Movable stepping clamping device for windshield system profile
By designing a mobile stepping clamping device for the windshield system profiles, and utilizing the parallel clamping of the fixed-distance module and clamping wheels, the problem of uneven force distribution on the clamping gun and fixture was solved, achieving uniform force distribution on the profiles and ensuring stable clamping of the canopy fabric.
Patent Information
- Application Number
- CN202511494534.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-10-20
AI Technical Summary
When the clamping gun applies a clamping force to the fabric-clamping profile, the profile is subjected to uneven force, which makes the fabric easy to detach from the profile.
Design a mobile stepping clamping device for windshield system profiles, including a handheld module, a pressure application module, an execution module, and a distance fixing module. The clamping frame and clamping wheels of the distance fixing module are used to clamp the profile in parallel, and the force on the profile is ensured by the cooperation of the limiting component and the pressure application component.
This ensures uniform stress on the profiles, guarantees the clamping effect of the canopy fabric, and prevents the canopy fabric from detaching from the profiles.
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Figure CN120963003A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of stamping tooling, in particular to a mobile step clamping device for windscreen system profiles. BACKGROUND
[0002] In the process of producing folding sheds, in order to make the shed cloth form a continuous curved wave shape, a cloth clamping profile is often used to clamp and fix the position of adjacent contact of the shed cloth. The specific process is as follows: after the shed cloth is bent in sequence, it is placed on the lifting workbench in sequence, the edges of adjacent shed cloths are in close contact, and the staff wraps the cloth clamping profile on the edges of the two adjacent shed cloths, and uses the cloth clamping profile to preliminarily tighten the shed cloth. Then the staff uses the clamp to continuously stamp the cloth clamping profile, so that the cloth clamping profile deforms inward, and the shed cloth edges are clamped by the deformation of the cloth clamping profile. Patent No. CN202011077682.8 discloses a quick continuous clamping gun, and Patent No. CN201922361792.6 discloses a crimping tool for crimping hinged shed cloth and edge covering profile. The specific content of the two is to realize the conversion of torque to pressure by using different fixed clamping angles in the cam structure, and the upper and lower biting pieces are mutually impacted, continuously pressing the cloth clamping profile, so that the cloth clamping profile continuously presses and fixes the edges of the shed cloth.
[0003] The above-mentioned clamping gun clamp, when in use, the moving distance of the clamping gun is controlled by the operator, and the spacing between the stamping force points on the profile is not equal, resulting in uneven overall stress of the profile when it is stamped, which reduces the clamping strength of the shed cloth, and the shed cloth is prone to disengaging from the profile when in use. SUMMARY
[0004] The technical problem to be solved by the present application is that when the clamping gun clamp applies clamping force to the cloth clamping profile, the cloth clamping profile deforms unevenly under stress, and the shed cloth is prone to disengaging from the profile.
[0005] The technical scheme adopted by the present application to solve its technical problems is: a mobile stepping clamping device for a windscreen system profile, comprising a handheld module, a pressure applying module installed on the handheld module, an execution module installed on the pressure applying module, and a distance setting module, the distance setting module comprising a clamping frame installed on the outer side of the execution module, a pressure applying piece installed on the clamping frame, and a clamping wheel, the clamping frame comprising a fixed frame, a movable frame parallel to the fixed frame, and a limiting piece arranged between the fixed frame and the movable frame, the fixed frame and the movable frame are both arranged around the execution module, the movable frame is connected to the upper side of the fixed frame in parallel and adjustably through the limiting piece, the clamping wheel is installed on the end of the fixed frame and the movable frame, positioning spikes are installed on both sides of the opening of the fixed frame, the positioning spikes are used to hit and position on the profile, and the hitting center of the positioning spikes is located between the fixed frame and the movable frame.
[0006] Further, a supporting rod is installed on both sides of the opening of the fixed frame, and the positioning spikes are inserted and installed on the end of the supporting rod.
[0007] Further, the limiting piece is a plurality of parallel pin shafts with shaft shoulders, the larger diameter end of the pin shaft is detachably installed on the fixed frame, and the movable frame is slidably lapped on the shaft shoulder of the pin shaft.
[0008] Further, the limiting piece comprises two screw rods fixedly installed on the fixed frame, a limiting nut is fitted and inserted on each screw rod, the movable frame is movably inserted on the screw rod, and the movable frame is lapped on the limiting nut.
[0009] Further, the limiting piece comprises a limiting rod, a hinged rod inserted in the middle position of the limiting rod, and a limiting block slidably installed on the fixed frame and the movable frame, both ends of the limiting rod are hinged to the fixed frame and the limiting rod, the limiting rods are arranged in a cross shape, and the hinged rod is inserted in the cross position of the limiting rods.
[0010] Further, the fixed frame and the movable frame are both in U-shaped structure, and the openings of the fixed frame and the movable frame are arranged away from the pressure applying module.
[0011] Further, the pressure applying piece and the limiting piece are arranged at both ends of the fixed frame, the pressure applying piece has elastic performance, and the pressure applying piece connects the fixed frame and the movable frame.
[0012] Further, a pull handle is installed on the outer side wall of the movable frame.
[0013] Further, the pressure applying module comprises a pressure applying shell, a crankshaft arranged in the pressure applying shell, a gear set sleeved on the crankshaft, and a piston arranged below the crankshaft, when the crankshaft rotates in the pressure applying shell, the piston is driven to move reciprocally, and the piston transmits torque to the executing module.
[0014] Further, an eccentric section is arranged on the crankshaft, the eccentric section deviates from the rotation center of the end of the crankshaft, and the piston is arranged corresponding to the eccentric section of the crankshaft.
[0015] The beneficial effect of the present application is that the movement direction of the movable frame relative to the fixed frame is limited by the limiting piece, so that the clamping wheels on both sides of the profile can be clamped on the profile in parallel, under the action of the self-rotation of the clamping wheels, the clamping frame can move in parallel along the profile, in the process of movement, the positioning tines can knock and position on the profile, according to the mark of the knocking and positioning, the position of the profile subjected to pressure to deform is determined, after the profile is subjected to uniform force, the tight clamping force of the profile on the shed cloth is uniform, the clamping effect on the shed cloth is ensured, and the shed cloth is prevented from being separated. BRIEF DESCRIPTION OF DRAWINGS
[0016] The present application is further described below in combination with the drawings and embodiments.
[0017] Figure 1 is a perspective view of embodiment 1 of the present application; Figure 2 is a perspective sectional view of embodiment 1 of the present application; Figure 3 is a front view of Figure 1 ; Figure 4 is a right view of Figure 1 ; Figure 5 is a perspective view of embodiment 2 of the present application; Figure 6 is a perspective view of embodiment 3 of the present application; Figure 7 is a partial enlarged view of A in Figure 6 ; In the figure: the movable stepping clamping device 100 for the windshield system profile, the hand-held module 10, the pressure applying module 20, the executing module 30, the distance maintaining module 40, the control piece 110, the pneumatic motor 112, the air source switch 111, the pressure applying shell 240, the crankshaft 210, the gear set 220, the piston 230, the eccentric section 211, the executing shell 310, the fixed pressing block 320, the movable pressing block 330, the clamping frame 410, the pressure applying piece 420, the clamping wheel 430, the fixed frame 411, the movable frame 412, the limiting piece 413, the pull handle 416, the positioning tine 414, the supporting rod 415, the limiting rod 4131, the hinged rod 4132, and the limiting block 4133. DETAILED DESCRIPTION
[0018] Embodiments of the present application are described below in detail with reference to the accompanying drawings, wherein like or similar elements are denoted by the same or similar reference symbols throughout the drawings. The embodiments described below are exemplary only, and are not intended to limit the present application. On the contrary, the embodiments of the present application include all modifications, equivalents, and alternatives falling within the spirit and scope of the appended claims. Embodiments
[0019] As shown in Figures 1 to 4 , the present application provides a mobile stepping clamping device 100 for windscreen system profiles, which comprises a hand-held module 10, a pressure applying module 20 installed on the hand-held module 10, an executing module 30 installed on the pressure applying module 20, and a distance setting module 40. The distance setting module 40 is used to select the position of extrusion clamping on the profile, the hand-held module 10 provides motive power to the pressure applying module 20, the pressure applying module 20 converts the force direction of the motive power, and drives the executing module 30 to perform clamping action, thereby completing the distance setting extrusion on the profile, and the extrusion degree of the profile reaches a uniform level.
[0020] As shown in Figure 2 , the hand-held module 10 comprises a control member 110. One end of the control member 110 is connected to a gas source, and the other end is connected to the pressure applying module 20. The gas source provides gas pressure to the control member 110. A pneumatic motor 112 is installed in the control member 110. The pneumatic motor 112 converts the pressure of the gas pressure into torque, and the control member 110 can transmit the torque to the pressure applying module 20. A gas source switch 111 is installed on the control member 110. The gas source switch 111 can control the opening and closing of the gas path in the control member 110, thereby controlling the start and stop of the pneumatic motor 112. The position of the pressure applying module 20 can be moved by the control member 110, so that the pressure applying module 20 is aligned with the position on the profile that needs to be clamped. The operator can control the start and stop of the clamp and the movement of the hand-held module 10, and can change the clamping position of the profile.
[0021] The pressure applying module 20 comprises a pressure applying housing 240, a crankshaft 210 arranged in the pressure applying housing 240, a gear set 220 sleeved on the crankshaft 210, and a piston 230 arranged below the crankshaft 210. The crankshaft 210 rotates to drive the piston 230 to move back and forth. The piston 230 transmits the torque to the executing module 30 when moving.
[0022] The crankshaft 210 is rotatably installed in the pressing shell 240, and an eccentric section 211 is arranged on the crankshaft 210, which is eccentric to the rotation center of the end of the crankshaft 210. A gear set 220 is arranged between the end of the crankshaft 210 and the control member 110, specifically, a driving wheel of the gear set 220 is fixed on the control member 110, and a driven wheel of the gear set 220 is finally installed on the end of the crankshaft 210, the torque output by the control member 110 is applied to the gear set 220 through the driving wheel, and after step-by-step speed reduction through the gear set 220, the torque is applied to the crankshaft 210 through the driven wheel. The piston 230 is arranged corresponding to the eccentric section 211 of the crankshaft 210, and the piston 230 is fixedly connected to the eccentric end 211 of the crankshaft 210, and the cylinder body of the piston 230 is fixed on the pressing shell 240, when the crankshaft 210 rotates, the eccentric section 211 drives the piston 230 to reciprocate in the cylinder body.
[0023] The execution module 30 includes an execution shell 310 fixedly installed below the pressing shell 240, a fixed pressing block 320 installed in the execution shell 310, and a movable pressing block 330 arranged above the fixed pressing block 320.
[0024] The execution shell 310 is fixed to the end of the pressing shell 240, the fixed pressing block 320 is fixedly installed in the execution shell 310, and a buffer is installed between the fixed pressing block 320 and the execution shell 310, so that when the fixed pressing block 320 is extruded, the pressure on the execution shell 310 is reduced through the buffer. The movable pressing block 330 is fixed to the lower end of the piston 230, and under the drive of the piston 230, the movable pressing block 330 can move up and down relative to the fixed pressing block 320. A profile is arranged between the fixed pressing block 320 and the movable pressing block 330, and under the drive of the crankshaft 210, the piston 230 drives the movable pressing block 330 to move towards the fixed pressing block 320, when the movable pressing block 330 moves, the profile and the shed cloth can be clamped, so that the profile can clamp the edge of the shed cloth.
[0025] As shown in Figure 1 , Figure 3 , Figure 4 , the distance module 40 includes a clamping frame 410 installed outside the execution module 30, a pressing member 420 installed on the clamping frame 410, and a clamping wheel 430.
[0026] The clamping frame 410 comprises a fixed frame 411 surrounding the fixed pressing block 320, a movable frame 412 parallel to the fixed frame 411 and surrounding the movable pressing block 330, and a limiting piece 413 arranged between the fixed frame 411 and the movable frame 412. The fixed frame 411 and the movable frame 412 are both substantially in a U-shaped structure, the openings of the fixed frame 411 and the movable frame 412 are both arranged away from the pressing module 20, the fixed frame 411 is fixedly installed on the outer side of the execution shell 310, the movable frame 412 surrounds the outer side of the execution shell 410, and the movable frame 412 is connected to the upper side of the fixed frame 411 in parallel and adjustably through the limiting piece 413. A pull handle 416 is installed on the outer side wall of the movable frame 412, the movable frame 412 can be moved relative to the fixed frame 411 through the pull handle 416, and the distance between the movable frame 412 and the fixed frame 411 can be changed. Positioning spikes 414 are installed on both sides of the opening of the fixed frame 411, the positioning spikes 414 are made of high-hardness material, and the positioning spikes 414 are used for hitting positioning on the profile. Specifically, support rods 415 are installed on both sides of the opening of the fixed frame 411, the positioning spikes 414 are inserted into the ends of the support rods 415, the hitting center of the positioning spikes 414 is located between the fixed frame 411 and the movable frame 412, and the positioning spikes 414 can hit and mark the surface of the profile when moving on the support rods 415. One end of the limiting piece 413 is installed on the fixed frame 411, the other end of the limiting piece 413 is movably inserted into the movable frame 412, the movable frame 412 always keeps parallel to the fixed frame 411 during movement, the limiting piece 413 is preferably a plurality of parallel pin shafts with shaft shoulders in the embodiment, the end with a larger diameter of the pin shaft is detachably installed on the fixed frame 411, the movable frame 412 is slidably inserted into the end with a smaller diameter of the pin shaft, and the sliding distance of the movable frame 412 on the limiting piece 413 is limited by the shaft shoulder. After the limiting length of the limiting piece 413 is adjusted, the minimum distance between the movable frame 412 and the fixed frame 411 can also be limited. The pressing pieces 420 are arranged at both ends of the fixed frame 411, the pressing pieces 420 have elastic properties, the pressing pieces 420 are detachably connected to the fixed frame 411 and the movable frame 412, the movable frame 412 has a tendency to move towards the fixed frame 411 by means of the elasticity of the pressing pieces 420, that is, the movable frame 412 and the fixed frame 411 have a clamping force. The clamping wheels 430 are installed at the ends of the fixed frame 411 and the movable frame 412, the clamping wheels 430 are divided into two groups, each group has two clamping wheels 430, each group of two clamping wheels 430 is arranged on the two sides of the profile corresponding to the movable frame 412 and the fixed frame 411, the clamping wheels 430 can press the profile under the extrusion of the fixed frame 411 and the movable frame 412, and the profile slides along the length direction by means of the sliding of the clamping wheels 430 and the clamping force.
[0027] In this embodiment, before using the movable step clamping device 100 for the windshield system profile, the positions of the fixed pressure block 320 and the movable pressure block 330 are adjusted by the control component 110 so that the fixed pressure block 320 and the movable pressure block 330 are located on the upper and lower sides of the profile respectively. Then, by pulling the handle 416, the movable frame 412 is moved away from the fixed frame 411, and the distance between the two clamping wheels 430 in each group is controlled so that the clamping wheels 430 are clamped on the upper and lower sides of the profile under the traction of the pressure component 420. After the clamping wheels 430 are in contact with the profile surface, the pins with different shoulder positions are replaced to control the distance between the movable frame 412 and the fixed frame 411. With the elastic traction of the pressure component 420, the clamping force of the clamping wheels 430 on the profile can be controlled. The clamping rollers 430 can roll along the profile. Since the profile needs to maintain its strength while also being able to change its opening size, most of the profile's sidewalls are pointed structures. Once the clamping rollers 430 are in place, they are difficult to detach from the profile surface naturally. The clamping rollers 430 on both sides of the profile can form a clamp, so that the clamping device 100 can only move along the length of the profile. When the clamping device 100 moves to the pressing position, it selects the positioning tip 414 away from the starting position along the moving direction and leaves a mark on the profile by tapping or other means, while simultaneously pressing the profile. The clamping device 100 is moved a fixed distance and continues to move to the next clamping position. After clamping, the mark is tapped. The above process is repeated until another positioning tip 414 and the mark coincide. The clamping continues at a fixed distance along the mark until the profile clamps the fabric.
[0028] In the above process, after the pressure module 20 and the execution module 30 are moved into place by the handheld module 10, the pneumatic motor 112 is started. The pneumatic motor 112 transmits torque to the crankshaft 210 through the gear set 220. Under the push of the eccentric section 211, the piston 230 drives the movable pressure block 330 to move towards the fixed pressure block 320 until the profile is squeezed and clamped on the edge of the tarpaulin, thus completing the clamping operation. Example
[0029] like Figure 5 As shown, in this embodiment, the limiting member 413 includes two screws fixedly installed on the fixed frame 411. Each screw has a limiting nut inserted into it. The movable frame 412 is movably inserted into the screw and rests on the limiting nut. The two limiting nuts are adjusted to be parallel on the screws. Under the constraint of the limiting nuts and screws, the movement direction of the movable frame 412 relative to the fixed frame 411 is restricted. The pressure member 420 is a tension spring with both ends attached. That is, when the pressure member 420 is blocked by the limiting nut, the movable frame 412 is restricted by the pressure member 420 to fix the distance between the screw and the fixed frame 411. In application, the position of the limiting nut on the screw should be adjusted according to the thickness of the profile until the clamping wheel 430 clamps the profile. Example
[0030] As Figure 6 and Figure 7 In the present embodiment, the limiting member 413 is preferably a scissor hinge mechanism. Specifically, the limiting member 413 includes a limiting rod 4131, a hinge rod 4132 inserted in the middle of the limiting rod 4131, and a limiting block 4133 slidably mounted on the fixed frame 411 and the movable frame 412. The limiting rod 4131 is provided with two groups of two limiting rods 4131 on both sides of the opening of the fixed frame 411, and the two limiting rods 4131 in each group are cross-placed. The hinge rod 4132 is inserted and mounted on the cross position of the limiting rod 4131, and the end of the limiting rod 4131 is hinged to the limiting block 4133. The limiting block 4133 is slidably clamped on the fixed frame 411 and the movable frame 412. The movement direction of the movable frame 412 is limited by the limiting rod 4131, so that the movable frame 412 can move parallel to the fixed frame 411, thereby enabling the wheel clamping device 430 to stably clamp the two sides of the profile, and facilitating the selection of the clamping position on the profile by the clamping gun Based on the above ideal embodiments according to the present application, through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and must be determined according to the scope of the claims.
Claims
1. A movable stepping clamping device (100) for windshield system profiles, characterized in that: The device includes a handheld module (10), a pressure application module (20) mounted on the handheld module (10), an execution module (30) mounted on the pressure application module (20), and a distance-fixing module (40). The distance-fixing module (40) includes a clamping frame (410) mounted on the outside of the execution module (30), a pressure application element (420) mounted on the clamping frame (410), and clamping wheels (430). The clamping frame (410) includes a fixed frame (411), a movable frame (412) parallel to the fixed frame (411), and a limiting element (413) disposed between the fixed frame (411) and the movable frame (412). The fixed frame (411) and the movable frame (412) are both arranged around the execution module (30). The movable frame (412) is connected to the upper part of the fixed frame (411) in parallel and adjustable manner through the limiting member (413). The clamping wheel (430) is installed at the ends of the fixed frame (411) and the movable frame (412). Positioning tips (414) are installed on both sides of the opening of the fixed frame (411). The positioning tips (414) are used to strike and position on the profile. The striking center of the positioning tips (414) is located between the fixed frame (411) and the movable frame (412).
2. The movable stepping clamping device (100) for windshield system profiles according to claim 1, characterized in that: Support rods (415) are installed on both sides of the opening of the fixed frame (411), and the positioning tip (414) is inserted and installed on the end of the support rod (415).
3. The movable stepping clamping device (100) for windshield system profiles according to claim 1, characterized in that: The limiting member (413) is a plurality of parallel pins with shoulders, the larger diameter end of the pin is detachably mounted on the fixed frame (411), and the movable frame (412) is slidably attached to the shoulder of the pin.
4. The movable stepping clamping device (100) for windshield system profiles according to claim 1, characterized in that: The limiting component (413) includes two screws fixedly installed on the fixed frame (411), each screw having a limiting nut inserted through it. The movable frame (412) is movably inserted through the screws and rests on the limiting nut.
5. The movable stepping clamping device (100) for windshield system profiles according to claim 1, characterized in that: The limiting member (413) includes a limiting rod (4131), a hinge rod (4132) inserted in the middle of the limiting rod (4131), and a limiting block (4133) slidably mounted on the fixed frame (411) and the movable frame (412). Both ends of the limiting rod (4131) are hinged to the limiting rod (4133) on the fixed frame (411) and the limiting rod (412). The limiting rods (4131) are arranged crosswise, and the hinge rod (4132) is inserted at the crosswise position of the limiting rods (4131).
6. The movable stepping clamping device (100) for windshield system profiles according to claim 1, characterized in that: Both the fixed frame (411) and the movable frame (412) are U-shaped, and the openings of both the fixed frame (411) and the movable frame (412) are set away from the pressure module (20).
7. The movable stepping clamping device (100) for windshield system profiles according to claim 1, characterized in that: The pressure-applying component (420) and the limiting component (413) are respectively disposed at both ends of the fixed frame (411). The pressure-applying component (420) has elastic properties and connects the fixed frame (411) and the movable frame (412).
8. The movable stepping clamping device (100) for windshield system profiles according to claim 1, characterized in that: A lifting handle (416) is installed on the outer wall of the movable frame (412).
9. The movable stepping clamping device (100) for windshield system profiles according to claim 1, characterized in that: The pressure application module (20) includes a pressure application housing (240), a crankshaft (210) disposed in the pressure application housing (240), a gear set (220) sleeved on the crankshaft (210), and a piston (230) disposed below the crankshaft (210). When the crankshaft (210) rotates in the pressure application housing (240), it drives the piston (230) to reciprocate, and the piston (230) transmits torque to the execution module (30).
10. A movable stepping clamping device (100) for windshield system profiles according to claim 9, characterized in that: The crankshaft (210) is provided with an eccentric section (211), which is offset from the center of rotation of the end of the crankshaft (210), and the piston (230) is provided corresponding to the eccentric section (211) of the crankshaft (210).
Citation Information
Patent Citations
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