Automatic cutting device for high borosilicate 4.0 fireproof glass
By introducing induction rollers, alignment push plates, laser rangefinders, and processing controllers into the high borosilicate 4.0 fireproof glass cutting device, the problem of low automation level has been solved, achieving automation and safety in glass cutting and avoiding the risk of glass falling and breaking.
Patent Information
- Application Number
- CN202511346802.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2025-11-18
AI Technical Summary
Existing high borosilicate 4.0 fireproof glass cutting equipment has a low degree of automation, requires manual assistance, and poses a risk of glass falling and breaking during the cutting process, affecting safety.
The system employs a structure including induction rollers, alignment pushers, laser rangefinders, and processing controllers to achieve automated control, avoid manual intervention, and ensure the safety and stability of the glass cutting process.
The automated cutting of high borosilicate 4.0 fireproof glass has been achieved, preventing the glass from falling and breaking, and improving the safety and automation of the cutting process.
Smart Images
Figure CN120965082A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cutting device, more particularly, the present application relates to a kind of high borosilicate 4.0 fireproof glass automated cutting device. BACKGROUND
[0002] High borosilicate 4.0 fireproof glass is a kind of glass with low linear expansion, excellent heat shock resistance and higher softening temperature, in its production process, cutting device is often used equipment, cutting device can cut glass into the size required, so as to facilitate use, the existing cutting device can be used normally, but when using, the automation degree of existing cutting device is low, and many manual aids are needed in processing process, the cut glass needs manual manual support, to prevent falling and breaking, affect glass cutting and personal safety.
[0003] Therefore, an urgent need for a kind of high borosilicate 4.0 fireproof glass automated cutting device to solve the above problems. SUMMARY
[0004] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present application provide a kind of high borosilicate 4.0 fireproof glass automated cutting device, by being provided with induction roller, alignment push plate, laser range finder and processing controller and other structures, make the automation degree of the present application high, do not need manual participation auxiliary, the cut glass also does not need manual manual support, avoid the problem that the cut glass falls and breaks, affect glass cutting and personal safety, make the actual use effect of the present application better, to solve the problems proposed in the above background art.
[0005] To achieve the above object, the present application provides the following technical scheme: a high borosilicate 4.0 fireproof glass automatic cutting device, comprising a processing machine table, the processing machine table is provided with a baffle on both sides, the baffle outer wall is provided with a motor fixing cover, a plurality of feeding rollers are arranged between the two baffles, a feeding shaft is fixedly installed in each feeding roller, a feeding motor is arranged at the front end of the feeding shaft, a feeding anti-skid sleeve is attached to the outer wall of the feeding roller, an induction roller is arranged between the two feeding rollers near the middle of the baffle, an induction anti-skid sleeve is attached to the outer wall of the induction roller, an induction shaft is arranged through the induction roller, induction seats are arranged at both ends of the induction shaft, a feeding induction pressure sensor is arranged at the bottom of the induction seat, an induction groove is arranged on the outer side of the induction seat, a plurality of feeding rollers are arranged on the side of the inner wall of the two baffles away from the feeding roller, a feeding shaft is fixedly installed in each feeding roller, a feeding anti-skid sleeve is attached to the outer wall of the feeding roller, a feeding motor is arranged at one end of the feeding shaft near the baffle, an alignment push plate is arranged at the top of the induction roller, an alignment electric push rod is arranged at the rear side of the alignment push plate, a limiting shaft is arranged at the top of the feeding shaft, the limiting shaft is welded to the inner wall of the baffle at the corresponding position, a limiting roller is arranged on the limiting shaft, the limiting roller is rotatably connected with the limiting shaft at the corresponding position, a limiting anti-skid sleeve is attached to the outer wall of the limiting roller, an anti-skid protrusion is arranged on the outer wall of the limiting anti-skid sleeve, the anti-skid protrusion and the limiting anti-skid sleeve at the corresponding position are of an integral structure, a horizontal frame is welded between the two baffles at the top, a sliding groove is arranged in the horizontal frame, a positioning screw is arranged in the sliding groove, the positioning screw is rotatably connected with the two baffles at both ends, a positioning motor is arranged at the rear end of the positioning screw, the positioning motor is fixedly installed on the rear side of the baffle at the corresponding position, the output shaft of the positioning motor is in transmission connection with the positioning screw, a sliding seat is arranged in the sliding groove, the sliding seat is in sliding connection with the sliding groove, a laser range finder is fixedly installed in the side of the sliding seat near the front baffle, a carbon dioxide laser cutting head is fixedly installed at the bottom of the sliding seat, a processing controller is connected to the output end of the laser range finder, the processing controller is a single-chip microcomputer, the output end of the processing controller is connected with the input end of the feeding motor, the output end of the processing controller is connected with the input end of the feeding motor, the output end of the processing controller is connected with the input end of the alignment electric push rod, the output end of the processing controller is connected with the input end of the positioning motor, the input end of the processing controller is connected with the output end of the feeding induction pressure sensor, a WiFi module is connected to the input end of the processing controller, and a user mobile phone terminal is connected to the input end of the WiFi module. The feeding induction pressure sensor is used to detect whether there is a pressure change on the induction roller and transmit the detection result to the processing controller for processing. The laser range finder is used to measure the distance between the sliding seat and the front baffle, and transmit the detection result to the processing controller for processing.
[0006] In a preferred implementation, the feeding shaft is rotatably connected with the two baffles at both ends, and the induction roller is rotatably connected with the induction shaft.
[0007] In a preferred implementation, the feeding motor is fixedly installed inside the motor fixing cover on the front side, and the feeding motor output shaft is drivingly connected with the feeding shaft at a corresponding position.
[0008] In a preferred implementation, the induction groove is arranged on the inner wall of the baffle, and the feeding induction pressure sensor is arranged inside the bottom side of the induction groove at a corresponding position.
[0009] In a preferred implementation, the feeding shaft is rotatably connected with the baffle at a corresponding position, and the alignment electric push rod output shaft is drivingly connected with the alignment push plate.
[0010] In a preferred implementation, the feeding motor is fixedly installed inside the motor fixing cover at a corresponding position, and the feeding motor output shaft is drivingly connected with the feeding shaft at a corresponding position.
[0011] In a preferred implementation, the alignment electric push rod is fixedly installed on the outer wall of the baffle on the rear side, and the alignment electric push rod output shaft penetrates through the baffle on the rear side and extends to between the two baffles.
[0012] In a preferred implementation, the position adjusting screw penetrates through the slide and is screw-connected with the slide.
[0013] Technical effects and advantages of the present application: The present application has high automation degree and does not need manual assistance. The cut glass does not need manual holding, which avoids the problem of falling and breaking of the cut glass, and improves the practical use effect of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0015] Figure 2 It is a schematic diagram of the side view cross-section structure of the slide of the present application.
[0016] Figure 3 It is a schematic diagram of the top view structure of the processing machine platform of the present application.
[0017] Figure 4 It is a schematic diagram of the front view structure of the induction seat of the present application.
[0018] Figure 5A front view of the baffle plate of the present application.
[0019] Figure 6 A schematic diagram of the system of the present application.
[0020] The reference signs are: 1, processing machine; 2, baffle plate; 3, motor fixing cover; 4, feeding roller; 5, feeding shaft; 6, feeding motor; 7, feeding anti-skid sleeve; 8, induction roller; 9, induction anti-skid sleeve; 10, induction shaft; 11, induction seat; 12, feeding induction pressure sensor; 13, feeding roller; 14, feeding shaft; 15, feeding motor; 16, alignment push plate; 17, alignment electric push rod; 18, limiting shaft; 19, limiting roller; 20, limiting anti-skid sleeve; 21, user mobile phone terminal; 22, horizontal frame; 23, sliding groove; 24, position adjusting screw; 25, position adjusting motor; 26, sliding seat; 27, laser range finder; 28, carbon dioxide laser cutting head; 29, processing controller; 30, WiFi module. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0022] As shown in the accompanying Figure 1 , the accompanying Figure 2 , the accompanying Figure 3 , the accompanying Figure 4 , the accompanying Figure 5 , the accompanying Figure 6As shown, the present application provides a kind of high boron silicon 4.0 fireproof glass automatic cutting device, including processing machine table 1, the processing machine table 1 front and rear sides are all welded with baffle 2, the baffle 2 outer wall is welded with motor fixed cover 3, multiple feed rollers 4 are arranged between the two baffles 2, multiple feed rollers 4 are all fixedly installed with feed shaft 5, the feed shaft 5 front end is provided with feed motor 6, the feed roller 4 outer wall is bonded with feed anti-skid sleeve 7, between the two feed rollers 4 close to the middle of baffle 2, induction roller 8 is provided, the induction roller 8 outer wall is bonded with induction anti-skid sleeve 9, the induction roller 8 is penetrated with induction shaft 10, the induction shaft 10 both ends are all sleeved with induction seat 11, the induction seat 11 bottom is provided with feed induction pressure sensor 12, pressure sensor is the device or device that can feel pressure signal, and can be converted into usable output electrical signal according to certain law, it is usually composed of pressure sensitive element and signal processing unit, the induction seat 11 outside is provided with induction groove, the inner wall of two baffles 2 is provided with multiple feeding rollers 13 away from feed roller 4, multiple feeding rollers 13 are fixedly installed with feeding shaft 14, the feeding roller 13 outer wall is bonded with feeding anti-skid sleeve, the feeding shaft 14 is provided with feeding motor 15 at one end close to baffle 2, the induction roller 8 top is provided with alignment push plate 16, the alignment push plate 16 rear side is provided with alignment electric push rod 17, the feeding shaft 14 top is provided with limit shaft 18, the limit shaft 18 is welded on the inner wall of baffle 2 in corresponding position, the limit shaft 18 is sleeved with limit roller 19, the limit roller 19 is rotatably connected with the limit shaft 18 in corresponding position, the limit roller 19 outer wall is bonded with limit anti-skid sleeve 20, the limit anti-skid sleeve 20 outer wall is provided with anti-skid boss, the anti-skid boss and the limit anti-skid sleeve 20 in corresponding position are integral structure, the top between the two baffles 2 is welded with horizontal frame 22, the horizontal frame 22 is provided with sliding groove 23, the sliding groove 23 is provided with adjusting screw 24, the adjusting screw 24 both ends are rotatably connected with two baffles 2, the adjusting screw 24 rear end is provided with adjusting motor 25, the adjusting motor 25 is fixedly installed on the rear side of baffle 2 in corresponding position, the adjusting motor 25 output shaft is drivingly connected with adjusting screw 24, the sliding groove 23 is provided with sliding seat 26, the sliding seat 26 is slidably connected with sliding groove 23, the sliding seat 26 is fixedly installed with laser range finder 27 in one side close to front baffle 2, the sliding seat 26 bottom is fixedly installed with carbon dioxide laser cutting head 28, the laser range finder 27 output end is connected with processing controller 29, the processing controller 29 is set as single-chip microcomputer, single-chip microcomputer is an integrated circuit chip,It is a small and perfect microcomputer system which is integrated with CPU, RAM, ROM, various I / O ports, interrupt system, timer / counter and other functions on a silicon chip by using super large scale integrated circuit technology. The output end of the processing controller 29 is connected with the input end of the feeding motor 6. The output end of the processing controller 29 is connected with the input end of the feeding motor 15. The output end of the processing controller 29 is connected with the input end of the alignment electric push rod 17. The output end of the processing controller 29 is connected with the input end of the positioning motor 25. The input end of the processing controller 29 is connected with the output end of the feeding sensing pressure sensor 12. The processing controller 29 is connected with the WiFi module 30. The input end of the WiFi module 30 is connected with the user mobile phone 21. The feeding sensing pressure sensor 12 is used for detecting whether there is pressure change on the sensing roller 8 and transmitting the detection result to the processing controller 29 for processing. The laser range finder 27 is used for measuring the distance between the sliding seat 26 and the front baffle 2 and transmitting the detection result to the processing controller 29 for processing.
[0023] The feeding shaft 5 is rotatably connected with two baffles 2 at both ends. The sensing roller 8 is rotatably connected with the sensing shaft 10.
[0024] The feeding motor 6 is fixedly installed in the motor fixed cover 3 on the front side. The output shaft of the feeding motor 6 is drivingly connected with the feeding shaft 5 at the corresponding position.
[0025] The sensing groove is arranged on the inner wall of the baffle 2. The feeding sensing pressure sensor 12 is arranged on the inner bottom side of the sensing groove at the corresponding position.
[0026] The feeding shaft 14 is rotatably connected with the baffle 2 at the corresponding position. The output shaft of the alignment electric push rod 17 is drivingly connected with the alignment push plate 16.
[0027] The feeding motor 15 is fixedly installed in the motor fixed cover 3 at the corresponding position. The output shaft of the feeding motor 15 is drivingly connected with the feeding shaft 14 at the corresponding position.
[0028] The alignment electric push rod 17 is fixedly installed on the outer wall of the baffle 2 on the rear side. The output shaft of the alignment electric push rod 17 penetrates through the baffle 2 on the rear side and extends to between the two baffles 2.
[0029] The positioning screw 24 penetrates through the sliding seat 26. The positioning screw 24 is threadedly connected with the sliding seat 26.
[0030] The feeding induction pressure sensor 12 is set as PT124G-116, the laser range finder 27 is set as ST Micro VL53L0X, and the single-chip microcomputer is set as M68HC16.
[0031] In use, the glass to be cut is placed on the feeding roller 4, and the induction roller 8 detects the glass under the action of the feeding induction pressure sensor 12, the processing controller 29 starts the feeding motor 6 to convey the glass forward, then the processing controller 29 controls the alignment electric push rod 17 to start, the glass is pushed forward by the alignment push plate 16 to align with the front baffle 2, then the alignment electric push rod 17 is controlled to retract, at this time, the feeding roller 4 drives the glass to move forward along the front baffle 2 until the glass enters between the feeding roller 13 and the limiting roller 19, the processing controller 29 starts the feeding motor 6 to also start the feeding motor 15, the feeding motor 15 drives the feeding roller 13 to rotate, and the limiting roller 19 can limit and convey the glass, then the user's mobile terminal 21 inputs the predetermined cutting data, the laser range finder 27 measures the distance between the slide 26 and the front baffle 2, the processing controller 29 can control the positioning motor 25 to start to drive the positioning screw 24 to rotate, and then adjust the position of the slide 26, so as to adjust the distance between the carbon dioxide laser cutting head 28 and the front baffle 2, thereby achieving the effect of automatically adjusting the cutting distance, after the cutting is completed, the limiting roller 19 and the feeding roller 13 still clamp the glass and the cut part on the glass, so that the automatic degree of the present application is high, and manual assistance is not needed, the cut glass does not need to be manually held, the problem that the cut glass falls and breaks to affect the glass cutting and personal safety is avoided, and the practical use effect of the present application is good.
[0032] The working principle of the present application is as follows: Referring to the drawings in the specification Figure 1 , the drawings Figure 2 , the drawings Figure 3 , the drawings Figure 4 , the drawings Figure 5 and the drawings Figure 6 , in use, the structures such as the induction roller 8, the alignment push plate 16, the laser range finder 27 and the processing controller 29 are provided, so that the automatic degree of the present application is high, manual assistance is not needed, the cut glass does not need to be manually held, the problem that the cut glass falls and breaks to affect the glass cutting and personal safety is avoided, and the practical use effect of the present application is good.
[0033] Finally should be explained a few points are: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change; Second: the present application discloses the embodiment in the drawing, only relates to the structure involved in the present application, other structures can refer to the usual design, in the case of no conflict, the same embodiment and different embodiments of the present application can be combined with each other; Finally: the above only for the preferred embodiment of the present application, and not for limiting the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. An automated cutting device for high borosilicate 4.0 fireproof glass, comprising a processing machine (1), characterized in that: The processing machine base (1) is equipped with baffles (2) welded on both the front and rear sides. A motor fixing cover (3) is welded on the outer wall of the baffles (2). Multiple feed rollers (4) are arranged between the two baffles (2). Feed shafts (5) are fixedly installed inside the multiple feed rollers (4). A feed motor (6) is arranged at the front end of the feed shaft (5). Feed anti-slip sleeves (7) are bonded to the outer wall of the feed rollers (4). A sensing roller (8) is arranged between the two feed rollers (4) near the middle of the baffles (2). A sensing anti-slip sleeve (9) is bonded to the outer wall of the sensing roller (8). A sensing shaft (10) is installed through the inside of the sensing roller (8). A sensing seat (11) is sleeved at both ends of the sensing shaft (10). The bottom of the sensing seat (11) is provided with a feeding sensing pressure sensor (12), and the outside of the sensing seat (11) is provided with a sensing groove. Multiple feeding rollers (13) are provided on the side of the inner wall of the two baffles (2) away from the feeding roller (4). A feeding shaft (14) is fixedly installed inside the multiple feeding rollers (13). A feeding anti-slip sleeve is bonded to the outer wall of the feeding roller (13). A feeding motor (15) is provided at the end of the feeding shaft (14) near the baffle (2). An alignment push plate (16) is provided on the top of the sensing roller (8). An alignment electric push rod (17) is provided on the rear side of the alignment push plate (16). A limit shaft (18) is provided on the top of the feeding shaft (14). The limit shaft (18) is welded to the top. On the inner wall of the baffle (2) at the corresponding position, a limiting roller (19) is sleeved on the limiting shaft (18). The limiting roller (19) is rotatably connected to the limiting shaft (18) at the corresponding position. A limiting anti-slip sleeve (20) is bonded to the outer wall of the limiting roller (19). An anti-slip protrusion is provided on the outer wall of the limiting anti-slip sleeve (20). The anti-slip protrusion and the limiting anti-slip sleeve (20) at the corresponding position are an integral structure. A cross frame (22) is welded to the top between the two baffles (2). A sliding groove (23) is provided inside the cross frame (22). An adjusting screw (24) is provided inside the sliding groove (23). Both ends of the adjusting screw (24) are rotatably connected to the two baffles (2). The rear end of the adjusting screw (24) is provided with A positioning motor (25) is provided, which is fixedly installed on the rear side of the baffle (2) at the corresponding position. The output shaft of the positioning motor (25) is connected to the positioning screw (24). A slide seat (26) is provided inside the slide groove (23). The slide seat (26) is slidably connected to the slide groove (23). A laser rangefinder (27) is fixedly installed inside the slide seat (26) on the side near the front baffle (2). A carbon dioxide laser cutting head (28) is fixedly installed at the bottom of the slide seat (26). The output end of the laser rangefinder (27) is connected to a processing controller (29). The processing controller (29) is a single-chip microcomputer. The output end of the processing controller (29) is connected to the input end of the feeding motor (6).The output of the processing controller (29) is connected to the input of the feeding motor (15), the output of the processing controller (29) is connected to the input of the alignment electric push rod (17), the output of the processing controller (29) is connected to the input of the adjustment motor (25), the input of the processing controller (29) is connected to the output of the feed sensing pressure sensor (12), the input of the processing controller (29) is connected to a WiFi module (30), and the input of the WiFi module (30) is connected to a user's mobile phone (21). The feed sensing pressure sensor (12) is used to detect whether there is a pressure change on the sensing roller (8) and transmit the detection result to the processing controller (29) for processing; The laser rangefinder (27) is used to measure the distance between the slide (26) and the front baffle (2) and transmit the detection result to the processing controller (29) for processing.
2. The automated cutting device for high borosilicate 4.0 fireproof glass according to claim 1, characterized in that: The feed shaft (5) is rotatably connected to two baffles (2) at both ends, and the sensing roller (8) is rotatably connected to the sensing shaft (10).
3. The automated cutting device for high borosilicate 4.0 fireproof glass according to claim 1, characterized in that: The feed motor (6) is fixedly installed inside the motor mounting cover (3) located on the front side, and the output shaft of the feed motor (6) is connected to the feed shaft (5) at the corresponding position.
4. The automated cutting device for high borosilicate 4.0 fireproof glass according to claim 1, characterized in that: The sensing groove is disposed on the inner wall of the baffle (2), and the feeding sensing pressure sensor (12) is disposed on the bottom side of the sensing groove at the corresponding position.
5. The automated cutting device for high borosilicate 4.0 fireproof glass according to claim 1, characterized in that: The feeding shaft (14) is rotatably connected to the baffle (2) at the corresponding position, and the output shaft of the alignment electric push rod (17) is connected to the alignment push plate (16) in a transmission manner.
6. The automated cutting device for high borosilicate 4.0 fireproof glass according to claim 1, characterized in that: The feeding motor (15) is fixedly installed inside the motor fixing cover (3) at the corresponding position, and the output shaft of the feeding motor (15) is connected to the feeding shaft (14) at the corresponding position.
7. The automated cutting device for high borosilicate 4.0 fireproof glass according to claim 1, characterized in that: The alignment electric push rod (17) is fixedly installed on the outer wall of the rear baffle (2). The output shaft of the alignment electric push rod (17) passes through the rear baffle (2) and extends between the two baffles (2).
8. The automated cutting device for high borosilicate 4.0 fireproof glass according to claim 1, characterized in that: The adjusting screw (24) is disposed inside the slide (26) and is threadedly connected to the slide (26).