901 to support the tray 11.
[0160] The center telescopic plate 905 and the center cylinder 906 are both mounted on the moving frame 901. The center telescopic plate 905 is driven by the center cylinder 906 to extend and retract on the moving frame 901 to support the tray 11.
[0161] The lifting cylinder 902 is located below the movable frame 901. The output end of the lifting cylinder 902 is connected to the movable frame 901. The lifting cylinder 902 drives the tray 11 to move up and down within the movable frame 901.
[0162] The side telescopic plates 904 are located on both sides of the outer side of the movable frame 901, and the middle telescopic plate 905 is located in the movable frame 901 and between the two side telescopic plates 904.
[0163] The lateral moving component 13 includes a movable belt 1302, a movable motor 1303, a rotating shaft 1304, and a pallet carrier 1301;
[0164] The movable belt 1302 is located on the top of the processing machine table 1. The movable belt 1302 is laid horizontally on the material area and the materialless area. The rotating shaft 1304 is located at one end of the movable belt 1302. The output end of the movable motor 1303 is connected to the rotating shaft 1304. The movable motor 1303 drives the rotating shaft 1304 to rotate the movable belt 1302. The pallet carrier 1301 is located on the movable belt 1302. The pallet carrier 1301 moves horizontally on the material area and the materialless area along with the movable belt 1302.
[0165] It also includes a material handling assembly 3, which includes a support column 301, a material handling guide rail 302, a material handling cylinder 303, a clamping seat 304, a lifting cylinder, a lifting guide rail 305, and a clamping component 306.
[0166] The support column 301 is mounted on the processing machine base 1 and located on one side of the iron core commutator press assembly 5. The feeding cylinder 303 and the feeding guide rail 302 are both mounted on the support column 301. The snap-fit seat 304 is mounted on the feeding guide rail 302. The feeding cylinder 303 drives the snap-fit seat 304 to move on the feeding guide rail 302.
[0167] The lifting cylinder and the lifting guide rail 305 are mounted on the locking seat 304, and the clamping member 306 is mounted on the lifting guide rail 305. The lifting cylinder drives the clamping member 306 to move on the lifting guide rail 305.
[0168] It also includes a feeding belt 2, a feeding carrier and a tilting mechanism 4;
[0169] The feeding belt 2 is located on the processing machine table 1 and on one side of the feeding and conveying assembly 3. The feeding carrier is located on the feeding belt 2. The flipping mechanism 4 is located between the feeding and conveying assembly 3 and the iron core commutator pressing assembly 5.
[0170] Specifically,
[0171] In the equidistant transport of the iron core equidistant transport assembly 6, because the equidistant slide 606 can move across multiple devices simultaneously via the X-axis guide rail, assuming that in the continuous steps of processing the iron core and commutator, at the first working position of the equidistant slide 606, one clamping claw 608 grabs the iron core of the CCD detection component 703, and the other clamping claw 608 grabs the finished product after pressing. After the equidistant slide 606 moves to the second working position, one clamping claw 608 places the iron core of the CCD detection component 703 on the lower working position 503 of pressing, waiting for the finished product of pressing the iron core and commutator. The other clamping claw 608 places the finished product in the flipping mechanism 4 to transform it from a horizontal finished product to a vertical finished product, and then it is picked up by the unloading and transport assembly 3 for unloading or discarding into the defective category. Through the equidistant slide 606 of equidistant transport, the transport efficiency of the whole machine can be greatly improved.
[0172] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0173] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.
[0174] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.
[0175] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.
[0176] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A core feeding and commutator pressing machine, wherein the core feeding is a feeding machine table, and the commutator pressing is a processing machine table, wherein the feeding machine table and the processing machine table are adjacent to each other, characterized in that... include: The iron core feeding assembly includes a feeding trolley, a feeding machine, lifting and traversing movable parts, and several pallets; Several iron cores are located in the trays, and the trays are manually loaded and placed on the loading trolley. The loading machine is divided into a loaded area and an unloaded area. The loading trolley is inserted into the loaded area of the loading machine. The loading machine uses a lifting mechanism to engage several trays and move them up and down. A lateral movement mechanism is located on the loading machine and moves the trays from the loaded area to the unloaded area. A core handling assembly, comprising a fixed bracket, a transverse guide rail, a transverse cylinder, a first connecting seat, a vertical guide rail, a vertical cylinder, a second connecting seat, a rotary motor, a clamping cylinder, and grippers; The fixed bracket is located on the top surface of the feeding machine and in the material area. The transverse guide rail is located on the fixed bracket. The transverse cylinder is located on the transverse guide rail. The first connecting seat is connected to the transverse guide rail. The output end of the transverse cylinder is connected to the first connecting seat. The transverse cylinder drives the first connecting seat to move on the transverse guide rail. The vertical guide rail is disposed on the first connecting seat, the second connecting seat is connected to the vertical guide rail, the output end of the vertical cylinder is connected to the second connecting seat, and the vertical cylinder drives the second connecting seat to move on the vertical guide rail; The rotary motor is mounted on the second connecting seat, and the gripping cylinder and the gripper are mounted on the output end of the rotary motor. The rotary motor drives the gripping cylinder and the gripper to rotate, and the gripping cylinder drives the gripper to perform gripping activities. The iron core detection assembly includes a linear detection module, an iron core carrier, and a CCD detection component. The linear detection module is mounted on the processing machine and located next to the loading machine. The CCD detection component is located at the end of the linear detection module. The iron core carrier moves on the linear detection module. The iron core carrier receives the iron core in the gripper and moves with the linear module to the CCD detection component to detect the front and back. A core equidistant transport assembly, comprising a support frame, an X-axis cylinder, an X-axis guide rail, a sliding seat, a Z-axis cylinder, a Z-axis guide rail, an equidistant sliding seat, a clamping cylinder, and clamping claws; The support frame is mounted on the processing machine platform and located on one side of the linear detection module. The X-axis cylinder and the X-axis guide rail are mounted on the support frame. The sliding seat is connected to the X-axis guide rail. The X-axis cylinder drives the sliding seat to move on the X-axis guide rail. The Z-axis cylinder and Z-axis guide rail are mounted on the sliding seat, the equidistant sliding seat is mounted on the Z-axis guide rail, and the Z-axis cylinder drives the equidistant sliding seat to move on the Z-axis guide rail; The clamping cylinder and the clamping claw are mounted on the equidistant slide block, and the clamping claw is driven by the clamping cylinder to clamp the iron core. A commutator loading and handling assembly, the commutator loading assembly including a vibratory feeder, a slide tube, a transverse module and a positioning and clamping carrier; The vibratory feeder is mounted on the processing machine table, and the vibratory feeder is connected to one end of the slide tube. The other end of the slide tube is adapted to the positioning and clamping carrier. The transverse module is mounted on the processing machine table, and the positioning and clamping carrier moves on the transverse module. A core commutator press-fitting assembly, comprising a press-fitting cylinder, an upper working position, and a lower working position; The commutator is located in the upper working position, the iron core is located in the lower working position, and the press-fit cylinder drives the upper working position and the lower working position to press against each other.
2. The core feeding and commutator pressing machine according to claim 1, characterized in that, The lifting mechanism includes a lifting cylinder, a moving frame, a side telescopic plate, a center telescopic plate, a side cylinder, and a center cylinder. The movable frame is adapted to the feeding machine platform; Both the side telescopic plate and the side cylinder are mounted on the movable frame. The side telescopic plate is driven by the side cylinder to extend and retract on the movable frame to support the tray. The center telescopic plate and the center cylinder are both mounted on the moving frame. The center telescopic plate is driven by the center cylinder to extend and retract on the moving frame to support the tray. The lifting cylinder is located below the movable frame, and the output end of the lifting cylinder is connected to the movable frame. The lifting cylinder drives the tray to move up and down within the movable frame.
3. The core feeding and commutator pressing machine according to claim 2, characterized in that, The side telescopic plates are located on both sides of the outer side of the movable frame, and the center telescopic plate is located in the movable frame and between the two side telescopic plates.
4. The core feeding and commutator pressing machine according to claim 1, characterized in that, The lateral moving component includes a movable belt, a movable motor, a rotating shaft, and a pallet carrier; The movable belt is located on the top of the processing machine table and is laid horizontally on the material area and the materialless area. The rotating shaft is located at one end of the movable belt, and the output end of the movable motor is connected to the rotating shaft. The movable motor drives the rotating shaft to rotate the movable belt. The pallet carrier is located on the movable belt and moves horizontally with the movable belt on the material area and the materialless area.
5. The core feeding and commutator pressing machine according to claim 1, characterized in that, It also includes a material handling assembly, which includes a support column, a material handling guide rail, a material handling cylinder, a clamping seat, a lifting cylinder, a lifting guide rail, and a clamping component; The support column is mounted on the processing machine platform and located on one side of the iron core commutator press assembly. The feeding cylinder and the feeding guide rail are both mounted on the support column. The snap-fit seat is mounted on the feeding guide rail. The feeding cylinder drives the snap-fit seat to move on the feeding guide rail. The lifting cylinder and the lifting guide rail are mounted on the locking seat, and the clamping member is mounted on the lifting guide rail. The lifting cylinder drives the clamping member to move on the lifting guide rail.
6. The core feeding and commutator pressing machine according to claim 5, characterized in that, It also includes a feeding conveyor belt, a feeding carrier, and a tilting mechanism; The feeding belt is mounted on the processing machine platform and located on one side of the feeding and conveying assembly. The feeding carrier is mounted on the feeding belt. The flipping mechanism is located between the feeding and conveying assembly and the iron core commutator pressing assembly.