Silver bright material cutting device

By designing a screening and collection system in the silver bright material cutting device, the problem of cutting waste accumulation was solved, ensuring smooth cutting operations and air circulation, and improving production efficiency.

CN120962000APending Publication Date: 2025-11-18NANJING IRON & STEEL GRP METALLURGICAL CASTING CO LTD
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Patent Information

Application Number
CN202511216348.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2025-11-18

AI Technical Summary

Technical Problem

Existing silver bright material cutting devices cause the accumulation of cutting chips during cutting, resulting in poor flow in the suction channel and affecting the smooth progress of the cutting operation.

Method used

A silver bright material cutting device was designed, which includes an isolation frame, an electric cylinder, a motor, a cutting blade, a guide channel, a screening component, and a displacement unit. Through the synergistic action of the hydraulic rod and the motor, the cutting waste is effectively screened and collected, ensuring smooth airflow.

Benefits of technology

It effectively reduces the raising and accumulation of cutting debris, ensuring smooth cutting operations and improving the cleanliness of the workspace and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a silver bright material cutting device, and belongs to the technical field of cutting devices.The silver bright material cutting device comprises a working table, an isolation frame is fixedly connected to the upper wall face of the working table, an inner chamber of the isolation frame communicates with an assembly frame and a back chamber through a flow guide channel, and bearing blocks are fixedly connected to the lower end of the back chamber and the lower end of the assembly frame; a channel is formed in the inner wall face of the assembly frame, a through hole is formed in the back chamber, a first notch and a second notch are formed in the side wall face of the back chamber, an assembly cavity is formed outside the back chamber, and a displacement unit is arranged on the assembly cavity. The silver bright material cutting device solves the problems that when an existing silver bright material cutting device is used for cutting, cutting scraps can occur, an operator generally directly connects a suction channel to the cutting device to reduce the amount of the cutting scraps raised in an operation space, and the cutting scraps in the suction channel are prone to being accumulated due to continuous utilization of the suction channel; the problems that flow guide of a suction channel is not smooth, cutting scraps diffuse, and smooth progress of silver bright material cutting operation is not facilitated are solved.
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Description

Technical Field

[0001] This invention belongs to the field of cutting device technology, and specifically relates to a silver bright material cutting device. Background Technology

[0002] Bright silver steel is a high-precision, high-quality, and high-performance bright round steel obtained by peeling, cutting, grinding, and polishing raw materials. During the production of bright silver steel, corresponding cutting equipment is required to cut the bright silver steel.

[0003] Existing silver bright material cutting equipment generates cutting chips during cutting. Operators usually connect the suction channel directly to the cutting equipment to reduce the amount of cutting chips raised in the working space. However, continuous use of the suction channel can easily lead to the accumulation of cutting chips inside, causing poor flow in the suction channel and the spread of cutting chips, which is not conducive to the smooth progress of silver bright material cutting operations. Summary of the Invention

[0004] This invention provides a silver bright material cutting device, which aims to solve the problem that existing silver bright material cutting devices produce cutting waste during cutting. Operators usually connect the suction channel directly to the cutting device to reduce the amount of cutting waste raised in the working space. However, continuous use of the suction channel can easily lead to the accumulation of cutting waste inside, causing poor flow in the suction channel and the spread of cutting waste, which is not conducive to the smooth progress of silver bright material cutting operations.

[0005] This invention provides a silver bright material cutting device, comprising a worktable, an isolation frame fixedly connected to the upper wall of the worktable, a working opening on the isolation frame, an electric cylinder on the isolation frame, a second motor at the output end of the electric cylinder, and a cutting blade at the output end of the second motor. An assembly frame and a back chamber are connected to the inner chamber of the isolation frame via a guide channel. A support block is fixedly connected to the lower end of the back chamber and the assembly frame, and the support block is fixedly connected to the isolation frame. A groove is provided on the inner wall of the assembly frame. A through hole is installed on the back chamber, and the groove connects to the through hole via the back chamber. A first recess and a second recess are provided on the side wall of the back chamber. The first recess is located above the second recess. A first clamp is installed in the first recess, and a second clamp is installed in the second recess. Screening components are installed in both the first and second clamps. An assembly cavity is installed outside the back chamber, and a displacement unit is installed on the assembly cavity.

[0006] Preferably, the displacement unit includes a hydraulic rod and a connector. The connector is installed on the side wall of the first and second clamps. The hydraulic rods are installed in pairs outside the assembly cavity. The output end of the hydraulic rod is fixedly connected to the connector. A guide plate is fixedly connected to the connector.

[0007] Preferably, a bearing block is installed on the inner wall of the assembly cavity, a rocker arm is screwed into the bearing block, a spring block is installed between the rocker arm and the inner wall of the assembly cavity, and a guide post is installed on the rocker arm.

[0008] Preferably, a motor is installed at the end of the guide post, and a linkage block is provided on the output end of the motor.

[0009] Preferably, a channel is connected to the side wall of the back chamber, a support plate is installed on the channel, a movable plate is installed at the upper end of the support plate, a pleated cavity and an energy storage component are installed between the movable plate and the support plate, a guide light rod is installed on the lower wall of the movable plate, the guide light rod passes through the support plate, and the guide light rod is in close contact with the support plate.

[0010] Preferably, a connecting block is installed on the upper wall of the movable plate, a rotating wheel is installed outside the connecting block, and a flange is installed on the rotating wheel.

[0011] Preferably, an inclined edge is provided on the inner wall of the first channel, and a tapering cavity is provided inside the inclined edge. The cross-sectional width of the tapering cavity increases from bottom to top. The upper end of the tapering cavity is tightly fitted with the inner wall of the inclined edge, and an energy storage component is provided between the tapering cavity and the inner wall of the first channel.

[0012] Preferably, the inner wall surfaces of the first recess and the second recess are provided with a receiving opening, a blocking block is installed in the receiving opening, and an energy storage component three is installed at the upper end of the blocking block.

[0013] Preferably, the inner wall of the assembly cavity is provided with a pair of baffles, and the pair of baffles corresponds to the first card holder and the second card holder respectively. A storage box is provided at the lower end of the assembly cavity.

[0014] The beneficial effects of this invention are:

[0015] 1. In operation, the through hole is connected to the suction channel. During the silver bright material cutting stage, the working opening facilitates the placement of the silver bright material to be cut, placing it at the lower end of the cutting blade. The height of the cutting blade is adjusted by an electric cylinder, and the cutting blade is rotated by a motor to cut the silver bright material at the lower end. The cutting waste in the mounting frame is guided into the back chamber through the channel and then guided away through the through hole. Here, the clamping bracket 2 extends into the back chamber. The screening component on the clamping bracket 2 screens the cutting waste raised in the air. The screened cutting waste adheres to the lower wall of the screening component. When the screened cutting waste adheres to the lower wall, the hydraulic rod operates the clamping bracket 1 to slowly extend into the back chamber. Here, the clamping bracket 2... After the first card holder extends into the back chamber, the second card holder is moved into the assembly cavity. After the second card holder moves into the assembly cavity, the block in the second recess moves downward to block the second recess. During the movement of the second card holder into the assembly cavity, the guide plate facing the second card holder and the rocker arm are pressed together, causing the rocker arm to move downward with the guide post. After the second card holder is moved, the linkage block is pressed by the guide plate and comes into contact with the screening component in the second card holder. The motor makes the linkage block rotate. The linkage block is equipped with protrusions to impact the screening component and make it vibrate, so as to shake off the cutting waste stuck to the screening component. During the screening of cutting waste by the first card holder, the cutting waste raised in the assembly cavity falls into the collection box.

[0016] 2. During the displacement stage of the hydraulic rod control bracket 1 extending into the back chamber, the screening component on bracket 2 is screening cutting waste. During the stage when bracket 1 extends into the back chamber, the pair of brackets gradually suppresses air movement, and the suppression force increases. After bracket 1 extends into the back chamber, when bracket 1 and bracket 2 are connected, air will pass through the pair of screening components, where the suppression force on air movement is the highest. During the stage when bracket 2 is displaced into the assembly cavity, due to the displacement of bracket 2, only the screening component on bracket 1 is screening cutting waste, and the suppression force on air movement decreases. During the stage when bracket 1 and bracket 2 are displaced relative to each other, the rotating wheel is rotated at a constant speed by the motor, causing the flange to hook the connecting block, resulting in the moving plate being displaced upward. During the stage when the rotating wheel rotates once, the upward displacement of the connecting block and the moving plate gradually speeds up and then slows down. When the motor operates at a constant speed, it is beneficial to control the displacement speed of the connecting block and the moving plate.

[0017] 3. When the connecting block and movable plate of the present invention move upward, the speed gradually increases and then slows down, which is conducive to adjusting the amount of air drawn into the pleated cavity. The amount of air drawn into the pleated cavity first decreases, then increases, and then decreases again. This is compatible with the first and second stages of the displacement of the card holder one and card holder two, during which the inhibitory force on the air movement in the back chamber first decreases, then increases, and then decreases again. When the air movement in the back chamber is inhibited and the suction of the channel decreases, the air intake is adjusted by the channel one. After the flange moves away from the connecting block, the pleated cavity retracts under the traction of the energy storage component one, allowing the air to be guided away from the back chamber through the shrinking cavity.

[0018] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a structural diagram of the cutting device of the present invention;

[0021] Figure 2 The structure of the assembly frame in this invention Figure 1 ;

[0022] Figure 3 The structure of the assembly frame in this invention Figure 2 ;

[0023] Figure 4 The structure of the assembly frame in this invention Figure 3 ;

[0024] Figure 5 This is a cross-sectional view of the assembly frame in this invention;

[0025] Figure 6 In this invention Figure 5 The structural diagram at point I;

[0026] Figure 7 This is a structural diagram of the assembly cavity in this invention;

[0027] Figure 8 This is a structural diagram of the second rica frame of the present invention;

[0028] Figure 9 In this invention Figure 8 The structural diagram at point II.

[0029] Reference numerals: 1. Back chamber; 10. Channel 1; 11. Support plate; 12. Movable plate; 13. Folded cavity; 14. Energy storage component 1; 15. Guide light rod; 16. Connecting block; 17. Rotary wheel; 18. Flange; 19. Bevel; 110. Gradual narrowing cavity; 111. Energy storage component 2; 112. Screening component; 2. Assembly frame; 20. Channel; 21. Support block; 3. Through hole; 4. Recess 1; 40. Reception port; 41. Block ; 42. Energy storage component three; 5. Notch two; 6. Card holder one; 7. Card holder two; 8. Assembly cavity; 80. Hydraulic rod; 81. Connector; 82. Guide plate; 83. Bearing block; 84. Rocker arm; 85. Spring block; 86. Guide post; 87. Motor one; 88. Linkage block; 89. Baffle; 810. Storage box; 9. Workbench; 90. Isolation frame; 91. Working port; 92. Electric cylinder; 93. Motor two; 94. Cutting blade. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The same reference numerals in the drawings represent the same components. It should be noted that the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0031] Reference Figures 1-9This invention provides a silver bright material cutting device, comprising a worktable 9, an isolation frame 90 fixedly connected to the upper wall of the worktable 9, a working opening 91 on the isolation frame 90, an electric cylinder 92 on the isolation frame 90, a second motor 93 at the output end of the electric cylinder 92, and a cutting blade 94 at the output end of the second motor 93. The inner chamber of the isolation frame 90 is connected to an assembly frame 2 and a back chamber 1 via a guide channel. A support block 21 is fixedly connected to the lower ends of the back chamber 1 and the assembly frame 2, and is fixedly connected to the isolation frame 90. The working opening 91 facilitates the placement of the silver bright material to be cut, positioning it at the lower end of the cutting blade 94. The height of the cutting blade 94 is adjusted by the electric cylinder 92, and the second motor 93 drives the cutting blade 94 to rotate, cutting the silver bright material at the lower end. The inner wall of the assembly frame 2 is provided with a groove 20. A through hole 3 is installed on the chamber 1. The channel 20 is connected to the through hole 3 through the back chamber 1. The side wall of the back chamber 1 is provided with a first recess 4 and a second recess 5. The first recess 4 is located at the upper end of the second recess 5. A first bracket 6 is installed in the first recess 4, and a second bracket 7 is installed in the second recess 5. A screening component 112 is installed in both the first bracket 6 and the second bracket 7. The lower wall of the screening component 112 is provided with filamentous protrusions, which facilitates the adhesion of the raised cutting waste on the lower wall of the screening component 112, thereby reducing the amount of raised cutting waste entering the back chamber 1. An assembly cavity 8 is installed outside the back chamber 1. A displacement unit is installed on the assembly cavity 8. The displacement unit facilitates the manipulation of the displacement of the first bracket 6 and the second bracket 7, allowing the first bracket 6 and the second bracket 7 to extend into the back chamber 1 in turn. The screening component 112 facilitates the screening of the cutting waste in the air introduced into the back chamber 1.

[0032] The displacement unit includes a hydraulic rod 80 and a connector 81. The connector 81 is installed on the side wall of the first bracket 6 and the second bracket 7. The hydraulic rods 80 are installed in pairs outside the assembly cavity 8. The output end of the hydraulic rod 80 is fixedly connected to the connector 81. A guide plate 82 is fixedly connected to the connector 81. A bearing block 83 is installed on the inner wall of the assembly cavity 8. A rocker arm 84 is screwed into the bearing block 83. A spring block 85 is installed between the rocker arm 84 and the inner wall of the assembly cavity 8. A guide post 86 is installed on the rocker arm 84.

[0033] A motor 87 is installed at the end of the guide post 86. A linkage block 88 is provided on the output end of the motor 87. The motor 87 drives the linkage block 88 to rotate, and the card holder 6 is moved into the assembly cavity 8. The linkage block 88 is in contact with the screening component 112 of the card holder 6. The card holder 7 is moved into the assembly cavity 8, and the linkage block 88 is in contact with the screening component 112 of the card holder 7.

[0034] A channel 10 is connected to the side wall of the back chamber 1. A support plate 11 is installed on the channel 10. A movable plate 12 is installed at the upper end of the support plate 11. A pleated cavity 13 and an energy storage component 14 are installed between the movable plate 12 and the support plate 11. The energy storage component 14 stores the potential energy between the movable plate 12 and the support plate 11. A guide light rod 15 is installed on the lower wall of the movable plate 12. The guide light rod 15 passes through the support plate 11 and fits tightly with the support plate 11. A connecting block 16 is installed on the upper wall of the movable plate 12. A rotating wheel 17 is installed outside the connecting block 16. A flange 18 is installed on the rotating wheel 17. When the rotating wheel 17 rotates, the movable plate 12 is driven to move upward through the cooperation of the flange 18 and the connecting block 16.

[0035] An inclined edge 19 is installed on the inner wall of channel 10, and a converging cavity 110 is installed inside the inclined edge 19. The cross-sectional width of the converging cavity 110 increases from bottom to top. The upper end of the converging cavity 110 is tightly fitted with the inner wall of the inclined edge 19. An energy storage device 2 111 is installed between the converging cavity 110 and the inner wall of channel 10. When air is introduced upward in channel 10, it opens the converging cavity 110, allowing the air to be introduced smoothly upward. When air is introduced downward in channel 10, the air can only be introduced through the lower end of the converging cavity 110, allowing the fluid drawn into the pleated cavity 13 to slowly enter the back chamber 1.

[0036] The inner walls of recess 4 and recess 5 are provided with a storage opening 40, a block 41 is installed inside the storage opening 40, and an energy storage component 42 is installed at the upper end of the block 41.

[0037] The inner wall of the assembly cavity 8 is fitted with a pair of baffles 89, which correspond to the card holder 6 and the card holder 7 respectively. The lower end of the assembly cavity 8 is fitted with a storage box 810.

[0038] During operation, the through hole 3 is connected to the suction channel. During the silver bright material cutting stage, the cutting waste in the assembly frame 2 is guided into the back chamber 1 through the groove 20 and then guided away through the through hole 3. Here, the second clamp 7 extends into the back chamber 1. The screening component 112 on the second clamp 7 screens the cutting waste that is raised in the air. The screened cutting waste adheres to the lower wall of the screening component 112. When the screened cutting waste adheres to the near saturation, the hydraulic rod 80 manipulates the first clamp 6 to slowly extend into the back chamber 1. Here, the second clamp 7 screens the cutting waste. After the first clamp 6 has extended into the back chamber 1, the second clamp 7 is manipulated to move into the assembly cavity 8.

[0039] After the second bracket 7 moves into the assembly cavity 8, the block 41 in the second recess 5 moves downward to block the second recess 5. During the stage of the second bracket 7 moving into the assembly cavity 8, the guide plate 82 facing the second bracket 7 and the rocker arm 84 are pressed together, causing the rocker arm 84 to move downward with the guide post 86. After the second bracket 7 has moved, the linkage block 88 is pressed by the guide plate 82 and comes into contact with the screening component 112 in the second bracket 7. The motor 87 causes the linkage block 88 to rotate. The linkage block 88 is equipped with a protrusion, which is convenient to impact the screening component 112 to make it vibrate, so as to shake off the cutting waste stuck on the screening component 112. During the stage of the first bracket 6 screening the cutting waste, the cutting waste raised in the assembly cavity 8 falls into the storage box 810.

[0040] During the displacement stage when the hydraulic rod 80 operates the first clamp 6 to extend into the back chamber 1, the screening element 112 on the second clamp 7 is screening cutting waste. During the stage when the first clamp 6 extends into the back chamber 1, the first clamp 6 gradually inhibits the movement of air, and the inhibiting force increases. After the first clamp 6 extends into the back chamber 1, when the first clamp 6 and the second clamp 7 are connected, air will pass through the pair of screening elements 112. Here, the inhibiting force on the movement of air is the highest. During the stage when the second clamp 7 is displaced into the assembly cavity 8, due to the displacement of the second clamp 7, only the screening element 112 on the first clamp 6 is screening cutting waste. Here, the inhibiting force on the movement of air decreases.

[0041] During the phase where the first bracket 6 and the second bracket 7 are displaced relative to each other, the rotating wheel 17 is rotated at a constant speed by the motor, causing the flange 18 to hook the connecting block 16, which causes the movable plate 12 to move upward. During the phase where the rotating wheel 17 rotates once, the upward displacement of the connecting block 16 and the movable plate 12 gradually increases and then decreases. When the motor is running at a constant speed, it is convenient to control the speed of displacement of the connecting block 16 and the movable plate 12.

[0042] When the connecting block 16 and the movable plate 12 move upwards, the speed gradually increases and then slows down. This is to facilitate the adjustment of the air intake of the pleated cavity 13. The air intake of the pleated cavity 13 first decreases, then increases, and then decreases again. This is in line with the first decrease, then increase, and then decrease of the inhibitory force on air movement in the back chamber 1 during the displacement of the first bracket 6 and the second bracket 7. When the air movement in the back chamber 1 is inhibited and the suction of the channel 20 is weakened, the air intake is then adjusted by the first channel 10.

[0043] After the flange 18 moves away from the connecting block 16, the pleated cavity 13 retracts under the traction of the energy storage component 14, causing air to be guided away from the back chamber 1 through the shrinking cavity 110.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A silver bright material cutting device, comprising a worktable (9), characterized in that, An isolation frame (90) is fixedly connected to the upper wall of the workbench (9). The inner chamber of the isolation frame (90) is connected to the assembly frame (2) and the back chamber (1) via a guide channel. A support block (21) is fixedly connected to the lower end of the back chamber (1) and the assembly frame (2). The support block (21) is fixedly connected to the isolation frame (90). A groove (20) is provided on the inner wall of the assembly frame (2). A through hole (3) is installed on the back chamber (1). The groove (20) is connected to the back chamber (1) via the back chamber (1). The through holes (3) are connected. The side wall of the back chamber (1) is provided with a first recess (4) and a second recess (5). The first recess (4) is located at the upper end of the second recess (5). A first card holder (6) is installed in the first recess (4). A second card holder (7) is installed in the second recess (5). A screening component (112) is installed in both the first card holder (6) and the second card holder (7). An assembly cavity (8) is installed outside the back chamber (1). A displacement unit is installed on the assembly cavity (8).

2. The silver bright material cutting device according to claim 1, characterized in that, The isolation frame (90) is provided with a working port (91), and the isolation frame (90) is provided with an electric cylinder (92). The output end of the electric cylinder (92) is provided with a second motor (93), and the output end of the second motor (93) is provided with a cutting blade (94).

3. The silver bright material cutting device according to claim 1, characterized in that, The displacement unit includes a hydraulic rod (80) and a connector (81). The connector (81) is installed on the side wall of the first bracket (6) and the second bracket (7). The hydraulic rods (80) are installed in pairs outside the assembly cavity (8). The output end of the hydraulic rod (80) is fixedly connected to the connector (81). A guide plate (82) is fixedly connected to the connector (81).

4. The silver bright material cutting device according to claim 3, characterized in that, A bearing block (83) is installed on the inner wall of the assembly cavity (8), and a rocker arm (84) is screwed into the bearing block (83). A spring block (85) is installed between the rocker arm (84) and the inner wall of the assembly cavity (8), and a guide post (86) is installed on the rocker arm (84).

5. The silver bright material cutting device according to claim 4, characterized in that, A motor (87) is installed at the end of the guide post (86), and a linkage block (88) is provided on the output end of the motor (87).

6. The silver bright material cutting device according to claim 1, characterized in that, A passage (10) is connected to the side wall of the back chamber (1). A support plate (11) is installed on the passage (10). A movable plate (12) is installed at the upper end of the support plate (11). A pleated cavity (13) and an energy storage component (14) are installed between the movable plate (12) and the support plate (11). A guide light rod (15) is installed on the lower wall of the movable plate (12). The guide light rod (15) passes through the support plate (11) and is tightly fitted with the support plate (11).

7. The silver bright material cutting device according to claim 6, characterized in that, A connecting block (16) is installed on the upper wall of the movable plate (12), and a rotating wheel (17) is installed outside the connecting block (16). A flange (18) is installed on the rotating wheel (17).

8. The silver bright material cutting device according to claim 7, characterized in that, An inclined edge (19) is installed on the inner wall of the first channel (10), and a tapering cavity (110) is installed inside the inclined edge (19). The cross-sectional width of the tapering cavity (110) increases from bottom to top. The upper end of the tapering cavity (110) is tightly fitted with the inner wall of the inclined edge (19). An energy storage component (111) is installed between the tapering cavity (110) and the inner wall of the first channel (10).

9. The silver bright material cutting device according to claim 1, characterized in that, The inner walls of the first recess (4) and the second recess (5) are provided with a receiving opening (40), a blocking block (41) is installed in the receiving opening (40), and an energy storage component (42) is installed at the upper end of the blocking block (41).

10. The silver bright material cutting device according to claim 1, characterized in that, The inner wall of the assembly cavity (8) is provided with a pair of baffles (89), and the pair of baffles (89) correspond to the first card holder (6) and the second card holder (7) respectively. A storage box (810) is provided at the lower end of the assembly cavity (8).