Stainless steel sheet metal combustion assembly

Abstract

The invention discloses a stainless steel sheet metal combustion assembly. The metal plate burner comprises a big fire upper shell, a big fire guide plate, a big fire lower shell, a big fire base, a small fire upper shell, a small fire guide plate and a small fire base which are made of stainless steel materials, and an outer ring is a sectional type middle hollow annular shell. The big fire upper shell, the big fire guide plate and the big fire lower shell are overlapped to form an integrated structure, the small fire base is arranged above the big fire upper shell, and the small fire guide plate is arranged above the small fire base. The burner has the characteristics of reasonable structure, material saving, low cost, environmental protection, energy saving, high temperature resistance, high combustion heat efficiency, clear combustion flame and the like.

Description

Technical Field

[0001] This invention relates to a burner for a gas stove, and more particularly to a stainless steel sheet metal burner assembly. Background Technology

[0002] Currently, most gas stove burners and burners used in the domestic stove market are composed of die-cast aluminum, cast aluminum, or forged copper burner bodies with copper burner caps. Given the current high price of copper, these products suffer from high material costs and heavy emissions. Patent No. 2023216652090 introduced a burner made entirely of stainless steel, but due to some structural design issues and the fact that the matching burner is still made entirely of copper, it suffers from defects such as the inability to provide secondary combustion air, unclear flame combustion, incomplete combustion, excessive smoke, and high cost. Summary of the Invention

[0003] The purpose of this invention is to provide a stainless steel sheet metal combustion assembly that is structurally reasonable, uses less material, is low-cost, environmentally friendly and energy-saving, resistant to high temperatures, has high combustion thermal efficiency, and produces a clear combustion flame.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solution. A stainless steel sheet metal combustion assembly includes a sheet metal burner and a stainless steel anti-dry-burning burner head. The sheet metal burner includes a large-fire upper shell, a large-fire guide plate, a large-fire lower shell, a large-fire base, a small-fire upper shell, a small-fire guide plate, and a small-fire base, all made of stainless steel. The large-fire upper shell is located at the top of the burner, with an outer ring that is segmented and has a central hollowed-out annular shell. The large-fire guide plates are correspondingly spaced below the large-fire upper shell. The large-fire lower shell is located below the large-fire guide plates, and the large-fire base is located below the large-fire lower shell. The large-fire upper shell, large-fire guide plates, and large-fire lower shell are stacked to form an integrated structure. The small-fire base is located above the large-fire upper shell, the small-fire guide plates are located above the small-fire base, and the small-fire upper shell is located above the small-fire guide plates.

[0005] The stainless steel sheet metal combustion assembly has an upper flame shell that is annular with 3-10 segments on the outer ring and a hollow center. The flame port is located on the outer ring conical surface, and the flame propagation port is located on the radial inclined surface and the inner ring conical surface. Three oval countersunk holes are located in the middle ring, with an upper oval through hole at the bottom of each countersunk hole. A small flame through hole is located in the center. The segmented bottom plane of the top of the flame guide plate is tightly attached to the segmented bottom plane of the upper flame shell. The outer ring vertical surface is riveted to the outer ring of the upper flame shell. The middle ring vertical surface has 10-30 outer guide holes, forming an inner flame guide inlet between its inner ring and the inner ring of the upper flame shell. The lower flame shell is a disc with an oval boss, and a flame through hole is located in the center. The central ring has three oval-shaped bosses, with a lower oval-shaped through hole in the middle of each boss. The upper shell, the guide plate, and the lower shell of the large flame are stacked and riveted together in reverse with U-shaped rivets to form an integrated structure. The top vertical surface of the large flame base is riveted to the large flame through hole of the lower shell. The bottom inner ring vertical surface is fitted and sealed to the outer vertical surface of the large flame channel of the stainless steel anti-dry-burning burner head. The bottom surface of the oval-shaped countersunk hole of the upper shell of the large flame coincides with the top surface of the oval-shaped boss of the lower shell of the large flame. The cavity formed by the groove between the oval-shaped countersunk holes of the upper shell of the large flame and the groove between the oval-shaped bosses of the lower shell of the large flame is the large flame channel. The upper oval-shaped through hole and the lower oval-shaped through hole are coaxially aligned and riveted together in reverse with U-shaped rivets to form a secondary air channel.

[0006] The stainless steel sheet metal combustion assembly has a small flame base that is annular. Its inner hole fits with the outer ring of the small flame tube of the stainless steel anti-dry-burning burner head. Its lower vertical surface is riveted and fixed to the small flame tube of the upper shell of the main flame. The outer ring of the small flame guide plate fits with the end face of the outer ring of the small flame base. The inner ring forms a small flame guide inlet between the inner ring and the outer ring of the anti-dry-burning tube of the stainless steel anti-dry-burning burner head. The upper shell of the small flame is a frustum-shaped conical shell. Its outer conical surface has small flame holes. The inner vertical surface fits and seals with the inner surface of the anti-dry-burning tube of the stainless steel anti-dry-burning burner head. The outer vertical surface is riveted to the outer ring of the small flame guide plate and the outer ring of the small flame base.

[0007] The stainless steel sheet metal combustion assembly described above has a U-shaped riveting ring reverse riveting process as follows: the L-shaped riveting ring is placed on the upper part of the upper waist-shaped through hole after the upper shell, the upper guide plate, and the lower shell of the large flame are riveted together, and then pre-riveting is performed using equipment. Finally, the riveting ring is pressed into a U-shape and clamped for positioning.

[0008] The present invention, by adopting the above-mentioned technical solutions, has the following beneficial effects: (i) the innovative design of the ring-shaped segmented design of the upper shell gear of the large flame makes the burner feel heavy and at the same time makes the combustion flame clear and blue; (ii) the innovative design of the synchronous flow guidance and contour design of the inner and outer sides of the large flame guide plate makes the gas pressure distribution uniform and the flame combustion state clear; (iii) the innovative design of the inner side flow guidance and contour design of the small flame guide plate makes the gas pressure distribution uniform and the flame combustion state clear; (iv) the innovative design of the U-shaped riveting ring structure, after the U-shaped riveting ring is reversed and tightened, makes the upper shell of the large flame, the lower shell of the large flame, and the U-shaped riveting ring form a four-layer riveted integrated structure, which has the advantages of simple process, stable and firm structure and airtight sealing, and solves the problem of the oval shape of the upper shell of the large flame being heavy. (v) The problem is that the depth of the countersunk hole in the upper shell and the lower shell of the fire is too deep, and it cannot be riveted by conventional riveting methods; (vi) Due to the innovative design of three countersunk hole structures in the upper shell of the fire and three countersunk boss structures in the lower shell of the fire, three gas passages are formed in the middle after the upper shell and the lower shell of the fire are riveted, and three secondary air passages are formed on the outside, which solves the defect of the traditional stainless steel burner that the gas intake passage can only be entered by the independent side opening, resulting in uneven gas pressure; (vi) Due to the innovative design that the entire burner is made of stainless steel, the overall weight can be reduced by 70% compared with the all-copper burner, which has a huge cost reduction advantage. At the same time, it has excellent properties of high temperature resistance and corrosion resistance. In terms of production process, it has the characteristics of high production efficiency, mass production, no pollution, low energy consumption and environmental protection. Attached Figure Description

[0009] Figure 1 This is a three-dimensional structural schematic diagram of the stainless steel sheet metal combustion assembly of the present invention.

[0010] Figure 2 This is an exploded structural diagram of the stainless steel sheet metal combustion assembly of the present invention.

[0011] Figure 3 This is a top view of the stainless steel sheet metal combustion assembly of the present invention.

[0012] Figure 4 This is a bottom view structural schematic diagram of the stainless steel sheet metal combustion assembly of the present invention.

[0013] Figure 5 This is a cross-sectional structural schematic diagram of the stainless steel sheet metal combustion assembly of the present invention.

[0014] Figure 6 This is a three-dimensional cross-sectional view of the upper shell of the stainless steel sheet metal combustion assembly of the present invention.

[0015] Figure 7 This is a perspective view of the large fire deflector plate of the stainless steel sheet metal combustion assembly of the present invention.

[0016] Figure 8 This is a perspective view of the stainless steel sheet metal combustion assembly lower shell of the present invention.

[0017] Figure 9 This is a perspective view of the stainless steel sheet metal combustion assembly base of the present invention.

[0018] Figure 10 This is a perspective view of the stainless steel sheet metal combustion assembly's small flame upper shell of the present invention.

[0019] Figure 11 This is a perspective view of the small flame guide plate of the stainless steel sheet metal combustion assembly of the present invention.

[0020] Figure 12 This is a perspective view of the small flame base of the stainless steel sheet metal combustion assembly of the present invention.

[0021] Figure 13 This is a perspective view of the riveting ring of the stainless steel sheet metal combustion assembly of the present invention.

[0022] Figure 14 This is an assembly diagram of the riveting ring in the riveting process of the stainless steel sheet metal combustion assembly of the present invention.

[0023] Figure 15 This is a schematic diagram of the pre-riveting of the riveting ring in the riveting process of the stainless steel sheet metal combustion assembly of the present invention.

[0024] Figure 16 This is a schematic diagram of the flattening of the riveting ring in the riveting process of the stainless steel sheet metal combustion assembly of the present invention. Detailed Implementation

[0025] The specific embodiments of the present invention will now be described in further detail with reference to the accompanying drawings.

[0026] Example 1: As Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the stainless steel sheet metal combustion assembly includes a sheet metal burner 1 and a stainless steel anti-dry-burning burner head 2. The sheet metal burner 1 includes a large flame upper shell 3, a large flame guide plate 4, a large flame lower shell 5, a large flame base 6, a small flame upper shell 7, a small flame guide plate 8, and a small flame base 9, all made of stainless steel. The large flame upper shell 3 is located at the top of the burner, with a segmented, centrally hollowed-out annular shell. The large flame guide plates 4 are correspondingly spaced below the large flame upper shell 3. The large flame lower shell 5 is located below the large flame guide plates 4, and the large flame base 6 is located below the large flame lower shell 5. The large flame upper shell 3, large flame guide plates 4, and large flame lower shell 5 are stacked to form an integrated structure. The small flame base 9 is located above the large flame upper shell 3, the small flame guide plate 8 is located above the small flame base 9, and the small flame upper shell 7 is located above the small flame guide plate 8. Figure 6As shown, the upper shell 3 of the large flame is an annular shell with eight segments on the outer ring and a hollow center. The large flame hole 12 is located on the outer ring conical surface 11, and the flame transmission hole 15 is located on the radial inclined surface 13 and the inner ring conical surface 14. Three oval countersunk holes 16 are provided in the middle ring, and an upper oval through hole 17 is provided at the bottom of the countersunk holes. The small flame through hole 18 is located in the center. Figure 5 and Figure 7 As shown, the segmented bottom plane 19 at the top of the fire deflector 4 is tightly attached to the segmented bottom plane 20 of the fire upper shell 3, and the outer ring vertical surface 21 is riveted to the outer ring 22 of the fire upper shell. Twenty outer deflector holes 23 are provided on the middle ring vertical surface, forming an inner deflector inlet 24 between its inner ring and the inner ring of the fire upper shell. Figure 8 As shown, the lower shell 5 of the fire engine is a disc with an oval boss, and a fire through hole 25 is located in the center. The middle ring has three oval bosses 26, with a lower oval through hole 27 in the center of each boss. The upper shell 3, the fire guide plate 4, and the lower shell 5 are stacked and riveted together in a U-shape with rivet rings 10 to form an integrated structure. Figure 5 and Figure 9 As shown, the top vertical surface 28 of the large fire base 6 is riveted and fixed to the large fire through hole 25 of the large fire lower shell. The bottom inner ring vertical surface 29 is fitted and sealed to the outer vertical surface 30 of the large fire channel of the stainless steel anti-dry burning burner head 2. The bottom surface 31 of the oval countersunk hole of the large fire upper shell coincides with the top surface 32 of the oval boss of the large fire lower shell. The cavity formed by the groove 33 between the oval countersunk holes of the large fire upper shell and the groove 34 between the oval bosses of the large fire lower shell is the large fire channel 35. The upper oval through hole 17 and the lower oval through hole 27 are coaxially aligned and riveted in the opposite direction by the U-shaped riveting ring 10 to form a secondary air channel 36. Figure 5 and Figure 12 As shown, the small flame base 9 is a ring-shaped body. Its inner hole fits into the outer ring 37 of the small flame tube of the stainless steel anti-dry-burning burner head 2, and its lower vertical surface 38 is riveted and fixed to the small flame through hole 18 of the upper shell of the large flame. Figure 5 and Figure 11 As shown, the outer ring 39 of the small flame guide plate fits into the outer ring 40 of the small flame base, and the inner ring forms a small flame guide inlet 42 between it and the outer ring 41 of the anti-dry-burning tube of the stainless steel anti-dry-burning burner head 2. Figure 5 and Figure 10 As shown, the upper shell 7 of the small flame is a frustum-shaped conical shell. Its outer conical surface 43 is provided with a small flame hole 44. The inner vertical surface 45 is fitted and sealed with the inner surface 46 of the anti-dry-burning tube of the stainless steel anti-dry-burning burner head 2. The outer vertical surface 47 is rolled and riveted with the outer ring 39 of the small flame guide plate and the outer ring 40 of the small flame base.

[0027] Example 2: As Figure 13 , Figure 14 , Figure 15 and Figure 16As shown, the reverse riveting process of the U-shaped riveting ring 10 is as follows: place the L-shaped riveting ring 10-1 on the upper waist-shaped through hole 17 after the upper shell 3, the guide plate 4, and the lower shell 5 of the large fire are riveted, then use a punch press to pre-rivet, and finally press the riveting ring 10 into a U-shape to press and position it. The rest is the same as in Example 1.

[0028] The above embodiments are only used to explain the present invention and do not constitute a limitation on the scope of the claims. Other alternative means that can be conceived by those skilled in the art based on the content of the specification should be within the protection scope of the claims of the present invention.

Claims

1. A stainless steel sheet metal combustion assembly, comprising a sheet metal burner (1) and a stainless steel anti-dry-burning burner head (2), characterized in that: The sheet metal burner (1) includes a large fire upper shell (3), a large fire guide plate (4), a large fire lower shell (5), a large fire base (6), a small fire upper shell (7), a small fire guide plate (8), and a small fire base (9) made of stainless steel. The large fire upper shell (3) is located at the top of the burner, and the outer ring is a segmented hollow ring shell. The large fire guide plate (4) is correspondingly spaced below the large fire upper shell (3). The large fire lower shell (5) is located below the large fire guide plate (4). The large fire base (6) is located below the large fire lower shell (5). The large fire upper shell (3), the large fire guide plate (4), and the large fire lower shell (5) are stacked to form an integrated structure. The small fire base (9) is located above the large fire upper shell (3). The small fire guide plate (8) is located above the small fire base (9). The small fire upper shell (7) is located above the small fire guide plate (8).

2. The stainless steel sheet metal combustion assembly according to claim 1, characterized in that: The upper shell (3) of the large fire shell is an annular shell with 3-10 segments on the outer ring and hollow in the middle. The large fire hole (12) is located on the outer ring conical surface (11), and the fire transmission hole (15) is located on the radial inclined surface (13) and the inner ring conical surface (14). There are three oval countersunk holes (16) in the middle ring, and the bottom of the countersunk holes is provided with an upper oval through hole (17) and a small fire through hole (18). Located at the center, the segmented bottom plane (19) of the top of the fire guide plate (4) is closely attached to the segmented bottom plane (20) of the fire upper shell (3). The outer ring vertical surface (21) is riveted to the outer ring (22) of the fire upper shell. There are 10-30 outer guide holes (23) on the vertical surface of the middle ring. The inner ring and the inner ring of the fire upper shell form the inner guide inlet (24) of the fire. The fire lower shell (5) is a disc with an oval boss. There is a fire through hole (25) in the center. There are three oval bosses (26) in the middle ring. The middle of the boss is a lower oval through hole (27). The fire upper shell (3), the fire guide plate (4), and the fire lower shell (5) are stacked in three layers and connected by a riveting ring (10). The U-shaped reverse riveting forms an integrated structure. The top vertical surface (28) of the large fire base (6) is riveted and fixed to the large fire through hole (25) of the large fire lower shell. The bottom inner ring vertical surface (29) is fitted and sealed with the outer vertical surface (30) of the large fire channel of the stainless steel anti-dry burning burner head (2). The bottom surface (31) of the oval countersunk hole of the large fire upper shell coincides with the top surface (32) of the oval boss of the large fire lower shell. The cavity formed by the groove (33) between the oval countersunk holes of the large fire upper shell and the groove (34) between the oval boss of the large fire lower shell is the large fire channel (35). The upper waist-shaped through hole (17) and the lower waist-shaped through hole (27) are coaxially coincident and formed by reverse riveting with the U-shaped riveting ring (10) to form a secondary air channel (36).

3. The stainless steel sheet metal combustion assembly according to claim 1 or 2, characterized in that: The small flame base (9) is a ring-shaped body. Its inner hole fits with the outer ring (37) of the small flame tube of the stainless steel anti-dry-burning burner head (2). Its lower vertical surface (38) is riveted and fixed with the small flame tube (18) of the upper shell of the large flame. The outer ring (39) of the small flame guide plate fits with the outer ring (40) of the small flame base. The inner ring forms a small flame guide inlet (42) between the outer ring (41) of the anti-dry-burning tube of the stainless steel anti-dry-burning burner head (2). The upper shell of the small flame (7) is a frustum cone-shaped shell. Its outer ring cone surface (43) is provided with a small flame hole (44). The inner ring vertical surface (45) fits and seals with the inner surface (46) of the anti-dry-burning tube of the stainless steel anti-dry-burning burner head (2). The outer ring vertical surface (47) is rolled and riveted with the outer ring (39) of the small flame guide plate and the outer ring (40) of the small flame base.

4. The stainless steel sheet metal combustion assembly according to claim 1 or 2, characterized in that: The reverse riveting process of the U-shaped riveting ring (10) is as follows: place the L-shaped riveting ring (10-1) on the upper part of the upper waist-shaped through hole (17) after the riveting of the upper shell (3), the guide plate (4), and the lower shell (5), and then use equipment for pre-riveting. Finally, press the riveting ring (10) into a U-shape and press it into a positioning shape.

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