Clutch support step forming die
The clutch bracket stepped forming mold, which combines static and dynamic molds, utilizes the design of punch pillars and concave modules to fix the corrugated edge of the clutch bracket, forming stepped creases and achieving smooth separation. This solves the problem of edge deformation during processing and improves the finished product qualification rate and dimensional accuracy.
Patent Information
- Application Number
- CN202510897995.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-07-01
AI Technical Summary
In the existing technology for processing clutch brackets, directly stamping stepped creases on the closed end of the body can easily lead to circumferential corrugated edge deformation, affecting dimensional accuracy and finished product qualification rate.
The clutch bracket stepped forming mold uses a combination of static and dynamic molds. Through the design of the punch and the concave module, the surrounding corrugated edge is fixed. The inner sidewall of the fixed circumferential mold and the outer sidewall of the punch and the concave module are in close contact with the corrugated outer sidewall. The inner punch forms a stepped crease, and the clutch bracket can be smoothly separated through the demolding part and the ejection part.
It effectively prevents deformation of the circumferential corrugated edge, improves the finished product qualification rate of the clutch bracket, and ensures dimensional and installation accuracy.
Smart Images

Figure CN120961822A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of stamping forming dies, in particular to a clutch support step forming die. BACKGROUND
[0002] The clutch support is an important component in the clutch system of an automobile, and is mainly used for supporting and fixing a clutch master cylinder to ensure the stability and reliability of the clutch master cylinder during operation. The clutch support is usually made of metal material and has sufficient strength and rigidity to withstand various forces and torques generated by the clutch master cylinder during operation.
[0003] The related art discloses a clutch support blank, referring to Figure 1 which comprises a body 01 which is hollow inside and has an open end, the circumferential edge of the body 01 is in a corrugated shape, and an installation opening 02 is arranged at the middle position of the closed end of the body 01.
[0004] The next processing procedure of the clutch support blank is to process a step fold 03 from the closed end of the body to the open end of the body, so as to form a clutch support finished product, and the step fold is used to improve the structural strength of the clutch support.
[0005] However, since the circumferential shape of the clutch support blank is relatively complex, the step fold is directly stamped out of the closed end of the body, which is easy to cause the deformation of the corrugated edge of the body in the circumferential direction, thereby causing the change of the size of the finished clutch support, which will affect the installation process of the subsequent matched structure, seriously affect the use function of the clutch, and further cause the low qualified rate of the clutch support finished product, and there are deficiencies. SUMMARY
[0006] In order to improve the problem of low qualified rate of the clutch support blank, the application provides a clutch support step forming die.
[0007] The clutch support step forming die provided by the application adopts the following technical scheme: The clutch support step forming die comprises a static die, a dynamic die opposite to the static die, a plunger post is arranged on the static die, a plunger post is coaxially arranged on the plunger post, the edge of one end of the plunger post towards the dynamic die is coaxially arranged with a convex ring, the clutch support is coaxially and slidingly arranged on the plunger post, the circumferential outer wall of the plunger post is tightly attached to the circumferential inner wall of the clutch support, a demolding element is arranged on the static die, the demolding element is used to separate the plunger post from the clutch support, a concave die block is arranged on the dynamic die, the concave die block is internally hollow and open towards one end of the plunger post, the concave die block is slidingly arranged on the clutch support, the circumferential inner wall of the concave die block is tightly attached to the wave peak of the wave-shaped outer wall of the clutch support, an inner plunger post coaxial with the plunger post is arranged in the concave die block, the diameter of the inner plunger post is smaller than the inner diameter of the convex ring, the inner plunger post is used to press the clutch support blank on the convex ring, a pre-pressing element and a die withdrawing element are arranged on the dynamic die, the pre-pressing element is used to pre-press the clutch support blank on the plunger post, and the die withdrawing element is used to separate the finished clutch support from the concave die block.
[0008] By adopting the above technical scheme, the worker first sleeves the clutch support blank on the plunger post, so that the circumferential inner wall of the clutch support is tightly attached to the circumferential outer wall of the plunger post, and then the pre-pressing element pre-presses the clutch support blank on the top of the plunger post, at this time, the inner top of the clutch support blank abuts against the convex ring of the plunger post, then in the process of the dynamic die closing on the static die, the circumferential inner wall of the concave die block is tightly attached to the wave peak of the wave-shaped outer wall of the clutch support, at this time, the circumferential wave-shaped edge of the clutch support is fixed and cannot be deformed, at the same time, the inner plunger post extrudes the closed end of the clutch support blank, and forms a step fold line together with the convex ring, then in the process of the dynamic die separating from the static die, the demolding element separates the finished clutch support from the plunger post, and the die withdrawing element separates the finished clutch support from the concave die block, so as to complete the processing of the clutch support, which is beneficial to improve the qualified rate of the clutch support processing product.
[0009] Optionally, the demolding element comprises a floating ring plate coaxially and slidingly arranged on the plunger post, a demolding block is arranged on the floating ring plate, the demolding block is used to abut against the open end of the clutch support, a guide post is slidingly arranged on the static die, the guide post is arranged on the floating ring plate, the axis of the guide post is parallel to the axis of the floating ring plate, a gas spring is arranged on the static die, the axis of the piston rod of the gas spring is parallel to the axis of the floating ring plate, and the floating ring plate is arranged on the piston rod of the gas spring.
[0010] By adopting the technical scheme, in the process of separating the movable die from the static die, the gas spring restores the deformation and pushes the floating ring plate to slide in the direction of the movable die, under the restriction of the guide column, the floating ring plate drives the stripper module to push the open end of the clutch support to slide in the direction of the movable die until the movable die is completely separated from the static die, at this time, the clutch support is separated from the protruding die column.
[0011] Optionally, the static die is provided with a signal transmitter and a signal receiver, both of which are electrically connected to the control system, and the signal transmitter and the signal receiver are located on both sides of the protruding die column.
[0012] By adopting the technical scheme, when the clutch support blank is sleeved on the protruding die column, the clutch support blank blocks the signal receiver from receiving the signal generated by the signal transmitter, at this time, the control system knows that the clutch support blank has been placed on the protruding die column.
[0013] Optionally, the pre-pressing piece includes a pre-pressing cylinder arranged on the movable die and electrically connected to the control system, a piston rod of the pre-pressing cylinder slides through the inner protruding column, and a pressing block is arranged on the piston rod of the pre-pressing cylinder, the pressing block is used to press the clutch support blank on the protruding die column.
[0014] By adopting the technical scheme, when the control system obtains the information fed back by the signal transmitter, the control system starts the pre-pressing cylinder, the piston rod of the pre-pressing cylinder extends, the piston rod of the pre-pressing cylinder drives the pressing block to approach the clutch support blank, until the pressing block presses the clutch support blank on the protruding die column, in this process, the clutch support descends and pushes the stripper module, the stripper module drives the floating ring plate to descend synchronously, and the gas spring is compressed, thereby reducing the possibility of accidental sliding of the clutch support on the protruding die column.
[0015] Optionally, the inner protruding column is slidably arranged on the concave die module, the concave die module is provided with an avoiding groove for sliding of the inner protruding column, the stripper module includes a stripper cylinder arranged on the movable die, a mounting plate is arranged on a piston rod of the stripper cylinder, the pre-pressing cylinder is arranged on the mounting plate, the inner protruding column is arranged on the mounting plate, and the concave die module is provided with a stepped groove for sliding of the mounting plate.
[0016] By adopting the above technical scheme, when the movable die and the static die are separated, at this time, the clutch support finished product is clamped on the concave die block, the control system starts the die withdrawing cylinder, the piston rod of the die withdrawing cylinder extends, the piston rod of the die withdrawing cylinder drives the inner convex column to be close to the static die through the mounting plate, in this process, the inner convex column pushes the clutch support finished product in the concave die block to slide, until the clutch support finished product is separated from the concave die block, because the wave crest of the corrugated outer side wall of the clutch support is close to the inner side wall of the concave die block, therefore, in the process of stamping, the shape and size of the circumferential outer side wall of the clutch support basically do not change, and because the circumferential outer side wall of the clutch support and the inner side wall of the concave die block have small contact area, therefore, the friction between the clutch support and the concave die block is also small, which facilitates the separation of the clutch support and the concave die block.
[0017] Optionally, a plurality of positioning columns are arranged on the bottom column, the plurality of positioning columns are arranged circumferentially on the bottom column, the corrugated outer edge of the clutch support blank is located between the positioning column and the convex die column, and the concave die block is provided with a positioning notch for avoiding the positioning column.
[0018] By adopting the above technical scheme, it is convenient for workers to determine whether the clutch support blank is installed correctly.
[0019] Optionally, the punch column comprises a bottom disc, a connecting ring seat, a first column module and a second column module, the bottom disc is coaxially arranged on the bottom column, the connecting ring seat is coaxially arranged with the bottom disc, a plurality of first column modules are uniformly arranged on the bottom disc in the circumferential direction and can slide along the radial direction of the bottom disc, a plurality of bottom disc sliding strips are uniformly arranged on the bottom disc in the circumferential direction, the cross section of the bottom disc sliding strip is dovetail-shaped, the bottom disc sliding strip corresponds to the first column module one by one, the first column module and the bottom disc sliding strip are in sliding fit, the first column module is provided with a connecting sliding rail with a T-shaped cross section, one end of the connecting ring seat away from the bottom disc is inclined to the direction of the bottom disc and is provided with a connecting groove for the sliding of the connecting sliding rail, the end of the connecting groove of the connecting ring seat facing the bottom disc is not open, the contact surface of the first column module and the connecting ring seat is inclined away from the connecting ring seat along the direction from the connecting ring seat to the bottom disc, a plurality of second column modules are uniformly arranged on the connecting ring seat in the circumferential direction, the second column module corresponds to the first column module one by one, the second column module and the first column module are arranged in the circumferential direction along the axis of the bottom disc, the connecting ring seat is provided with an anti-slip sliding rail with a T-shaped cross section, one end of the second column module away from the bottom disc is inclined to the direction of the bottom disc and is provided with an anti-slip groove for the sliding of the anti-slip sliding rail, the end of the anti-slip groove of the second column module facing the bottom disc is not open, the contact surface of the second column module and the connecting ring seat is inclined to the connecting ring seat along the direction from the connecting ring seat to the bottom disc.
[0020] By adopting the technical scheme, in the process of separating the movable die from the static die, the gas spring restores the deformation, the gas spring drives the open end of the clutch support to push the demolding module through the floating ring plate, the clutch support slides towards the movable die, in this process, the step fold of the clutch support gradually moves to between the convex ring and the movable die, at this time, with the continuous sliding of the clutch support, the friction between the clutch support and the first column module and the friction between the clutch support and the second column module drive the second column module to slide towards the movable die, under the limiting action of the anti-slip rail, the second column module slides along the inclined contact surface between the connecting ring seat, the distance between the adjacent two second column modules is continuously reduced, the second column module is separated from the inner side wall of the clutch support, and at the same time, the second column module drives the connecting ring seat to move towards the movable die, in the process of sliding of the connecting ring seat, under the combined limiting action of the connecting groove and the connecting slide rail, the first column module slides towards the direction of the axis of the bottom disc along the length direction of the bottom disc slide strip of the connecting ring seat, the distance between the adjacent two first column modules is continuously reduced, until the first column module is separated from the inner side wall of the clutch support, so that the clutch support can quickly realize the demolding effect, and when the clutch support is separated, the connecting ring seat, the first column module and the second column module are reset under the action of gravity, which is beneficial to reduce the difficulty of separation between the clutch support and the convex die column.
[0021] Optionally, the connecting ring seat is provided with an avoiding gap for avoiding the bottom disc slide strip.
[0022] By adopting the technical scheme, the connecting ring seat can directly abut against the bottom disc, which is beneficial to improve the impact resistance between the bottom disc, the connecting ring seat, the first column module and the second column module.
[0023] In summary, the present application has at least one of the following beneficial technical effects: 1. The worker first sleeves the clutch support blank on the convex die column, so that the circumferential inner side wall of the clutch support blank tightly abuts against the circumferential outer side wall of the convex die column, then the pre-pressing part pre-presses the clutch support blank on the top of the convex die column, at this time, the inner top of the clutch support blank abuts against the convex ring of the convex die column, then in the process of combining the movable die with the static die, the circumferential inner side wall of the concave module tightly abuts against the wave peak of the wave-shaped outer side wall of the clutch support, at this time, the circumferential wave-shaped edge of the clutch support is fixed and cannot be deformed, at the same time, the inner convex column extrudes the closed end of the clutch support blank, and forms the step fold together with the convex ring, then in the process of separating the movable die from the static die, the demolding part separates the processed clutch support from the convex die column, and the demolding part separates the processed clutch support from the concave module, so as to complete the processing process of the clutch support, which is beneficial to improve the qualified rate of the clutch support processing product; 2. When the moving die and the static die are separated, at this time, the clutch support finished product is clamped on the concave die block, the control system starts the ejector cylinder, the piston rod of the ejector cylinder extends, the piston rod of the ejector cylinder drives the inner convex column through the mounting plate to approach the static die, in this process, the inner convex column pushes the clutch support finished product in the concave die block to slide, until the clutch support finished product is separated from the concave die block, because the wave crest of the corrugated outer side wall of the clutch support is close to the inner side wall of the concave die block, so the shape and size of the circumferential outer side wall of the clutch support basically do not change during stamping, and because the contact area between the circumferential outer side wall of the clutch support and the inner side wall of the concave die block is small, so the friction between the clutch support and the concave die block is also small, which facilitates the separation of the clutch support and the concave die block; 3. In the process of separating the moving die and the static die, the gas spring restores the deformation, the gas spring drives the stripper block to push the open end of the clutch support through the floating ring plate, the clutch support slides towards the moving die, in this process, as the clutch support continues to slide, the friction between the clutch support and the first column block, the clutch support and the second column block drives the second column block to slide along the direction close to the moving die, at the same time, under the limiting action of the anti-slip rail, the second column block slides along the inclined contact surface between the connecting ring seat, the distance between the adjacent two second column blocks is constantly reduced, the second column block is separated from the inner side wall of the clutch support, at the same time, the second column block drives the connecting ring seat to approach the moving die, and in the process of sliding of the connecting ring seat, at the same time, under the combined limiting action of the connecting groove and the connecting slide rail, the first column block slides along the direction close to the axis of the bottom disc along the length direction of the connecting ring seat on the bottom disc, the distance between the adjacent two first column blocks is constantly reduced, until the first column block is separated from the inner side wall of the clutch support, so that the clutch support can quickly realize the effect of demolding, and when the clutch support is separated, the connecting ring seat, the first column block and the second column block will reset under the action of gravity. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is a structural schematic diagram in the background art.
[0025] Figure 2 is a structural schematic diagram of embodiment 1 of the present application.
[0026] Figure 3 is a sectional view for embodying the position relationship of the pre-pressing cylinder, the pressing block and the inner convex column in embodiment 1 of the present application.
[0027] Figure 4 is a structural schematic diagram for embodying the position relationship of the guide column, the stripper block and the bottom column in embodiment 1 of the present application.
[0028] Figure 5 is a sectional view for embodying the position relationship of the convex ring, the clutch support and the pressing block in embodiment 1 of the present application.
[0029] Figure 6 This is a structural schematic diagram in Embodiment 2 of this application, which illustrates the positional relationship between the first column module, the second column module, and the connecting ring seat.
[0030] Figure 7 This is a cross-sectional view in Embodiment 2 of this application used to illustrate the positional relationship between the chassis slide bar, the convex ring, and the anti-derailment slide rail.
[0031] Figure 8 This is a structural diagram in Embodiment 2 of this application, illustrating the positional relationship between the first column module and the second column module when they are unfolded.
[0032] Explanation of reference numerals in the attached drawings: 0. Clutch bracket; 01. Body; 02. Mounting port; 03. Step crease; 1. Stationary mold; 2. Moving mold; 3. Bottom pillar; 4. Punch pillar; 41. Bottom mounting plate; 42. Connecting ring seat; 43. First pillar module; 44. Second pillar module; 45. Chassis slide bar; 46. Connecting slide rail; 47. Connecting groove; 48. Anti-detachment slide rail; 49. Anti-detachment groove; 5. Convex ring; 6. Demolding component; 6 1. Floating ring plate; 62. Demolding module; 63. Guide post; 64. Gas spring; 7. Concave module; 8. Inner convex post; 9. Pre-compression component; 91. Pre-compression cylinder; 92. Clamping block; 10. Demolding component; 101. Demolding cylinder; 102. Mounting plate; 103. Step groove; 11. Signal transmitter; 12. Signal receiver; 13. Clearance groove; 14. Positioning post; 15. Positioning slot; 16. Clearance notch. Detailed Implementation
[0033] The following is in conjunction with the appendix Figures 2-8 This application will be described in further detail.
[0034] This application discloses a clutch bracket step forming mold.
[0035] Example 1 Reference Figure 2 A clutch bracket step forming mold includes a stationary mold 1 and a moving mold 2 opposite to the stationary mold 1. The moving mold 2 is located directly above the stationary mold 1. A signal transmitter 11 and a signal receiver 12 are bolted to the stationary mold 1. The signal transmitter 11 and the signal receiver 12 are both electrically connected to the control system. The signal transmitter 11 and the signal receiver 12 are located on both sides of the punch post 4.
[0036] Reference Figure 2 , Figure 3 and Figure 4 Multiple positioning posts 14 are bolted to the bottom post 3. The multiple positioning posts 14 are arranged circumferentially on the bottom post 3. The corrugated outer edge of the clutch bracket 0 blank is located between the positioning posts 14 and the punch post 4. The concave module 7 is provided with a positioning slot 15 for avoiding the positioning posts 14.
[0037] With reference to Figure 3 , Figure 4 and Figure 5 , the bottom column 3 is bolted on the static die 1, the convex die column 4 is coaxially bolted on the bottom column 3, the convex ring 5 is integrally formed on the edge of the end of the convex die column 4 facing the moving die 2, the clutch support 0 is coaxially and slidingly sleeved on the convex die column 4, and the circumferential outer side wall of the convex die column 4 is tightly attached to the circumferential inner side wall of the clutch support 0.
[0038] The worker sleeves the clutch support 0 blank on the convex die column 4, at this time, the corrugated outer edge of the clutch support 0 blank is located between the positioning column 14 and the convex die column 4, and the circumferential outer side wall of the convex die column 4 is tightly attached to the circumferential inner side wall of the clutch support 0, the clutch support 0 blank blocks the signal transmission between the signal transmitter 11 and the signal receiver 12, and the control system obtains the signal feedback that the clutch support 0 blank has been placed.
[0039] With reference to Figure 3 and Figure 4 , the demolding piece 6 is arranged on the static die 1, the demolding piece 6 is used for separating the convex die column 4 from the clutch support 0, the demolding piece 6 comprises a floating ring plate 61 coaxially and slidingly sleeved on the bottom column 3, and the demolding block 62 is bolted on the floating ring plate 61, and the demolding block 62 is used for abutting against the open end of the clutch support 0.
[0040] With reference to Figure 4 , the vertical guide column 63 is slidingly arranged on the static die 1, the axis of the guide column 63 is parallel to the axis of the floating ring plate 61, the guide column 63 is bolted on the floating ring plate 61, the gas spring 64 is bolted on the static die 1, the axis of the piston rod of the gas spring 64 is parallel to the axis of the floating ring plate 61, and the floating ring plate 61 is bolted on the piston rod of the gas spring 64.
[0041] With reference to Figure 5 , the concave die block 7 is bolted on the moving die 2, the concave die block 7 is internally hollow and open at one end facing the convex die column 4, the concave die block 7 is slidingly sleeved on the clutch support 0, and the circumferential inner side wall of the concave die block 7 is tightly attached to the wave crest of the corrugated outer side wall of the clutch support 0.
[0042] With reference to Figure 3 and Figure 5 , the inner convex column 8 coaxial with the convex die column 4 is arranged in the concave die block 7, the inner convex column 8 vertically slides through the inner and outer side walls of the concave die block 7, the concave die block 7 is provided with the avoiding slot 13 for the sliding of the inner convex column 8, the diameter of the inner convex column 8 is smaller than the inner diameter of the convex ring 5, and the inner convex column 8 is used for pressing the clutch support 0 blank on the convex ring 5.
[0043] With reference to Figure 3 , Figure 4 and Figure 5The movable die 2 is provided with a pre-pressing part 9 for pre-pressing the clutch support 0 blank on the male die column 4. The pre-pressing part 9 comprises a pre-pressing cylinder 91 provided on the movable die 2 and electrically connected to the control system. The piston rod of the pre-pressing cylinder 91 slides through the inner male column 8. A pressing block 92 is bolted on the piston rod of the pre-pressing cylinder 91. The pressing block 92 is used to press the clutch support 0 blank on the male die column 4.
[0044] With reference to Figure 3 The movable die 2 is provided with a pre-pressing part 9 for pre-pressing the clutch support 0 blank on the male die column 4. The pre-pressing part 9 comprises a pre-pressing cylinder 91 provided on the movable die 2 and electrically connected to the control system. The piston rod of the pre-pressing cylinder 91 slides through the inner male column 8. A pressing block 92 is bolted on the piston rod of the pre-pressing cylinder 91. The pressing block 92 is used to press the clutch support 0 blank on the male die column 4.
[0045] The control system starts the pre-pressing cylinder 91. The piston rod of the pre-pressing cylinder 91 drives the pressing block 92 to press the clutch support 0 blank on the male die column 4. At this time, the inner top wall of the clutch support 0 blank abuts against the convex ring 5. Moreover, the circumferential outer side wall of the male die column 4 is in close contact with the circumferential inner side wall of the clutch support 0 blank. In this process, the open end of the clutch support 0 blank drives the stripper block 62 to descend. The floating ring plate 61 causes the gas spring 64 to be continuously compressed.
[0046] In the process of combining the movable die 2 with the static die 1, the control system starts the pre-pressing cylinder 91. The piston rod of the pre-pressing cylinder 91 is continuously contracted until the inner male column 8 abuts against the clutch support 0 blank. With the movable die 2 continuing to approach the static die 1, the inner male column 8 punches out the step crease 03 of the closed end of the clutch support 0 blank under the action of the convex ring 5.
[0047] In this process, the circumferential inner side wall of the female die block 7 always limits the deformation of the corrugated outer side wall of the clutch support 0 to the outside. Moreover, the male die column 4 limits the deformation of the corrugated inner side wall of the clutch support 0 to the inside. In this way, the machining process of the step crease 03 of the clutch support 0 is completed.
[0048] In the process of separating the movable die 2 from the static die 1, the gas spring 64 restores the deformation. The piston rod of the gas spring 64 drives the floating ring plate 61 to rise. The floating ring plate 61 drives the open end of the clutch support 0 to synchronously rise through the stripper block 62. In this way, the separation of the clutch support 0 from the male die column 4 is realized. The clutch support 0 separated from the male die column 4 is clamped on the inner side wall of the female die block 7 through the friction force.
[0049] At this time, the control system starts the stripping cylinder 101, and the piston rod of the stripping cylinder 101 extends, and the piston rod of the stripping cylinder 101 drives the inner protruding column 8 to descend through the mounting plate 102, and the descending inner protruding column 8 drives the clutch support 0 to descend, until the clutch support 0 is separated from the concave die block 7, so as to complete the machining process of the clutch support 0.
[0050] The implementation principle of the embodiment 1 is that the worker puts the clutch support 0 blank on the protruding die column 4, at this time, the corrugated outer edge of the clutch support 0 blank is located between the positioning column 14 and the protruding die column 4, and the circumferential outer side wall of the protruding die column 4 is in close contact with the circumferential inner side wall of the clutch support 0, and the clutch support 0 blank blocks the signal transmission between the signal transmitter 11 and the signal receiver 12, and the control system obtains the signal feedback that the clutch support 0 blank has been placed.
[0051] The control system starts the pre-pressing cylinder 91, and the piston rod of the pre-pressing cylinder 91 drives the pressing block 92 to press the clutch support 0 blank on the protruding die column 4, at this time, the inner top wall of the clutch support 0 blank abuts on the convex ring 5, and the circumferential outer side wall of the protruding die column 4 is in close contact with the circumferential inner side wall of the clutch support 0 blank, in this process, the open end of the clutch support 0 blank drives the stripping block 62 to descend, and the stripping block 62 makes the gas spring 64 be continuously compressed through the floating ring plate 61.
[0052] In the process that the moving die 2 is combined with the stationary die 1, the control system starts the pre-pressing cylinder 91, and the piston rod of the pre-pressing cylinder 91 is continuously contracted, until the inner protruding column 8 abuts on the clutch support 0 blank, and with the moving die 2 continuing to approach the stationary die 1, the inner protruding column 8 punches out the step crease 03 of the closed end of the clutch support 0 blank under the action of the convex ring 5.
[0053] In this process, the circumferential inner side wall of the concave die block 7 always limits the corrugated outer side wall of the clutch support 0 to deform outward, and the protruding die column 4 limits the corrugated inner side wall of the clutch support 0 to deform inward, so as to complete the machining process of the step crease 03 of the clutch support 0.
[0054] In the process that the moving die 2 is separated from the stationary die 1, the gas spring 64 restores the deformation, the piston rod of the gas spring 64 drives the floating ring plate 61 to ascend, the floating ring plate 61 drives the open end of the clutch support 0 to ascend synchronously through the stripping block 62, so as to realize the separation of the clutch support 0 from the protruding die column 4, and the clutch support 0 separated from the protruding die column 4 is clamped on the inner side wall of the concave die block 7 through the friction force.
[0055] At this time, the control system starts the stripper cylinder 101, the piston rod of the stripper cylinder 101 extends out, the piston rod of the stripper cylinder 101 drives the inner protruding column 8 to descend through the mounting plate 102, the descending inner protruding column 8 drives the clutch support 0 to descend, until the clutch support 0 is separated from the die block 7, so as to complete the processing process of the clutch support 0.
[0056] Embodiment 2 With reference to Figure 6 , Figure 7 and Figure 8 , the difference between this embodiment and embodiment 1 is that the protruding die column 4 comprises a bottom mounting disc 41, a connecting ring seat 42, a first column module 43 and a second column module 44, the bottom mounting disc 41 is coaxially bolted to the bottom column 3, the connecting ring seat 42 is arranged coaxially with the bottom mounting disc 41, the connecting ring seat 42 is located directly above the bottom mounting disc 41, and a plurality of first column modules 43 are arranged uniformly in the circumferential direction on the bottom mounting disc 41.
[0057] With reference to Figure 6 , Figure 7 and Figure 8 , the first column module 43 slides in the radial direction of the axis of the bottom mounting disc 41, a plurality of bottom disc sliding strips 45 are uniformly bolted in the circumferential direction on the bottom mounting disc 41, the extension line of the length direction of the bottom disc sliding strip 45 intersects the axis of the bottom mounting disc 41, the cross section of the bottom disc sliding strip 45 is dovetail-shaped, the bottom disc sliding strip 45 corresponds to the first column module 43 one-to-one, and the first column module 43 is in sliding fit with the bottom disc sliding strip 45.
[0058] With reference to Figure 6 , Figure 7 and Figure 8 , the connecting ring seat 42 is provided with an avoiding notch 16 for avoiding the bottom disc sliding strip 45, the end of the first column module 43 away from the bottom mounting disc 41 is welded with a connecting sliding rail 46 in T-shaped cross section, the end of the connecting ring seat 42 away from the bottom mounting disc 41 is inclined to the direction of the bottom mounting disc 41 and is provided with a connecting groove 47 for the sliding of the connecting sliding rail 46, and the end of the connecting groove 47 of the connecting ring seat 42 towards the bottom mounting disc 41 is not open.
[0059] With reference to Figure 6 , Figure 7 and Figure 8 , the contact surface of the first column module 43 and the connecting ring seat 42 is inclined away from the connecting ring seat 42 in the direction from the connecting ring seat 42 to the bottom mounting disc 41, a plurality of second column modules 44 are arranged uniformly in the circumferential direction on the connecting ring seat 42, and the second column module 44 corresponds to the first column module 43 one-to-one.
[0060] With reference to Figure 6 , Figure 7 and Figure 8, the second column module 44 and the first column module 43 are arranged in a staggered manner along the axis of the bottom mounting disc 41, and a plurality of T-shaped anti-slip rails 48 are welded at the end of the connecting ring seat 42 away from the bottom mounting disc 41, and the anti-slip rails 48 correspond to the second column module 44 one by one.
[0061] Referring to Figure 6 、 Figure 7 and Figure 8 Figure 6 Figure 7 Figure 8 , the end of the second column module 44 away from the bottom mounting disc 41 is inclined to the direction of the bottom mounting disc 41 and is provided with an anti-slip groove 49 for the anti-slip rail 48 to slide, and the end of the anti-slip groove 49 of the second column module 44 toward the bottom mounting disc 41 is not open, and the contact surface of the second column module 44 and the connecting ring seat 42 is inclined toward the connecting ring seat 42 along the direction from the connecting ring seat 42 to the bottom mounting disc 41.
[0062] In the process of separating the movable die 2 from the stationary die 1, the gas spring 64 restores the deformation, and the gas spring 64 drives the demolding module 62 to push the open end of the clutch bracket 0 through the floating ring plate 61, and the clutch bracket 0 slides toward the movable die 2, and in this process, the step fold 03 on the clutch bracket 0 gradually moves above the convex ring 5.
[0063] At this time, as the clutch bracket 0 continues to slide, the friction between the clutch bracket 0 and the first column module 43 and the clutch bracket 0 and the second column module 44 will drive the second column module 44 to slide in the direction close to the movable die 2, and under the limiting action of the anti-slip rail 48, the second column module 44 slides along the inclined contact surface between the second column module 44 and the connecting ring seat 42, and the distance between the two adjacent second column modules 44 becomes smaller.
[0064] The second column module 44 is separated from the inner side wall of the clutch bracket 0, and at the same time, the second column module 44 drives the connecting ring seat 42 to move close to the movable die 2, and in the process of vertical sliding of the connecting ring seat 42, at the same time, under the combined limiting action of the connecting groove 47 and the connecting slide rail 46, the first column module 43 slides in the direction close to the axis of the bottom mounting disc 41 along the length direction of the bottom disc slide 45 on the connecting ring seat 42, and the distance between the two adjacent first column modules 43 becomes smaller.
[0065] Until the first column module 43 is separated from the inner side wall of the clutch bracket 0, so that the clutch bracket 0 quickly realizes the effect of demolding, and when the clutch bracket 0 is completely separated from the first column module 43 and the second column module 44, the connecting ring seat 42, the first column module 43 and the second column module 44 will be reset under the action of gravity.
[0066] The implementation principle of embodiment 2 is that in the process of separating the movable mold 2 from the fixed mold 1, the gas spring 64 restores the deformation, the gas spring 64 drives the stripper block 62 through the floating ring plate 61 to push the open end of the clutch support 0, the clutch support 0 slides towards the movable mold 2, and in this process, the step fold 03 on the clutch support 0 gradually moves above the convex ring 5.
[0067] At this time, as the clutch support 0 continues to slide, the friction between the clutch support 0 and the first column module 43 and the clutch support 0 and the second column module 44 will drive the second column module 44 to slide towards the movable mold 2, and under the limiting action of the anti-slip rail 48, the second column module 44 slides along the inclined contact surface between the connecting ring seat 42, and the distance between the two adjacent second column modules 44 becomes smaller.
[0068] The second column module 44 separates from the inner side wall of the clutch support 0, and at the same time, the second column module 44 drives the connecting ring seat 42 to move towards the movable mold 2, and in the process of vertical sliding of the connecting ring seat 42, at the same time, under the combined limiting action of the connecting groove 47 and the connecting slide rail 46, the first column module 43 slides along the length direction of the chassis slide strip 45 on the connecting ring seat 42 towards the axis of the bottom chassis 41, and the distance between the two adjacent first column modules 43 becomes smaller.
[0069] Until the first column module 43 separates from the inner side wall of the clutch support 0, so that the clutch support 0 quickly realizes the effect of demolding, and when the clutch support 0 completely separates from the first column module 43 and the second column module 44, the connecting ring seat 42, the first column module 43 and the second column module 44 will reset under the action of gravity.
[0070] The above are preferred embodiments of the present application, and are not limited to the protection scope of the present application, so: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A clutch bracket step forming mold, comprising a stationary mold (1) and a moving mold (2) opposite to the stationary mold (1), characterized in that: The stationary mold (1) is provided with a bottom post (3), and a punch post (4) is coaxially provided on the bottom post (3). A punch ring (5) is coaxially provided on the edge of the end of the punch post (4) facing the moving mold (2). The clutch bracket (0) is coaxially slidably sleeved on the punch post (4). The outer circumferential wall of the punch post (4) is in close contact with the inner circumferential wall of the clutch bracket (0). The stationary mold (1) is provided with a demolding component (6), which is used to separate the punch post (4) from the clutch bracket (0). The moving mold (2) is provided with a hollow inner cavity module (7) that is open at one end facing the punch post (4). The inner cavity module (7) is slidably sleeved on the clutch. On the clutch support (0), the inner circumferential sidewall of the concave module (7) is in close contact with the crest of the corrugated outer sidewall of the clutch support (0). An inner protrusion (8) coaxial with the punch (4) is arranged inside the concave module (7). The diameter of the inner protrusion (8) is smaller than the inner diameter of the protrusion ring (5). The inner protrusion (8) is used to press the clutch support (0) blank onto the protrusion ring (5). A pre-pressing part (9) and a demolding part (10) are provided on the moving mold (2). The pre-pressing part (9) is used to pre-press the clutch support (0) blank onto the punch (4). The demolding part (10) is used to separate the processed clutch support (0) from the concave module (7).
2. The clutch bracket step forming mold according to claim 1, characterized in that: The demolding component (6) includes a floating ring plate (61) coaxially slidably sleeved on the bottom column (3), a demolding module (62) is provided on the floating ring plate (61), the demolding module (62) is used to abut the open end of the clutch bracket (0), a guide post (63) is slidably provided on the stationary mold (1), the guide post (63) is provided on the floating ring plate (61), the axis of the guide post (63) is parallel to the axis of the floating ring plate (61), a gas spring (64) is provided on the stationary mold (1), the axis of the piston rod of the gas spring (64) is parallel to the axis of the floating ring plate (61), and the floating ring plate (61) is provided on the piston rod of the gas spring (64).
3. The clutch bracket step forming mold according to claim 2, characterized in that: The stationary mold (1) is provided with a signal transmitter (11) and a signal receiver (12). The signal transmitter (11) and the signal receiver (12) are both electrically connected to the control system. The signal transmitter (11) and the signal receiver (12) are located on both sides of the punch column (4).
4. The clutch bracket step forming mold according to claim 3, characterized in that: The pre-compression component (9) includes a pre-compression cylinder (91) arranged on the moving mold (2) and electrically connected to the control system. The piston rod of the pre-compression cylinder (91) slides through the inner protrusion (8). A clamping block (92) is provided on the piston rod of the pre-compression cylinder (91). The clamping block (92) is used to press the clutch bracket (0) blank onto the punch column (4).
5. The clutch bracket step forming mold according to claim 4, characterized in that: The inner protruding post (8) is slidably disposed on the concave module (7). The concave module (7) is provided with a relief groove (13) for the inner protruding post (8) to slide. The demolding component (10) includes a demolding cylinder (101) disposed on the moving mold (2). The piston rod of the demolding cylinder (101) is provided with a mounting plate (102). The pre-pressing cylinder (91) is disposed on the mounting plate (102). The inner protruding post (8) is disposed on the mounting plate (102). The concave module (7) is provided with a stepped groove (103) for the mounting plate (102) to slide.
6. The clutch bracket step forming mold according to claim 1, characterized in that: The bottom post (3) is provided with a plurality of positioning posts (14), which are arranged circumferentially on the bottom post (3). The corrugated outer edge of the clutch bracket (0) blank is located between the positioning posts (14) and the punch post (4). The concave module (7) is provided with a positioning slot (15) for avoiding the positioning posts (14).
7. The clutch bracket step forming mold according to claim 2, characterized in that: The punch column (4) includes a base plate (41), a connecting ring seat (42), a first column module (43), and a second column module (44). The base plate (41) is coaxially mounted on the base column (3). The connecting ring seat (42) is coaxially arranged with the base plate (41). Multiple first column modules (43) are circumferentially evenly slidably arranged on the base plate (41). The first column modules (43) slide radially along the axis of the base plate (41). Multiple base plate slide strips (45) are circumferentially evenly arranged on the base plate (41). The slide bar (45) has a dovetail-shaped cross-section. The chassis slide bar (45) corresponds one-to-one with the first column module (43). The first column module (43) slides with the chassis slide bar (45). The first column module (43) is provided with a connecting slide rail (46) with a T-shaped cross-section. The connecting ring seat (42) has a connecting groove (47) for the connecting slide rail (46) to slide on the side facing away from the bottom mounting plate (41) and inclined towards the bottom mounting plate (41). The connecting groove (47) of the connecting ring seat (42) faces the bottom mounting plate (41). One end of 41) is not open. The contact surface between the first column module (43) and the connecting ring seat (42) is inclined away from the connecting ring seat (42) along the direction from the connecting ring seat (42) to the bottom mounting plate (41). Multiple second column modules (44) are circumferentially evenly slidably arranged on the connecting ring seat (42). The second column modules (44) correspond one-to-one with the first column modules (43). The second column modules (44) and the first column modules (43) are staggered circumferentially along the axis of the bottom mounting plate (41). The connecting ring seat (42) The second column module (44) is provided with a T-shaped anti-detachment slide rail (48) on its side. The end of the second column module (44) facing away from the bottom mounting plate (41) is inclined towards the bottom mounting plate (41) and has an anti-detachment groove (49) for the anti-detachment slide rail (48) to slide. The end of the anti-detachment groove (49) of the second column module (44) facing the bottom mounting plate (41) is not open. The contact surface between the second column module (44) and the connecting ring seat (42) is inclined towards the connecting ring seat (42) along the direction from the connecting ring seat (42) to the bottom mounting plate (41).
8. The clutch bracket step forming mold according to claim 7, characterized in that: The connecting ring seat (42) has a clearance notch (16) for avoiding the chassis slide bar (45).
Citation Information
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