An easily disassembled wind power blade sizing device capable of automatically adjusting the sizing die
By designing an easy-to-disassemble wind turbine blade adhesive application device, which uses a flexible adhesive outlet and a motor drive assembly, the problem of difficult cleaning and replacement of the adhesive tank in existing devices has been solved, enabling efficient cleaning and reuse of the equipment.
Patent Information
- Application Number
- CN202511495433.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-10-20
AI Technical Summary
Existing wind turbine blade adhesive application devices present difficulties in cleaning and replacing flexible adhesive tanks, and the solidification of residual adhesive affects the reuse of the equipment.
Design an easy-to-disassemble wind turbine blade adhesive application device with automatic adhesive type adjustment. It adopts a flexible adhesive outlet and easy-to-disassemble structure, combined with motor drive and length measuring components, to realize automatic adjustment of adhesive layer width and thickness. The quick-release component facilitates the disassembly and cleaning of the adhesive tank.
It enables convenient cleaning and replacement of flexible glue tanks, reduces the cumbersomeness of equipment cleaning operations, and ensures the reuse of glue application devices.
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Figure CN120984507B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of wind turbine blade glue application, and particularly relates to an easy-to-disassemble wind turbine blade glue application device capable of automatically adjusting a glue type. BACKGROUND
[0002] The application of wind turbine blade bonding glue is a very important step in the production and manufacturing process of wind turbine blades, and is related to the strength and service life of the finished blade. At present, the production of wind turbine blades mostly adopts a manual glue application mode, which is low in efficiency. In order to improve the production efficiency of wind turbine blades, it is necessary to design and develop corresponding mechanical equipment and apply it to the glue application process of wind turbine blades. However, the structural glue used for bonding wind turbine blades has problems such as high viscosity and difficulty in cleaning, and if the residual bonding glue on the equipment is not cleaned, it will hinder the movement of the mechanism after solidification, affecting the reuse of the equipment. At the same time, in order to ensure the glue application quality, the glue layer adjusting mechanism of the glue application device needs to have good sealing performance to prevent the occurrence of glue leakage. At present, the research on the mechanization of wind turbine blade glue application has just started, and most of the existing design schemes lack consideration of the above problems.
[0003] The patent with the application number 202210016354.X and the name "an automatic glue application device for bonding wind turbine blade webs" adjusts the glue layer width and thickness through the transverse movement of the glue width adjusting mechanism and the vertical movement of the thickness adjusting mechanism, but there is a certain gap between the two adjusting mechanisms, which makes it difficult to ensure the sealing performance during the glue application process. The patent with the application number 202210255299.X and the name "wind turbine blade adjustable glue application device" has a more portable structure design, and also has width and thickness adjusting mechanisms and a closer fit between the two mechanisms, but the adjusting mechanisms are not easy to disassemble, making it difficult to clean, and if the residual bonding glue solidifies at the position where the two mechanisms contact each other, it will hinder the movement of the adjusting mechanism, thereby affecting the reuse of the device. SUMMARY
[0004] The application provides an easy-to-disassemble wind turbine blade glue application device capable of automatically adjusting a glue type, to solve the technical problems of cleaning the actuator of the glue application device and the difficulty in replacing the flexible glue bin, as well as the influence of the solidification of residual bonding glue on the reuse of the glue application device.
[0005] To solve the above technical problems, one technical scheme adopted by the present application is: an easy-to-disassemble wind power blade gluing device capable of automatically adjusting glue type, comprising a glue applying box, a base plate and a glue layer adjusting assembly; the glue applying box is located below the base plate, and the glue layer adjusting assembly is installed at the rear end of the glue applying box in the forward direction; the base plate is provided with a driving assembly for driving the glue layer adjusting assembly; the rear end of the driving assembly is provided with a support, and the upper end of the support is fixedly connected with a master control assembly; the side end of the master control assembly is provided with a battery box; the base plate is sleeved with a shell covering the driving assembly and the master control assembly; the upper end of the shell is provided with a handle; wherein the material of the glue outlet of the glue applying box is flexible material, and the glue layer adjusting assembly is used for automatically adjusting the width and height of the glue outlet.
[0006] Further, the glue applying box comprises a glue injection pipe and a glue storage compartment, the glue storage compartment is connected below the rear side of the base plate through a clamping plate, the bottom plate at the lower end of the glue storage compartment is connected with the glue storage compartment through first bolts on both sides; the glue outlet is connected with the glue storage compartment; wherein the glue injection pipe located above the base plate is arranged in the shell and connected with the upper glue pipe fixing seat of the glue storage compartment, and the second bolt for adjusting the tightness of the glue injection pipe is arranged in the glue pipe fixing seat.
[0007] Further, the glue outlet comprises a rear port connected with the glue storage compartment and a front port with a height lower than the rear port, the front port is provided with plug-in holes on both sides; the rear port is provided with strip-shaped openings on both sides, and the upper end of the rear port is provided with a connecting port; the rear port is connected with the glue storage compartment through a U-shaped frame, the upper end of the U-shaped frame is connected with the connecting port through a first connecting buckle, the both sides of the U-shaped frame are provided with protruding edges and studs corresponding to the strip-shaped openings, the studs pass through the strip-shaped openings and are connected through third bolts, and the clamping force of the U-shaped frame is adjusted by rotating the third bolts.
[0008] Further, the glue layer adjusting assembly comprises a glue width adjusting assembly and a glue thickness adjusting assembly; wherein the glue width adjusting assembly is installed on both sides of the glue applying box, and the glue thickness adjusting assembly is installed on the upper end of the glue applying box.
[0009] Further, the glue width adjusting assembly comprises a width adjusting plate and a straight line sliding rail; the width adjusting plate is connected with the glue outlet by being inserted into the plug-in holes through an insertion rod; one side of the width adjusting plate is movably connected with the U-shaped frame fixedly connected on both sides of the glue storage compartment through a hinge; the straight line sliding rail is arranged in parallel on the upper end of the width adjusting plate, a sliding block is movably connected on the straight line sliding rail, a first rotating shaft is connected on the sliding block, a rotating bearing is sleeved on the first rotating shaft, and a bearing connecting rod is arranged outside the rotating bearing; the bearing connecting rod is connected with a sliding shaft sleeve, a straight line bearing is arranged in the sliding shaft sleeve, the sliding shaft sleeve is sleeved on a guide shaft arranged in parallel with the width direction of the base plate, and the middle part of the guide shaft is fixedly connected with the base plate below through an axle seat.
[0010] Further, the glue thickness adjusting assembly comprises a glue thickness adjusting plate, a glue thickness clamping plate and a sliding clamping piece, the glue thickness clamping plate is arranged on the upper end of the glue outlet top plate, and the glue thickness adjusting plate is arranged on the lower end of the glue outlet top plate; the glue thickness adjusting plate and the glue thickness clamping plate are connected through the sliding clamping piece and a sliding limiting plate; one end of a glue thickness adjusting plate connecting piece is connected with the glue thickness adjusting plate; the other end of the glue thickness adjusting plate connecting piece is connected with the driving assembly.
[0011] Further, the driving assembly comprises a first motor, the first motor is vertically fixed in the middle part of the base plate through a first motor seat; the motor shaft of the first motor is connected with the glue thickness adjusting plate connecting piece through the through hole of the base plate, and the end part of the motor shaft of the first motor is provided with a threaded rod, the threaded rod passes through the through hole of the glue thickness adjusting plate connecting piece and is connected with the glue thickness adjusting plate connecting piece through a nut.
[0012] Further, the driving assembly further comprises a second motor and a ball screw, the ball screw is fixed on the upper side of the base plate through a rotating shaft seat on both sides, and the end part of the ball screw located outside one of the rotating shaft seats is connected with a driven synchronous wheel; the second motor is arranged below the bracket, the motor rotating shaft of the second motor is connected with a driving synchronous wheel, and the driving synchronous wheel is connected with the driven synchronous wheel through a synchronous belt; wherein, a threaded sliding seat is sleeved on both sides of the ball screw, the base plate located on both sides of the first motor is provided with a strip-shaped groove parallel to the ball screw, and the supporting rod of the threaded sliding seat is connected with the sliding shaft sleeve through the strip-shaped groove.
[0013] Further, the rear side of the base plate is connected with a length measuring assembly, the length measuring assembly comprises a fixed plate, a photoelectric encoder and a length measuring wheel; the rear end of the base plate is provided with an extension plate, the lower side of the extension plate is provided with a first connecting seat, the first connecting seat is provided with a second rotating shaft; one end of the fixed plate is sleeved on the second rotating shaft, and the other end of the fixed plate is provided with the photoelectric encoder; the rotating shaft of the photoelectric encoder passes through the fixed plate and is provided with the length measuring wheel on the rotating shaft of the photoelectric encoder on the other side of the fixed plate.
[0014] Further, the first connecting seat is provided with a shaft hole for sleeving the second rotating shaft, and the shaft hole and the lower end of the first connecting seat are provided with an opening; the side end of the first connecting seat is provided with an adjusting bolt for adjusting the tightness of the opening.
[0015] The beneficial effects of the present application are: the connection between the flexible glue outlet, the glue layer adjusting mechanism and the front end glue bin of the present application is an easy-to-disassemble structure, which can be disassembled and assembled without the aid of tools, the flexible glue bin can be conveniently cleaned or replaced, the complexity of equipment cleaning operation is reduced, and the equipment reuse demand can be conveniently and quickly realized. The connection between the front end glue outlet, the rack and the glue injection pipe and the connection between the glue bin and the glue bin bottom plate of the present application are fixed by spring pins or knobs, which can be disassembled without the aid of tools, and the glue bin can be conveniently cleaned. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1is a structural schematic view of an embodiment of the application, which is a wind power blade glue applying device with automatic adjustment of glue type and easy disassembly;
[0017] Figure 2 is Figure 1 is a structural schematic view of an embodiment of the glue applying box in the device;
[0018] Figure 3 is Figure 2 is a structural schematic view of an embodiment of the glue outlet in the device;
[0019] Figure 4 is Figure 2 is a structural schematic view of another embodiment of the glue applying box in the device;
[0020] Figure 5 is Figure 1 is a structural schematic view of an embodiment of the glue layer adjusting assembly in the device;
[0021] Figure 6 is Figure 5 is a structural schematic view of an embodiment of the glue width adjusting assembly in the device;
[0022] Figure 7 is Figure 1 is a structural schematic view of an embodiment of the length measuring assembly in the device;
[0023] Figure 8 is Figure 7 is a structural schematic view of an embodiment of the first connecting seat in the device;
[0024] Figure 9 is a structural block diagram of an embodiment of the application, which is a wind power blade glue applying device with automatic adjustment of glue type and easy disassembly;
[0025] Figure 10 is a flow chart of the application, which is based on device position detection to realize automatic control of glue type. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the application more clear, the application will be further described in detail below with specific embodiments.
[0027] In the following description, many specific details are set forth in order to provide a thorough understanding of the application, but the application can also be practiced without the specific details, which are different from the description, therefore, the application is not limited to the specific embodiments disclosed in the following description.
[0028] Reference Figure 1 , Figure 1The application discloses a flowchart of an embodiment of a detachable glue applying device for an automatically adjustable glue type wind power blade. The device comprises a glue applying box, a base plate and a glue layer adjusting assembly. The glue applying box is located below the base plate, and the glue layer adjusting assembly is installed at the rear end of the advancing direction of the glue applying box. The base plate is provided with a driving assembly for driving the glue layer adjusting assembly. The rear end of the driving assembly is provided with a support, and the upper end of the support is fixedly connected with a master control assembly. The side end of the master control assembly is provided with a battery box. The base plate is sleeved with an outer shell for wrapping the driving assembly and the master control assembly. The upper end of the outer shell is provided with a handle. The glue outlet is made of flexible material, and the glue layer adjusting assembly is used for automatically adjusting the width and height of the glue outlet of the glue applying box. The glue layer adjusting assembly in the glue applying box is made of flexible material, so that the glue layer adjusting assembly can conveniently adjust the width and thickness of the glue layer adjusting assembly. The connection between the flexible glue outlet and the rigid parts is a detachable structure, so that the residual adhesive on the glue applying device can be conveniently cleaned, and the flexible glue bin can be conveniently replaced.
[0029] The flexible material is a rubber-like polyurethane flexible material, which is chemically stable and does not react with the epoxy structural adhesive for bonding the blade. Considering the tensile properties and applicability of the material, the material has a Shore hardness of 30HA, and has good elastic deformation capacity. Through tensile test of the prototype, the material can adapt to the motion deformation of an actuator with a width of 120mm to 150mm and a thickness of 2mm to 25mm, and meets the use requirements of the glue applying.
[0030] Referring to Figures 2-4 The glue applying box comprises a glue injection pipe and a glue storage bin. The glue storage bin is connected below the rear side of the base plate through a clamping plate, and the bottom plate at the lower end of the glue storage bin is connected with the glue storage bin through first bolts on both sides. The glue outlet is connected with the glue storage bin. The glue injection pipe above the base plate is arranged in the outer shell and connected with the upper glue pipe fixing seat of the glue storage bin. The glue pipe fixing seat is provided with second bolts for adjusting the tightness of the glue injection pipe. The glue storage bin in the above design can be quickly connected and separated from the glue outlet through a quick release assembly, so that the whole glue applying box can be conveniently cleaned. The glue storage bin can be made of conventional rigid materials, such as metal. The glue outlet connected therewith is made of flexible material, so that the glue outlet can be adjusted by the glue layer adjusting assembly.
[0031] The glue outlet 11 includes a rear port 112 connected with the glue storage bin 12 and a front port 111 with a height lower than the rear port 112, and the front port 111 is provided with plug holes 113 on both sides; the rear port 112 is provided with strip-shaped openings 114 on both sides, and the upper end of the rear port 112 is provided with a connecting port 115; the rear port 112 is connected with the glue storage bin 12 through a U-shaped frame 17, the upper end of the U-shaped frame 17 is connected with the connecting port 115 through a first connecting buckle 171 and a sliding clamping plate 172, the U-shaped frame 17 is provided with a flange 174 and a stud 175 corresponding to the strip-shaped openings 114 on both sides, the stud 175 on the U-shaped frame 17 passes through the strip-shaped openings 114 and is connected through a third bolt 173, and the clamping force of the U-shaped frame 17 can be adjusted by rotating the third bolt 173. The U-shaped frame 17 in the above design stably connects the flexible glue outlet 11 and the rigid glue storage bin 12, and facilitates disassembly, so that the glue outlet 11 can be cleaned or replaced in time.
[0032] Referring to Figures 5-6 The glue layer adjusting assembly includes a glue width adjusting assembly 6 and a glue thickness adjusting assembly 7; the glue width adjusting assembly 6 is installed on both sides of the glue applying box 1, and the glue thickness adjusting assembly 7 is installed on the upper end of the glue applying box 1. The glue width adjusting assembly 6 and the glue thickness adjusting assembly 7 in the above design are respectively used for adjusting the width and thickness of the glue outlet 11.
[0033] The glue width adjusting assembly 6 includes a width adjusting plate 61 and a straight line sliding rail 62; the width adjusting plate 61 is connected with the glue outlet 11 by being plugged into the plug holes 113 through a plug rod 63; one side of the width adjusting plate 61 is movably connected with the U-shaped frame 17 fixed on both sides of the glue storage bin 12 through a hinge 64; the straight line sliding rail 62 is arranged in parallel on the upper end of the width adjusting plate 61, a sliding block 65 is movably connected on the straight line sliding rail 62, a first rotating shaft 66 is connected on the sliding block 65, a rotating bearing 67 is sleeved on the first rotating shaft 66, and an axle connecting rod 68 is arranged on the outside of the rotating bearing 67; the axle connecting rod 68 is connected with a sliding shaft sleeve 69, the sliding shaft sleeve 69 is sleeved on a guide shaft 21 arranged in parallel with the width direction of the base plate 2, and the middle part of the guide shaft 21 is fixed to the lower side of the base plate 2 through a shaft seat 22. In the above design, the sliding shaft sleeve 69 can apply force to the rotating bearing 67 through the axle connecting rod 68, so as to push the width adjusting plate 61 connected therewith outward or pull it inward, and at the same time, when the width adjusting plate 61 is opened and closed along the hinge 64, the position of the sliding block 65 will change, at this time, the upper rotating bearing 67 will rotate, so that the axle connecting rod 68 is always parallel to the guide shaft 21, and finally the width of the glue outlet 11 can be continuously adjusted.
[0034] The glue thickness adjusting assembly 7 comprises a glue thickness adjusting plate 71, a glue thickness clamping plate 72 and a sliding clamping part 73. The glue thickness clamping plate 72 is arranged on the upper end of the top plate of the glue outlet 11, and the glue thickness adjusting plate 71 is arranged on the lower end of the top plate of the glue outlet 11. The glue thickness adjusting plate 71 and the glue thickness clamping plate 72 are connected through the sliding clamping part 73 and a sliding limiting plate 74. One end of a glue thickness adjusting plate connecting part 75 is connected with the glue thickness adjusting plate 71, and the other end of the glue thickness adjusting plate connecting part 75 is connected with the driving assembly 3.
[0035] The glue thickness adjusting plate 71 and the glue thickness clamping plate 72 in the above design can clamp the front end of the glue outlet 11, so that the glue thickness adjusting plate connecting part 75 can pull the upper end of the glue outlet 11, thereby adjusting the thickness. At the same time, the glue thickness adjusting plate 71 and the glue thickness clamping plate 72 can be integrally detached from the glue outlet 11, thereby facilitating the cleaning of the glue outlet 11.
[0036] The driving assembly 3 comprises a first motor 31, which is vertically fixed in the middle of the base plate 2 through a first motor seat 32. The motor shaft 33 of the first motor 31 is connected with the glue thickness adjusting plate connecting part 75 through a through hole of the base plate 2. The first motor 31 is a kind of linear motor integrating a lead screw and a stepping motor, which can directly realize the linear motion of the motor shaft. The end of the motor shaft 33 of the first motor 31 is provided with a threaded rod, which passes through a through hole of the glue thickness adjusting plate connecting part 75 and is connected with the glue thickness adjusting plate connecting part 75 through a nut 751. In the above design, when the first motor 31 is started, the glue thickness adjusting plate connecting part 75 and the glue thickness adjusting plate 71 are lifted to adjust the overall thickness of the glue outlet 11.
[0037] The driving assembly 3 further comprises a second motor 34 and a ball screw 35. The ball screw 35 is fixed on the upper side of the base plate 2 through a rotating shaft seat 36 on both sides. The end of the ball screw 35 outside one of the rotating shaft seats 36 is connected with a driven synchronous wheel 37. The second motor 34 is arranged below a bracket 41. The rotating shaft of the second motor 34 is connected with a driving synchronous wheel 38, and the driving synchronous wheel 38 is connected with the driven synchronous wheel 37 through a synchronous belt 39. The ball screw 35 is sleeved with a threaded sliding seat 351 on both sides. The base plate 2 on both sides of the first motor 31 is provided with a strip-shaped groove 23 parallel to the ball screw 35. The supporting rod 352 of the threaded sliding seat passes through the strip-shaped groove 23 and is connected with a sliding shaft sleeve 69. The sliding shaft sleeve 69 is internally provided with a linear bearing. In the above design, the second motor 34 drives the ball screw 35 to rotate through the synchronous belt 39, thereby controlling the back-and-forth movement of the threaded sliding seat 351. The movement of the sliding shaft sleeve 69 is controlled through the threaded sliding seat 351, and finally the width of the glue outlet 11 is adjusted.
[0038] The first motor 31 is a linear motor integrating a screw rod and a stepping motor, the lead of the screw rod is 4mm, the minimum rotation of the stepping motor is 1.8°, so that the linear displacement of 0.02mm can be realized in theory, which meets the requirement of the thickness adjustment precision of the glue type; the transmission of the second motor 34 adopts 3M circular arc tooth shape, the transmission is more stable, the lead of the ball screw rod 35 is 2mm, the second motor 34 adopts a servo motor, and the width adjustment of the glue type can be realized with sufficient precision.
[0039] Referring to Figure 7 , the back side of the substrate 2 is connected with a length measuring assembly 8, the length measuring assembly 8 includes a fixed plate 81, an optical encoder 82 and a length measuring wheel 83; the back end of the substrate 2 is provided with an extension plate 24, the lower side of the extension plate 24 is provided with a first connecting seat 84, the first connecting seat 84 is provided with a second rotating shaft 85; one end of the fixed plate 81 is sleeved on the second rotating shaft 85, the other end of the fixed plate 81 is provided with the optical encoder 82, the rotating shaft of the optical encoder passes through the fixed plate 81 and the length measuring wheel 83 is installed on the rotating shaft of the optical encoder 82 on the other side of the fixed plate 81.
[0040] The length measuring wheel 83 in the above design can be in contact with the track or the glue applying surface on which the glue applying box 1 is installed, and the optical encoder 82 calculates the moving distance of the glue applying box 1 by the number of the rotating wheels of the length measuring wheel 83.
[0041] Referring to Figure 8 , the first connecting seat 84 is provided with a shaft hole 87 for sleeving the second rotating shaft 85, the shaft hole 87 is provided with an opening 88 at the lower end of the first connecting seat 84; the side end of the first connecting seat 84 is provided with an adjusting bolt 89 for adjusting the tightness of the opening; the adjusting bolt 89 in the above design can adjust the tightness of the opening 87, so as to adjust the direction of the second rotating shaft 85 and control the direction of the fixed plate 81, so that the length measuring wheel 83 is always in contact with the track or the glue applying surface.
[0042] The main control assembly 4 is respectively connected with the first motor 31, the second motor 34, the battery box 5 and the length measuring assembly 8, the main control chip of the main control assembly 4 is an STM32 single chip microcomputer, according to the designed program, the functions of judging the position of the glue applying device and controlling the movement of the driving motor are realized; the main control assembly 4 can obtain the displacement of the glue applying device through the length measuring assembly 8, so as to judge the position of the glue applying device, and control the movement of the first motor 31 and the second motor 34 in the glue layer adjusting mechanism, so as to adjust the width and thickness of the glue outlet 11.
[0043] The control relationship of each part is shown in Figure 9The length measuring assembly 8 is the main component for the main control assembly 4 to obtain the displacement of the sizing device, and an optical encoder 82 is used as the main detection element. The optical encoder 82 is installed on a fixed plate 81, the fixed plate 81 is connected with the second rotating shaft 85 through a bearing, so that the fixed plate can rotate around the second rotating shaft 85, and the second rotating shaft is fixed on the first connecting seat 84 installed on the sizing device base plate 2. The length measuring assembly 8 contains a tension spring, the two ends of the tension spring are connected to the screws of the second rotating shaft 85 and the fixed plate 81 respectively and provide a certain tension. The rotating shaft of the optical encoder 82 is installed with a length measuring wheel 83, under the action of the spring tension, the fixed plate 81 rotates around the second rotating shaft 85 to make the length measuring wheel press the sizing surface. When the sizing device is sizing, it moves forward and drives the length measuring wheel to rotate around the rotating shaft of the optical encoder, so that the optical encoder outputs a pulse signal and transmits it to the main control assembly 4. The used optical encoder has an accuracy of 500 pulses per revolution, and the main control assembly 4 calculates the moving distance of the sizing device according to the number of pulses collected and the circumference of the length measuring wheel. By continuously collecting the pulse signals of the encoder, the real-time monitoring of the moving distance of the sizing device can be realized.
[0044] In the sizing process of the wind power blade, different sizing positions of the blade have different requirements for the width and thickness of the glue pattern. For the sizing of a specific blade, before sizing, a series of parameter values of the glue pattern width and thickness corresponding to different sizing positions are obtained according to the sizing process requirements, and the parameters are imported into the main control assembly 4. During sizing, the main control assembly compares the device moving distance detection value obtained by the length measuring assembly 8 with the glue pattern size change point parameters, if the glue pattern change point position is reached, the glue pattern width and thickness corresponding to the glue pattern change point in the process parameters are used to control the motion of the actuator to meet the sizing process requirements, otherwise the original motion position of the actuator is maintained until the glue pattern change point position is reached. The control flow is referred to
[0045] . Figure 10 .
[0046] The specific working mode is as follows: first, the sizing device is started to make the actuator reset and adjust the glue outlet 11 to the size conforming to the initial sizing position glue layer size; the sizing device is pushed forward, and the length measuring assembly 8 detects the moving distance of the sizing device; if the control system judges that the sizing device reaches the next glue layer size change point according to the detected position data, a control instruction is sent to control the glue layer adjusting mechanism to move, so as to adjust the glue layer size; the sizing device is continuously pushed forward, and the length measuring assembly detects in real time, until the next glue layer size change point is reached, the motion of the glue layer adjusting mechanism is controlled again, and the cycle is repeated until the sizing is completed.
[0047] In order to facilitate the cleaning of the adhesive device residual adhesive, avoid its solidification and adhesion on the adhesive device, and affect the reuse of the adhesive device, the flexible glue outlet 11 of the adhesive device is connected with the glue layer adjusting mechanism and the front end of the glue storage bin 12, and the connection between the glue outlet 11 and the rack and the glue storage bin 12 and the glue bin bottom plate 15 is easy to disassemble. The specific implementation is as follows: first, loosen the knob of the plug rod 63 in the width adjusting plate 61 on both sides and pull the plug rod 63, which can disconnect the glue outlet 11 and the width adjusting plate 61; second, pull the sliding limiting plate 74 of the glue thickness adjusting assembly 7, which can release the limiting of the glue thickness clamp plate 72, thereby disconnecting the glue outlet 11 and the glue thickness adjusting assembly 7; in addition, loosen the first connecting buckle 171 between the U-shaped frame 17 and the connecting port 115, and remove the third bolt 173 on both sides of the U-shaped frame 17, which can disconnect the glue outlet 11 and the glue storage box. The flexible glue outlet 11 is made of a material similar to rubber, and its service life is shorter than that of metal components. When all the related connections are disconnected, the glue outlet 11 can be removed for replacement. The bottom plate 15 directly contacts the glue application surface and supports the adhesive device to a certain extent. In addition, the first bolt 151 can be used to disconnect the bottom plate 15 and the glue storage box, thereby removing the glue bin bottom plate 15 for cleaning the glue storage box.
[0048] The above is only an embodiment of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which is based on the content of the specification and drawings, is also included in the patent protection scope of the present application.
Claims
1. A self-adjustable rubber type easily detachable wind turbine blade glue applying device, characterized in that, The application relates to a glue applying box, a base plate and a glue layer adjusting assembly; the glue applying box is located below the base plate, the glue layer adjusting assembly is installed at the rear end of the forward direction of the glue applying box, a driving assembly for driving the glue layer adjusting assembly is installed on the base plate, a support is arranged at the rear end of the driving assembly, a main control assembly is fixedly connected to the upper end of the support, a battery box is arranged at the side end of the main control assembly, an outer shell covering the driving assembly and the main control assembly is sleeved on the base plate, a handle is arranged at the upper end of the outer shell, the material of the glue outlet of the glue applying box is flexible, and the glue layer adjusting assembly is used for automatically adjusting the width and height of the glue outlet. The glue applying box comprises a glue injection pipe and a glue storage cabin, the glue storage cabin is connected below the rear side of the base plate through a clamping plate, the bottom plate at the lower end of the glue storage cabin is connected with the glue storage cabin through first bolts at both sides, the glue outlet is connected with the glue storage cabin, the glue injection pipe above the base plate is arranged in the outer shell and connected with a glue pipe fixing base above the glue storage cabin, and a second bolt for adjusting the tightness of the glue injection pipe is arranged in the glue pipe fixing base. The glue outlet comprises a rear port connected with the glue storage cabin and a front port with a lower height than the rear port, the front port is provided with plug-in holes at both sides, the rear port is provided with strip-shaped openings at both sides, and the rear port is provided with a connecting port at the upper end; the rear port is connected with the glue storage cabin through a U-shaped frame, the upper end of the U-shaped frame is connected with the connecting port through a first connecting buckle, the U-shaped frame is provided with protruding flanges and studs corresponding to the strip-shaped openings at both sides, the studs pass through the strip-shaped openings and are connected through third bolts, and the clamping force of the U-shaped frame is adjusted by rotating the third bolts. The glue layer adjusting assembly comprises a glue width adjusting assembly and a glue thickness adjusting assembly; the glue width adjusting assembly is installed at both sides of the glue applying box, and the glue thickness adjusting assembly is installed at the upper end of the glue applying box. The glue width adjusting assembly comprises a width adjusting plate and a straight line sliding rail; the width adjusting plate is plugged into the plug-in holes through a plug rod, so that the width adjusting plate is connected with the glue outlet; one side of the width adjusting plate is movably connected with the U-shaped frames fixedly connected at both sides of the glue storage cabin through hinges; the straight line sliding rail is arranged in parallel at the upper end of the width adjusting plate, a sliding block is movably connected on the straight line sliding rail, a first rotating shaft is connected on the sliding block, a rotating bearing is sleeved on the first rotating shaft, and a bearing connecting rod is arranged outside the rotating bearing; the bearing connecting rod is connected with a sliding shaft sleeve, a straight line bearing is arranged in the sliding shaft sleeve, the sliding shaft sleeve is sleeved on a guide shaft arranged in parallel with the width direction of the base plate, and the middle part of the guide shaft is fixedly connected to the base plate below through an axle seat. The glue thickness adjusting assembly comprises a glue thickness adjusting plate, a glue thickness adjusting plate connector, a glue thickness clamping plate and a sliding clamping part, the glue thickness clamping plate is arranged on the upper end of the glue outlet top plate, and the glue thickness adjusting plate is arranged on the lower end of the glue outlet top plate; the glue thickness adjusting plate and the glue thickness clamping plate are connected through the sliding clamping part and a sliding limiting plate; one end of the glue thickness adjusting plate connector is connected with the glue thickness adjusting plate; the other end of the glue thickness adjusting plate connector is connected with the driving assembly.
2. The easily dismountable wind turbine blade sizing device according to claim 1, wherein, The driving assembly comprises a first motor, the first motor is vertically fixed in the middle part of the base plate through a first motor seat, the motor shaft of the first motor is connected with the glue thickness adjusting plate connector through the through hole of the base plate; the end of the motor shaft of the first motor is provided with a threaded rod, the threaded rod passes through the through hole of the glue thickness adjusting plate connector and is connected with the glue thickness adjusting plate connector through a nut.
3. The easily dismountable wind turbine blade sizing device according to claim 2, wherein, The driving assembly further comprises a second motor and a ball screw, the ball screw is fixed on the upper side of the base plate through a rotating shaft seat on both sides, the end of the ball screw outside one of the rotating shaft seats is connected with a driven synchronous wheel, the second motor is arranged below the bracket, the motor rotating shaft of the second motor is connected with a driving synchronous wheel, and the driving synchronous wheel is connected with the driven synchronous wheel through a synchronous belt; wherein the ball screw is sleeved with a threaded sliding seat on both sides, the base plate on both sides of the first motor is provided with a strip-shaped groove parallel to the ball screw, and the supporting rod of the threaded sliding seat passes through the strip-shaped groove and is connected with the sliding shaft sleeve.
4. The easily dismountable wind turbine blade sizing device according to claim 1, wherein, The back side of the base plate is connected with a length measuring assembly, the length measuring assembly comprises a fixed plate, a photoelectric encoder and a length measuring wheel, the rear end of the base plate is provided with an extension plate, the lower side of the extension plate is provided with a first connecting seat, the first connecting seat is provided with a second rotating shaft, one end of the fixed plate is sleeved on the second rotating shaft, the other end of the fixed plate is provided with the photoelectric encoder, the third rotating shaft of the photoelectric encoder passes through the fixed plate and is provided with the length measuring wheel on the third rotating shaft of the photoelectric encoder on the other side of the fixed plate.
5. The easily dismountable wind turbine blade sizing device according to claim 4, wherein, The first connecting seat is provided with a shaft hole for sleeving the second rotating shaft, the shaft hole and the lower end of the first connecting seat are provided with an opening, and the side end of the first connecting seat is provided with an adjusting bolt for adjusting the tightness of the opening.
Citation Information
Patent Citations
Automatic sizing device for wind power blade web
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Adjustable sizing device for wind power blade
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Wind power blade gluing device capable of automatically adjusting glue type according to gluing process
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Glue type asymmetric automatic adjustable wind power blade glue applying device
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