High-elastic anti-radiation fabric based on artificial filaments and preparation method of high-elastic anti-radiation fabric

Abstract

The invention discloses a high-elastic anti-radiation fabric based on artificial filaments and a preparation method thereof, and relates to the technical field of anti-radiation fabrics, the high-elastic anti-radiation fabric based on the artificial filaments sequentially comprises a first fabric layer and a second fabric layer from bottom to top, the first fabric layer is formed by weaving modified artificial filaments, and the second fabric layer is formed by weaving modified artificial filaments. The modified artificial filament sequentially comprises a filament body, a heat preservation layer and an anti-radiation layer from inside to outside. Artificial filament polyester, chinlon and polypropylene fiber are used as basic fibers, so that the fabric has good elasticity, and electromagnetic radiation can be effectively shielded by adding metal powder and graphene powder into the radiation-proof layer on the outer side of the filament body; and the metal powder, the graphene powder and the polyvinyl chloride are mixed, so that the loss speed of the metal powder and the graphene powder during water washing can be effectively reduced.

Description

Technical Field

[0001] This invention relates to the field of radiation protection fabric technology, specifically to a high-elasticity radiation protection fabric based on synthetic filaments and its preparation method. Background Technology

[0002] Some radiation-proof fabrics are made of fibers coated with conductive metal. The conductive metal on the surface of the fibers can easily lose some of its metal after repeated washing, resulting in a decrease in the metal content of the radiation-proof fabric and thus reducing its radiation protection ability.

[0003] The shortcomings of existing anti-radiation fabrics are:

[0004] 1. The prior art CN106956476B discloses a radiation protection fabric. The present invention discloses that its shielding effectiveness can reach more than 80dB, while having good adhesion, wearability, softness, abrasion resistance, antibacterial and bacteriostatic properties and elasticity, significantly improving the comfort and practicality of wearing, and has a wide range of applications.

[0005] The aforementioned technology uses a metal film layer for radiation protection, but this results in a heavy fabric. The technology does not disclose a synthetic filament fabric that provides radiation protection, weight reduction, water resistance, and good thermal insulation. Therefore, a highly elastic radiation-protective fabric based on synthetic filaments that provides radiation protection, weight reduction, water resistance, and good thermal insulation is needed to solve this problem. Summary of the Invention

[0006] One objective of this application is to provide a highly elastic radiation-resistant fabric based on synthetic filaments and a method for preparing the same, which can solve the technical problems raised in the prior art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a high-elasticity anti-radiation fabric based on artificial filaments, wherein the high-elasticity anti-radiation fabric based on artificial filaments comprises, from bottom to top, a fabric layer one and a fabric layer two, wherein the fabric layer one is woven from modified artificial filaments, and wherein the modified artificial filaments comprise, from the inside to the outside, a filament body, a heat insulation layer and an anti-radiation layer.

[0008] Preferably, the second fabric layer is woven from rayon, which is one of polyester, nylon, and polypropylene.

[0009] Preferably, the filament body is one of polyester, nylon, and polypropylene.

[0010] Preferably, the insulation layer is a flexible foam plastic, which is formed by melt mixing 3-5 parts of foaming agent and 30-50 parts of polyvinyl chloride.

[0011] Preferably, the foaming agent is one of azodicarbonamide and diisopropyl azodicarbonate.

[0012] Preferably, the radiation shielding layer comprises 20-30 parts polyvinyl chloride, 10-15 parts metal powder, 10-15 parts graphene powder, and 20-30 parts solvent.

[0013] Preferably, the metal powder is one of copper powder, iron powder, and aluminum powder.

[0014] Preferably, the solvent is dichloromethane.

[0015] Preferably, the preparation method of the high-elasticity radiation-proof fabric based on synthetic filaments includes the following steps:

[0016] S1. Place the foaming agent and polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0017] S2. Place the polyvinyl chloride granules, metal powder and solvent into the stirring device II equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0018] S3. Then, immerse the filament body in the stirring device two of step S1 for 3 minutes. After that, take out the filament body and cool it to form a heat insulation layer. After cooling for 10 minutes, continue to put it into the stirring device two of step S2 for 1 minute to form a radiation protection layer.

[0019] S4. Next, the filament body is taken out from the stirring device 2 and cooled for 10 minutes to form modified artificial filament. Then, the modified artificial filament is used to weave fabric layer 1 and artificial filament to weave fabric layer 2. Then, fabric layer 2 is bonded to the top of fabric layer 1 by gluing method to obtain a high-elasticity radiation-proof fabric based on artificial filament.

[0020] Preferably, step S2 further includes the following steps:

[0021] S21. Graphene powder, polyvinyl chloride particles, metal powder and solvent are simultaneously placed into stirring device two.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. This invention uses synthetic filament polyester, nylon and polypropylene as base fibers to give the fabric good elasticity. By adding metal powder and graphene powder to the radiation shielding layer, electromagnetic radiation can be effectively shielded. Furthermore, mixing metal powder and graphene powder with polyvinyl chloride can effectively reduce the loss rate of metal powder and graphene powder during washing.

[0024] 2. The present invention can effectively shield electromagnetic radiation by adding metal powder and graphene powder to the radiation shielding layer, and the addition of graphene powder can effectively reduce the overall weight of the fabric, thereby improving the comfort of people using the fabric.

[0025] 3. By setting an insulation layer on the outside of the filament body, the present invention can effectively increase the overall insulation performance of the fabric and reduce the poor insulation performance of the fabric caused by the addition of metal powder in the anti-radiation layer. Moreover, the insulation layer is inside the anti-radiation layer and does not easily absorb water, thereby reducing the weakening of the insulation capacity caused by water entering the insulation layer.

[0026] 4. By setting a second fabric layer and positioning the second fabric layer towards the dusty side, the present invention can reduce the adhesion of dust and impurities to the first fabric layer, thereby reducing the difficulty in cleaning caused by dust adhering to the first fabric layer. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the modified synthetic filament structure of the present invention;

[0029] Figure 3 This is a flowchart of the preparation method of the present invention.

[0030] In the diagram: 1. Fabric layer one; 2. Fabric layer two; 3. Filament body; 4. Insulation layer; 5. Radiation protection layer. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Please see Figure 1 , Figure 2 and Figure 3 A high-elasticity radiation-proof fabric based on artificial filaments, wherein the high-elasticity radiation-proof fabric based on artificial filaments comprises, from bottom to top, fabric layer 1 and fabric layer 2. Fabric layer 1 is woven from modified artificial filaments. The modified artificial filaments comprise, from the inside to the outside, a filament body 3, a heat insulation layer 4 and a radiation-proof layer 5.

[0033] Fabric layer 2 is woven from rayon, which is one of polyester, nylon and polypropylene.

[0034] The filament body 3 is one of polyester, nylon and polypropylene.

[0035] The insulation layer 4 is made of flexible foam plastic, which is made by melting and mixing 3 to 5 parts of foaming agent with 30 to 50 parts of polyvinyl chloride.

[0036] The foaming agent is one of azodicarbonamide and diisopropyl azodicarbonate.

[0037] The radiation shielding layer 5 comprises 20-30 parts polyvinyl chloride, 10-15 parts metal powder, 10-15 parts graphene powder, and 20-30 parts solvent.

[0038] The metal powder is one of copper powder, iron powder, and aluminum powder.

[0039] The solvent is dichloromethane.

[0040] The preparation method of high-elasticity radiation-proof fabric based on synthetic filaments includes the following steps:

[0041] S1. Place the foaming agent and polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0042] S2. Place the polyvinyl chloride granules, metal powder and solvent into the stirring device II equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0043] S3. Then, immerse the filament body 3 in the stirring device 2 of step S1 for 3 minutes. After that, take out the filament body 3 and cool the polyester filament to form the insulation layer 4. After cooling for 10 minutes, continue to put it into the stirring device 2 of step S2 for 1 minute.

[0044] S4. Next, the filament body 3 is taken out from the stirring device 2 and cooled for 10 minutes to form a modified artificial filament. Then, the modified artificial filament is used to weave fabric layer 1. The artificial filament made of polyester filament is woven into fabric layer 2. Then, fabric layer 2 is bonded to the top of fabric layer 1 by gluing method to obtain a high-elasticity anti-radiation fabric based on artificial filament.

[0045] S2 also includes the following steps:

[0046] S21. Graphene powder, polyvinyl chloride particles, metal powder and solvent are simultaneously placed into stirring device two.

[0047] Example 1:

[0048] 1. Place 3 parts of foaming agent and 30 parts of polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0049] 2. Place 20 parts of polyvinyl chloride granules, 10 parts of metal powder, 10 parts of graphene powder and 20 parts of solvent into a stirring device with a heating device and stir and heat at 180°C for 10 minutes.

[0050] Third, the polyester filament body 3 is then immersed in the stirring device 2 in step one for 3 minutes. After that, the polyester filament body 3 is taken out and cooled to form the heat insulation layer 4. After cooling for 10 minutes, it is put back into the stirring device 2 in step two for 1 minute to form the radiation protection layer 5.

[0051] Fourth, the polyester filament body 3 is then removed from the stirring device 2 and cooled for 10 minutes to form modified artificial filament. The modified artificial filament is then used to weave fabric layer 1. The polyester filament is then used to weave fabric layer 2. Finally, fabric layer 2 is bonded to the top of fabric layer 1 using an adhesive bonding method to obtain a high-elasticity radiation-proof fabric based on artificial filament.

[0052] Example 2:

[0053] 1. Place 30 portions of polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0054] 2. Place 20 parts of polyvinyl chloride granules, 10 parts of metal powder, 10 parts of graphene powder and 20 parts of solvent into a stirring device with a heating device and stir and heat at 180°C for 10 minutes.

[0055] Third, the polyester filament body 3 is then immersed in the stirring device 2 in step one for 3 minutes. After that, the polyester filament body 3 is taken out and cooled to form the heat insulation layer 4. After cooling for 10 minutes, it is put back into the stirring device 2 in step two for 1 minute to form the radiation protection layer 5.

[0056] Fourth, the polyester filament body 3 is then removed from the stirring device 2 and cooled for 10 minutes to form modified artificial filament. The modified artificial filament is then used to weave fabric layer 1. The polyester filament is then used to weave fabric layer 2. Finally, fabric layer 2 is bonded to the top of fabric layer 1 using an adhesive bonding method to obtain a high-elasticity radiation-proof fabric based on artificial filament.

[0057] Example 3:

[0058] 1. Place 3 parts of foaming agent and 30 parts of polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0059] 2. Place 20 parts of polyvinyl chloride granules, 10 parts of graphene powder and 20 parts of solvent into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0060] Third, the polyester filament body 3 is then immersed in the stirring device 2 in step one for 3 minutes. After that, the polyester filament body 3 is taken out and cooled to form the heat insulation layer 4. After cooling for 10 minutes, it is put back into the stirring device 2 in step two for 1 minute to form the radiation protection layer 5.

[0061] Fourth, the polyester filament body 3 is then removed from the stirring device 2 and cooled for 10 minutes to form modified artificial filament. The modified artificial filament is then used to weave fabric layer 1. The polyester filament is then used to weave fabric layer 2. Finally, fabric layer 2 is bonded to the top of fabric layer 1 using an adhesive bonding method to obtain a high-elasticity radiation-proof fabric based on artificial filament.

[0062] Example 4:

[0063] 1. Place 3 parts of foaming agent and 30 parts of polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0064] 2. Place 20 parts of polyvinyl chloride granules, 10 parts of metal powder and 20 parts of solvent into the stirring device 2 equipped with a heating device and stir and heat at a temperature of 180°C for 10 minutes.

[0065] Third, the polyester filament body 3 is then immersed in the stirring device 2 in step one for 3 minutes. After that, the polyester filament body 3 is taken out and cooled to form the heat insulation layer 4. After cooling for 10 minutes, it is put back into the stirring device 2 in step two for 1 minute to form the radiation protection layer 5.

[0066] Fourth, the polyester filament body 3 is then removed from the stirring device 2 and cooled for 10 minutes to form modified artificial filament. The modified artificial filament is then used to weave fabric layer 1. The polyester filament is then used to weave fabric layer 2. Finally, fabric layer 2 is bonded to the top of fabric layer 1 using an adhesive bonding method to obtain a high-elasticity radiation-proof fabric based on artificial filament.

[0067] Example 5:

[0068] 1. Place 3 parts of foaming agent and 30 parts of polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0069] 2. Place 20 parts of polyvinyl chloride granules, 10 parts of metal powder and 10 parts of graphene powder into a stirring device with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0070] Third, the polyester filament body 3 is then immersed in the stirring device 2 in step one for 3 minutes. After that, the polyester filament body 3 is taken out and cooled to form the heat insulation layer 4. After cooling for 10 minutes, it is put back into the stirring device 2 in step two for 1 minute to form the radiation protection layer 5.

[0071] Fourth, the polyester filament body 3 is then removed from the stirring device 2 and cooled for 10 minutes to form modified artificial filament. The modified artificial filament is then used to weave fabric layer 1. The polyester filament is then used to weave fabric layer 2. Finally, fabric layer 2 is bonded to the top of fabric layer 1 using an adhesive bonding method to obtain a high-elasticity radiation-proof fabric based on artificial filament.

[0072] Example 6:

[0073] 1. Place 3 parts of foaming agent and 30 parts of polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0074] 2. Place 20 parts of polyvinyl chloride granules, 10 parts of metal powder, 10 parts of graphene powder and 20 parts of solvent into a stirring device with a heating device and stir and heat at 180°C for 10 minutes.

[0075] Third, the polyester filament body 3 is then immersed in the stirring device 2 in step one for 3 minutes. After that, the polyester filament body 3 is taken out and cooled to form the heat insulation layer 4. After cooling for 10 minutes, it is put back into the stirring device 2 in step two for 1 minute to form the radiation protection layer 5.

[0076] Fourth, the polyester filament body 3 is then removed from the stirring device 2 and cooled for 10 minutes to form a modified artificial filament. The modified artificial filament is then used to weave fabric layer 1, thereby obtaining a high-elasticity radiation-proof fabric based on artificial filament.

[0077] Example 7:

[0078] 1. Place 3 parts of foaming agent and 30 parts of polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0079] 2. Place 20 parts of polyvinyl chloride granules and 20 parts of solvent into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes.

[0080] Third, the polyester filament body 3 is then immersed in the stirring device 2 in step one for 3 minutes. After that, the polyester filament body 3 is taken out and cooled to form the heat insulation layer 4. After cooling for 10 minutes, it is put back into the stirring device 2 in step two for 1 minute to form the radiation protection layer 5.

[0081] Fourth, the polyester filament body 3 is then removed from the stirring device 2 and cooled for 10 minutes to form modified artificial filament. The modified artificial filament is then used to weave fabric layer 1. The polyester filament is then used to weave fabric layer 2. Finally, fabric layer 2 is bonded to the top of fabric layer 1 using an adhesive bonding method to obtain a high-elasticity radiation-proof fabric based on artificial filament.

[0082] Example 8:

[0083] 1. Place 20 parts of polyvinyl chloride granules, 10 parts of metal powder, 10 parts of graphene powder and 20 parts of solvent into a stirring device equipped with a heating device and stir and heat at a temperature of 180°C for 10 minutes.

[0084] 2. Then, the polyester filament body 3 is placed inside the stirring device 2 in step 2 and soaked for 1 minute to form the radiation shielding layer 5.

[0085] Third, the polyester filament body 3 is then removed from the stirring device 2 and cooled for 10 minutes to form modified artificial filament. The modified artificial filament is then used to weave fabric layer 1. The polyester filament is then used to weave fabric layer 2. Finally, fabric layer 2 is bonded to the top of fabric layer 1 using an adhesive bonding method to obtain a high-elasticity radiation-proof fabric based on artificial filament.

[0086] Performance testing:

[0087] 1. Water wash resistance test: The products obtained in each embodiment were placed in a mixer, and then water was added to the mixer for soaking. The mixer stirred the water and the products for 3 hours. After 3 hours, the products were taken out and subjected to radiation protection test. The electromagnetic radiation power value after passing through the products of each embodiment and irradiated by 100W / m² power was measured using a power density meter.

[0088] 2. Insulation test: At room temperature of 20°C, take hot water bottles of the same specifications containing the same mass of 60°C hot water and wrap them with the product of each embodiment. After 1 hour, test the water temperature.

[0089] Test data of each embodiment under the same test conditions

[0090] Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Detected electromagnetic radiation power (W / m²) 5 6 42 46 2 6 93 7 Temperature value (°C) 37 28 45 35 25 25 26 22

[0091] Experimental data shows that adding metal powder and graphene powder to the radiation shielding layer 5 can effectively shield electromagnetic radiation. The addition of graphene powder can effectively reduce the overall weight of the fabric. Furthermore, mixing metal powder, graphene powder, and polyvinyl chloride can effectively reduce the loss rate of metal powder and graphene powder during washing. Setting a heat insulation layer 4 on the outside of the filament body 3 can effectively increase the overall heat insulation performance of the fabric and reduce the poor heat insulation performance caused by adding metal powder to the radiation shielding layer 5. By setting fabric layer 2 and making fabric layer 2 face the dusty side, the adhesion of dust and impurities to fabric layer 1 can be reduced, thereby reducing the difficulty in cleaning caused by dust adhering to fabric layer 1.

[0092] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention, and no reference numerals in the claims should be construed as limiting the rights involved.

Claims

1. A highly elastic radiation-proof fabric based on synthetic filaments, characterized in that: The high-elasticity radiation-proof fabric based on artificial filaments includes, from bottom to top, fabric layer one (1) and fabric layer two (2). Fabric layer one (1) is woven from modified artificial filaments. The modified artificial filaments include, from inside to outside, the filament body (3), the heat insulation layer (4) and the radiation-proof layer (5).

2. The high-elasticity radiation-proof fabric based on synthetic filaments according to claim 1, characterized in that: The second fabric layer (2) is woven from artificial filaments, which are one of polyester, nylon and polypropylene.

3. The high-elasticity radiation-proof fabric based on synthetic filaments according to claim 1, characterized in that: The filament body (3) is one of polyester, nylon and polypropylene.

4. The high-elasticity radiation-proof fabric based on synthetic filaments according to claim 1, characterized in that: The insulation layer (4) is a flexible foam plastic, which is made by melting and mixing 3 to 5 parts of foaming agent with 30 to 50 parts of polyvinyl chloride.

5. The high-elasticity radiation-proof fabric based on synthetic filaments according to claim 4, characterized in that: The foaming agent is one of azodicarbonamide and diisopropyl azodicarbonate.

6. The high-elasticity radiation-proof fabric based on synthetic filaments according to claim 1, characterized in that: The radiation shielding layer (5) comprises 20-30 parts polyvinyl chloride, 10-15 parts metal powder, 10-15 parts graphene powder and 20-30 parts solvent.

7. The high-elasticity radiation-proof fabric based on synthetic filaments according to claim 6, characterized in that: The metal powder is one of copper powder, iron powder, and aluminum powder.

8. The high-elasticity radiation-proof fabric based on synthetic filaments according to claim 6, characterized in that: The solvent is dichloromethane.

9. A method for preparing a high-elasticity radiation-proof fabric based on synthetic filaments according to any one of claims 1-8, characterized in that: The preparation method of the high-elasticity radiation-proof fabric based on artificial filaments includes the following steps: S1. Place the foaming agent and polyvinyl chloride granules into a stirring device equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes. S2. Place the polyvinyl chloride granules, metal powder and solvent into the stirring device II equipped with a heating device and stir and heat them at a temperature of 180°C for 10 minutes. S3. Then immerse the filament body (3) in the stirring device 2 in step S1 for 3 minutes. After that, take out the filament body (3) and cool it to form a heat insulation layer (4). After cooling for 10 minutes, continue to put it into the stirring device 2 in step S2 for 1 minute to form a radiation protection layer (5). S4. Next, the filament body (3) is taken out from the stirring device 2 and cooled for 10 minutes to form a modified artificial filament. Then, the modified artificial filament is used to weave fabric layer 1 (1) and artificial filament is used to weave fabric layer 2 (2). Then, fabric layer 2 (2) is bonded to the top of fabric layer 1 (1) by gluing method, so as to obtain a high elastic radiation protection fabric based on artificial filament.

10. The method for preparing a high-elasticity radiation-proof fabric based on synthetic filaments according to claim 9, characterized in that: The S2 process also includes the following steps: S21. Graphene powder, polyvinyl chloride particles, metal powder and solvent are simultaneously placed into stirring device two.

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